Professional Documents
Culture Documents
D
Issued 1995-03
AUDIT CRITERIA
Revised 2016-08
161Thorn Hill Road
Warrendale, PA 15086-7527 Superseding AC7109/4 Rev. C
TO BE USED ON AUDITS STARTING ON OR AFTER 7-AUG-2016
Nadcap
AUDIT CRITERIA FOR
STRIPPING OF COATED MATERIAL
Editorial Change made to 6.1 and 6.2 to add job tracker fields on August 11, 2016
1. SCOPE
This checklist supplements PRI AC7109. This checklist shall apply to all
suppliers seeking Nadcap Coatings accreditation who perform stripping
processes other than machining, water jet or grinding.
2. GENERAL INFORMATION
2.1 Classification
Chemical
Electrolytic
Media Blast
Molten Salt
Other
3.1.1 Listing of approved chemical material and other media sources? YES NO
•OEM specification or Critical items list, Approved Vendor/Supplier List
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Copyright 2016 Performance Review Institute. All rights reserved.
t-frm-15 04-Jan-2016
PRI AC7109/4 Revision D -2-
4. STRIPPING
4.1.1 Are tanks labeled to include identification, contents and temperature YES NO
ranges?
4.1.4 Are parts fixtured, or are other provisions made, to preclude air YES NO
entrapment?
•Look for entrapment that would affect an area to be stripped. This is
not a factor for uncoated areas. Agitation could address this issue.
4.1.5 Is the process equipped with arc detector/auto shutdown mechanism? YES NO
•Visible device or described in equipment manual if not visible
4.1.6 Are there work instructions to define the electrolytic stripping YES NO
parameters?
•Procedure, work instructions, and/or stripping router (e.g. time,
temperature, solution composition/control, etc.)
PRI AC7109/4 Revision D -3-
4.1.8 Does the hardware receive an embrittlement relief bake prior to YES NO NA
recoating as required by specification and/or customer?
•Listed and signed off on router or in procedure that is then referenced
and signed off on router
•NA if embrittlement relief bake is not required.
4.2.1 Is there a system to ensure that blast media that has been used for YES NO
stripping is not used for surface preparation prior to coating?
•Grit used once, or dedicated cabinets, or change out of grit between
stripping and surface prep.
4.2.2 Are there work instructions that define the grit blasting parameters? YES NO
•Listed in procedure, work instruction, or on router (e.g. particle size,
pressure, etc.)
4.2.3 Are controls (e.g., inspection, frozen parameters, training, documented YES NO
procedures) in place to ensure the base material is protected from
excessive erosion during coating removal?
•See examples listed for controls also customer and specification
requirements for controls that may include approval of method in
general or part specific approval (Do not dwell)
4.3.3 Are there work instructions to define the molten salt stripping YES NO
parameters?
•Procedure, work instructions, and/or stripping router (e.g. temperature,
time, etc.)
4.4.1 Are tanks labeled to include identification, contents and temperature YES NO
ranges?
4.4.4 Are parts fixtured, or have other provisions been made, to preclude YES NO
air/solution entrapment?
•Look for entrapment that would affect an area to be stripped. This is
not a factor for uncoated areas. Agitation could address this issue.
4.4.5 Are masking, insulators, or similar methods being used to prevent YES NO NA
galvanic coupling of dissimilar materials?
•Look at set-up or procedure, processing only one type of material at a
time, etc.
•NA if there are no dissimilar metal couples.
•NA if galvanic coupling is used in the stripping process.
4.4.6 Are there work instructions to define the chemical stripping YES NO
parameters?
•Procedure, work instructions, and/or stripping router (e.g. time,
temperature, solution composition/control, etc.)
4.4.8 Do chemical stripping baths include an inhibiting agent when required YES NO NA
by specification or customer?
•NA if an inhibiting agent is not required
4.4.9 Does the hardware receive an embrittlement relief bake prior to YES NO NA
recoating as required by specification and/or customer?
•Listed and signed off on router or in procedure that is then signed off
on router
•NA if embrittlement relief bake is not required
5.3.3 Do the solution control records contain the following information for
each tank monitored:
•Analysis for the concentration of individual constituents of a solution
may not be required if other adequate and appropriate solution control
methods are used. Some examples of alternate methods include
specific gravity, strip rate, boiling point and defined bath replacement
(e.g., dump when strip time exceeds 20 minutes or dump when etch
rate drops below 0.005 inches/hour).
5.3.4 Do records show that corrections and/or additions are made when there YES NO NA
is an out-of-tolerance condition identified prior to stripping?
•NA when there have been no out-of-tolerance conditions
5.3.5 Is solution analysis frequency defined by and conducted per procedure YES NO
and in accordance with applicable customer specifications?
5.3.6 Do procedures require, and documents show, that processing is halted YES NO
for solutions which exhibit out-of-tolerance conditions until the condition
is corrected and the solution reanalyzed?
5.3.7.2 Sample collection which assures that the sample is representative of YES NO
the bath solution and operating condition and precludes sample
contamination?
•Bath should be at correct level, agitated and at correct temperature
prior to sampling.
5.3.9 Are laboratory materials with a limited shelf life properly labeled to YES NO NA
preclude usage after expiration date?
•NA if no materials with a limited shelf life
PRI AC7109/4 Revision D -8-
6. COMPLIANCE AUDIT
6.1.1.3 Subscriber:
6.1.1.12 (EC) Special provisions specified: (e.g. Customer approved process _______________
plan number)
6.1.2.3 Has customer approval been received to process to the specification? YES NO NA
•NA if no customer requirement.
6.1.2.4 If the process is frozen by the customer, has customer approval been YES NO NA
received?
•NA if process is not frozen.
6.1.2.5 Are work instructions controlled so as not to be revised without proper YES NO
internal approval and customer approval, when required?
•Establish supplier work instruction control method and compare to
customer requirement. Is revision in operation compliant with approval
status? (Proper signatures, proper revision letters, etc.)
6.1.2.6 Are all levels of processing instructions in agreement with each other? YES NO
•Processing instructions, including technical plans, routers, work
instructions, operation sheets, customer approved documents (as
applicable) etc., should not contradict each other.
6.1.6.2 Was the stripping process performed in accordance with the work YES NO
instructions?
6.1.8 Inspection
6.1.9 Are all operations and inspections properly stamped off or signed off YES NO
and dated by the correct operator or department, including no evidence
of pre-posting data or stamps on the shop order?
•On router/traveler
6.1.10 Did all processing and inspection operations conform to requirements? YES NO
6.1.12 Certification:
6.2.1.12 (EC) Special provisions specified: (e.g. Customer approved process _______________
plan number)
6.2.2.4 If the process is frozen by the customer, has customer approval been YES NO NA
received?
•NA if process is not frozen.
6.2.2.5 Are work instructions controlled so as not to be revised without proper YES NO
internal approval and customer approval, when required?
•Establish supplier work instruction control method and compare to
customer requirement. Is revision in operation compliant with approval
status? (Proper signatures, proper revision letters, etc.)
6.2.2.6 Are all levels of processing instructions in agreement with each other? YES NO
•Processing instructions, including technical plans, routers, work
instructions, operation sheets, customer approved documents (as
applicable) etc., should not contradict each other.
6.2.8 Inspection
6.2.9 Are all operations, inspections, and tests properly stamped off or signed YES NO
off and dated by the correct operator or department, including no
evidence of pre-posting data or stamps on the shop order?
•On router/traveler
6.2.10 Did all processing and inspection operations conform to requirements? YES NO
6.2.12 Certification: