User Manual for 6.3MVA Transformer Container

Document No.: M02.
0118
Document Title: USER MANUAL
6.3MVA Transformer
Issue: F
Date: 16/02/05
USER MANUAL
FOR
C20/6.3/D/14kV
6.3MVA TRANSFORMER CONTAINER
Document M02.0118
Document No.: M02.0118
6.3MVA Transformer
Issue: F
Date: 16/02/05
TABLE OF CONTENTS
1 OVERVIEW
2 SAFETY
2.1 GENERAL INFORMATION.....................................................................................................1
2.2 ELECTRICAL ..........................................................................................................................1
2.3 MATERIALS............................................................................................................................1
2.4 OPERATIONAL PRECAUTIONS ...........................................................................................2
2.5 SAFETY LABELS ...................................................................................................................2
3 NOISE EMISSION
3.1 NOISE CONTROL PROHIBITED ACTS.................................................................................3
3.2 TRANSFORMER NOISE EMISSION CONTROL INFORMATION ........................................3
4 HANDLING
4.1 LIFTING / HANDLING.............................................................................................................4
4.2 STORAGE / TRANSPORT .....................................................................................................4
5 INSTALLATION
5.1 UNPACKING ...........................................................................................................................5
5.2 LOCATION OF THE PLANT...................................................................................................5
5.3 ELECTRICAL CONNECTION AND COMMISSIONING.........................................................5
6 GENERAL DATA
6.1 GENERAL DESCRIPTION .....................................................................................................6
6.2 TRANSFORMERS ..................................................................................................................6
6.3 SWITCHGEAR ........................................................................................................................8
6.4 METERING............................................................................................................................10
6.5 PROTECTION .......................................................................................................................11
6.6 CONTROL PANEL LAYOUT................................................................................................12
6.7 LOW VOLTAGE ISOLATOR SECTION ...............................................................................15
6.8 HIGH VOLTAGE CONNECTION SECTION .........................................................................16
7 OPERATING INSTRUCTIONS
7.1 TRANSFORMER OPERATION ............................................................................................17
7.2 SWITCHBOARD OPERATION.............................................................................................18
7.3 METERING OPERATION .....................................................................................................19
7.4 PROTECTION OPERATION.................................................................................................19
8 MAINTENANCE
8.1 DAILY MAINTENANCE/CHECK SCHEDULE .....................................................................21
8.2 WEEKLY MAINTENANCE/CHECK SCHEDULE.................................................................21
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9 TROUBLE SHOOTING
9.1 ALARM CHART ....................................................................................................................22
9.2 TROUBLE SHOOTING CHART ...........................................................................................23
APPENDIX A: General Arrangement

Drawing number: Rev.
D210474 SHT. 1 of 1 C
APPENDIX B: Transformer Equipment Data Sheet, Rating Plate

G08.0179 A
S010748 SHT. 1 of 1 B
APPENDIX C: Single Line Diagram

D1900611 B
APPENDIX D: Schematics and Terminal Layout Drawings

Drawing number: Rev. Title
D080722 SHT. 1 of 15 D Transformer No.1 Low Voltage Load Break Isolators Schematic
D080722 SHT. 2 of 15 D Transformer No.2 Low Voltage Load Break Isolators Schematic
D080722 SHT. 3 of 15 G Transformer No. 1 Overcurrent Protection Schematic
D080722 SHT. 4 of 15 G Transformer No. 2 Overcurrent Protection Schematic
D080722 SHT. 5 of 15 F Transformer No. 1 High Voltage Load Switches Schematic
D080722 SHT. 6 of 15 F Transformer No. 2 High Voltage Load Switches Schematic
D080722 SHT. 7 of 15 E Transformer No. 1 Metering Schematic Diagram
D080722 SHT. 8 of 15 E Transformer No. 2 Metering Schematic Diagram
D080722 SHT. 9 of 15 E Transformer No. 1 Cooling Fans Control Schematic
D080722 SHT. 10 of 15 D Transformer No. 2 Cooling Fans Control Schematic
D080722 SHT. 11 of 15 H Utilities and Control Schematic
D080722 SHT. 12 of 15 F Protection and Alarm Annunciation Control Schematic
D080722 SHT. 13 of 15 F Protection and Alarm Annunciation Control Schematic
D080722 SHT. 14 of 15 C Circuit Breaker Intertripping Control Schematic
D080722 SHT. 15 of 15 C Circuit Breaker Intertripping Schematic
D140140 SHT. 1 of 3 C Terminal Layout Diagram
D140140 SHT. 2 of 3 C Terminal Layout Diagram
D140140 SHT. 3 of 3 C Terminal Block Location Diagram
APPENDIX E: Transformer Layout Drawing and Data Sheet

APPENDIX F: ABB Safeplus Switchboard User Manual
APPENDIX G: Deif MIQ96 Multi-instrument User Manual
APPENDIX H: Automation 2000 DGPT2 Protection Device User
Instructions
APPENDIX I: ABB SPAJ 142C User Manual
APPENDIX J: Selco M4100 User Manual
APPENDIX K: Euromold Cable End Installation Manual
APPENDIX L: Material Safety Data Sheets
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APPENDIX M: Manufacturer’s Component Data

APPENDIX N: Livery Layout
D200097 SHT. 1 of 1 A
APPENDIX O: Certificate of Conformity

APPENDIX P: Container Certificate
APPENDIX Q: International Contact Information
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6.3MVA Transformer
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1 OVERVIEW
This user manual describes the operation, safety considerations and maintenance of Aggreko C20/6.3/A/14kV
transformer containers. Aggreko C20/6.3/A/14kV transformer containers can be used to step up generating voltage
levels in the range 400 – 480 V to medium voltage levels (2.9 – 15 kV) for power station applications and to step
down medium voltages to low voltage levels for applications including substations and supplying loadbanks. The
transformers can operate at either 50 or 60 Hz.
2 SAFETY
2.1 GENERAL INFORMATION
• Ensure that the operator reads and understands the decals and consults the manuals before
maintenance or operation.
• Ensure that the Operation and Maintenance manual, and the manual holder, are not removed
permanently from the machine.
• Ensure that maintenance personnel are adequately trained, competent and have read the
Maintenance Manuals.
• For high voltage operation or maintenance, no one will work or operate any High Voltage
Equipment unless they are suitably qualified personnel and are authorised by Aggreko to do so.
• Make sure that all protective covers are in place and that the container doors are closed during
operation.
• The specification of this containerised transformer is such that it is not suitable for use in
flammable gas risk areas. WARNING: NO ATTEMPT SHOULD BE MADE TO OPERATE
IN SUCH AREAS WITHOUT EXPRESS AUTHORITY FROM AGGREKO.
• Installation of this transformer must be in accordance with recognised electrical codes and any
local Health and Safety Codes.
•
2.2 ELECTRICAL
For the purposes of this procedure, Low Voltage (LV) is defined as any voltage below 600 V and
High Voltage (HV) is defined as any voltage of 600 V or above.
• Everyone working on electrical equipment should be aware of the dangers that may arise while
working on and during operation of the equipment.
• LV operation or maintenance must only be undertaken by persons who are suitably trained
electricians and possess the technical knowledge and experience to ensure that the work is
carried out in a safe manner and the equipment is left in a safe condition.
• Before working on transformer containers, ensure that all possible power sources to the
equipment have been disconnected and locked off so that it cannot be energised. For Aggreko
C20/6.3/A/14kV transformer containers, the following must be ensured:
• All LV and HV isolators and circuit breakers are open and that the appropriate earth switches are
in the closed position.
• Any external supply is disconnected and that the EXTERNAL/INTERNAL SUPPLY switch is in
the OFF position provide
• WARNING: Operating or working on High Voltage Equipment requires particular care and
expertise. HV operation or maintenance must only be undertaken by suitably qualified personnel
who are authorised by Aggreko to do so.
2.3 MATERIALS
The following substances are contained within this machine and may be hazardous to health if used
incorrectly:
• Transformer Oil
• Battery Electrolyte
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• Sulphur Hexafluoride
AVOID INGESTION AND SKIN CONTACT.

When handling transformer oil, wear appropriate personal protection equipment.
A battery contains sulphuric acid and can give off gases, which are corrosive and potentially
explosive. Avoid contact with skin, eyes and clothing. In case of contact, flush area immediately with
water. When handling battery electrolyte, wear appropriate personal protection equipment.
For further information, consult Material Safety Data Sheets contained in appendix L of this manual.
Transformer oil and batteries must NOT be disposed of along with general refuse.
Ensure that transformer oil and batteries are disposed of properly when they require
replacing. Contact local authorities for guidelines on the disposal of these materials.
2.4 OPERATIONAL PRECAUTIONS

Fully read the operating instructions contained within this manual before operating this machine.
Ensure that all safety warnings are observed and understood before operating this machine.
IF IN DOUBT CONTACT AGGREKO.

Do not alter or modify this machine.
During operation, Aggreko C20/6.3/A/14kV transformer containers present the following potential
hazards:
1. Low Voltage (LV) electrical power (< 600 V)
2. High Voltage (HV) electrical power (> 600 V and up to 15 kV)
3. Rotating parts (cooling fans)
The following areas of best practice must be observed during operation:
• Never operate unit with guards, covers or screens removed.
• Rotating fan blades can cause serious injury. Do not operate without guards in place and keep
hands, hair, clothing, tools etc well away from moving parts.
• Only suitably qualified, Aggreko authorised personnel are permitted to operate Aggreko High
Voltage Equipment.
• Never enter transformer compartments during operation.
• Minimise time spent within the Switch Room during operation.
• Avoid standing in front of Switchgear during Circuit Breaker operation (opening or closing).
Where possible, always use the remote control unit.
2.5 SAFETY LABELS

Look for these signs on the machine, which point out potential hazards to the safety of you and
others. Read and understand thoroughly. Heed warnings and follow instructions.
CAUTION CAUTION
Live Busbars High Voltage
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3 NOISE EMISSION
3.1 NOISE CONTROL PROHIBITED ACTS
WARNING
Tampering with noise control system prohibited
The following acts or misuse of the unit are prohibited:
1) The removal or rendering inoperative by any persons, other than for purposes of maintenance,
repair, or replacement, of any device or element of design incorporated into any new transformer
for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is
in use.
Or
2) The use of the transformer after such device or element of design has been removed or rendered
inoperative by any person.
Among those acts included in the prohibition against tampering are these:
• Removal or rendering inoperative any of the following:
a) The air intake system or parts thereof.
b) Enclosure or parts thereof.
• Removal of any of the following:
a) Fan shroud
b) Sound absorption material
• Operation of the transformer with any of the enclosure doors open.
3.2 TRANSFORMER NOISE EMISSION CONTROL INFORMATION
A. The removal or rendering inoperative, other than for the purpose of maintenance, repair, or
replacement of any noise control device or element of design incorporated into this transformer in
compliance with the noise control act;
B. The use of this transformer after such device or element of design has been removed or rendered
inoperative.
THIS TRANSFORMER HAS BEEN SPECIFICALLY DESIGNED WITH A SOUND ATTENUATING
ENCLOSURE. THE CONTAINER DOORS SHOULD REMAIN LOCKED SHUT UNDER NORMAL
OPERATING CONDITIONS. UNDER ANY OTHER CONDITIONS EXCESSIVE NOISE LEVELS
CAN BE PRODUCED AND PROLONGED EXPOSURE IS HAZARDOUS TO HEARING.
FOR SAFETY, EAR PROTECTION SHOULD ALWAYS BE

WORN WHEN WORKING IN THE VICINITY OF AN
OPERATING TRANSFORMER SET.
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4 HANDLING
4.1 LIFTING / HANDLING
• The transformer set is enclosed in a standard size ISO 20ft container with integrated lifting
forgings on the corners.
• All lifting and handling equipment must be adequately rated for applicable weights.
• During all lifting and handling operations the following weight must be considered.
Complete Package 24000 kgs (52911 lbs)
• Ensure that the correct lengths of strop / wire rope is used to ensure a level lift. Also ensure that
the included angle does not exceed 90°.
CAUTION: THE TRANSFORMER SET SHOULD NOT BE DRAGGED.
4.2 STORAGE / TRANSPORT

• Carry out the following points before transporting the generator or preparing the generator for
storage.
• Ensure that the EXTERNAL/INTERNAL SUPPLY switch is in the OFF position.
• Disconnect the battery terminals (in case of overseas transport).
• Ensure all panels are securely fitted and close all doors.
• Transformer containers are classified as “Not to be overstowed” and are only suitable for shipping
on deck or on top of stack.
All units are to be loaded flat onto transport and properly secured.
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5 INSTALLATION
5.1 UNPACKING
Ensure that the correct marked lifting / tie down points are used whenever the machine is lifted or
transported.
5.2 LOCATION OF THE PLANT
The transformer can be installed on any solid, flat and level surface capable of supporting the full
operating load of the package. A dry, well-ventilated area where the atmosphere is as clean as
possible is recommended. Ensure that the machine is positioned securely and on a stable
foundation.
CAUTION: A minimum of 3 metres (9 ft) all round the transformer is recommended. Hot
air will exit from the fan outlets. It is important that this hot air does not re-circulate to the
louvre inlets.
The transformer must be allowed sufficient space all round to enable the effective removal of the
cooling air which, in turn, will reduce the risk of re–circulating the cooling air back through the
transformer. Adequate clearance needs to be allowed around and above the machine to permit safe
access for specified maintenance tasks. Hard surfaces may reflect noise with an apparent increase
in the decibel level. It is recommended that provision be made for lifting heavy components during
major overhaul.
5.3 ELECTRICAL CONNECTION AND COMMISSIONING
CAUTION: Before undertaking any electrical connection work, read and fully understand
General Information on safety and the Electrical section on safety.
• Prior to installation of the transformer, checks should be made to ensure that the electrical load to
be supplied is within the rated output of the transformer at the site ambient conditions.
• Prior to connection, ensure that all isolators and circuit breakers are in the open position and
earth switches are in the closed position.
• NOTE: for operation at altitudes of above 1000 m, please refer to Transformer and Switchgear
Manufacturer’s information.
• CAUTION: Before commencing cable connections or selecting transformer tap settings, it

must be ensured that the transformer container is de-energised.
• Select the correct tap settings on the transformer(s), depending upon the output voltage required.
With Aggreko C20/6.3/A/14kV transformer containers, it is possible to configure the secondary
connections a number of different ways to produce a range of output voltages. See section 7.1
Transformer Operation for details on adjusting the tap settings. For a list of tap settings available,
refer to Appendix E.
• Ensure that cables with the correct ratings are used.
• Visual inspection: ensure that all cables and cable terminations are in good condition prior to
connection. Insulation must be in good condition and intact along the entire cable length.
• Ensure that the transformer container, load and generator sets are properly earthed in
accordance with application requirements and local regulations.
• Ensure that all phases are properly connected in the correct sequence.
• Ensure all safety covers are securely replaced after electrical connection is complete.
• Ensure that the safety procedure to be applied is based on the appropriate national and local
regulations.
• Ensure that the safety procedure is followed at all times.
• IT IS THE RESPONSIBILITY OF THE OPERATOR TO ENSURE THAT THE RATINGS OF

