Equivalent Design Design Steam

Quantity, Actual Thruput,

Steam level energy, Thruput, Consumption,
Tons/hr MT/hr
MMKcal/hr MT/hr MT/hr

LP steam 1 0.657 100 10 80

MP steam 1 0.702 100 10 80
VHP steam 1 0.741 100 10 80

B=Ax1000x6 E (UNIT THRUPUT

A C D
56.67/10^6 TAG)

No tag 72- E-08 0.2 0.131 143 0.2 143

74FI2602 74C02 1.2 0.788 84 0.28 84

B=Ax1000x7 E (UNIT THRUPUT

A C D
01.9/10^6 TAG)

72FI2505 72F1 2.2 1.544 143 0.2 143

72FI2605 72F2 3.2 2.246 143 0.2 143
74F1 4.2 2.948 143 0.2 143
74F2 5.2 3.650 143 0.2 143
74F3 6.2 4.352 143 0.2 143
74F4 7.2 5.054 143 0.2 143
NO TAG 74P07B 8.2 5.756 143 0.2 143
NO TAG 74P20 9.2 6.457 143 0.2 143
74FIC6701 74-E-105 10.2 7.159 143 0.2 143

B=Ax1000x7 E (UNIT THRUPUT

A C D
41/10^6 TAG)

72FIC1701 72-E-04 11.2 8.299 143 0.2 143

74FIC2201 74-E-11 12.2 9.040 143 0.2 143

LSHS prcie 24460 Rs./MT

Note: 1. Positive is gain and Negative is loss

2. Input design and actual values under steam and thruput

Design value

Actual value
from PIN
RTP of fuel
Actual Steam Actual Sp. Additional Monetary Annual
Design Sp. Energy,
Consumption, Energy, energy, gain/loss, gain/loss,
Kcal/MT
MT/hr Kcal/MT Kcal/hr Rs/hr Lakhs/annum

10 65667 82084 -16417 -41.3973 -3.31178

10 70190 87738 -17548 -44.25 -3.5
10 74100 92625 -18525 -46.71 -3.7
J=I/10^6/10/
F G=DxB/(Cx10^6) H=FxBx10^6/E I=G-H 0.97xLSHS K=Jx8000/10^5
PRICE
0.09 184 83 101 0.2548 0.02038
0.2 2627 1876 750 1.8924 0.15140

J=I/10^6/10/
F G=DxB/(Cx10^6) H=FxBx10^6/E I=G-H 0.97xLSHS K=Jx8000/10^5
PRICE
0.22 2160 2376 -216 -0.5446 -0.04357
0.22 3141 3456 -314 -0.7921 -0.06337
0.22 4123 4535 -412 -1.0397 -0.08318
0.22 5105 5615 -510 -1.2872 -0.10298
0.22 6086 6695 -609 -1.5348 -0.12278
0.22 7068 7775 -707 -1.7823 -0.14259
0.22 8050 8855 -805 -2.0299 -0.16239
0.22 9031 9935 -903 -2.2774 -0.18219
0.22 10013 11014 -1001 -2.5250 -0.20200

J=I/10^6/10/
F G=DxB/(Cx10^6) H=FxBx10^6/E I=G-H 0.97xLSHS K=Jx8000/10^5
PRICE
0.22 11607 12768 -1161 -2.9269 -0.23416
0.22 12644 13908 -1264 -3.1883 -0.25506
 SRFT

41094

L=Fx656.67x
1000x24x30
/10^7
4.25522
9.5

L=Fx656.67x
1000x24x30 47.2802400
/10^7
10.40165
10.40165
10.40165
10.40165
10.40165
10.40165
10.40165
10.40165
10.40165

L=Fx656.67x
1000x24x30
/10^7
10.40165
10.40165
 Design Design Actual Actual Fuel gas Actual Fuel oil
Thruput, Fuel, Thruput, consumption, consumption,
MT/hr MMKcal/hr MT/hr Kg/hr kg/hr

200 15 160 1000 500

LSHS prcie 24460 Rs./MT

Note: 1. Positive is gain/Negative is loss
2. Input design and actual values under Fuel quantities

Design value

Actual value
from PIN
RTP of fuel
 Design Sp. Additional Monetary Annual
Actual Fuel, Actual Sp.
Energy, Energy, Kcal/MT energy, gain/loss, gain/loss,
MMKcal/hr Kcal/MT Kcal/hr Rs/hr Lakhs/annum

