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Applied Energy
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H I G H L I G H T S
• AEconomic
gasification model was developed to predict the production of syngas and biochar.
• The heat and
value of syngas and biochar production was evaluated based on the model.
• The effects of mass transfer in the reactor was modelled by a three-region approach.
• various factors on syngas and biochar production were studied.
A R T I C L E I N F O A B S T R A C T
Keywords: Syngas and biochar are two main products from biomass gasification. To facilitate the optimization of the energy
Biochar efficiency and economic viability of gasification systems, a comprehensive fixed-bed gasification model has been
Biomass gasification developed to predict the product rate and quality of both biochar and syngas. A coupled transient representative
Energy efficiency particle and fix-bed model was developed to describe the entire fixed-bed in the flow direction of primary air. A
Economics, syngas
three-region approach has been incorporated into the model, which divided the reactor into three regions in
terms of different fluid velocity profiles, i.e. natural convection region, mixed convection region, and forced
convection region, respectively. The model could provide accurate predictions against experimental data with a
deviation generally smaller than 10%. The model is applicable for efficient analysis of fixed-bed biomass gasi-
fication under variable operating conditions, such as equivalence ratio, moisture content of feedstock, and air
inlet location. The optimal equivalence ratio was found to be 0.25 for maximizing the economic benefits of the
gasification process.
⁎
Corresponding author at: Department of Chemical and Biomolecular Engineering, National University of Singapore, 4 Engineering Drive 4, 117585, Singapore.
E-mail address: chewch@nus.edu.sg (C.-H. Wang).
http://dx.doi.org/10.1016/j.apenergy.2017.10.077
Received 10 July 2017; Received in revised form 6 October 2017; Accepted 23 October 2017
0306-2619/ © 2017 Elsevier Ltd. All rights reserved.
Z. Yao et al. Applied Energy 209 (2018) 43–55
ε porosity [–]
However, most existing models focus only on the prediction of each cell, balance equations are solved for one representative particle
temperature profile and syngas composition without considering bio- and all the particles in the same cell are assumed to have the same
char production [7,11,14–16]. Besides syngas, biochar is another va- characteristics. There are mainly two types of single particle models
luable product from the gasification process due to its potential ability which could be easily coupled with the fluid phase: shrinking sphere
of improving soil quality and sequestering carbon [17–19]. To predict model and shrinking core model [26,27]. In the shrinking sphere
biochar production, the heat and mass transfer on a particle level needs model, the size of biomass particles reduces while their density re-
to be considered. Some models do consider the particle-level heat and maining constant. The particle is assumed to be impervious with all the
mass transfer but they treat both solid phase and gas phase as con- reaction details lumped at the gas-solid interface. As for the shrinking
tinuous phases (which is also referred as Euler–Euler approach). This core model, both the size and density of biomass particles vary. Wur-
approach is appropriate only if the influential parameters (e.g., particle zenberger coupled RPM with entire fixed-bed fluid model to simulate
size, and temperature and species concentration gradient inside the pyrolysis and combustion processes [28,29]. In his work, the reactor
particle) of a single particle on gasification performance are negligible was discretized in the axial direction and the particle domain were
[20]. However, it has been suggested that considering the single par- discretized in the radial direction so the model was also described as
ticle parameters and-intra-particle phenomenon can significantly im- 1D + 1D. Later on several research works have been conducted on
prove the accuracy of gasification models in predicting important de- multi-scale modelling of combustion and pyrolysis reactors using cou-
sign parameters of reactor [8,21]. In this case, biomass gasification pled 1D + 1D model [20,30].