THE TRANSFORMER CONTAINER CIRCUIT BREAKERS AND ISOLATORS ARE NOT
EXCEEDED.
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6 GENERAL DATA
6.1 GENERAL DESCRIPTION
Aggreko C20/6.3/A/14kV transformer containers are arranged as three sections: two end sections,
each containing a transformer and a central switch room containing the control/monitoring
equipment, switchgear and the HV cable entry. The container is 20ft long and is manufactured from
welded steel. Each transformer compartment is accessible via end cargo doors and from the switch
room via a personnel hatch. The switch room is accessed via a lockable personnel entrance door.
See Appendix A for a general arrangement drawing of the transformer container.
Each transformer of this type is uniquely identified by a Plant Number and Serial Number indicated
on the identification plate affixed to the outside of the control panel. This information is required when
ordering spare parts. See appendix B for details on the transformer container rating plate. Major
component serial numbers are listed in appendix L.
The single line diagram of the transformer container is shown in appendix C.
Ensure that load is supplied via suitably rated cables. Checks should be made to ensure
that the rating of one or both of the output isolator switches is not exceeded. If the rating of a
single isolator switch is exceeded, it will be necessary to use both switches in parallel.
NOTE:
The technical data defining the transformers and the limits of operation are listed in the Equipment
Data Sheet, contained in appendix B.
In order to assist in the operation and maintenance of the transformer, a full set of electrical and
control panel terminal arrangement drawings has been included in this manual. These can be found
in appendix D.
6.2 TRANSFORMERS
The transformers used within Aggreko C20/6.3/A/14kV transformer containers are ABB transformers,
type CTMU18 HA 3150. The low voltage side of the transformers are permanently connected in a
Star arrangement. The high voltage side of the transformers can be configured a number of different
ways to obtain different transformer step-up ratios. See appendix E for the following technical
information:
1. Layout drawing of transformer
2. Transformer data sheet including a list of tap settings available
Each transformer is cooled by three thermostatically controlled cooling fans. Later transformer
containers also incorporate a ducting kit which improves the air-flow around the transformer.
Figure 6.1 on the following page is a series of photographs showing the mounting arrangement of the
transformer within the transformer compartment, and the associated circuitry. See the electrical
schematics in appendix D for wiring arrangements. Section 7.1 contains details on changing the
transformer tap settings.
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THERMOSTAT FOR FAN

H.V. CONNECTIONS OPERATION (ACCESS FROM
SWITCH ROOM)
L.V. CONNECTIONS
COOLING FANS
TRANSFORMER DGPT2
PROTECTION
CURRENT TRANSFORMERS GENERATOR AUXILIARY SOCKETS
Figure 6.1 Mounting of transformer and associated equipment within the transformer compartment
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6.3 SWITCHGEAR
The switchgear used in Aggreko C20/6.3/A/14kV transformer containers is ABB SafePlus SF6
insulated equipment. The switchgear comprises of the following:
2 off Safeplus – C (cable switch) units
2 off Safeplus – V (circuit breaker) units
Looking from the front of the switchboard, the arrangement, left to right, is C-V-V-C. See appendix F
for a technical specification of the switchgear.
ABB SafePlus units contained within Aggreko C20/6.3/A/14kV transformer containers have the
following options specified:
Overcurrent and earth fault protection relay ABB type SPAJ 142C
Pressure indicator
Capacitive voltage indicator
Circuit breaker remote control unit and umbilical
Padlock devices
Control section:
Each circuit breaker has the following:
1 off shunt trip, 24 V DC
4 auxiliary contacts: 2 normally open (NO), 2 normally closed (NC)
Each isolator and earth switch has the following:
4 auxiliary contacts: 2 normally open (NO), 2 normally closed (NC)
Figure 6.2 on the following page is a series of photographs showing the mounting arrangement of the
switchboard and associated circuitry. For wiring arrangements, see the electrical schematics in
appendix D. For details on operation, see section 7.2.
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ABB SPAJ 142C Overcurrent EXT/OFF/INT supply Deif MIQ96 Multi-instrument Selco M4100 alarm
and earth fault protection relay switch (top) and annunciator unit
lighting switch
Transformer 1 circuit breaker Transformer 2 circuit

(Q2) breaker (Q6)
SF6 gas pressure indicator Isolator (Q7) and earth

switch (Q8)
Isolator (Q3) and earth switch
(Q4) Transformer 2 isolator (Q5B)
and earth switch (Q5A)
Transformer 1 isolator (Q1B)
and earth switch (Q1A)
10-pin socket for remote circuit

breaker operation
High voltage connections from SWITCHBOARD ARRANGEMENT

Switchboard to output High voltage connections
terminals from transformer to
switchboard and earth
leakage CT (bottom).
Remote circuit breaker Operating handle

control box and
umbilical
Figure 6.2 Switchboard arrangement
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6.4 METERING
Metering is provided by a Deif multi-instrument, type MIQ96. This provides a comprehensive range
of electrical metering, consisting of the following:
Instantaneous measurements Parameters
Phase voltages U1, U2, U3
Average phase voltage Ū
Line voltages U12, U23, U31
Average line voltage ŪΔ
Angle between phases ϕ12, ϕ23, ϕ31
Current I1, I2, I3, It
Neutral current In
Active power P1, P2, P3, Pt
Reactive power Q1, Q2, Q3, Qt
Apparent power S1, S2, S3, St
Power factor cosϕ1, cosϕ2, cosϕ3, cosϕt
THD (I1, I2, I3, U1, U2, U3, U12,
THD (Total harmonic distortion) U23, U31)
Frequency f
Integrated/maximum demands
Maximum demand It, Pt, Qt, St
Energy Wht, varht
Figure 6.2 on the previous page shows a photo of the Deif MIQ96 multi-instrument. All measured
values are shown on the built-in display. The multi-instrument requires current measurement (CTs)
and voltage measurement (VTs) to provide the above metering. It should be noted that the output
feed of the transformer container requires to be energised in order to provide metering since the VTs
are located on the output side of H.V. isolator Q1B. See appendix D for connection details of the
Deif MIQ96 multi-instrument. See section 7.3 and the user’s manual in appendix G for details on
operation.
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6.5 PROTECTION
Protection of the transformer container is provided by the following devices:
1. Transformer protection device DGPT2, located on the top of each transformer. This is shown in
figure 6.1. The DGPT2 device provides the following transformer protection:
i. Discharge of gases protection. Detects the discharge of gases from the dielectric oil,
which is generally caused by small discharges due to ruptured insulation or by a low
dielectric level. A relatively slow form of protection.
ii. Excess pressure protection. Detects an increase in the tank pressure, which is generally
caused by the transformer being overfilled, or by a clear short circuit within the transformer
tank. A relatively fast form of protection.
iii. Excess dielectric oil temperature protection. Detects a high dielectric temperature, which
is generally caused by an electrical fault or by intensive use of the transformer above its
rated power output at site ambient conditions. Excess temperature protection has two
stages. The first of these is used for annunciation only. The second is used to trip the
transformer circuit breaker (and trip the circuit breaker of the corresponding 3 generators if
intertripping is connected). A relatively slow form of protection.
Transformers are shipped with the excess pressure protection set to 0.5 Bar and the excess
temperature protection 1 and 2 set to 80°C and 85°C respectively.
2. ABB protection relay, type SPAJ 142C, located on the control panel door, which provides over-
current and earth fault protection. This is shown in figure 6.2.
3. Low control voltage level protection. If the control voltage falls below a pre-determined level
(determined by low voltage relay U2), the transformer circuit breakers are tripped. Transformers
are shipped with protection relay U2 set at 20 V.
4. Selco M4100 Alarm Annunciator. In addition to the above protection, the following indication is
provided by a Selco alarm annunciator, shown in figure 6.2:
HIGH TEMP. TRAFOS 1 & 2
LOW CONTROL VOLTAGE LEVEL
MAINS SUPPLY FAILURE
OVERCURRENT RELAY ACTIVATED
PROTECTION ACTIVATED (transformer discharge of gases protection or excess pressure protection)
FAN PROTECTION TRIPPED
For wiring arrangements of the above protection devices and the alarm annunciator, see the electrical
schematics in appendix D.
For a detailed description of the operation of the protection devices, see section 7.4.
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6.6 CONTROL PANEL LAYOUT

The layout of the control panel is shown below in figures 6.3 and 6.4. See the following page for a
key to figures 6.3 and 6.4.
• 10°C (14°F) to 45°C (113°F)

The overall denerator set are 6060 X 2440 X 2600 mm.
3 4
9
5 6 8
7
1 2
Figure 6.3 Layout of Aggreko C20/6.3/A/14kV transformer container control panel – left hand side
13 16
12 14
15
9 10 11
Figure 6.4 Layout of Aggreko C20/6.3/A/14kV transformer container control panel – right hand side
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Flag number Component Description
S3 Intertrip switch Selects between a local supply and an external site

1 Local/Bypass supply for intertripping of generators.
S4 ESD (Emergency shutdown)

Selects between a local supply and an external site
switch
2 supply for generator emergency stops.
Local/Bypass
Fan control contactors and timers Perform a controlled sequential fan start once a pre-
3 Q11A to C and Q12A to C determined container temperature has been reached.
Fan protection circuit breakers

Set to 3 A. Trip in the event of a fan fault.
4 F3A to C and F4A to C
Emergency stop connections.

TB1 terminals Inter-tripping connections.
5 isolator and earth switch auxiliary connections.
Diode terminals - various -

6
Earth terminals – various -

7
Transformer 1 C.B. (Q2) connections:
Trip coil
8 TB2 terminals Remote trip signal
SPAJ overcurrent protection relay
Sensing voltages for multimeter
Transformer 1 connections:
Internal supply (Q9)
9 Fan thermostat
DGPT2 protection
TB3 terminals
Current sensing for multimeter
Auxiliary connections (lighting, heating)
Common alarm connections
External supply connections.
Transformer 2 connections:
Internal supply (Q10)
10 TB10 terminals Fan thermostat
DGPT2 protection
Current sensing for multimeter
Transformer 2 C.B. (Q6) connections:
Trip coil
11 TB9 terminals Remote trip signal
SPAJ overcurrent protection relay
Control voltage connections
Supply selector contactors Select between an internal supply from transformer 1
12 Q9 and Q10 or from transformer 2.
F6 – 16 A RCD supplying 240 V control section socket

Miniature circuit breakers F7 – 2 A MCB supplying 24 V DC power supply
13 F6 to F9 F8 – 6 A MCB from battery
F9 – 2 A MCB supplying lighting and panel heater
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K1 – Transformer 1 protection relay

Trips transformer 1 C.B. (Q2) and emergency stops
transformer 1 generators in the event of transformer 1
protection operating
K2 – Transformer 2 protection relay
Trips transformer 2 C.B. (Q6) and emergency stops
transformer 2 generators in the event of transformer 2
protection operating
K3 – Mains supply failure relay
Annunciates in the event of a mains supply failure to
14 Control relays
the 24 V DC control circuit
K1 to K6
K4 – Low DC voltage relay
Trips transformer 1 and transformer 2 C.B.s (Q2, Q6)
and annunciates in the event of a low control voltage
level (energised by D.C. voltage measuring relay U2)
K5 – Transformer 1 C.B. off relay
Trips transformer 1 generator C.B.s in the event of a
transformer 1 C.B. (Q2) trip
K6 – Transformer 2 C.B. off relay
Trips transformer 2 generator C.B.s in the event of a
transformer 2 C.B. (Q6) trip
Energises control relay K4 in the event of a low control
D.C. voltage measuring relay – U2
15 voltage level
24 V power supply – U1 Provides mains supply voltage for D.C. control circuitry
16
Figure 6.5 Key to Control Panel components
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6.7 LOW VOLTAGE ISOLATOR SECTION

One half of the L.V. isolator section of Aggreko C20/6.3/A/14kV transformer containers is shown
below in figure 6.6. Isolators Q9A, Q9B and Q9C are shown below. Also shown is the isolator
handle, used to open and close the individual isolators and the external supply socket.
L.V. Isolators Q9A,

Q9B, Q9C
Isolator handle
External supply
socket
L.V. input section
Figure 6.6 Input section of transformer container
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6.3MVA Transformer
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Date: 16/02/05
6.8 HIGH VOLTAGE CONNECTION SECTION

The H.V. connection section of Aggreko C20/6.3/A/14kV transformer containers is shown below in
figure 6.7. The load cables can be connected to either the left hand or the right hand H.V load
terminals, which are supplied by H.V. isolators Q7 and Q3 respectively. In order for the VTs to
measure voltage, Q7 must be closed.
NOTE: DO NOT EXCEED THE CURRENT RATING OF BUSBAR, CIRCUIT BREAKERS OR

ISOLATOR SWITCHES.
Insulating sheets
between phases
TB4: MCBs for voltage

measurement
HV insulators
Output connections
Output feeds
Voltage transformers and high H.V. output section

voltage fuses
Figure 6.7 Output section of transformer container
- 16 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
7 OPERATING INSTRUCTIONS
7.1 TRANSFORMER OPERATION
7.1.1 TRANSFORMER TAP SETTINGS
It is possible to configure the secondary windings of the transformers in a number of different ways to
provide different transformer ratios and hence different output voltages.
CHANGING TAP SETTINGS MUST ONLY BE UNDERTAKEN WITH THE TRANSFORMER

