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H A L F E N H U C U N I V E R S A L CO N N E C T I O N
System Description
i
Build
.8.1
- 21
.Z
No t
pr.
Ap DIB
ed
ov
appr
2
can be significantly reduced. This also 10
03
UE/1
reduces the construction height S-W
r b el
o. A
normally required for support corbels, T.-N LG
co
el
H S C C Ste
see page 16.
HSC-B Face plate with welded fin for Tension cable connection using the
connecting DETAN Tension rod elements Steel column connection to footing HSC-B Concrete connection system
ed
ov
appr
Versatile
Installation example
HALFEN HSC-B Concrete steel connector 4. The positioning plate with its atta- 7. Pour the concrete. Remove the
with 2 × 4 HSC-B SH socket bars for ched socket bars is secured either formwork after the concrete has
connecting a steel beam to a reinforced with a magnet to steel formwork sufficiently hardened. Replace
concrete column. or with nails to timber formwork. the thread protectors to prevent
corrosion until final installation.
1. Remove the thread protector.
positioning plate
formwork
Product overview
tc
Different edge distances for the
bolt holes in the positioning and
HSC-B P Positioning plate in the face plate.
tp = 3mm
positioning plate 5 mm
face plate
hc 5 mm
hp
bc
u For easy installation use a positioning
plate with a slightly larger footprint
than the face plate.
HSC-B FP Face plate bp For example; bp = bc + 10 mm,
hp = hc + 10 mm gives 5 mm clearance
on all edges.
Specifications required for orders
HSC-B Positioning- and face plates P /FP
(please supply detailed drawings):
Positioning plate: Type Finish Order no.
bp, hp, position and diameters of bolt-
Positioning plates
holes, corrosion-protection, position
HSC-B P Hot-dip galvanized [FV] / Zinc galvanized [GV] 1060.409-00001
and diameter of nail-holes
HSC-B P Stainless steel A4 1060.409-00003
Face plate:
Face plates
bc, hc, tc, position and diameters of
HSC-B FP Mill finish 1060.409-00002
bolt-holes, material.
The manufacturing tolerance for the hole position is ± 0.1 mm. For the face plate max. dL , see page 9
Components may be ordered as a set (order no. 1060.009-00001) or separately. The advantage when ordering seperately is that the
face plates are delivered directly to the steel manufacturer and the positioning plate with the anchors to the precast plant.
Installation variations
L L
face plate
face plate
3 mm positioning plate
Product overview
HSC-B SH HSC-B SH Single headed female bar (customer specified anchor length)
Standard length. In-stock standard size. rebar material; reinforcement steel B500B
Product overview
rod type
rod diameter [mm]
length x socket end [mm]
length y anchor end [mm]
bending roll diameter [mm]
bending angle
LM M 20 20 30 60 28.5
M 27 25 41 75 36.0
DIN EN 1992-1-1 and DIN EN 1993-1-1 Dynamic loads Dimensions, geometric requirements
are applicable for design and calcula- The use of spring washers for installation Hole
HSC-B Bolt Minimum distances
diameter
tion. The German Approval regulates of face plates is recommended if the ds aij,edge aij u max dL
the layout, calculation and structural HSC-B is subjected to dynamic loads. [mm] [-] [mm] [mm] [mm] [mm]
requirements for HSC-B connecting ele- 12 M 12 40 30 21 13
16 M 16 50 38 21 17
ments in concrete components. The fol- Preload stress, bolts
20 M 20 63 48 27 21
lowing illustrates the use of the HSC-B; Maximum preload stresses [kN] 25 M 27 86 66 36 28.5
this information applies to both single M 12 31.1
as well as double ended connections. M 16 58.6
Building Authority Approval require- M 20 91.6 min 1 ds
M 27 173.3
ments must be observed. Verification
of connected steel elements and the
bolts must also be provided. Transfer Hole layout
of expected loads into the reinforced Depending on requirements, the L1
concrete must also be verified. number of HSC-B is freely selectable.