modelling should be considered as a multi-scale problem [22]; that is, In addition, there is a difference in the velocity profile between the
the molecular level, single particle level and reactor level should all be region above air inlet and the region below air inlet. Inlet air mainly
considered. One method to solve the multi-scale problem is the Discrete flows towards the bottom of the reactor and within this region, heat and
Phase Model (DPM). This modelling approach treats the gas phase as mass transfer is dominated by forced convection. In the region above
quasi-continuous while each particle is tracked in a Lagrange approach. the air inlet, hot air tends to go up and the heat and mass transfer
The governing equations of each particle are solved simultaneously within this region is mainly controlled by natural convection. In the
with gas-phase balances in each time step. Several works have applied region near the air inlet, hot air tends to go up but pressure gradient
this approach to simulate the thermochemical conversion of biomass forces the air to flow towards the bottom. These two driving forces are
[23–25]. However, this approach is only suitable for lab-scale gasifiers in the opposite direction and this special case is called mixed convec-
with a limited number of particles due to the high computational power tion [31]. A number of studies have been conducted to investigate
required [20]. An alternative method to solve solid phase with rea- natural convection, forced convection and mixed convection in fixed-
sonable computational time is Representative Particle Model (RPM). In bed [31–34]. However, to the best of our knowledge, the application of
44
Z. Yao et al. Applied Energy 209 (2018) 43–55
this three-region concept (i.e. natural convection region, mixed con- with RPM, as shown in Fig. 1. The reactor was discretized in the z-
vection region and forced convection region, respectively) on the fixed- direction and in each cell one representative particle was chosen and
bed modelling has not been reported. modelled as a shrinking sphere [26]. The reactor was divided into three
As mentioned above, there are few gasification models which take regions in terms of different velocity profiles: natural convection re-
into account both syngas and biochar production and the application of gion, mixed convection region and forced convection region. A para-
three-region modelling concept on fixed-bed gasification modelling has meter Lm was used to determine the boundary of mixed convection
not been reported in the literature. In this work, we developed a cou- region. During the reaction, the biomass particle size decreased with its
pled RPM and fixed-bed model to predict the production rate and density being constant. The biomass particle was impervious with intra-
quality of both syngas and biochar. Within each discretized cell of the particle diffusion and all the reaction details were lumped at the gas-
reactor, one representative particle was chosen and modelled as a solid interface. The presented model considered drying, pyrolysis,
shrinking sphere. The reactor was divided into three regions in terms of homogeneous gas reactions, and heterogeneous combustion/gasifica-
different fluid velocity profiles, i.e. natural convection region, mixed tion reactions, respectively. In the gas phase eight species (O2, N2, CO,
convection region and forced convection region, respectively. The CO2, H2, H2O, CH4 and tar) were considered. The solid phase was
boundary of mixed convection region was determined by sensitivity woodchips. In the solid phase, all the components obtained from ap-
analysis. A multi-scale numerical solution procedure was adapted to proximate analysis (moisture, volatiles, fixed carbon and ash) and ul-
solve the partial differential equations (PDEs) of molecular, particle and timate analysis (C, H, O, N) were treated as the dependent variables of
reactor levels. Economic evaluation was conducted taking into account time and space.
economic value of syngas and biochar. The optimal equivalence ratio The conservation equations for the mass, momentum, and energy
was found to be 0.25 for maximizing the economic benefits of the ga- were solved for both gas phase and solid phase using the forward
sification process. The model could facilitate the optimization of the Euler’s method. The exchange terms of momentum, mass and energy
energy efficiency and economic viability of a gasification system, which between gas phase and solid phase were treated as source terms in the
is of significant importance to its industrial application. conservation equations. To derive these equations, the following as-
sumptions were made:
2. Mathematical model
• The gasifier reactor is cylindrical and isotropic. The properties in
A 1-D model was developed to describe the entire fixed-bed in the both gas phase and solid phase are assumed to vary with time only
moving direction z of feedstock. It was assumed that all the species along the axial direction.
were well-mixed and all the variables were uniform in the radial di- • Gaseous species are assumed as ideal gases due to the low Mach
rection. In this model, the entire packed bed fluid model was coupled number involved.
45
Z. Yao et al. Applied Energy 209 (2018) 43–55
⎝ db ⎠ (6)
Table 1
Governing equation for the drying process.