DE-ENERGISED AND BY SUITABLY QUALIFIED PERSONNEL.
Tap changers A, B and C are located on the top of the transformer.
Tap changer C changes the transformer secondary windings from a Star arrangement (position 1) to
a Delta arrangement (position 2).
Tap changer B makes coarse adjustment to the transformer ratio, and hence output voltage.
Tap changer A makes fine adjustment.
See appendix E for the range of tap settings and output voltages available.
To change the position of a tap changer:

Remove cover on the top of the transformer container OR open cargo doors into transformer
compartment for access (removing the top cover gives better access to the tap changers).
Lift the appropriate tap changer handle straight up and turn to the required position.
Press the tap changer handle down ensuring that the handle “locates” into the new position
7.1.2 TRANSFORMER COOLING SYSTEM
The operation of the 3 transformer cooling fans is controlled by the thermostat located on the wall of
the transformer compartment. Access to the thermostat is gained from the Switchroom, through the
access hatch to the transformer compartment. The fans operate when the temperature within the
transformer compartment exceeds the set point of the thermostat. The starting sequence of the fans
is staggered so that the starting current of all three fans is not drawn simultaneously. This sequential
start is controlled by the fan control contactors and timers Q11A to C and Q12A to C (shown in figure
6.3).
Fan operation is entirely automatic. If required the set-point of the thermostat can be altered to suit
running conditions.
- 17 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
7.2 SWITCHBOARD OPERATION
All switches can be operated with the included

operating handle.
An internal mechanical interlocking between the switch
disconnector/circuit breaker and the associated earthing
switches prevents incorrect operation. The operation of
the switch disconnector/circuit breaker and earthing
switches can be further interlocked by means of a
padlock. The earthing switches are operated by a snap
action mechanism, which ensures fast closing.
The earthing switch is closed by turning the operating
handle clockwise. Turning the operating handle anti-
clockwise opens the switch.
For closing the transformer circuit breaker, the spring
mechanism must be charged. This is achieved by
Switch isolator: turning the operating handle clockwise. The green “on”
Close: Turn the operating handle clockwise button must be pressed to close the switch/breaker.
Open: Turn the operating handle anti-clockwise
An anti-reflex system, standard on all operating
handles, prevents the immediate re-operation of
switches.
IT IS RECOMMENDED PRACTICE THAT WHERE

POSSIBLE, THE REMOTE CIRCUIT BREAKER
CONTROL BOX IS USED TO OPEN AND CLOSE
THE CIRCUIT BREAKER
CAUTION: OPENING/CLOSING OF CBs,

ISOLATORS AND EARTH SWITCHES IS ONLY TO
BE CARRIED OUT BY SUITABLY QUALIFIED
PERSONNEL WHO ARE AUTHORISED BY
AGGREKO TO DO SO. ENSURE THAT ALL
AGGREKO SAFETY AND OPERATIONAL
Earthing switch: PROCEDURES AS WELL AS LOCAL SAFETY AND
Close: Turn the operating handle clockwise OPERATIONAL PROCEDURES ARE COMPLIED
Open: Turn the operating handle anti-clockwise WITH.
For a detailed description of the ABB Safeplus

switchboard used, see the ABB installation and
operating instructions in appendix F.
Transformer breaker: SEE NOTE ABOVE

Close: Turn the operating handle clockwise to tension
the close/open spring. Then press the green button.
Open: Press the red button.
- 18 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
7.3 METERING OPERATION
Metering is provided by the Deif Multi-instrument, type MIQ96. This unit provides all electrical values
for each transformer. It is possible to scroll through all measured values using the up/down scroll
keys.
FOR FULL METERING, THE OUTPUT OF THE TRANSFORMER CONTAINER MUST BE

ENERGISED SINCE THE MEASUREMENT VTs ARE PLACED ON THE OUTPUT SIDE OF H.V.
ISOLATOR Q7.
For a full description of the operation and configuration of the MIQ96, please refer to the user’s
manual in appendix G.
7.4 PROTECTION OPERATION

7.4.1 TRANSFORMER DGPT2 PROTECTION
As described in section 6.5, the DGPT2 protection fitted to each transformer provides:
Discharge of gases protection (1 changeover contact)

Excess pressure protection (1 changeover contact)
Excess dielectric temperature protection (2 changeover contacts)
In general the normally open (N/O) contacts are used for annunciation and the normally closed (N/C)
contacts are used to trip the transformer circuit breaker. The first stage of the excess temperature
protection only uses the N/O contacts for annunciation.
See appendix H for the DGPT2 instruction manual.
Under normal operating conditions, no adjustment of the DGPT2 should be necessary. If the Selco
annunciator is displaying HIGH TEMP. TRAFOS 1 & 2 or PROTECTION ACTIVATED, refer to the
DGPT2 instruction manual or section 9 TROUBLESHOOTING.
7.4.2 ABB PROTECTION RELAY, TYPE SPAJ 142C
As described in section 6.5, the SPAJ 142C device provides overcurrent and earth fault protection.
CAUTION: It is vital that the SPAJ 142C protection relay is set-up and programmed
correctly for each application to ensure that this device is able to provide adequate protection
in the event of an overcurrent or earth fault condition.
Appendix I contains the user’s manual for the SPAJ 142C device supplied by ABB. This contains
comprehensive set-up details which should be used to ensure that the protection relay is correctly
programmed.
CAUTION: Correct set-up of the SPAJ 142C protection relay does not guarantee
complete overcurrent or earth fault protection of the transformer container under all
conditions. In order to provide complete protection, protection devices positioned up-stream
(generator protection) and downstream must be correctly set-up.
7.4.3 SELCO M4100 ALARM ANNUNCIATOR
The Selco M4100 Alarm Annunciator provides indication that one or more of the following alarm
conditions has occurred:
HIGH TEMP. TRAFOS 1 & 2
LOW CONTROL VOLTAGE LEVEL
MAINS SUPPLY FAILURE
OVERCURRENT RELAY ACTIVATED
- 19 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
PROTECTION ACTIVATED (transformer discharge of gases protection or excess pressure

protection)
FAN PROTECTION TRIPPED
When an alarm condition has occurred, the corresponding LED flashes. When the alarm is
acknowledged using the ALARM ACCEPT push button, the LED changes from flashing to constantly
lit. The LED will remain on for as long as the alarm condition is present.
See appendix J for the Selco M4100 Alarm Annunciator user manual.
- 20 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
8 MAINTENANCE
CAUTION: Do not enter either transformer compartment or the high voltage output section while the
transformer container is energised.
8.1 DAILY MAINTENANCE/CHECK SCHEDULE
- Check that no alarms are indicated on the Selco annunicator and that no warnings are displayed on the SPAJ
142C protection relay
- Check that the SF6 pressure gauge is indicating that the SF6 pressure is within the operating range
- Check that the fans are operating correctly
8.2 WEEKLY MAINTENANCE/CHECK SCHEDULE
- Check general condition of the switchgear and high voltage components, for example:
- Surface finish (scratches, corrosion etc)
- Connectors and terminals
- Cleanliness, particularly the H.V. insulators
- Any abnormal looks, smells or sounds
- Inspect cables and cable terminations for damage and wear
- Inspect the transformer container for oil leaks
- Check the oil levels of the two DGPT2 protection devices (see the DGPT2 user manual in appendix H)
IF OIL LEAKS ARE FOUND OR IF THE OIL LEVELS WITHIN THE DGPT2 PROTECTION DEVICES ARE
FOUND TO BE LOW, CONTACT THE DEPOT THAT SUPPLIED THE TRANSFORMER CONTAINER. DO NOT
ATTEMPT TO RE-FILL THE TRANSFORMER OR THE DGPT2 DEVICE WITHOUT AUTHORISATION.
- 21 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
9 TROUBLE SHOOTING
9.1 ALARM CHART
CAUTION: Do not enter either transformer compartment or the high voltage output section while the
transformer container is energised.
ALARM CAUSE CORRECTIVE ACTION
Check fan operation. If fans are operating
correctly, reduce the generating power passing
through the affected transformer(s) if possible.
Check DGPT2 protection device for the
One or both of the transformers
production of gases. Refer to the DGPT2 user
has reached the warning or
HIGH TEMP. 1 & 2 manual in appendix H. If gases are being
shutdown threshold for high
generated, consult Depot that transformer was
temperature
obtained from.
Check other protection devices for other
alarms (alarm annunciator, SPAJ 142C,
protection devices placed up and down stream)
Overcurrent fault (check SPAJ See the ABB SPAJ 142C User’s manual in
142C for fault indication) appendix I to diagnose fault indication
OVERCURRENT RELAY
ACTIVATED
Earth fault (check SPAJ 142C See the ABB SPAJ 142C User’s manual in
for fault indication) appendix I to diagnose fault indication
Transformer DGPT2 Discharge Check DGPT2 device for exact cause.

of Gases protection or Excess
PROTECTION ACTIVATED Contact Depot that transformer was obtained
Pressure protection has
activated from.
Reset contactors. If alarm persists:

Check contactor overcurrent settings. Should
One or more fan contactors
be set to 3 A.
FAN PROTECTION TRIPPED have tripped on overcurrent
Check fan wiring for damage/short circuits
Check fans for damage/short circuited
windings
F7 MCB has tripped Reset F7
24V power supply U1 has
Replace U1
failed
MAINS SUPPLY FAILURE Internal AC power to U1 has
Restore internal AC power
failed
External AC power to U1 has
Restore external AC power
failed
No mains supply and S1 switch As “MAINS SUPPLY FAILURE” and turn S1 to
is in the off position position 1 or 2
As “MAINS SUPPLY FAILURE” and reset F8.
LOW CONTROL VOLTAGE No mains supply and MCB F8
If fault persists, investigate control circuitry for
LEVEL has tripped
a fault.
No mains supply and batteries As “MAINS SUPPLY FAILURE” and recharge

are flat/damaged or replace batteries as appropriate.
- 22 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
9.2 TROUBLE SHOOTING CHART
SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

VTs are not connected to the
Close H.V. isolator Q7.
bus voltage
DEIF MIQ96 MULTI- A MCB in the voltage Close all MCBs from voltage transformers. If
INSTRUMENTS ARE NOT measurement line has tripped problem persists check for a wiring fault.
READING VOLTAGE OR Consult Depot that transformer was obtained
POWER A high voltage fuse has blown
from
A voltage transformer is Consult Depot that transformer was obtained
damaged from
Transformer is supplying too
Reduce power
much power
The excess temperature set-points 1 and 2
A TRANSFORMER should be set to 80°C and 85°C respectively.
DGPT2 protection set point is
CONTINUALLY TRIPS OUT ON Adjust the temperature set points on DGPT2
too low
OVER-TEMPERATURE device accordingly. Refer to the DGPT2 user
manual in appendix H.
Transformer has an internal Consult Depot that transformer was obtained
fault from
Transformer is supplying too
Reduce power
much power
A TRANSFORMER Re-programme SPAJ 142 C

CONTINUALLY TRIPS OUT ON SPAJ 142 C protection relay is
incorrectly set up Refer to the ABB SPAJ 142 C user manual in
OVER-CURRENT appendix I
A fault has occurred on the Investigate power system for a fault. Check
H.V. side of the transformer other protection devices.
Input voltage level is incorrect Adjust generator voltage levels
Adjust tap setting. Refer to the transformer

Tap setting is incorrect
OUTPUT VOLTAGE LEVEL IS data sheet in appendix E.
TOO HIGH OR TOO LOW
Transformer has an internal Consult Depot that transformer was obtained
fault from
Closing spring is not tensioned Tension closing spring using handle provided
TRANSFORMER CIRCUIT
BREAKER DOES NOT CLOSE Consult Depot that transformer was obtained
Closing spring is defective
from
- 23 -
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX A
GENERAL ARRANGEMENT
Appendix A - i
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix A - ii
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX B
TRANSFORMER EQUIPMENT DATA SHEET
AND RATING PLATE
Appendix B - i
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix B - ii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix B - iii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix B - iv
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX C
SINGLE LINE DIAGRAM
Appendix C - i
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix C - ii
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX D
SCHEMATICS AND TERMINAL LAYOUT DRAWINGS
Appendix D - i
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - ii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - iii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - iv
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - v
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - vi
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - vii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - viii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - ix
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - x
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xi
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xiii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xiv
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xv
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xvi
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xvii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xviii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix D - xix
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX E
TRANSFORMER LAYOUT DRAWING
AND DATA SHEET
Appendix E - i
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix E - ii
6.3MVA Transformer
Issue: F
Date: 16/02/05
Appendix E - iii
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX F
ABB SAFEPLUS SWITCHBOARD USER MANUAL
Appendix F
SafeRing / SafePlus
SF6 insulated
SafeRing ring main unit and compact switchgear
/ SafePlus
Installation
SF6 insulatedand operating
ring instructions
main unit and compact switchgear
Installation and operating instructions
NOPOWSR 5976 GB
NOPOWSR 5976 GB
ABB / PTMV 1
NOPOWSR 5976 GB
SafeRing / SafePlus
SF6 insulated ring main unit and compact switchgear
Contents
1. General description ........................................................ 3
1.1 Table of locations .............................................................. 4
1.2 Dimensional drawings ....................................................... 5
2. Transport and handling .................................................. 6

2.1 By receiving Inspection ..................................................... 6
2.2 Storage ............................................................................. 6
3. Technical data ................................................................. 7

3.1 Electrical data ................................................................... 7
3.2 Fuse table for modules ..................................................... 8
4. Installation ....................................................................... 9
4.1 Cable compartment .......................................................... 10
4.2 Cable connection .............................................................. 11
4.3 Current transformers for relay protection .......................... 12
4.4 Gas pressure .................................................................... 13
5. Operation ......................................................................... 13
5.1 Operating conditions ......................................................... 13
5.2 Operation .......................................................................... 14
5.3 Installation and replacement of fuses ............................... 15
5.4 Relays ............................................................................... 17
6. Additional equipment ..................................................... 17