14.35 75000 89688 -14688 -37.4225 -2.9938

es
 Furnace / Design duty,
S.No Service Stack temp Excess O2 Gas flow
Boiler MMKCal/Hr

ºC % MT/hr

1 2-F-01 CDU-I Atmos. 7.0 760.0 5.00 0.8

LSHS prcie 24460 Rs./MT

Note: 1. Positive is gain/Negative is loss
2. Input actual values under Stack temp, Excess O2 and Fuel quantities

Design value
Actual value
from PIN
RTP of fuel
 Gas/Fuel Rad losses
Oil flow Excess air Variable Stack loss Efficiency Efficiency
ratio (Design)

MT/hr % % % Actual Design

% %
0.1 0.89 34.2 12 2.5 42.5 55.0 45.0
L
Design Actual Fuel Actual Fuel
Design Actual
Fuel, gas oil Actual Fuel,
24460 Thruput, Thruput, consumptio
MMKcal/h consumptio MMKcal/hr
MT/hr MT/hr
r n, Kg/hr n, kg/hr
F=(D+E)x9700
A B C D E
x1000/10^6
144.3 7.0 140 0.8 0.1 8.73
quantities
Design Actual Fuel Actual Fuel
Design Actual
Fuel, gas oil Actual Fuel,
Thruput, Thruput, consumptio
MMKcal/h consumptio MMKcal/hr
MT/hr MT/hr
r n, Kg/hr n, kg/hr

200 15 160 1000 500 14.35

 Monthly
Drop in Actual fired Additional Additional Monetary
Additional monthly
efficiency, duty fired duty fuel loss
fuel SRFT
% MMKcal/hr MMKCal/hr Tons/hr Tons Rs. Lakhs

-10.0 8.7 -1.94 -0.20 -144.3 -35.30 0.62856

Annual Monthly
Design Sp. Actual Sp. Additional Monetary gain/loss, monetory
Energy, Energy, energy, gain/loss, Lakhs/annu gain/loss,
Kcal/MT Kcal/MT Kcal/hr Rs/hr m Lakhs
J=IX10^6/10 K=J*8000/1
G=Bx10^6/A H=Fx10^6/C I=G-H
/0.96*L 0^5 M=Kx24x30
48510 62357 -13847 -35.2812 -2.8225 -0.254024946

Annual
Design Sp. Actual Sp. Additional Monetary
gain/loss,
Energy, Energy, energy, gain/loss, Lakhs/annu
Kcal/MT Kcal/MT Kcal/hr Rs/hr m

75000 89688 -14688 0.0000 0.0000

 Equivalent Energy in
Quantity Enthalpy
STEAM MMkcal
(Tons/hr) (kcal/kg) (Quantity*Enthalpy)
LP steam 1 657 472.8
MP steam 1 702 505.4
VHP steam 1 741 533.5
TOTAL

Quantity Calorific value

FUEL Fuel in MMkcal
(kg/hr) (kcal/kg)

Actual Fuel oil consumption 500 9700 3492

Actual Fuel gas consumption 1000 9700 6984
TOTAL
10500
3600

CPP Factors
0.34 T Naphtha used for 1 MWH power generation
2.9 T of Steam per MW of power produced

Boiler Factors
1 T of Steam --> 0.640 MM Kcal--> 0.066 T of LSHS
LSHS --> 9700 Kcal/Kg -->9.7 Mmkcal/T

Considering on stream factor of 30 operating days in a month

 SRFT = POWER
MMkcal/10

47.3
50.5 Power Consumption (MWH) 1
53.4 CPP SFC (MT/MWH) 0.34
151.2 Fuel in tons 0.34
Fuel in MMkcal 2570.4

SRFT =
MMkcal/10
Steam Equivalent 1350

349.2 After deducting steam equivalent 1220

698.4 Hence 1 KWH is equal to 1695 Kcal
1047.6 SRFT 122
Total SRFT 1320.79
 10/1/2018 0:00
10/15/2018 0:00
Design
Sr. No. Pump No. Pump Description Flow (M3/Hr)