46
Z. Yao et al. Applied Energy 209 (2018) 43–55
Primary pyrolysis: volatile → 0.268CO + 0.295CO2 + 0.094CH 4 + 0.5H2 2.3.2. Natural convection region
In the natural convection region, the temperature difference is the
+ 0.255H2 O+ 0.004NH3 + 0.0002H2 S
main driving force for both heat and mass transfer. The heat transfer
+ 0.2 primary tar (rp1) coefficient between two phases hgs was dependent on Nun, which can be
Tar cracking: obtained from Ran :
κ g Nun,ds
primary tar → 0.261secondary tar + 2.6CO + 0.441CO2 + 0.983CH 4 hgs =
ds (18)
+ 2.161H2 + 0.408C2 H 4 (rp2)
Nun,ds = 2 + 0.43Ran1/4
,ds (19)
The reaction rates are calculated by:
−1.527 × 105 βgρ2 ds3 ΔT μcpg
rp1 = 4.38 × 109 (1−ε )exp ( RTs )C volatile. Ran,ds = Gr·Pr =
μ2
·
κg (20)
rp2 = 4.28 × 106ε × exp ( −1.08 × 105
RTg )C primary tar . In the gas phase, the convection term −
∂ (ug Tg )
∂z
was replaced by
hgg ε ∂T
Chemical formula of the primary tar was expressed as − c ρ ∂z , where the heat transfer between two discretized volumes was
ps s
C6.407 H11.454 O3.482 and the secondary tar was assumed to be pure benzene calculated using the horizontal hot plate model:
[39]. The compositions of the product gas from the primary pyrolysis κ g Nun,L∗
[40] and tar cracking [41] reactions were estimated on the basis of the hgg =
L∗ (21)
literature data for wood.
1
Nun,L∗ = 0.54Ran4,L∗ 105 < Ran,L∗ < 2 × 107
2.2.3. Biochar reactions
To determine the overall reaction rate, both kinetics reaction rate 1
and film mass-transfer diffusion were considered at the gas-solid in- Nun,L∗ = 0.14Ran3,L∗ 2 × 107 < Ran,L∗ < 3 × 1010 (22)
terface [12]. The surface reaction rate was calculated by:
βgρ2 L∗3ΔT μcpg
1 ⎞ ρi Ran,L∗ = Gr·Pr = ·
rsuf ,k =⎛⎜ ⎟
μ2 κg (23)
1 1
⎝ vi MWi ⎠ sk
+ rs,k (14) πr b2
Area rb
where L∗ is the characteristic length, L∗ = = 4πr =
perimeter 4
b
All the heterogeneous reactions considered in this model were In addition, it was assumed that diffusion dominated in this region
summarized in Table 2. The film diffusion rate for the mixed and forced so that the convection term of species balance equation was neglected.
convection region was determined using [42]: For all the scalar variables, Dirichlet boundary conditions were used at
L
2.06G z= Lin− 2m , whereas Neumann conditions were used at z = 0.
sk = Re−0.575 Sc −2/3 and sk = Sh × D/ L∗, respectively.
(1−ε) ρg
2.3.3. Forced convection region
In the forced convection region, the pressure difference is the main
2.2.4. Homogeneous reactions driving force for both heat and mass transfer. The heat transfer coef-
Gaseous species including CO2, CO, H2O, H2, CH4, O2, N2 were ficient hgs is determined by Nusselt number according tothe convective
considered in this model. All the kinetic rates of homogeneous reactions heat transfer mechanism within the fixed-bed reactor [53].
are listed in Table 3. The overall reaction rates are equal to the
Nuf = 2 + 1.1Pr 1/3Re 0.6 (24)
minimum value of turbulent mixing rates and kinetics reaction rates
[12]. In this region, uniform plug flow with velocity u|z − was assumed at
L
rvol,k = min(rg,k,rtm,k ) (15) z= Lin + 2m , and atmospheric pressure was assumed at the reactor
outlet. For all the other scalar variables, Dirichlet boundary conditions
where rtm,k was expressed using Eddy Dissipation Model (EDM): L
were used at z= Lin + 2m , whereas Neumann conditions were used at
Yj ⎞ z = Lb.
∊t Y
rtm,k = 4ρg min ⎛⎜ i , ⎟
κ ⎝ i i j Mj ⎠
v M v (16) 2.4. Numerical solution procedure
2.3. Heat and mass transfer coefficient in each region To solve the governing equations, finite volume scheme was used
for discretization. Cylindrical grid that has the same radius as the ga-
2.3.1. Mixed convection region sifier reactor and length Δz was used to describe the gasifier reactor
The air inlet locates at the mixed convection region. Uniform plug domain. In each volume, a representative particle was chosen and
flow is assumed at the air inlet with 79% N2 and 21% O2, temperature
T0, and velocity u0. In this region the fluid (gaseous mixture) flows in a Table 2
Heterogeneous biochar reactions.