6.1 Low-voltage connections auxiliary contacts ..................... 17
6.2 Remote control and monitoring unit .................................. 17
6.3 Capacitive voltage indicator .............................................. 18
6.4 Short circuit indicator ........................................................ 18
6.5 Motor operation ................................................................. 19
6.6 Cable testing ..................................................................... 19
6.7 External busbar ................................................................. 20
6.8 Arc-suppressor .................................................................. 20
6.9 Pressure indicator ............................................................. 20
6.10 Base frame ........................................................................ 20
6.11 Ronis key interlock ............................................................ 20
6.12 Top entry box for low voltage cables ................................ 20
6.13 Low voltage compartment ................................................. 20
7. Maintenance .................................................................... 21
7.1 Control and monitoring the gas ........................................ 21
7.2 Environmental certification ................................................ 22
2 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
1. GENERAL DESCRIPTION
SafeRing is a SF6 insulated ring main unit and SafePlus is a
compact switchgear for applications in medium voltage
distribution networks. SafeRing can be supplied as a 2, 3 or 4-
way standard configurations with additional equipment
according to customer specification. DF, CCF, CCC, CCCF,
CCFF, DV, CCV, CCCC, CCCV, CCVV.
SafePlus has a unique flexibility due to its extendibility and the
possible combination of fully modular and semi modular
configurations. Be - SL - Sv - M - C - De - D - F - V.
SafeRing and SafePlus offers a sealed stainless steel tank
which contains all the live components and switching functions.
The transformer is protected either by a switch fuse
combination or a vacuum circuit-breaker.
The units/ modules are delivered from the factory ready for
installation.
Routine tests are carried out on all units/ modules before
dispatch.
No special tools are required for installing the equipment.
SafeRing 3 - way unit CCV
Available modules are :
C - Cable switch
F - Switch fuse disconnector
D- Direct cable connection
De - Direct cable connection with earthing
V - Vacuum circuit breaker
SL - Busbar sectionalizer, load break switch
Busrise needed when SL on right side of SF6 tank
Sv - Busbar sectionalizer, vacuum circuit breaker
Sv always together with busrise (total width=650 mm)
Be - Busbar earthing
M - Metering cubicle
SafeRing / SafePlus with switch fuse combination in

compliance with IEC 60420.
With this unit the transformer will be protected by current-limiting
HV fuses in combination with a load break switch. The load
break switch is equipped with a stored spring energy
mechanism which can be tripped by the fuse striker pin.
SafeRing / SafePlus with vacuum circuit-breaker in

SafePlus 5 + 1 module with external busbar compliance with IEC 60056
With this unit the transformer will be protected by a vacuum

circuit breaker combined with relays and current transformers.
The standard relays are based on digital technology and do not
require an external power supply.
Further information can be found in the product catalogue for

SafeRing NOPOWSR 5974 GB and for SafePlus NOPOWSP
6004 GB.
SafePlus 14 modules
ABB / PTMV 3
NOPOWSR 5976 GB
SafeRing / SafePlus
1.1 TABLE OF LOCATIONS

1. Lifting lugs
2. Capacitive voltage indication (additional equipment)
3. Short circuit indicator (additional equipment)
4. Pressure indicator (additional equipment)
5. Legend plate with serial number
6. Mimic diagram
7. Relay protection
8. Blown fuse indicator
9. Padlock device
10. Cable compartment
11. Test bushings (additional equipment)
12. Ronis key interlock (additional equipment)
13. Circuit breaker
14. Fuse switch disconnector
15. Earthing switch
16. Isolator
17. Circuit breaker open/ emergency stop
18. Circuit breaker close
19. Fuses
NHP 304711
4 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
1.2 Dimensional drawings
mm
1671
1346
371
696
1021
4-way
5-way
3-way
1-way
2-way
Unit
NHP 102103
ABB / PTMV 5
NOPOWSR 5976 GB
SafeRing / SafePlus
2. TRANSPORT AND HANDLING
The units are delivered from the factory ready for installation.
Weight table for standard SafeRing

2-way DV 252 kg 2-way DF 260 kg
3-way CCV 313 kg 3-way CCF 320 kg
4-way CCCV 403 kg 4-way CCCF 410 kg
4-way CCVV 411 kg 4-way CCFF 430 kg
3-way CCC 300 kg
4-way CCCC 390 kg
SafePlus
Standard 1-way 130 kg
2–3 and 4-way as for SafeRing
5-way approx. between 480–600 kg
M-metering cubicle approx. 250 kg
The weights is without additional equipment
SafeRing / SafePlus is fitted with lifting lugs, but can also be

moved on pallets with a forklift truck.
2.1 BY RECEIVING INSPECTION

NHP 408156 Upon receiving the SafeRing / SafePlus please check that the
delivered equipment has not been damaged during transport. If
any such damage has occurred, a claim must be submitted to
the carrier immediately.
After unpacking, the following must be checked:
1. Operating handle – 1 piece should be included.

NHP 304311 2. Check that the pointer on the pressure indicator is in the
green area.
3. Carry out a function test on the mechanical parts.
Any faults or omissions must be reported immediately to the

supplier.
2.2 STORAGE
SafeRing / SafePlus must be stored under cover in a dry and
well-ventilated area until it is installed and put into operation.
NHP 407789 NHP 407791
6 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
3. TECHNICAL DATA
3.1 ELECTRICAL DATA
C-module F-module V-module
SafeRing Switch Downstream Vacuum circuit
disconnector Earthing switch Switch fuse earthing switch breaker Earthing switch
Rated voltage kV 12/17,5/24 12/17,5/24 12/17,5/24 12//17,5/24 12/17,5/24 12/17,5/24
Power frequency withstand voltage kV 28/38/50 28/38/50 28/38/50 28/38/50 28/38/50 28/38/50
Impuls withstand voltage kV 95/95/125 95/95/125 95/95/125 95/95/125 95/95/125 95/95/125
Rated current A 630/630/630 see1 200/200/200
Breaking capacities:
active load A 630/630/630
closed loop A 630/630/630
off load cable charging A 135/135/135
of load transformer A 20/20/20
earth fault A 200/150/150
earth fault cable charging A 115/87/87
short circuit breaking current kA see2 21/16/16
Making capacity kA 52,5/40/40 52,5/40/40 see2 12,5/12,5/12,5 52,5/40/40 52,5/40/40
Short time current 1 sec. kA 5/5/5 21/16/16
Short time current 3 sec. kA 21/16/16 21/16/16 21/16/16
C-module F-module V-module

SafePlus Switch Downstream Vacuum circuit
disconnector Earthing switch Switch fuse earthing switch breaker Earthing switch
Rated voltage kV 12/17,5/24 12/17,5/24 12/17,5/24 12/17,5/24 12/15/17,5/24 12/15/17,5/24
Power frequency withstand voltage kV 28 /38/50 28 /38/50 28 /38/50 28 /38/50 28/38/ 38/50 28 /38/38/50
Impuls withstand voltage kV 95/95/125 95/95/125 95/95/125 95/95/125 95/95/95/125 95/95/95/125
Rated current A 630/630/630 see1 630/630/630/630
Breaking capacities:
active load A 630/630/630
closed loop A 630/630/630
off load cable charging A 135/135/135
off load transformer A 20/20/20
earth fault A 200/150/150
earth fault cable charging A 115/87/87
short circuit breaking current kA see2 21/21/16/16
Making capacity kA 62,5/52,5/52,5 62,5/52,5/52,5 see2 12,5/12,5/12,5 52,5/52,5/40/40 52,5/52,5/40/40
Short time current 1 sec. kA 25/-/- 25/-/- 5/5/5
Short time current 3 sec. kA 21/21/21 21/16/21 21/21/16/16 21/21/16/16
1) Depending on the current rating of the fuse 2) Limited by High Voltage fuse links
Safering RMU/SafePlus CSG is testet according to IEC publications IEC 60056, IEC 60129, IEC 60265, IEC 60298, IEC 60420 and IEC 60694
ABB / PTMV 7
NOPOWSR 5976 GB
SafeRing / SafePlus
3.2 FUSE TABLE FOR MODULES
100% Transformer rating (kVA):

CEF
UN (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600
3 16 25 25 40 40 50 50 80 100 125 160 160

3,3 16 25 25 40 40 50 50 63 80 100 125 160
7,2 kV
4,15 10 16 25 25 40 40 50 50 63 80 100 125 160
5 10 16 25 25 25 40 40 50 50 63 80 100 160 160
5,5 6 16 16 25 Ny
25 tabell
25 kommer
40 50 50 63 80 100 125 160
6 6 16 16 25 25 25 40 40 50 50 80 100 125 160 160
6,6 6 16 16 25 25 25 40 40 50 50 63 80 100 125 160
12 kV 17,5 kV 24 kV
10 6 10 10 16 16 25 25 25 40 40 50 50 80 80 125 125
11 6 6 10 16 16 25 25 25 25 40 50 50 63 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 63 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
– The table is based on using fuses type ABB CEF

– Normal operating conditions with no overload
– Ambient temperature -25°C + 40°C
120% Transformer rating (kVA):

CEF
UN (kV) 25 50 75 100 125 160 200 250 315 400 500 630 800 1000 1250 1600
3 16 25 25 40 40 50 63 80 100 125 160

3,3 16 25 25 40 40 50 63 80 80 100 125
7,2 kV
4,15 10 16 25 25 40 40 50 63 80 80 100 125

5 10 16 25 25 25 40 40 50 63 80 80 125 160
5,5 6 16 16 25 25 25 40 50 50 80 80 100 125 160
6 6 16 16 25 25 25 40 40 50 63 80 100 125 160
6,6 6 16 16 25 25 25 40 40 50 63 80 80 100 125
12 kV 17,5 kV 24 kV
10 6 10 10 16 16 25 25 25 40 40 50 63 80 80 125
11 6 6 10 16 16 25 25 25 25 40 50 50 80 80 100 125
12 6 6 10 16 16 16 25 25 25 40 40 50 63 80 100 125
13,8 6 6 10 10 16 16 25 25 25 25 40 50 50 80 80 100
15 6 6 10 10 16 16 16 25 25 25 40 40 50 63 80 100
17,5 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63 80
20 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
22 6 6 6 6 10 10 16 16 16 25 25 25 40 50 50 63
24 6 6 6 6 10 10 16 16 16 25 25 25 40 40 50 63
– The table is based on using fuses type ABB CEF

– Normal operating conditions with 20% overload
– Ambient temperature -25°C + 40°C
8 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
4. INSTALLATION
The base must be flat and fitted with anchor bolts in accordance
with the dimensional drawing for the number of modules or
units as appropriate.
NHP 102102
Unit A B C D
1-way 281 297 336 371
2-way 606 622 661 696
223427386
3-way 931 947 986 1021
4-way 1256 1272 1311 1346
5-way 1581 1597 1636 1671
ABB / PTMV 9
NOPOWSR 5976 GB
SafeRing / SafePlus
4.1 CABLE COMPARTMENT

Removal of cable cover:
NB!
The cable cover can be supplied with interlocking to earthing
switches. When interlocking is fitted, the cable cabinet can only
be accessed when the earthing switch is in the closed position.
1. Loosen the screws on the cable cover,

pull out and lift cover off.
2. Removal of front section.

A
3. Front section removed. 4. The panel can be removed by unscrewing A

and B.
10 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
4.2 CABLE CONNECTION

SafeRing/ SafePlus is equipped with external bushings which
comply with DIN47636T1 & T2/EDF HN 525-61 for termination of
cables.
All bushings are situated in the same height from the floor and are
protected by the cable cover.
SafeRing / SafePlus can be supplied with the following bushings

for the various type of cubicle.
Type of
module C F V
Bushings
200 series plug in X X
400 series plug in X X X
400 series bolted X X X
600 series bolted X
400 S Bolt
600 S Bolt
Adjustable cable support beam (additional equipment).

400 S Plug
200 S Plug
NHP 408033
Cable adapters
The following types are recommended:
ABB Kabeldon
ABB Kabel und Draht
Elastimold
Raychem
Cooper
3M
Please see supplier documentation for details.
The manufacturer’s installation instructions must be followed. Be

sure to lubricate the bushings thoroughly with the silicone supplied.
NB!
Where cables are not connected, the earthing switch must be
Cable support beam Earthing bar
locked in closed position or the bushings must be fitted with
Cable clamp deadend recepticals before the unit is put into operation.
ABB / PTMV 11
NOPOWSR 5976 GB
SafeRing / SafePlus
4.3 CURRENT TRANSFORMERS FOR

RELAY PROTECTION
Installing current transformers. The cable shielding is led back
through the centre hole and earthed.
A protection relay is installed in each vacuum circuit breaker

module. The cables from the protection relay to the current
transformers are placed in the cable compartment, ready for
connection to the three current transformers supplied.
Before installation:
l Check that the three current transformers have been
delivered and that they are all of the same type.
l Check that the current transformers are of the correct type,
with the correctly rated transformer ratio, for the
distribution transformer’s rated current and for the
adjustment range on the protection relay (see protection
relay manual).
Each current transformer must be mounted onto its high voltage

cable before the cable termination is fitted.
The earth shield on the cable must be led back through the
centre hole in the current transformer (see figure on left) and
earthed on the earthing bar in the cable compartment. A
mounting plate for the current transformers is fitted in the cable
compartment.
After the current transformers have been installed in the unit,

the cables from the protection relay are connected. Consult the
manual supplied with the protection relay for a description of the
connections.
NHP 304712 SafeRing with vacuum circuit breakers are prepared for three
different types of protection relays: SACE PR521, SEG WI1-3
The cable shielding is led back
and MPRB 99-1.0-GF. All three types are designed so that
through the centre hole and earthed. there is no need for external auxiliary voltage for correct
functioning.
Separate manuals have been prepared for each of these

protection relay, with examples of adjustments.
SACE PR 521
This relay offers advanced protection with facilities for constant-
time, normal inverse, very inverse and extremely inverse
characteristics as well as simple earth fault protection in
accordance with IEC 60255-3.
MPRB 99-1.0-GF and SEG WI1-3