Single row and multi row anchorage is
Materials possible. Minimum spacings must be
• regular concrete, strength class observed (see table). The positioning
C20/25 up to C70/85 plate should have a slightly larger foot- Maximum bolt screw depth
• HSC-B-bar: B 500 B print than the face plate, see page 6. HSC-B
L1 [mm]
diameters 12 - 16 - 20 - 25 mm The maximum hole diameters in the ds [mm]
B 500 B NR at ds = 12 face plates of attached components 12 16.5
16 22.5
should also not be exceeded.
20 28.5
Socket corrosion protection See adjacent table. 25 36.0
• hot-dip galvanized (FV)
• stainless steel (A4) Screw length
• zinc galvanized (GV) When calculating the screw length, the
minimal screw depth of 1 ds for final
Stress and resistance installation must be observed.
• predominantly and non-predominant- The maximum bolt screw-
ly static loads depth L1 (see table) is
• yield strength of reinforcement steel determined by the dL
anchor socket size.
fyk 500 N/mm²
fyd = = = 435 N/mm²
s 1.15 face plate
Geometry
ac
1 1
FEd
HEd
ZEd ZEd
z0 = 0.9 · d aH
VEd, NEd,
MEd
z0 = 0.9 · d
hc Vij,Ed Vij,Ed
hc
hc
d
d
DEd DEd
Vij,Ed
Vij,Ed
bc Vfr,Ed Vfr,Ed
Actions on the joint Universal steel element Corbel as attached structural element
The static forces in the joint between VEd VEd = FEd
the positioning and the face plate NEd HEd ≥ 0.2 · FEd (if friction forces
(section 1-1) have to be determined. MEd resulting from restraint deformations
cannot be excluded)
Positioning plate
The positioning plate is not included Dimensioning of the connected struc- Durable corrosion protection is
in the static calculation. Standard tural element: The connected element achieved with hot-dip galvanization
thickness is 3 mm. A hole ≥ 4 mm in should be designed according to the according to DIN EN ISO 1461.
diameter is required to vent air trapped appropriate standard, for example:
during the (concrete) casting process. DIN EN 1993-1-1. See page 9 for
The plate should have at least tempo- additional information.
rary corrosion protection.
Friction
Friction coefficients for verifications in ULS
The load bearing proportion of friction Vfr,Ed,inf = DEd · μinf
Steel/steel Concrete/steel
Vfr,Ed,inf may only be assumed if the for verification of bolts, threaded
surfaces of the positioning plate and sockets, and local concrete failure. μinf μsup μinf μsup
2 2
Cross section of the bolts Nij,Ed Vij,Ed
Interaction verification: + ≤ 1.0
Nij,Rd Vij,Rd
Diameter Asp [cm²]
M 12 0.84
M 16 1.57 Recommendation: pre-select the number of bolts from the graphs shown on pages
M 20 2.45 11 and 12.