“turbulent manner”. Due to the complex flow patterns and fluid dy-
namics near the air inlet, this region was modelled as a black box where Reactions Kinetic reaction rate(m/s) Ref.
all the variables distribute evenly along the axis direction, which meant
RS1 rs1 [43]
all the terms regarding spatial variation in the governing equations of 2 C+ O2 ⎯→
⎯ 2CO rs1 = 2.3Ts exp(−11,100/ Ts )
gas phase were ignored. To calculate the heat transfer coefficient, the rs2 rs1
RS2 2 C+ O2 ⎯→
⎯ CO2 = 2512exp(−6420/Tg ) [44]
Nusselt number was determined by the following formula [31]: rs2
and the results were set as boundary conditions for the next two re- RS5 C+ 2H2 ⎯→
rs5
⎯ CH 4 rs5 = 3.42 × 10−3Ts exp(−15,600/ Ts ) [47]
gions.
47
Z. Yao et al. Applied Energy 209 (2018) 43–55
Table 3
Homogeneous reactions.
RG2 rg 2 [46]
secondary tar + O2 ⎯⎯⎯→ H2 O+ CO rg 2 = 59.8Tg p0.3 ε exp(−12,200/ Tg )C0.5
sectar CO2
RG3 rg 3 [48]
1
H2 + O2 ⎯⎯⎯→ H2 O rg3 = 3.53 × 108.4ε exp(−3670/ Tg )C1.1 1.1
H2 CO2
2
RG7 rg 7 [52]
CH 4 + H2 O⎯⎯⎯→ CO + 3H2 rg 7 = 3.0 × 108ε exp(−15,083/ Tg )CCH4 CH2O
modelled as a shrinking sphere, moving towards the bottom of the re- 2.5. Equivalence ratio (ER), higher heating value (HHV) and cold gas
actor. The velocity profile was specified at cell edges and the scalar efficiency (CGE)
variables were specified at cell centers. Usually the unsteady reactive
flow problems are solved by fractional step methods or similar methods In order to encapsulate the effects of both air flow and biomass
such as PISO (Pressure Implicit with Splitting of Operator) [54–57], feeding rates, the ER is defined as [60]:
because the pressure correction equation (in multi-scale reactor models
also the particle model) is solved just once per time step. The solution F ⎛ Fair ⎞
ER = ⎛ air ⎞
⎜ ⎟ ⎜ ⎟
Initialization
N Y
z=Lb? z=z+Δz
Data processing
48
Z. Yao et al. Applied Energy 209 (2018) 43–55
Table 4
Model inputs and parameters [38,59].
Physical properties of biomass cps (specific heat capacity of biomass particle, J kg−1 K−1) 1350
particle ρb (biomass particle density, kg m−3) 830
−1
ΔHvap
w (enthalpy of vaporization, J kg ) 0.32 − 0.212 ⎛
Tp
⎞ + 0.26(Tp/647.13)2
( Tp
)
⎜ ⎟
ΔHvap 5
w = 28.92 × 10 1− ⎝ 647.13 ⎠
647.13
−1
ΔHdes
w (enthalpy of desorption, J kg ) ΔHdes
w = exp(13.71−31.90Ywater )
kss (heat conductivity of biomass particle, W m−1K−1) 0.08
ρsat
w (water mass concentration at the surface of the particle ⎛ 7258.2
ρsat
w = exp 73.56−
⎜ −7.3logTf + 4.16 × 10−6T f2⎞ ⎟
Physical properties of gaseous cpg (specific heat capacity, J kg−1 K−1) cpg = 1053.92−0.3993Tg + 9.547 × 10−4Tg2−5.732 × 10−7Tg3 + 6.991 × 10−11Tg4
species
η (dynamic viscosity, 10−5Pa s−1) η = −0.00122 + 0.00797Tg−7.44593 × 10−6Tg2 + 5.1782 × 10−9Tg3−1.54468 × 10−12Tg4
k g (heat conductivity, W m−1K−1)
k g = 3.14 × 10−4Tg0.78/ ⎜⎛1−
0.71 2121.7 ⎞
+ ⎟
Tg Tg2
⎝ ⎠
D (diffusivity, m2 s−1) D = 3 × 10 −5
a
Gasification time was set as 2 h. The model could reach steady state within 2 h gasification running time.
HHV of feedstock and biochar was calculated based on the empirical fg = 6.78 × 10−3 "$"/MJ . HHVg is the higher heating value of syngas,
correlation developed by Channiwala et al. [62]. MJ/Nm3.