A
1 72-P-01 A/B NHT Charge pumps 236
2 72-P-02 A/B Wash water injection pumps 6.6
3 72-P-03 Caustic circulation pump 65.5
4 72-P-04 A/B Stripper reflux pumps 107.2
5 72-P-05 A/B Naphtha Splitter bottom pumps 168.1
6 72-P-06 A/B Naphtha Splitter O/H pumps 361.8
7 72-P-07 A/B Naphtha Splitter reboiler pumps 657.2
8 72-P-14 Neutralizing filling pump 11.2
9 72-P-15 Neutralizing return pump 11.2
10 72-P-09 Sulfiding pump 0.625
11 72-P-10 Caustic Injection pump 0.962
12 72-P-11 Regen water return pump 1.92
13 72-P-12 A/B Inhibitor injection pump 0.00787
14 72-P-13 Spent caustic pump 1
15 Nm3/hr 72-K-01 A/B Recycle gas compressors 39302
16 72-A-01 A/B AFC
17 72-A-02 A/B AFC
18 72-A-03 A-F AFC

16 74-P-01 A/B Separator pumps 110.1

17 74-P-02 A/B First stage suction drum pumps 5.5
18 74-P-04 A/B Stabilizer overhead pumps 45.9
19 74-P-05 A/B BFW Booster pumps 49
20 74-P-06 A/B Deethanizer reflux pumps 4.5
21 74-P-07 A/B Circulating water pumps 465.6
74-P-51A/B Condensate transfer pumps 58.5
22 74-P-08 A/B Sulfide injection pump 0.0005
23 74-P-09 Chloride injection pump 0.005
24 74-P-10 Chloride & Condensate injection pump 0.001
25 Nm3/hr 74-K-01 CCR Recycle gas compressor 110024
26 Nm3/hr 74-K-02 A/B Net gas compressors 61094
27 74-P-100 A/B Caustic circulation pump 48.2
28 74-P-101 A/B Organic chloride injection 0.00205
29 Nm3/hr 74-K-101 Regeneration blower 19900
30 Nm3/hr 74-K-102 Cooler blower 14400
31 Nm3/hr 74-K-103 Fines removal blower 2190
32 Nm3/hr 74-K-100 Lift gas blower 201
74-A-01A/B/C AFC
74-A-02 AFC
74-E-100 Electrical heater
74-E-101 Electrical heater
74-E-102 Electrical heater
74-E-103 Electrical heater
ID fan ID fan
Chiller Chiller motor
Design Actual
Power (KW) Tag Power per Pump Nos. I/S
Flow (M3/Hr) (Kw)
Fomula for power
B C D=CxBxN/A N calculation
293 72FIC0701 268.6 333.5 1
17 72FIC1101 11.9 30.7 1
7 72Fi1401A 0.0 0.0 1
14 72FI1801 9.5 1.2 1
75 72FIC1901 46.9 20.9 1
93 72FIC2103 58.2 15.0 1
180 72FIC2001 125.3 34.3 1
2 2.0 1
2 2.00 1
1 1.0 1
1 1.0 1
1 1.0 1
1 1.0 1
1 1.0 1
889 72FI1002A 35640.0 806.2 1
71.6 71.6 71.6 2
47.7 47.7 47.7 2
280.7 280.7 280.7 6

1809.3 1650.8 Total

120 74Fi1201 55.4 60.4 1

6 74FIC1401 3.4 3.7 1
49 74FIC2301 36.0 38.4 1
35 74FI2903 18.7 13.4 1
2 74FIC2703 1.0 0.4 1
54 74FI2802 42.0 4.9 1
20 74FIC9601 10.4 3.5 1
1 0.0 1.0 1
1 0.2 1.0 1
1 0.0 1.0 1
3692 74FI1002A 44356.0 1488.4 1
3766 74FI2001 35640.0 3766.0 1
18 74Fi6905A 2.2 0.8 1
0.4 74fi6301 0.2 38.1 1
59 74FI6206 10.3 0.0 1
24 74FIC6104 0.0 0.0 1
2 74FIC6006 2.1 0.0 1
3 74FIC6004 3.5 0.1 1
 90.5 90.5 90.5 1
10 10.0 10 1
187.5 187.5 187.5 1
78.9 78.9 78.9 1
50 50.0 50 1
55.1 55.1 55.1 1
120 120.0 120 2
881 881.0 881 1
6894.1 TOTAL