M 27 4.59
Pre-selection
Pre-selection
100
Nij,Rd [kN]
HSC-B 16 load range graph
Displays limits including bolt capacities 90
70
M 16 8.8
60
HSC-B 16
50
40
30
M 16 5.6
20 M 16 4.6 M 16 10.9
10
0
0 10 20 30 40 50 60 70 80 90 100
Vij,Rd [kN]
160
Nij,Rd [kN]
100
HSC-B 20
80
M 20 5.6
60 M 20 10.9
M 20 8.8
40
M 20 4.6
20
0
0 20 40 60 80 100 120 140 160
Vij,Rd [kN]
Nij,Rd [kN]
160
M 27 8.8
140
M 27 10.9 HSC-B 25
120
M 27 5.6
100
80
60
M 27 4.6
40
20
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320
Vij,Rd [kN]
1.44
Resistance per socket: Vij,c,loc,Rd = · Sw² · (fck · Rp,0.2) 0.5
c
c = 1.5
Sw = spanner size, (see table)
fck ≤ 50 N/mm²
(VEd + Vfr,Ed,sup)
Action: Vcon,Ed =
2
Friction proportion Vfr,Ed,sup (see page 10)
Resistance: Vcon,Rd = 15 · · bc · LM · fck0.25 [N]
c
= 0.85 xb
c = 1.5
fck ≤ 50 N/mm²
bc = face plate width of connecting component [mm]
LM = socket length [mm], (see table)
xb ≥ 15 LM (recommended distance to the concrete edge in shear load direction) Concrete edge failure
Vcon,Ed
Verification: ≤ 1.0
Vcon,Rd
HSC-B Threaded socket dimensions Max VEd in kN per metre face plate width
ds ds C20/25 C30/37 C50/60 The maximum shear force capacity
Sw of the steel connection max VEd is
12 1294 1432 1627
determined by the load capacity of
16 1726 1910 2170
LM the concrete edge.
20 2157 2387 2712
1. Primary splitting reinforcement Minimum diameter for stirrups and longitudinal reinforcement
The primary splitting reinforcement HSC-B dsw,2 dsl,edge dsl,bet
[mm] [mm] [mm] [mm]
are stirrups placed directly below the
socket anchors in both the tensile and 12 6 12 10
in the compression zone. 16 6 12 10
VEd Sw 1.15 20 8 12 12
Asw,1 = 0.25 · · 1– ·
ntot aij,max fyk 25 12 20 20
xsw = 2/3 · bc
2 bcol fyk
∑aij 1.15 10
Asw,2,strut = 0.25 · Vcon,Ed · 1 – ·
bcol fyk
5
xsw = 2/3 · bc
with:
aij = space between two sockets
10
in one row
bcol = reinforced concrete width
hcol bcol
Longitudinal reinforcement
At minimum, longitudinal reinforce-
ment Asl,edge and Asl,bet must be Layout of longitudinal reinforcement
placed between the socket bars in the and splitting reinforcement
concrete element. Minimum bar dia-
meters are shown in the table above.
This reinforcement has to be anchored
above and below the steel element.
Optimised construction
2
10
03 • simple bolted assembly
UE/1
S-W • immediately loadable connection
r b el
o. A
T.-N LG • no complicated and time consuming
co
e l
H S C C Ste
formwork
• Simplifies the shape of precast ele-
ments – damage free transport and
efficient use of storage space.
Versatile application
Product overview
HALFEN HSCC Steel corbels are The socket bars are aligned in 2 rows,
available in 34 type-tested variants each with 2 up to 11 bolts depending
with small or large cantilever. on the corbel type and static require-
The joints are made with HSC-B Steel ments.
connection elements attached to rein- All dimensions and the data relevant
forced concrete with socket bars with for application of HALFEN HSCC Steel
16, 20 or 25 mm diameter. corbels can be found in the type test Free download at
report S-WUE/11032. www.halfen.com
Hole spacing
ac
u1
u2
lc
bc
FEd
bL
aL
u
hc
aij,edge
hcol bcol
Product overview
Delivery is in two sets; the HSCC Corbel together with the matching HSC-B Steel connection.
Set 1 Set 2
HSCC Corbel and HSK Hexagonal bolts with washers HSC-B Positioning plate, HSC-B SH Single headed female
bars, HSC-B SE Sealing tape
Content: Content:
HALFEN HSCC Steel corbel, hot-dip galvanized [FV] • HALFEN HSC-B SH Single headed female bar with hot-dip
HALFEN HSK Hexagonal bolts ISO 4017, hot-dip galvanized sockets [FV]; alternative bar types SD, S or SB
galvanized, strength class 10.9 with washers (The number of on request
bolts with washers required depends on the type of corbel) • HALFEN HSC-B Positioning plate, hot-dip galvanized [FV],
see page 6
Information required when ordering: • HALFEN HSC-B SE Sealing tape, see page 8
Corbel type, see order example
Information required when ordering:
• HSC-B female bar type (SH, SD, S, SB), see order example
• Required length of the bars [mm] ....