HHVs = 0.349 C+ 1.178 H+ 0.101S−0.103O−0.015N−0.021A (27)
3. Results and discussion
where C, H, S, O, N and A represent carbon, hydrogen, sulphur,
oxygen, nitrogen, and ash content of material, respectively, expressed 3.1. Model validation
in mass percentage on dry basis.
Experimental results were obtained from our group’s previous ga-
2.6. Economic value of biochar and syngas sification experiments [11]. The experiments were conducted using a
GEK fixed-bed downdraft gasifier manufactured by All Power Labs. The
Syngas and biochar are two main products from the gasification gasifier has a capacity of 10kg/h and its geometrical parameters are
process and both of them have considerable economic values. However, listed in Table 4.
there are still limited studies that evaluate the overall economic benefit Sensitivity analysis was performed by varying the length of mixed
in terms of both syngas and biochar production.. The total economic convection region Lm. The results are shown in Table 5. The standard
value Vof the gasification products is expressed as the following: deviation (SD) between the experimental and simulation results was
V = Pc × R c + Pg × Rg ∑ (r − r )2
(28) defined as: SD = n s e
, where rs and re represent simulation results
n−1
Where Pc is the unit price of biochar, $/kg; R c is the production rate of and experimental results, respectively. From the table we can see that
biochar kg/kg feedstock; Pg is the unit price of syngas, $/Nm3; Rg is the the SDs across different gaseous species was 3.1, 3.04, 3.02, 3.01, 3.03,
production rate of syngas Nm3/kg feedstock. The unit prices of pro- and 4.17 at Lm/Lb ratio equalling 0.02, 0.04, 0.06, 0.08 and 0.1, re-
duced biochar and syngas were obtained from literatures, which are spectively. The length of mixed convection region had a relatively small
expressed as the following influence on the model prediction within the range from 0.02 to 0.1,
while there was an obvious increase of SD from 3.03 to 4.17 with the
PC = fc × HHVC (29) length ratio further increasing from 0.1 to 0.2. The SD reached its
Pg = fg × HHVg minimum when the length ratio equals 0.08. The minimum average SD
(30)
was 3.01 at Lm/Lb = 0.08 and length ratio was chosen as one of the
where fc is the price of biochar per mega joule [63], model inputs for further analysis. The results show this three-region
fc = 2.528 × 10−3 "$"/MJ . HHVC is the higher heating value of biochar, modelling concept is appropriate to describe the fixed-bed downdraft
MJ/kg, fg is the price of syngas per mega joule [64], gasification process.
49
Z. Yao et al. Applied Energy 209 (2018) 43–55
900
800
700
600
500
400
1.0 ER=0.85(sim)
ER=0.6(sim)
0.9 b ER=0.35(sim)
0.8
Particle mass (m/m0)
0.7
0.6
0.3
0.2
0.1
0 10 20 30 40 50
Location (cm)
50
Z. Yao et al. Applied Energy 209 (2018) 43–55
0.7
3
8 10
0.6
3
0.5 8
6
CGE
0.4
4 6
0.3
0.2
2 4
0.1
0 2
100
90
b N2
Syngas composition (vol%)
CO2
80
O2
70 CO
60 H2
CH4
50
40
30
20
10
0
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65
Equivalence ratio
CGE are presented below in Table 6, together with data procured from decreased from 0.22 kg/kg biomass to 0.14 kg/kg biomass as ER in-
experiments conducted in other studies. creased from 0.1 to 0.6. The trend of both carbon content of biochar
In this work, for a biomass sample of 100% wood chips, the op- and its production rate indicate that the total amount of carbon in
timum ER was 0.25 which led to a CGE of 72.75%. In Dogru et al.’s [68] biochar decreased with increasing ER, which means the increase of ER
study, an extremely high CGE of 80.91% was found for a relatively has negative effects on the quality and production rate of biochar. The
small equivalence ratio. On the other hand, Zainal et al. only manages results agree with the work by Meyer et al. [70], which reported that
to achieve a CGE of 33.72% with a relatively high equivalence ratio of the biochar production rate from gasification is around 10%.