These are simpler type of inverse-time protection relays, with
fixed settings specially developed for distribution
transformers.The MPRB 99-1.0-GF also have a earthfault
protection module.
It is essential for correct functioning that the current transfor-
mers are properly connected and that the protection relay is
properly adjusted.
SafePlus can be delivered with advanced protection relays. As

option SPAJ140 can be delivered and also other ABB relays
like REJ and REF54_ can be fitted. This will require additional
low voltage compartment.
See separate documentation for these relays.
12 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
SF Air 4.4 GAS PRESSURE

6
SafeRing / SafePlus contains SF6 gas with a nominal pressure

of 1.4 bar at 20o C.
SafeRing/ SafePlus is «sealed for life» and is fitted with a

NOTE! Screw/unscrew temperature-compensated pressure indicator.
Valve
on this hexagonal nut only A temperature-compensated device that emits an electrical signal
to indicate lower pressure can be supplied on request.
Pointer in green area - unit has correct pressure

Filling Pointer in red area - pressure is too low
pressure
mbar
1500
1400
ambient temp.
30°
25°
1300 20°
15°
10°
Atm.
pressure
mbar 5. OPERATION
900 925 950 975 1000 1025 1050 1075 1100
NHP 408025
5.1 OPERATING CONDITIONS
Normal ambient conditions
SafeRing / SafePlus is generally equipped for operation/service
in normal indoor conditions in accordance with IEC 60694.
The following limitations apply:
Ambient temperature
Max. temperature +40°C
Refilling of SF6 gas in SafeRing/SafePlus Max. temperature (24-hour average) +35°C
Min. temperature - 25°C
Following equipment is needed gas bottle with manometer and reduction
valve adapter pressure measuring device
Humidity
Max. average relative humidity
1. Remove front cover and unscrew manometer as shown.
measured over 24 hours 95%
Max. average relative humidity
2. Screw (tightening the torque.45 Nm) the adapter to the valve.
measured over 1 month 90%
3. Before connecting the hose from the gas bottle to the adapter, the air in
Max height above sea level for
the hose must be removed by running SF6 gas through the hose.
installation without reducing gas pressure 1,000 metres
4. When gas is flowing into the RMU/switchgear, the manometer on the
Special conditions
gas bottle has to be observed. When it shows 0.4 bar at ambient
In accordance with IEC 60694, the manufacturer and end-user
temperature 20° Celsius, (1,4 bar absolute) the gas filling must be
must agree about special operating conditions which deviate
stopped. See table for filling pressure above.
from operation under normal conditions.
The manufacturer/supplier must be consulted in advance if
5. Remove the filling hose and connect the pressure device to check the
especially difficult operating conditions are involved. When
pressure inside the RMU/switchgear.
electrical equipment is installed at more than 1,000 metres
above sea level, for example, the atmospheric pressure will be
6. When the correct pressure of 0.4 bar (1,4 bar absolute) is obtained,
lower and the overpressure in the tank will have to be reduced.
remove the adapter and screw with tightening torque 45 Nm the
manometer to the RMU/switchgear as shown above.
Airfreight
Observe that the sealing between the manometer and the valve is
Units / modules delivered with redused overpressure - see
smooth and clean.
procedure for refilling.
ABB / PTMV 13
NOPOWSR 5976 GB
SafeRing / SafePlus
5.2 OPERATION
All switches can be operated with the included operating
handle.
Internal mechanical interlocking between the switch
disconnector/isolator and the associated earthing switches
prevents incorrect operation.
The isolator in the V-Module can only be opened after the
circuit breaker is opened. Then the circuit breaker can be
closed for testing purpose.The operation of the switch
disconnector/circuit breaker and earthing switches can be
further interlocked by means of a padlock. The earthing
switches are operated by a snap action mechanism, which
ensures fast closing.
Switch disconnector: The earthing switch is closed by turning the operating handle
Close: Turn the operating handle clockwise. clockwise. Turning the operating handle anti-clockwise opens
Open: Turn the operating handle anti-clockwise. the switch.
For closing the switch fuse disconnector / circuit breaker the
spring mechanism must be charged. Turning the operating
handle clockwise does this. Then the green “on” button must be
pressed to close the switch/breaker.
An anti-reflex system, standard on all operating handles,
prevents the immediate re-operation of switches.
B A C
F-Module
Earthing switch: D
Close: Turn the operating handle clockwise.
Open: Turn the operating handle anti-clockwise.
Switch fuse disconnector.

Close: Turn the operating handle clockwise to charge the
V-Module
close/open spring. Then push the green button. (A)
Open: Push the red button. (B)
In circuit breaker configurations, the transformer circuit breaker Mechanical position indicators:
can be tripped by the protection relay, while in switch fuse
C: Switch fuse disconnector D: Earthing switch closed
configurations fuse switch disconnector can be triggered by the
E: Isolator closed
fuse striker pin if an over current or short-circuit occurs.
14 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
5.3 INSTALLATION AND

REPLACEMENT
OF FUSES
A red indicator below the fuse symbol on the
lower front panel indicates a fuse trip. Fuses
are replaced as shown in the sequence of
illustrations. Switch fuse configurations are
supplied without fuses installed.
When installing fuses for the first time,
follow the sequence of illustrations 1-9.
3. Unscrew fuse cover.

4. Tilt out the fusepanel to gain access
to fuse canisters.
1. Fuse trip indicator.
2. Close earthing switch by turning 5. Applying the operating handle and turning anti-clockwise
operating handle clockwise. opens the fuse canisters.
ABB / PTMV 15
NOPOWSR 5976 GB
SafeRing / SafePlus
6. Pull out the fuse handle. The fuses are firmly fixed in the
fuse cover.
8. Turn the handle on the fuse cover clockwise to

close and seal the fuse canister. Use the operating
handle.
9. Close the fuse panel.

The switches are ready for operation.
7. Fix the fuses to the fuse cover using the contact screw
- The striker must point out from the fuse canister for
the fuse to function properly.
Fasten the contact

screw on the Fuse
locking ring.
Striker
16 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
5.4 RELEAYS
SafeRing / SafePlus with vacuum circuit breakers are prepared
for three different types of protection relays: SACE PR521,
Circutor, MPRB 99-1.0-GF and SEG WI1-3. All three types are
designed so that there is no need for external auxiliary voltage
for correct functioning.
Separate manuals have been prepared for each of these

protection relay, with examples of adjustments.
MPRB 99-1.0-GF and SEG WI1-3

These are simpler type of inverse-time protection relays, with
fixed settings specially developed for distribution
transformers.The MPRB 99-1.0-GF also have an earthfault
protection module.
SafePlus can be delivered with advanced protection relays. As
option SPAJ140 can be delivered and also other ABB relays
like REJ and REF can be fitted. This will require additional low
voltage compartment.
See separat documentation for these relays.
6. ADDITIONAL EQUIPMENT
6.1 LOW-VOLTAGE CONNECTIONS
AUXILIARY CONTACTS
(2NO+2NC) can be supplied to indicate switch positions on all
switches/breakers. Access to the low-voltage connections is
gained by removing the top front panel. A shunt trip coil (AC or
DC) can be fitted on the transformer switch/breaker.
6.2 REMOTE CONTROL AND MONITORING UNIT

SafeRing can be equipped with an integrated remote control and
monitoring unit (see picture left).
This unit is preengineered and can be delivered and installed as
a retrofit solution or complete from factory.
SafePlus can have the same equipment but need an additional
low voltage compartment on top of the switchgear.
ABB / PTMV 17
NOPOWSR 5976 GB
SafeRing / SafePlus
6.3 CAPACITIVE VOLTAGE INDICATION

Socket for capacitive voltage ondication
HR-module IEC 61243-5
Vim 1
Voltage indicator
Vim 3
Capacitive voltage indicator type CATU
Phase balance check
6.4 SHORT CIRCUIT INDICATOR

Three types can be supplied:
Horstman ALPHA-M
Horstman ALPHA-E
Horstman GAMMA
18 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
6.5 MOTOR OPERATION 6.6 CABLE TESTING

Voltage testing and locating cable faults can be performed in
Cable switches, vacuum circuit-breakers and earthing switches
two ways:
are operated by mechanisms located behind the front panel.
The mechanisms for all the switches and breakers are operated 1. Directly at the testing points (A) if they are fitted on the
manually with the operating level (standard), or are fitted with unit. Proceed as follows: engage the earthing switch.
motor operation (additional equipment). The earthing switch can Connect the testing equipment on top of the testing points
only be operated manually and is fitted with mechanisms to which hold the earth bar (B). Remove the earth bar and
achieve fault making capabilities. perform the test. Refit the earth strip before the testing
equipment is disconnected
Motor operation can be easily retrofitted. 2. Directly at the cable connectors which are designed for
testing the voltage of the cable.
Follow the supplier’s instructions.
2.1. Cable connector connected
2.2. Cable connector dismounted
NHP 304708
ABB / PTMV 19
NOPOWSR 5976 GB
SafeRing / SafePlus
6.7 External busbar

SafeRing and SafePlus can be equiped with an external busbar.
See seperate instruction manual NOPOWSP 6006 GB.
6.8 ARC-SUPPRESSOR
An arc-suppressor can be fitted on all cable modules for
SafeRing and C, D, De and V-modules on SafePlus. They must
be ordered together with the unit and cannot be retrofitted.
The tripped of an arc-suppressor is indicated by means of a
electric contact in the SF6 tank, wired to the terminal strip
behind the top front panel. (This requires aux. voltage supply.)
Base frame
6.9 PRESSURE INDICATOR
SafeRing / SafePlus is always supplied with a pressure
indicator in the form of a manometer. Additionally it is possible
to fit device for an electric signal if the pressure is low. This
requires aux. voltage supply.
6.10 BASE FRAME

SafeRing/ SafePlus can be installed on a separate base frame.
The base frame is designed for cable entry from both sides or
from the back.
Two different heights 290 mm and 450 mm.
6.11 RONIS KEY INTERLOCK

SafeRing / SafePlus can be supplied with a RONIS, EL 11 AP
key interlocking system for breakers, switches and earthing
switches
Top entry box low voltage cables

6.12 TOP ENTRY BOX FOR LOW VOLTAGE
CABLES
SafeRing/SafePlus can be supplied with top entry box for low
voltage cables.
6.13 LOW VOLTAGE COMPARTMENT

SafePlus can be supplied with low voltage compartment for
protection relays, metering and other secondary equipment.
SafePlus with
Low voltage compartment
20 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
7. MAINTENANCE
All components in the SF6 tank are maintenance-free for the

declared life expectancy of the product. The tank is made of
stainless steel.
If the panels substain any scratches or damage, these must be
repaired with paint to prevent corrosion.
Mechanical parts are positioned outside the tank and behind the
front panel. This enables easy access and replacement if
required.
Mechanical parts are surface-treated to prevent corrosion.

Moving parts are lubricated at the factory for the product’s life
expectancy. In extreme conditions (dust, sand and pollution),
inspection and maintenance will be imperative, and in some
cases replacements will be necessary. Check that the lubricant
is not washed or wiped away from the mechanical moving parts.
7.1 CONTROL AND MONITORING THE GAS
SafeRing / SafePlus is a pressure-sealed system that normally

does not require special inspections. However the gas pressure
on the manometer should always be checked prior to
operation.
ABB / PTMV 21
NOPOWSR 5976 GB
SafeRing / SafePlus
7.2 ENVIRONMENTAL CERTIFICATION
1. LIFE EXPECTANCY OF PRODUCT
The product is developed in compliance with the requirements denoted by IEC 298. The design incorporates a life span under indoor
service conditions exceeding 30 years (IEC 298 annex GG).
The switchgear is gas-tight with an expected diffusion rate of less than 0.1 % per annum. Referring to the reference-pressure of 1.4 bar,
the switchgear will maintain gas-tightness and a gas-pressure better than 1.3 bar* throughout its designed life span. *) at 20oC.
2.RECYCLING CAPABILITY
Raw Material Amount % of total Re- Environmental effects

weight cycle & recycle/reuse processes
– 320kg
Iron 132,80 kg 42,53% Yes Separate, utilise in favour of new source (ore)
Stainless steel 83,20 kg 24,93% Yes Separate, utilise in favour of new source (ore)
Copper 43,98 kg 14,09% Yes Separate, utilise in favour of new source (ore)
Brass 2,30 kg 0,74% Yes Separate, utilise in favour of new source (ore)
Aluminium 8,55 kg 2,74% Yes Separate, utilise in favour of new source (ore)
Zinc 3,90 kg 1,25% Yes Separate, utilise in favour of new source (ore)
Silver 0,075 kg 0,024 Yes Electrolysis, utilise in favour of new source
Thermoplastic 5,07 kg 1,63% Yes Make granulate, re-use or apply as energy superior
additive in refuse incineration
Epoxy incl.
60% quartz 26,75 kg 8,35 % Yes Grind to powder and use as high-grade energy additive
in cement mill
Rubber 1,35 kg 0,42 % Yes High-grade energy additive in refuse incineration
Dielectric oil 0,21 kg 0,066 % Yes Reclaim or use as High-grade energy additive
in refuse incineration
SF6 gas 3,24 kg 1,04% Yes ABB AS in Skien reclaims used SF6 gas.
Total for recycling 311,44kg 97,25 %
Not specified * 9,00 kg *Stickers, Film-foils, powder coating, screws, nuts,

tiny components, grease ….
Total weight ** 320,00 kg 100 %
Packing foil 0,2 kg Yes High-grade energy additive in refuse incineration

Wooden pallet 21,5 kg Yes Re-use or use as energy additive in refuse incineration
**)All figures are collected from CCF 3-way unit with arc suppresser.
3.END-OF-LIFE
ABB Distribusjon is committed to the protection of the environment and adhere to ISO 14001 standards. It is our obligation to facilitate end-of-life
recycling for our products.
There exist no explicit requirements for how to handle discarded switchgears at end-of-life. ABB’s recycling service is according to IEC 1634
edition 1995 section 6: «End of life of SF6 filled equipment» and in particular 6.5.2.a: «Low decomposition»: «No special action is required; non-
recoverable parts can be disposed of normally according to local regulations.»
We also recommend ABB’s website : http://www.abb.com/sf6 .
ABB AS, Power Technology Medium Voltage Products in Skien is equipped to reclaim SF6 gas from discarded switchgears.
22 ABB / PTMV
NOPOWSR 5976 GB
SafeRing / SafePlus
Text and illustrations are not binding.