Optional available on request:
• alternative HSC-B bar types SD, S, SB see pages 7-8
• alternative corrosion protection of the sockets: GV/A4
• alternative corrosion protection and material of the
positioning plate GV/A4
HSK M 16 × 40 0385.070-00067 L
ds
HSK M 20 × 50 0385.080-00036 Rod length L must also be
HSK M 27 × 60 0385.100-00005
specified in [mm]
The type-test includes all verifications Please refer to the type-test for stirrup reinforcement in the column.
for the steel connecting elements the position of the sockets for each Anchoring the socket bars with HSC
as well as the verifications for the individual bolt. Place a bearing plate Anchor-heads is according to approval
transfer of forces into the reinforced (for example an elastomer plate) on Z-21.8-1973. See notes on page 15.
concrete. Decisive for load capacity is the corbel flange to ensure an even Alternatively, other anchorage variants
the smallest resistance value from all load distribution. See tables on page can be used; additional verification is
verifications. The stated load capacities 20 ff. or the type-test for dimensions. required here.
are for effects of predominantly static
loads and apply for single and double Load transfer into the reinforced con- The following tables are for bolts,
corbels. A horizontal load of crete element was verified according to strength grade 10.9.
HEd = 0.2 FEd has been considered. the guidelines set in National Technical Calculations for bolts strength grade
The dimensioning and load transfer Approval Z-21.8-1974. Please observe 8.8 and further calculation examples
of loads into steel reinforced concrete the notes on pages 9 - 15. The speci- as well as all relevant details can be
depends on each individual situation. fied, required, bursting reinforcement found in the type test.
These are not included in the type-test. for loads (maximum yield) for large
The verifications for steel element column widths include a safety margin.
are according to Eurocode 3 (DIN EN Please observe the minimum diameter
1993). In addition, for each corbel for reinforcement bars, see page 14.
type, the load capacities for bolts Further information for calculating Type tests are avail-
strength classes 8.8 and 10.9 were the actual required bursting reinforce- able for all types of
calculated, in some cases adapting the ment for individual applications can be corbels;
download at
number of bolts. found on page 14. Separate verifica-
www.halfen.com
tion is required for possible required
Short corbels, bolt strength class 10.9 (calculated according to approval Z-21.8-1974, Eurocode 3)
200
HSCC-20-2-1 1060.510-00001 1060.619-00001 160 230 190 37 27 (240, 300)
(240, 300)
240
HSCC-20-3-1 1060.510-00003 1060.619-00003 210 230 190 42 27 (240, 300)
(240, 300)
200
HSCC-25-1-1 1060.520-00001 1060.629-00001 160 250 200 46 36 (300, 350, 400)
(300)
270
HSCC-25-2-1 1060.520-00004 1060.629-00004 220 250 200 51 36 (300, 350, 400)
(300)
HSCC-25-3-1 1060.520-00007 1060.629-00007 280 300 250 56 36 320 (300, 350, 400)
HSCC-25-4-1 1060.520-00009 1060.629-00009 370 300 250 51 36 410 (300, 350, 400)
HSCC-25-5-1 1060.520-00011 1060.629-00011 460 300 250 56 36 500 (300, 350, 400)
HSCC-25-6-1 1060.520-00013 1060.629-00013 540 300 250 51 36 570 (300, 350, 400)
HSCC-25-8-1 1060.520-00015 1060.629-00015 680 300 250 56 36 725 (300, 350, 400)
HSCC-25-11-1
1060.520-00017 1060.629-00017 900 300 250 56 36 955 (300, 350, 400)
Values in brackets need to be considered for the anchor reinforcement with HSC anchor heads, see page 15.