0.39. Two main reasons could account for this difference. Firstly, it
could be hypothesized that hazelnuts offer a better alternative to fur-
niture wood and charcoal as a biomass gasification choice due to its 3.4. Evaluation of economic benefits
favourable elemental compositions. Another possible explanation could
stem from the use of different gasifiers. Dogru et al. made use of a pilot Fig. 6 shows the overall economic benefits based on the production
scale fixed-bed downdraft gasifier with a diameter ranging from rate and quality of both syngas and biochar predicted by the model. As
135 mm to 450 mm and a total height of 0.81 m [68], Zainal et al. ER increased from 0.1 to 0.6, the carbon content in biochar decreased
utilized a blow-type downdraft gasifier with a cone structure with a due to the speed up of heterogeneous reactions with the existence of
main body diameter of 600 mm and total height of 2.5 m [69]. more oxygen, which further led to the decrease of biochar prices from
0.017$/kg feedstock to 0.009$/kg feedstock. However, with increasing
ER the syngas price showed similar trend with its CGE. It first increased
3.3. Effects of ER on biochar production rate and its quality from 0.057$/kg feedstock to 0.091$/kg feedstock as ER increased from
0.1 to 0.25 and then dropped to 0.077$/kg feedstock at ER = 0.6. By
In an industrial gasification plant, biochar could be sold as barbecue considering the contributions of both syngas and biochar, the optimum
materials and fertilizer after treatment [70,71]. The quality of produced
biochar is closely related to its carbon content [72]. However, to the Table 6
authors’ best knowledge, most models focus only on the prediction of Comparison of simulation with literature.
syngas composition without considering biochar production. In this
model biochar is defined as a mixture of bottom biochar and ash pro- Source Biomass type Optimum equivalence CGE
ratio
duced from a fixed-bed downdraft gasification system. Fig. 5 shows the
effects of ER on the production rate and the quality of biochar. With Dogru et al. [68] Hazelnut shells 0.28 80.91
increasing ER, more oxygen is fed into the reactor, speeding up the Zainal et al. [69] Furniture wood and 0.39 33.72
heterogeneous reactions to convert more carbon from solid phase into charcoal
Sheth and Babu Furniture waste 0.20 56.87
gaseous species. Henceforth, the carbon content of the produced bio-
[9]
char decreased from 88.17% to 71.16% as ER increased from 0.1 to 0.6. This work 100% Wood chips 0.25 72.75
The similar trend was observed in the biochar production rate, which
51
Z. Yao et al. Applied Energy 209 (2018) 43–55
0.0 0.15 50
-0.1 0.10 40
100 b O
90 N
80
Composition (vol%)
H
70 C
S
60
50
40
30
20
10
0
0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.55 0.60 0.65
Equivalence ratio
ER was found to be 0.25 in terms of economic benefits of the gasifi- 3.5. Effects of moisture content on syngas composition and reaction
cation process. The maximum economic benefit could reach 0.11$/kg temperature
feedstock based on the model prediction. The results could facilitate the
optimization of the energy efficiency and economic viability of a gasi- To investigate the effects of moisture content on producer gas
fication system, which is of significant importance to its industrial ap- quality, the simulation was conducted at the optimal ER of 0.25 under
plication. different moisture contents (0–30%) of the feedstock. The results are
52
Z. Yao et al. Applied Energy 209 (2018) 43–55
shown in Fig. 7. From the figure we can see that when the moisture region above air inlet to the total length of the reactor. Fig. 8a shows
content increased from 0 to 0.3 the volume fraction of CO2, H2, and the effects of air inlet location on syngas composition and its HHV.
HHV of syngas increased from 20.45%, 18.09%, and 5.39 MJ/Nm3 to There was no significant variation of CO and CH4 within the range of
27.12%, 23.99%, and 5.48 MJ/Nm3, respectively. Conversely, the vo- La/L from 0.2 to 0.8. However, the volume concentration of H2 in-
lume fraction of CO decreased from 18.67% to 13.49%. In addition, creased from 8.19% to 20.41% as La/L increased from 0.2 to 0.5, and
produced syngas temperature decreased from 992.3 K to 834.6 K as the then dropped to 14.51% at La/L = 0.8. The similar trend of HHV of
moisture content increased from 0 to 0.3, due to the fact that the in- syngas was observed, which increased from 4.07 to 5.52 MJ/Nm3 as La/
crease of moisture content causes more energy consumption for eva- L increased from 0.2 to 0.5, and then dropped to 4.64 MJ/Nm3 at La/
poration. L = 0.8. The results indicate that to achieve highest HHV of syngas, the
The volume fractions of H2 and CO2 increased as the increase of air inlet should be located at the middle of the fixed-bed gasifier. To the
moisture content because the increasing moisture content favours re- best of authors’ knowledge, there is no detailed experimental data being
actions RS3 (Table 2) and RG5 (Table 3) to produce more H2 and CO2. reported to show how the air inlet location affects the syngas compo-
Reaction RS1 (Table 2) is a heterogeneous reaction between gas phase sition. However, a rough guideline about the geometry design was
and solid phase, but reaction RG4 (Table 3) and RG5 (Table 3) are provided by Albrecht Kaupp [74], who concluded that downdraft ga-
homogeneous reactions in the gas phase. Henceforth, the consumption sifiers with middle air inlet are preferred and this type of gasifier has
rate of CO in homogeneous reactions is higher than the production rate been most extensively studied.