The right to make alterations is
reserved.
Edition 4 - June 2001 - 6000
ABB AS
Oluf Rasmussen AS, Skien
NOPOWSR 5976 GB
Power Technology Medium Voltage

P. O. Box 108, Sentrum
N-3701 SKIEN
Norway
Tel: +47 35 58 20 00
Fax: +47 35 52 41 08
www.abb.com
24 ABB / PTMV
NOPOWSR 5976 GB
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX G
DEIF MIQ96 MULTI-INSTRUMENT USER MANUAL
User’s manual
Multi-instrument type MIQ96

4189320005C (UK)
• All 1- or 3-phase AC measurements (RMS) in one

unit:
- URMS, IRMS, f
- P, Q, S, PF (cos ϕ)
- kWh, kvarh, kVA
- MD, THD
• Programmable CT and VT ratio

DEIF A/S
• Programmable connections 1W, 1W3, 2W3, 1W4, 3W4
• 2 impulse outputs for kWh import, kvarh import (option)
• Serial output (option)
DEIF A/S Tel.: (+45) 9614 9614

Frisenborgvej 33, DK-7800 Skive Fax: (+45) 9614 9615
Denmark E-mail: deif@deif.com
List of contents
1. Warnings, regular information and remarks referring to CE-marking..............3

2. Application and description of function..............................................................3
3. Options ..................................................................................................................4
4. Valid measurements .............................................................................................4
5. Measured parameters...........................................................................................6
6. Display and key-pads ...........................................................................................7
7. Menus ....................................................................................................................8
7.1 Display of measuring quantities for connection 3W4 (4u), 1W4 (4b), 2W3 (3u)
and 1W3 (3b)..........................................................................................................8
7.2 Display of measuring quantities for connection 1W (1b) .......................................14
8. Watt and var meters ...........................................................................................17
8.1 Displaying of measuring energy............................................................................17
8.2 Measuring of energy .............................................................................................18
9. Maximum demands (MD)....................................................................................20
9.1 Display of maximum demands (MD) .....................................................................20
9.2 Thermal demand...................................................................................................21
9.3 Fixed window ........................................................................................................22
9.4 Sliding window ......................................................................................................23
10. Display of current ...............................................................................................24
10.1 Current THD (total harmonic distortion) ................................................................24
11. Display of voltage ...............................................................................................25
11.1 Voltage THD (total harmonic distortion) ................................................................26
12. Display of active, reactive and apparent power................................................26
13. Display of power factor PF (cos ϕ) and frequency ...........................................28
14. Display of real time clock...................................................................................28
15. Display of the menu “Setting” ...........................................................................29
16. Installation...........................................................................................................30
16.1 Mechanical installation..........................................................................................30
16.2 Electrical installation .............................................................................................31
16.3 Connection for aux. supply ...................................................................................33
16.4 RS 485 Modbus (option) ......................................................................................33
16.5 Connection for relay outputs (option) ....................................................................34
17. Setting .................................................................................................................35
17.1 Setting of language...............................................................................................35
17.2 Other settings .......................................................................................................37
17.3 Connection ...........................................................................................................38
17.4 Communication (option)........................................................................................40
17.5 Maximum demand (MD) calculations ....................................................................41
17.6 Reset MD..............................................................................................................42
17.7 Pulse output (setting of parameters of impulse outputs) (option) ..........................44
17.8 Clock (setting of real time clock)...........................................................................45
17.9 Display (setting of display parameters) .................................................................46
17.10 Language (setting of language) ............................................................................46
18. Password.............................................................................................................47
19. Technical data.....................................................................................................49
Page 2 of 51 Tel.: (+45) 9614 9614 • Fax: (+45) 9614 9615 • E-mail: deif@deif.com
User’s manual, multi-instrument MIQ96
1. Warnings, regular information and remarks referring to CE-marking

In this manual installations and working instructions for the multi-instrument MIQ96
are to be found. Installation as well as use of the MIQ96 will involve working with
dangerous currents and voltages. Professionals must handle these areas. DEIF does
not take on responsibility for the use and installation. If any doubt comes up
concerning the installation or use of the system, on which the MIQ96 is to be used for
measurement, the person responsible for the power installation should be contacted.
The MIQ96 is CE-marked according to the EMC-directive for housing and light
industry, which normally covers the most common use of the multi-instrument.
Important: CTs must be short-circuited, before the wires are moved from terminals
on the multi-instrument.
The delivery contains:
- Multi-instrument MIQ96
- User’s manuals
2. Application and description of function

The MIQ96 multi-instrument is a microprocessor-based unit for measurement of all
electrical values in a 1- or 3-phase grid. Application of this unit is possible in all
installations where these parameters are to be measured. All measured values are
shown on the built-in display. Moreover the measurements can be transmitted as
digital output and RS 485 (see options).
The MIQ96 can replace many analogue instruments in installations for measuring of
electrical values and can be used as a conventional instrument and/or as a unit for
transmitting values by the serial communication to a remote control base. Also the
digital outputs can be connected to a local control system.
All kinds of grids can be connected to the multi-instrument. Both with and without
neutral - as well as balanced and unbalanced load. The unit contains all necessary
loops for measurements and all values are displayed on an LCD. Information is
presented in clear text and shown as actual values.
Characteristic of the MIQ96 is the flexible set-up for different grid connections, CTs,
VTs, languages et cetera, which ensures the user an easy adaptation of the unit to the
wanted application. The set-up parameters and the reset of counters and peak values
can be protected by passwords.
4189320005C (UK)
3. Options
Option 1: The RS 485 remote control of all values and possible changes of set-
up, reset of counters and peak values.
The MIQ96 implements a subset of the AEG Modicon Modbus RTU
serial communications standard.
Serial Interface Manual and free utility software can be downloaded
from DEIF’s homepage www.deif.com.
Option 2: Relay output for kWh import and kvarh import.
4. Valid measurements
The MIQ96 is supplied configured in 3-phase 4-wire unbalanced. This variation may
be reconfigured via the front panel or remote communications as follows:
• 1b (1W) Single phase connection.

• 3b (1W3) Three-phase three-wire connection with balanced load.
• 3u (2W3) Three phase three-wire connection with unbalanced load.
• 4b (1W4) Three-phase four-wire connection with balanced load.
• 4u (3W4) Three-phase four-wire connection with unbalanced load.
Also see the external wiring diagram section 16.2 page 31.
Parameter Connection type

1W 1W3 1W4 3W4 2W3
U1 • • •
U2 • •
U3 • •
U • • •
U12 • • • •
U23 • • • •
U31 • • • •
U∆ • • • •
ϕ12 • • • •
ϕ23 • • • •
ϕ31 • • • •
f • • • • •
I1 • • • • •
I2 • •
I3 • •
Parameter Connection type

1W 1W3 1W4 3W4 2W3
It • • • • •
In •
P1 • • •
P2 • •
P3 • •
Pt • • • • •
cosϕ1 • • •
cosϕ2 • •
cosϕ3 • •
cosϕt • • • • •
Q1 • • •
Q2 • •
Q3 • •
Qt • • • • •
S1 • • •
S2 • •
S3 • •
St • • • • •
THD (U1) • • •
THD (U2) • •
THD (U3) • •
THD (U12) • • • •
THD (U23) • • • •
THD (U31) • • • •
THD (I1) • • • • •
THD (I2) • •
THD (I3) • •
4189320005C (UK)
5. Measured parameters
Instantaneous measurements Parameters
Phase voltages U1, U2, U3
Average phase voltage U

Line voltages U12, U23, U31
Average line voltage U∆

Angle between phases ϕ12, ϕ23, ϕ31
Current I 1, I 2, I 3, I t
Neutral current In
Active power P1, P2, P3, Pt
Reactive power Q1, Q2, Q3, Qt
Apparent power S1, S2, S3, St
Power factor cosϕ1, cosϕ2, cosϕ3, cosϕt
THD (Total harmonic distortion) THD (I1, I2, I3, U1, U2, U3, U12,
U23, U31)
Frequency f
Integrated / maximum demands
Maximum demand It, Pt, Qt, St
Energy Wht, varht
6. Display and key-pads
The graphic LCD with yellow/green backlight is used for presentation of
measured values and for displaying of the chosen function during set-up.
Up arrow key. Up through the main menus.

+ increases a value in the menu ”Setting”.
Down arrow key. Down through the main menus.

- decreases a value in the menu ”Setting”.
Left arrow key. Left through the sub-menus.

”Exit” - skip of action by key-in or by changing in the menu ”Setting”.
Right arrow key. Right through the sub-menus.

”Enter” - accept of changes in the menu ”Setting” or reset of counters
and peak values.
4189320005C (UK)
7. Menus
7.1 Display of measuring quantities for connection 3W4 (4u), 1W4 (4b), 2W3 (3u) and 1W3 (3b)
The following displays appear at 3W4 (4u) connection. Displays for other connections are alike except from 1W(1b).
Arrows between displays indicate which display occurs on the instrument when the corresponding key is pressed.
If the password function is deactivated, the display for entering of password will not appear and access will be obtained directly.
ENTER
4 4 PASSWORD:
3 3 ****
56 56 56
4 4 4
3 3 3
56 56 56
4 4
3 3
56 56 56
4189320005C (UK)
4 4 4
3 3 3
56 56 56
4 4
3 3
56 56 56
4 4 4
3 3 3
56 56
4
3
56
4189320005C (UK)
56
SETTING
4189320005C (UK)
7.2 Display of measuring quantities for connection 1W (1b)
The following displays appear.
56
4 4 4
3 3 3
56
56
56
4189320005C (UK)
56
56
56
SETTING
8. Watt and var meters

8.1 Displaying of measuring energy
Pictures of the measured energy are identical for all kinds of grid connections. See
section 16.2 page 31. Please notice that an indicator is flashing just to the right of the
counter number when the counter is active.
ENTER
4 4 PASSWORD:
3 3 ****
To reset the energy value it is necessary to enter a password of level L1 or L2. When
the password is entered, the following is displayed.
5
6
With the 56 keys the values of the energy, which will be reset, are selected. The
energy value is reset when the 4 key is pressed for five seconds. In the meantime a
count-down of 5 seconds is made. After five seconds the picture of exports kWh and
kvarh is displayed again, and the chosen counter is reset.
Please notice that all 4 counters can be reset simultaneously, if the 4 key is pressed
before using the 56 keys.
If the 4 key is released before the expiration of 5 seconds, the energy value is not
reset.
The resetting procedure is equal for all data resetting in the multi-instrument.
4189320005C (UK)
8.2 Measuring of energy
In the figure below a 3W4(4u) connection is shown to illustrate the direction of energy
according to the 4 counters for kWh and kvarh.
The direction of energy is identical for all other connections.
The consideration of import and export of energy.
Generator Consumer
Import
Export
The function of the 4 counters, according to the displacement between voltage and
current, is illustrated in the figure below.
If the MIQ96 has relay output/outputs (see section 16.5 page 34), relay output 1 is
corresponding to counter 3 (import kWh) and relay output 2 is corresponding to
counter 4 (import kvarh).
Change of this set-up can only be done through communication.
4
3
Direction of power
var
Export
Export kvarh counter 2 Export kWh counter 1

Import kWh counter 3 Export kvarh counter 2
Inductive Inductive
-1 ≤ PF ≤ 0 0 ≤ PF ≤ 1
2. 1.
Watt Watt
Import Export
3. 4.
Import kWh counter 3 Export kWh counter 1
Import kvarh counter 4 Import kvarh counter 4
Capacitive Capacitive
-1 ≤ PF ≤ 0 0 ≤ PF ≤ 1
var
Import
4189320005C (UK)
9. Maximum demands (MD)
9.1 Display of maximum demands (MD)
The MIQ96 provides demand values from a variety of average demand values (Thermal/bimetal instrument, Fixed window and Sliding
window) for the following electrical parameters:
Total active power (Pt)

Sum of phase currents (It)
Total reactive power (Qt)
Total apparent power (St)
Maximum demands
The MIQ96 displays the present or “dynamic” maximum demand (value below “PRESENT MD”). The MIQ96 also stores the maximum
demand value since last reset and its corresponding time stamp, visible either from the MIQ96 display or remote communications link
(value below “MD at DD.MM HH:MM”).
Only one of the following modes 1) Thermal, 2) Fixed window or 3) Sliding window can be active at a time. Set-up – see the menu
“Settings” → ”Maximum demands” section 17.5 page 41.
4 4 4 4 Time into period

3 3 3 3 3 of 15 min.
9.2 Thermal demand
The thermal demand option will provide an exponential thermal characteristic, based
on the bimetal element principle.
Maximum demand and the time of its occurrence are stored in the unit. The period
(Time C.) can be set in the range 1 to 255 minutes.
When “Thermal demand” mode is used, “Time into period” is not displayed.
THERMAL DEMAND
W, AAC, var or VA
Time C.
Time
Present MD MD peak Input
4189320005C (UK)
9.3 Fixed window
The fixed interval mode calculates an average demand value over a fixed time period.
The period (Time C.) can be set in the range 1 to 255 minutes.
“Time into period” will be active and show the remaining time of a period until present
MD and MD peak will be updated next. When Pt, It, Qt, St displays have been
updated, a new time period starts and a new average demand is measured for the
next period. Display “Time into period” shows 0 of xx min.
Example:
Mode: Fixed window
Time C.: 8 min.
Present MD and MD peak: Reset at time 0 min.
FIXED INTERVAL
W, AAC, var or VA
Time C.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Min.
9.4 Sliding window
The sliding window technique allows the user to divide the time period into a number
of sub-periods. The average demand value over the demand total period is displayed,
however, after the initial demand period has expired, the demand value will be
updated by the addition of a further sub-period, thus creating a “sliding window”
measurement.
The number of sub-periods can be set from 2 to 15.