Please include the details from the order example on page 18 in the final order number.
Tension Pressure
C20/25
C25/30
C30/37
C35/45
C40/50
C45/55
1101 1130 5 5 94 320 140 219.6 0.60 3.25 3.66 160 400
1295 1360 6 6 88 396 140 224.1 0.57 3.91 4.40 160 470
1627 1720 1810 8 8 96 552 140 219.6 0.51 5.20 5.87 160 620
2153 2276 2382 2500 11 11 96 780 140 219.6 0.63 7.19 8.10 160 840
Long corbels, bolt strength class 10.9 (calculated according to approval Z-21.8-1974, Eurocode 3)
200
HSCC-20-2-2 1060.510-00002 1060.619-00002 160 270 265 37 27 (240, 300)
(240, 300)
240
HSCC-20-3-2 1060.510-00004 1060.619-00004 210 270 265 42 27 (240, 300)
(240, 300)
48 200
HSCC-25-1-2 1060.520-00002 1060.629-00002 160 300 250 36 (300, 350, 400)
63 (300)
48 200
HSCC-25-1-3 1060.520-00003 1060.629-00003 170 380 350 36 (300, 350, 400)
63 (300)
260
HSCC-25-2-2 1060.520-00005 1060.629-00005 220 300 250 51 36 (300, 350, 400)
(300)
51 270
HSCC-25-2-3 1060.520-00006 1060.629-00006 240 380 350 36 (300, 350, 400)
63 (300)
HSCC-25-3-2 1060.520-00008 1060.629-00008 280 380 350 56 36 320 (300, 350, 400)
HSCC-25-4-2 1060.520-00010 1060.629-00010 370 380 350 51 36 410 (300, 350, 400)
HSCC-25-5-2 1060.520-00012 1060.629-00012 460 380 350 51 36 480 (300, 350, 400)
HSCC-25-6-2 1060.520-00014 1060.629-00014 540 380 350 51 36 570 (300, 350, 400)
HSCC-25-8-2 1060.520-00016 1060.629-00016 680 380 350 51 36 710 (300, 350, 400)
HSCC-25-11-2 1060.520-00018 1060.629-00018 900 380 350 51 36 930 (300, 350, 400)
values in brackets need to be considered for the anchor reinforcement with anchor heads, see page 15.
Please include the details from the order example on page 18 in the final order number.
Tension Pressure
C20/25
C25/30
C30/37
C35/45
C40/50
C45/55
567 600 628 652 674 700 2+2 2 98 98 190 267.8 0.39 2.01 2.30 260 180
1100 1130 5 5 88 308 190 296.1 0.60 3.25 3.67 260 400
1291 1360 6 6 88 396 190 296.1 0.57 3.91 4.41 260 480
1625 1719 1810 8 8 90 534 190 296.1 0.51 5.20 5.87 260 620
2151 2275 2381 2500 11 11 90 756 190 296.1 0.62 7.19 8.11 260 840
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Room 601 Tower D, Vantone Centre E-Mail: info@halfen.cn
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155 00 Praha 5
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18, rue Goubet E-Mail: halfen@halfen.fr
75019 Paris Internet: www.halfen.fr
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Liebigstr. 14 E-Mail: info@halfen.de
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Via F.lli Bronzetti N° 28 E-Mail: tecnico@halfen.it
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Oostermaat 3 E-Mail: info@halfen.nl
For countries not listed HALFEN International GmbH Phone: +49 - 2173 - 970 - 0 Fax: +49 - 2173 - 970 - 849
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40764 Langenfeld / Germany Internet: www.halfen.com
Furthermore HALFEN is represented with sales offices and distributors worldwide. Please contact us: www.halfen.com
R - 037 - E - 11/16
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Austria, Poland, Switzerland and the Czech Republic according to DIN EN ISO 9001:2015, Certificate No. 202384-2016-AQ-GER-DAkkS.
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