in the heterogeneous reaction. This would lead to a decrease in CO The effects of air inlet location on biochar production is shown in
concentration with the increasing moisture content. Although the CO Fig. 8b. The production rate of biochar and its carbon content decreased
concentration decreased with increasing moisture content of feedstock, from 21.19% to 19.26% kg/kg feedstock and from 87.13% to 84.32% as
the HHV of syngas still increased due to the increasing concentrations La/L increased from 0.2 to 0.5, respectively. As La/L increased from 0.5
of CH4 and H2. The same trends were observed in the experiments to 0.8, the production rate of biochar and its carbon content increased
conducted by Xie and colleagues [73]. from 19.26% to 19.37% kg/kg feedstock and from 84.32% to 84.51%,
respectively. Since the residence time and ER remain constant, the
biochar production is only affected by the temperature profile inside
3.6. Effects of air inlet location on the gasification performance the reactor, which is shown in Fig. 8c. Biomass particles enter the re-
actor with room temperature and it will undergo heterogeneous reac-
This model could facilitate the design of gasifier reactor by pro- tions and be preheated before reaching the mixed convection region. In
viding an insight into the effects of air inlet location on the temperature the cases of La/L=0.2, La/L=0.3, and La/L=0.4, biomass particles
profile, syngas production, and biochar production. The results are reach the mixed convection region (where the air inlets locate) without
shown in Fig. 8. In this session, La/L is the ratio of the length of the
1100 5.45
Syngas HHV (MJ/Nm3)
1000 5.30
900 N2
5.15
CO2
CO
H2
800 b CH4 5.00
100
90
80
70
Composition (vol%)
60
50
40
30
20
10
0
0 5 10 15 20 25 30
Moisture content (%)
53
Z. Yao et al. Applied Energy 209 (2018) 43–55
87.5 0.31
25 10
Carbon content
86.5 0.25
15 6 86.0 0.22
85.5 0.19
10 CO 4
CO2
H2 85.0 0.16
5 CH4 2
HHVgas 84.5 0.13
0 0 84.0 0.10
0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.2 0.3 0.4 0.5 0.6 0.7 0.8
La/L La/L
1000 c
900
Temperature (oC)
800
700
600
La/L=0.2
500 La/L=0.3
La/L=0.4
La/L=0.5
400 La/L=0.6
La/L=0.7
La/L=0.8
300
5 10 15 20 25 30 35 40 45 50
La/L
Fig. 8. (a) Effects of air inlet location on syngas composition; (b) Effects of air inlet location on biochar production and its carbon content; (c) Temperature profile under different air inlet
locations.
being fully preheated, thus peak temperatures were lowered down, Acknowledgements
which would further lead to the lower temperature profiles in other
regions. Heterogeneous reactions are slowed down due to lower tem- This research programme is funded by the National Research
perature. That’s why the production rate of biochar and its carbon Foundation (NRF), Prime Minister’s Office, Singapore under its Campus
content decreased as La/L increased from 0.2 to 0.5. As La/L increased for Research Excellence and Technological Enterprise (CREATE) pro-
from 0.5 to 0.8, peak temperature remains constant, while biomass gramme. Grant Number R-706-001-101–281, National University of
particles stay longer time in the lower temperature region. This leads to Singapore. The authors acknowledge the technical support of Wei-
the increases of the production rate of biochar and its carbon content as Cheng Yan on the project.
La/L increased from 0.5 to 0.8.
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