The sub-period (Time C.) can be set in the range 1 to 255 minutes.
Example:
A total period is 8 minutes (consisting of 4 sub-periods of 2 minutes duration). The
present MD and MD peak are reset at time 0 min. “Time into period” will consist of 2
minutes and make an update of present MD and MD peak every second minute.
After the first 4 sub-periods (1 total period) have expired, a new window will be added
and the oldest window will be deleted, thus creating a sliding window. This will always
give an average demand value for the last 4 sub-periods.
SLIDING WINDOWS
4 periods of 2 m in.
W, AAC, var or VA
4 per. of Time C.
Time C.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Min.
4189320005C (UK)
10. Display of current
The MIQ96 measures the true RMS value of the phase currents (I1, I2, I3) connected to
the unit.
N
N is the number of
∑i 2 sampled values within a

n period and in is the
I RMS =
n=1 sampled value.
N is 64 for the MIQ96.
N
The neutral current (In), average current (Ia) and the sum of all phase currents (It) are
calculated from the three phase currents.
The available phase currents, neutral current and average current can be viewed on
the display or via the remote communications link while the sum of all phase currents
is visible only via the remote communications link.
4 4
3 3
10.1 Current THD (total harmonic distortion)

The THD is calculated for phase currents. It is expressed as a percentage of
harmonics due to fundamental frequency.
The multi-instrument uses a true RMS (Root Mean Square) measurement technique
th
which provides accurate measurement with harmonics present up to the 15
harmonic.
∑ In
n=2
2
• 100% = THD %
I1
11. Display of voltage

All connections of the MIQ96, except in the 3-wire mode (1W3 and 2W3), measure the true RMS value of the phase voltages (U1, U2, U3)
connected to the unit (only U1 for 1W connection).
The three line voltages (U12, U23, U31), average phase voltage ( U ) and average line voltage ( U∆ ) are calculated from these
measured parameters.
Calculation of line voltage: U xy = U x2 + U y2 − 2U xU y cos ϕ xy
For 3-phase 3-wire balanced systems (1W3) and 3-phase 3-wire unbalanced system (2W3), the MIQ96 creates a virtual neutral
internally.
The available phase, line and average voltages can be viewed on the MIQ96 display or via the remote communications link.
Angles between phases indicate the angles between the vectors of phase voltages. A positive mark indicates correct phase sequence,
while a negative mark indicates an opposite phase sequence of the measured system.
4 4 4
3 3 3
56 56 56
4 4
3 3
4189320005C (UK)
11.1 Voltage THD (total harmonic distortion)
The THD is calculated for phase voltages and line voltages. It is expressed as a
percentage of harmonics due to fundamental frequency.
The MIQ96 uses a true RMS (Root Mean Square) measurement technique which
th
provides accurate measurement with harmonics present up to the 15 harmonic.
∑ Un
n=2
2
• 100% = THD %
U1
12. Display of active, reactive and apparent power

The MIQ96 provides accurate measurement of active (P1, P2, P3, Pt), reactive (Q1, Q2,
Q3, Qt) and apparent power (S1, S2, S3, St).
Active power:
u n × in
N
P= ∑
N (64) is the number of samples,
Calculation of P1, 2, 3:
and un and in are sampled values
n=1 N within 1 period.
Calculation of Pt: Pt = P1+ P2+ P3
Reactive power:
Calculation of Q1, 2, 3: Q = (UI ) 2 − P 2
Calculation of Qt: Qt = Q1+ Q2+ Q3
Apparent power:
S1 = P1 + Q1
2 2
Calculation of S1, 2, 3:
Calculation of St: St = Pt 2 + Qt 2
4 4 4
3 3 3
For four-wire systems (1W4, 3W4) the powers are calculated both for each phase separately and as a total.
For three-wire (1W3, 2W3) and single phase systems (1W) only total power values are measured.
When displaying active power, a positive sign indicates export power while a negative sign indicates import power (see section 8.2 page
19).
When displaying reactive power, a coil symbol indicates an inductive load while a capacitor symbol indicates a capacitive load (see
section 13 page 28).
All the available power parameters can be viewed using either the MIQ96 display or the remote communications link.
4189320005C (UK)
13. Display of power factor PF (cos ϕ) and frequency
The power factor is calculated as a quotient of active and apparent power for each
phase separately (cosϕ1, cosϕ2, cosϕ3) and as a total (cosϕt).
Calculation of cosϕ1: cosϕ1= P1/S1
Calculation of cosϕt: cosϕt= Pt/St
Cosϕ1, cosϕ2, cosϕ3 for each phase are only displayed in a 3W4 connection and set-
up.
A positive sign and a coil symbol indicate an inductive load while a negative sign and
a capacitor symbol indicate a capacitive load (see section 8.2 page 19).
All available power factor parameters can be read from the display or via the remote
communications link.
4
3
The system frequency is calculated from the time period of the measured voltage and
can be viewed both from the display and the remote communications link.
14. Display of real time clock

The MIQ96 is provided with a built-in real time clock. It is intended for registration of
time of the occurrence of MDs, and for synchronisation of the time interval.
On delivery from DEIF, the MIQ96 is set up with CET time (winter time). Switching
from winter time to summer time must be done manually in the menu “Setting”.
15. Display of the menu “Setting”
In the menu “Setting” the software version number is displayed when the left arrow
key is pressed.
The id-number of this instrument is stated above the software version number. This
number is also visible on the label behind the protection lid for terminals.
Ser. #: TMC 11280 4 SETTING 4 PASSWORD

Ver. 2.30 3 3
4189320005C (UK)
16. Installation
In this section the line of general directions for the installation of the MIQ96 are
indicated. Installation as well as use of the MIQ96 will involve working with dangerous
currents and voltages. Professionals must handle these areas. DEIF does not take on
responsibility for the use and installation. If any doubt comes up concerning the
installation or use of the system, on which the MIQ96 is to be used for measurement,
the person responsible for the power installation should be contacted.
Before commissioning: Check voltage and revolving field. These must be correct.
Warning: Missing or wrong voltage and other input errors might

cause malfunction and damage on the MIQ96.
16.1 Mechanical installation

Dimensions (in mm)
Figure 16.1
1) Protection lid for terminals
Weight: Approx. 0.65 kg Panel cut-out: 92 x 92 mm + 0.8
1. Remove the 4 screws before inserting the instrument in the panel cut-out,
and then replace and tighten the screws until the instrument is fastened in
the panel.
2. Remove the folio protection from the display.
16.2 Electrical installation
Connection for measuring voltage and measuring current:
3. Choose one of the connections from the figures below and make the
connection according to this for input voltage and input current. Consumption
for voltage and current input - see “Technical data” section 19 page 49.
Figure 16.2.1 1W connection (1b)
Figure 16.2.2 1W3 connection (3b)
Figure 16.2.3 2W3 connection (3u)
4189320005C (UK)
Figure 16.2.4 1W4 connection (4b)
Figure 16.2.5 3W4 connection (4u)
16.3 Connection for aux. supply
4. Make the connection for aux. supply (see figure 16.5 page 34).
a) AC: Line in the left terminal and neutral in the right.
b) DC: + in the left terminal and – in the right.
16.4 RS 485 Modbus (option)

5. Make the connection for communication RS 485 as shown in figure 16.4
below (also see figure 16.5 page 34).
MIQ96 add. 002 MIQ96 add. 003 MIQ96 add. 231
Figure 16.4
Other units
2
6. Screened twisted pair must be used (min. 0.5 mm ).
7. Max. 32 multi-instruments in one string.
For RS 485 communications the PC will require either an internal RS 485

communications port or an external RS 232/RS 485 interface. In both cases the
device must provide automatic RS 485 data flow control.
The maximum connection length is 1000 metres.
Conductors A and B should be terminated with a 120Ω terminating resistor at the end
of a string.
RS 485 connections:
MIQ96 RS 485
A DATA +
B DATA –
C GND
Note:
It is recommended only to connect terminal C (GND), if solely MIQ96s are connected.
In other situations, leave the terminal C open.
4189320005C (UK)
16.5 Connection for relay outputs (option)
Output 1: Potential free relay for kWh import (counter 3).
Output 2: Potential free relay for kvarh import (counter 4).
Note:
The set-up for kWh import and kvarh import counters for relay 1 and 2 respectively
can only be changed via communication.
Figure 16.5
17. Setting
17.1 Setting of language
• The MIQ96 is delivered without requirement for password. (Password is
disabled). See section 18 page 47 for activation of password levels.
• The MIQ96 is delivered with set-up for English language.
Please follow the guidance below for change of language:
1. Put on power for supply of the MIQ96.
The value of the measured energy export is displayed 5 seconds after power up
(see figure 17.1).
Figure 17.1
Now follow the instructions below for setting of the unit for the wanted language.
The arrows indicate which button to push.
2. Push the 6 key and ”Setting” is displayed. (The display returns to the
picture shown in figure 17.1 if no keys are pushed for 5 seconds).
3. Push the 4 key and ”Password” will appear. (The display returns to the
picture shown in figure 17.1 if no keys are pushed for 30 seconds. This is
general when operating in the menu “Setting”).
4. Push the 6 key and “Language” is displayed.
5. Push the 4 key and ”English” will appear below ”Language”.
6. Push the 4 key and ”Set” will appear. Now the MIQ96 is ready for change of
language.
7. Push the 5 or 6 key until the wanted language appears, then push the
“Enter” key, and the chosen language will appear.
4189320005C (UK)
LANGUAGE LANGUAGE: LANGUAGE:
4 ENGLISH 4 ENGLISH
3 3 SET
17.2 Other settings
Follow the instruction on the following pages for general set-up of the unit before
commissioning.
On the overview below the sub-menus for the menu ”Setting” are indicated.
56
LANGUAGE
56
DISPLAY
56
CLOCK
56
PULSE OUTPUT
56
RESET MD
56
DEMAND
CALCULATIONS
56
COMMUNICATION
56
CONNECTION
56
Ser. #: TMC 11280 4 SETTING 4 PASSWORD
Ver. 2.30 3 3
56
4189320005C (UK)
17.3 Connection
Setting of current/voltage transformer ratio and input requires password L2. For a
survey of individual values it is not necessary to set the password.
CT-ratio
When setting the current ratio, only the primary value is set. The secondary value is
defined with the version of the multi-instrument (1A or 5A).
CONNECTION CT= CT=

4 00050/5 4 00050/5
3 3 SET
Ratios are selected as shown in the table below.
Ratio for current /1A Ratio step in

transformer MIQ96
1…63 1…63 1
65…315 65…315 5
320…630 320…630 10
650…3150 650…3150 50
4000 4000
Ratio for current /5A Ratio step in

transformer MIQ96
1…63 5…315 5
65…315 325…1575 25
320…630 1600…3150 50
650…3150 3250…15750 250
4000 20000
Maximum ratio for current transformers is 4000.
When Set is displayed, the digit is selected by means of the 4 and 3 keys (the
selected digit is underlined). The primary value of the current transformer is selected
with the 5 or 6 keys.
When the current ratio value is selected, the 4 key must be pressed until Set
disappears. In this way the multi-instrument has received a new value of the current
ratio.
With the 3 key the parameter setting range is exited, and an eventual modification is
not considered.
VT-ratio
Both the primary and secondary values of the VT ratio may be set. The values are set
in the same manner as described for the CT ratio. When setting the voltage
transformer primary value, the decimal point is also set. The decimal point is set with
the 5and 6 keys when the decimal point is selected (underlined). By setting of the
decimal point, the resolution of the energy display can be changed.
56
VT= VT=
0230.0/230 4 0230.0/230
3 SET
Ratio of the voltage transformer is set as follows:
Setting of secondary voltage:
Voltage range Voltage step

10…137 V 1V
140…775 V 5V
Setting of primary voltage:
Voltage range Step

0.1…1599.9 V 0.1 V
1…15.999 kV 1V
10…159.99 kV 10 V
100…1599.9 kV 100 V
4189320005C (UK)
Setting of input connection
56
INPUT: INPUT:
4u (3W4) 4 4u (3W4)
3 SET
The type of connection is selected with the 5 or 6 keys when Set is displayed. The
type of connection to the power system must be set to match the physical connection
implemented. See the physical connections section 16.2 pages 31 and 32.
Connection types:
• 1b (1W) Single phase connection.

• 3b (1W3) Three-phase three-wire connection with balanced load.
• 3u (2W3) Three phase three-wire connection with unbalanced load.
• 4b (1W4) Three-phase four-wire connection with balanced load.
• 4u (3W4) Three-phase four-wire connection with unbalanced load.
17.4 Communication (option)

An L2 password is required to set the communications.
Setting of communication RS BitRate:
COMMUNICATION RS BitRATE: RS BitRATE:

4 09600 4 09600
3 3 SET
The transmission rate of communication data is set with the 5 and 6 keys. The rate
values are: 1200, 2400, 4800, 9600, 19200, 38400, 57600 or 115200 Baud.
Setting of communication data form:

56
RS FRAME: RS FRAME:
8,n,1 4 8,n,1
3 SET
Length: 7, 8 (value 8 is always used for MODBUS RTU).

Parity: n (NONE), o (ODD), e (EVEN).
Stop bit: 1, 2.
Setting the address:

56
RS ADDRESS= RS ADDRESS=
033 4 033
3 SET
The address can be set within the range from 1 to 247. The addresses must be
different for units on the same string.
Address 0 is reserved only for simultaneous transmission of data of the master

system to all slave systems. Subordinate systems do not respond with the answer to
the master one.
17.5 Maximum demand (MD) calculations

Setting of calculation mode of MDs:
A level 2 password must be entered to set maximum demand calculations. Only one
of the 3 below modes can be active at a time.
• Thermal mode (Thermal) (bimetal instrument).

• Fixed window (Fixed window).
• A number of sub-windows within the range from 2 to 15 (x Sliding window).
Setting of mode is done with the 5 and 6 keys.
DEMAND MD MODE: MD MODE:

CALCULATIONS 4 THERMAL DEMAND 4 THERMAL DEMAND
3 3 SET
Setting of Time C.:

Setting of the time interval within the range from 1 to 255 minutes. If the interval is set
at 0, measurement of MDs is switched off.
56
Time c. = Time c.=
030 min. 4 030 min.
3 SET
4189320005C (UK)
17.6 Reset MD
An L1 or L2 password is required to reset or synchronise the MD quantities.
Synchronisation of time interval:

• Thermal mode
In this mode synchronisation does not have any influence.
• Fixed window
At synchronisation a momentary interval is interrupted, and measurement or cal-
culation of MDs is continued at the next full period.
• Sliding window
At synchronisation a momentary interval of the sub-window is interrupted, and the
measurement or calculation of maximum values is continued at the following full
period of the next sub-window.
RESET MD SYNCHRONISE SYNCHRONISE

4 45
3 3
Synchronisation of the time interval is done by pressing the 4 key for 5 seconds. A
count-down of 5 seconds is done. If the 4 key is released before 5 seconds, the
synchronisation of the time interval is not performed.
After the synchronisation the “Time into period” is shown in the display. With this the
synchronisation is performed and a new measurement implemented.
Present MD (resetting of the values in a momentary time interval):

• Thermal mode
MD is reset (Present MD).
• Fixed window
Value in the current time interval (Present MD) is reset. At the same time
synchronisation of the time interval is also performed.
• Sliding window
Momentary values in a sub-window as well as other values of sub-windows in the
time interval are reset. At the same time synchronisation of the time interval is
performed at the beginning of the first sub-window.
56
PRESENT PERIOD PRESENT PERIOD
45
3
MD since reset (resetting of recorded MD):

• Thermal mode
Present MD and stored maximum values are reset.
• Fixed window
Value in a current time interval and stored MD are reset. At the same time
synchronisation of the time interval is performed.
• Sliding window
Value in the time interval and in all sub-windows as well as stored MD are reset.
At the same time synchronisation of the time interval is performed at the begin-
ning of the first sub-window.
56
MD SINCE RESET MD SINCE RESET
45
3
General:
After resetting of present MD, the MD window of total active power is displayed. With
this the present MD is zero and a new measurement implemented.
After resetting of present MD and MD peak, the total active power is displayed. With
this the present MD and MD peak are zero and a new measurement implemented.
The above resetting modes are valid for all maximum demand parameters (It, Pt, Qt,
St) simultaneously.
4189320005C (UK)
17.7 Pulse output (setting of parameters of impulse outputs) (option)
A level 2 password must be entered to set the pulse outputs.
Setting of impulses for relay output 1:
PULSE OUTPUT OUT1: OUT1:

4 50P/kWh 4 50P/kWh
3 3 SET
The pulse rate per Wh is set by the 5 and 6 keys.
Lowest value: 1P/Wh
Highest value: 20P/MWh
The upper limit of the number of impulses is 4000 impulses per hour.
Setting of impulses for relay output 2:

56
OUT2: OUT2:
10P/kvarh 4 10P/kvarh
3 SET
The pulse rate per varh is set by the 5 and 6 keys.
Lowest value: 1P/varh
Highest value: 20P/Mvarh
The upper limit of the number of impulses is 4000 impulses per hour.
17.8 Clock (setting of real time clock)
Setting of the real time clock requires level L1 or L2 password.
Setting of time:
CLOCK TIME: TIME:

4 15:55 4 16:55
3 3 SET
Setting of date:
56
DATE: DATE:
4.JUL 4 5.JUL
3 SET
Setting of year:
56
YEAR: YEAR:
2001 4 2002
3 SET
The character, which is to be changed for time and date, is chosen with the 4 and
3 keys, and its value is changed with the + and - keys. The 5 and 6 keys are used
for setting of the year.
Note:
On delivery from DEIF, the MIQ96 is set up with CET time (winter time). Switching
from winter time to summer time must be done in the menu “Setting” → “Clock” as
shown above.
4189320005C (UK)
17.9 Display (setting of display parameters)
The display settings can be modified without entry of password.
Setting of the contrast:
DISPLAY CONTRAST: CONTRAST:

4 15 4 19
3 3 SET
The display contrast is set within the range from 0 to 63.
0: High contrast.
63: Low contrast.
Setting of illumination intensity:

56
BACK LIGHT: BACK LIGHT:
120 4 120
3 SET
The illumination intensity is set within the range from 0 to 255.
0: Illumination is switched off.

255: High intensity of illumination.
Setting of display illumination duration:

56
TIME OFF: TIME OFF:
05min 4 09min
3 SET
The duration of display illumination is set within the range from 0 to 54 minutes. The
display illumination is switched on when one of the 4 keys under the display is
activated, and it is switched off after expiration of the set time from the last pressing of
a key. If “Time off” is set at 0, the illumination is permanently switched on.
17.10 Language (setting of language)

Setting of language - see section 17.1 page 35.
The following languages can be chosen for the MIQ96:
English, Danish, German, French, Russian and Spanish.
18. Password
Setting of parameters in the multi-instrument is divided into four groups regarding
password level:
1. At the lowest level (L0), at which a password is not required, the following display
parameters can be set: The contrast of characters, the illumination intensity and
the duration of illumination.
2. At the first level (L1) it is possible to change the setting of the real time clock
(Clock), resetting of electricity meters and resetting of MD values (Reset MD).
3. The second level (L2) gives access to the first level (L1) and enables setting of all
other parameters in the menu “Setting”.
4. The backup password (BP) is used if the L1 or L2 password is forgotten and is
specific for each serial number. The BP can be obtained on application to the
Service and Support department at DEIF A/S and is entered instead of L1 or/and
L2. Please remember to state the five-figure id-number of the unit when
contacting DEIF A/S. (See section 15 page 29).
Password entry:
PASSWORD ENTER PASSWORD ENTER PASSWORD

4 **** 4 A***
3 3
Setting of the L1 level password:

56
SET L1 PASSWORD ENTER PASSWORD
**** 4 A***
3
Setting of the L2 level password:

56
SET L2 PASSWORD ENTER PASSWORD
**** 4 A***
3
Password cancellation:
56
CANCEL
PASSWORD
****
4189320005C (UK)
A password consists of four letters. Each letter can be chosen from A to Z. Only one
character is displayed when the password is entered or set. The other three
characters are indicated by *.
The character is selected with the 4 and 3 keys and modified with the + or – keys.
The multi-instrument detects the level of the entered password. If no key is pressed
for 15 minutes, the password is automatically cancelled.
When “Cancel password” is selected, the user can cancel the present password by
pressing “Enter”.
Entry of the password via communication (option) or the front panel of the MIQ96
gives access to the same rights for resetting and changing of parameters.
The factory set password is AAAA for both levels of password (L1 and L2). AAAA
password does not limit the access and corresponds to the level L0.
To protect the setting, the energy counters and the MD functions it is recommended to
modify the password on levels L1 and L2 immediately after the commissioning.
Only level L2 settings are protected if L1=AAAA.

L1 settings are not protected if L2=AAAA.
Procedure for changing of password:
1. Enter password (password for L1) followed by “Enter”.

2. Choose “Set L1 password” followed by “Enter”.
3. Enter the new password for L1 followed by “Enter”.
4. Choose “Set L2 password” followed by “Enter”.
5. Enter the new password for L2 followed by “Enter”.
6. Finally choose “Cancel password” followed by “Enter”.
7. Now the new passwords for L1 and L2 are valid.
8. Disable passwords: Enter “AAAA” for both L1 and L2 in points 3 and 5.
19. Technical data
Voltage input
Nominal voltage (Un) Ph-N 230V AC / Ph-Ph 400V AC
Measuring range 0.1…..1.5 x Un
Consumption <0.1 VA per phase
Overload capacity 1.5 x Un continuously, 2 x Un for 10 s
Current input
Nominal current (In) -/1 A or -/5 A
Measuring range 0…..1.6 x In
Consumption <0.1 VA per phase
Overload capacity 3 x In continuously, 25 x In for 3 s, 50 x In for 1 s
Frequency
Nominal frequency (fn) 50/60Hz
Measuring range 45Hz to 65Hz
AC auxiliary supply
Nominal voltage (Ux) 230V
Operative range 200…276V
Overload capacity 1.2 x Ux continuously
1.5 x Ux for 10 s
Nominal frequency (fx) 50/60Hz
Operative frequency range 45Hz to 65Hz
Consumption <7 VA
DC auxiliary supply
Nominal voltage (Ux) 24 to 220V
Operative range 19V to 300V
Consumption <5 W
Accuracy (measurement)
Phase voltage Ph-N 0.5% of range
Phase-phase voltage 1.0% of range
Current 0.5% of range
Neutral current 1.0% of range
Active power 0.5% of range
Reactive power 0.5% of range
Apparent power 0.5% of range
Power factor 0.5% of range
MD values 1.0% of range
Active energy EN61036 1996 class1
Reactive energy EN61268 1995 class2
Frequency 0.05% of reading
THD 1.0%
4189320005C (UK)
Response time
Refresh of display Every 100 ms
From input to display All calculations are made for every 64 periods,
From input to communication which gives the below response times depending
From input to relay on grid:
Frequency:
45Hz: 64 x 0.023 s = 1.42 sec
50Hz: 64 x 0.020 s = 1.28 sec
55Hz: 64 x 0.018 s = 1.16 sec
60Hz: 64 x 0.017 s = 1.07 sec
65Hz: 64 x 0.015 s = 0.98 sec
Real time clock Accuracy 1 minute/month
Back up battery Battery life 6 years
Relay outputs (option)

Contact ratings 250V-6A-1500VA (AC)
(250V AC-6A resistive AC load 100.000 operations)
35V-6A-210W (DC)
(30V DC-6A resistive load 500.000 operations)
Contact voltage Max. 250V (AC)

Max. 100V (DC)
Isolation 1000V (AC) between open contacts

4000V (AC) between coil and contacts
Pulse Max. pulses per hour: 4000

Pulse duration 100 ms
RS 485 port (option)

Connection type Multi-drop (32 connections per link)
Signal levels RS 485
Cable type Screened twisted pair
Maximum cable length 1000 m
Connector Screw terminals
Isolation 4kV rms for 1 minute between all terminals and all
other circuits
Transmission mode Asynchronous
Message format MODBUS RTU
Data rate 1200 to 115200 bits/s
Fuse All voltage inputs should be protected by a 2A fuse
Safety To EN 61010-1
Installation Cat. III, 300V. Pollution degree 2
Installation Cat. II, 600V. Pollution degree 2
Test voltage 3.7kV rms according to EN 61010-1
EMC To EN 61326-1: 1997 for mentioned accuracy

(To EN 50081-1/2 and EN 50082-1/2 for a general
1.0% accuracy on all measurements)
Connections Permissible cross section of the connection leads:

2
For input quantities: < 5mm single wire
For communication, auxiliary power supply and relay
2
outputs: < 2.5 mm single wire
Protection IP21. Front: IP52. According to EN 60529
Climate According to EN 61036: 1996

According to EN 61268: 1995
Operating temp., AC supply: -20 to +70°C
Operating temp., DC supply: 0 to +50°C
Storage temperature: -40 to +70°C
Annual mean relative humidity: < 75% r.h.
Housing Plastic, in compliance with UL 94 V0
Weight Approx. 0.65kg
4189320005C (UK)
6.3MVA Transformer
Issue: F
Date: 16/02/05
APPENDIX H
AUTOMATION 2000 DGPT2 PROTECTION DEVICE
USER INSTRUCTIONS
Appendix H

User Manual for 6.3MVA Transformer Container

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User Manual for 6.3MVA Transformer Container

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Document No.: M02.

APPENDIX A: General Arrangement

APPENDIX B: Transformer Equipment Data Sheet, Rating Plate

APPENDIX C: Single Line Diagram

APPENDIX D: Schematics and Terminal Layout Drawings

APPENDIX E: Transformer Layout Drawing and Data Sheet

APPENDIX M: Manufacturer’s Component Data

APPENDIX O: Certificate of Conformity

AVOID INGESTION AND SKIN CONTACT.

2.4 OPERATIONAL PRECAUTIONS

IF IN DOUBT CONTACT AGGREKO.

2.5 SAFETY LABELS

FOR SAFETY, EAR PROTECTION SHOULD ALWAYS BE

Complete Package 24000 kgs (52911 lbs)

CAUTION: THE TRANSFORMER SET SHOULD NOT BE DRAGGED.

4.2 STORAGE / TRANSPORT

• CAUTION: Before commencing cable connections or selecting transformer tap settings, it

• IT IS THE RESPONSIBILITY OF THE OPERATOR TO ENSURE THAT THE RATINGS OF

THERMOSTAT FOR FAN

CURRENT TRANSFORMERS GENERATOR AUXILIARY SOCKETS

Transformer 1 circuit breaker Transformer 2 circuit

SF6 gas pressure indicator Isolator (Q7) and earth

10-pin socket for remote circuit

High voltage connections from SWITCHBOARD ARRANGEMENT

Remote circuit breaker Operating handle

Figure 6.2 Switchboard arrangement

6.6 CONTROL PANEL LAYOUT

• 10°C (14°F) to 45°C (113°F)

Flag number Component Description

S3 Intertrip switch Selects between a local supply and an external site

S4 ESD (Emergency shutdown)

Fan protection circuit breakers

Emergency stop connections.

Diode terminals - various -

Earth terminals – various -

F6 – 16 A RCD supplying 240 V control section socket

K1 – Transformer 1 protection relay

Figure 6.5 Key to Control Panel components

6.7 LOW VOLTAGE ISOLATOR SECTION

L.V. Isolators Q9A,

L.V. input section

Figure 6.6 Input section of transformer container

6.8 HIGH VOLTAGE CONNECTION SECTION

NOTE: DO NOT EXCEED THE CURRENT RATING OF BUSBAR, CIRCUIT BREAKERS OR

TB4: MCBs for voltage

Voltage transformers and high H.V. output section

Figure 6.7 Output section of transformer container

7.1 TRANSFORMER OPERATION

7.1.1 TRANSFORMER TAP SETTINGS

CHANGING TAP SETTINGS MUST ONLY BE UNDERTAKEN WITH THE TRANSFORMER

To change the position of a tap changer:

7.1.2 TRANSFORMER COOLING SYSTEM

7.2 SWITCHBOARD OPERATION

All switches can be operated with the included

IT IS RECOMMENDED PRACTICE THAT WHERE

CAUTION: OPENING/CLOSING OF CBs,

For a detailed description of the ABB Safeplus

Transformer breaker: SEE NOTE ABOVE

7.3 METERING OPERATION

FOR FULL METERING, THE OUTPUT OF THE TRANSFORMER CONTAINER MUST BE

7.4 PROTECTION OPERATION

Discharge of gases protection (1 changeover contact)