TIG WELDING

PENGELASAN TIG

Document No. : 10-DP-D704.12

Revision : 6
Date of Issued : September 23, 2016
Status of Distribution :  Controlled
 Uncontrolled

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 10-DP-D704.12 Page 2 of 39
Rev.6

DISTRIBUTION LIST
DAFTAR DISTRIBUSI

This document is controlled and maintained as a confidential Document. The

controlled document is stamped “CONTROLLED COPY” in red color.

Dokumen ini dikontrol dan dipelihara sebagai Dokumen rahasia. Dokumen yang
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COPY
COPY HOLDER
NO.
01 Head of Div. Quality Assurance
02 Head of Div. Manufacturing Engineering
03 Manager of Quality Engineering - QA
04 Manager of Quality Inspection for DPM - QA
05 Manager of Metal Forming And Heat treatment - DM
06 Manager of CN235 - PP
07 Manager of C212 Program - PP
08 Manager of MK II Eurocopter Program - PP
09 Manager of Detail Part Manufacturing Planning - PE
10 Manager of Tooling Engineering - PE
11 Manager of Lean & Development - PE

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 10-DP-D704.12 Page 3 of 39
Rev.6

APPROVAL & REVISION HISTORY LOG

PERSETUJUAN DAN REVISI DOKUMEN

Reason for
Effective Approved
No. Revision Revision/ Author
Date by
Change Request
Initial Release,
1 0 06/10/2011 supersedes OI 22- M Ramdhan A Yustiono DA
AE-03-049
Refer to DCR
2 1 11/08/2011 M Ramdhan A Yustiono DA
No.0121/PE6000/11
Refer to DCR
3 2 05/03/2013 Asep Harun Yustiono DA
No. 0028/AE0210/13
3 Refer to DCR M.Robiawan
4 01/17/2014 M. Adhitya
(Bilingual) No. 0021/QA1000/14 Nefota FL
4 June 5, Refer to DCR
5 M. Adhitya M.Robiawan
(Bilingual) 2015 No. 0064/PE6200/15
5 Mar. 31, Refer to DCR
6 M. Adhitya M.Robiawan
(Bilingual) 2016 No. 0046/QA1400/16
6 Sep. 23, Refer to DCR M.Robiawan
7 M. Adhitya
(Bilingual) 2016 No. 0158/PE6200/16

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 10-DP-D704.12 Page 4 of 39
Rev.6

TABLE OF CONTENTS Page

DAFTAR ISI Halaman

APPROVAL SHEET / Lembaran Pengesahan 1

DISTRIBUTION LIST / Daftar Distribusi 2

APPROVAL & REVISION HISTORY LOG / Persetujuan & Riwayat 3

Perbaikan

TABLE OF CONTENTS / Daftar Isi 4

1. PURPOSE / Tujuan 5

2. SCOPE / Ruang Lingkup 5

3. REFERENCE / Referensi 5

4. DEFINITION & ACRONYM / Definisi & Singkatan 6

5. GENERAL / Umum 7

6. RESPONSIBILITIES / Tanggung Jawab 7

7. ATTACHMENTS / Lampiran 22

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Rev.6

1. Purpose 1. Tujuan

Describes the procedure to perform Operating Instruction ini menjelaskan

welding using TIG welding machine,
starting from preparation (checking the
machine, working document, material),
perform the task (loading, welding,
unloading) until the finished parts are
ready to be delivered to the next
operation.
This operating instruction replaces the title
“Operating TIG Welding Machine”.
prosedur untuk pengelasan meng-
gunakan mesin las TIG manual mulai dari
persiapan (pemeriksaan fasilitas,
dokumen kerja, alat bantu, material),
pelaksanaan pekerjaan (loading, pe-
ngelasan, unloading), sampai benda kerja
dikirim untuk operasi selanjutnya.
Operating instruction ini menggantikan
judul “Operating TIG Welding Machine”.

2. Scope 2. Ruang Lingkup

This work instruction is applicable to weld
all material welded assembly.
Note 1:
If required by AH engineering, Welding
Procedure Specifications is required for
welding inspection of level 1 and 2.
Operating instruction ini berlaku untuk
pengelasan semua jenis material.
Catatan 1:
Apabila diperlukan oleh Engineering AH,
Spesifikasi prosedur pengelasan diper-
lukan untuk pemeriksaan pengelasan
tingkat 1 dan 2.

Note 2: Catatan 2:
For welder qualification use WPS number Untuk kualifikasi welder gunakan WPS
as follow: nomor sbb:
a. WPS/FW-QUAL/AH/01 a. WPS/FW-QUAL/AH/01
b. WPS/FW-QUAL/AH/02 b. WPS/FW-QUAL/AH/02
c. WPS/FW-QUAL/AH/03 c. WPS/FW-QUAL/AH/03
d. WPS/FW-QUAL/AH/04 d. WPS/FW-QUAL/AH/04
e. WPS/FW-QUAL/AH/05 e. WPS/FW-QUAL/AH/05
f. WPS/FW-QUAL/AH/06 f. WPS/FW-QUAL/AH/06
Note 3: Catatan 3:
Welding parameters for parts production Parameter pengelasan untuk produksi
refer to table 7, table 8, table 9 and table part, mengacu ke table 7, 8 tabel 9 dan
10. table 10.

3. Reference 3. Referensi

I+D-P-181 : Fusion Welding of I+D-P-181 : Fusion Welding of

Metals Metals
27-P-2C-181 : SMPI (Standard 27-P-2C-181 : SMPI (Standard
Manufacturing Process Manufacturing Process
Inspection) Inspection)

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 10-DP-D704.12 Page 6 of 39
Rev.6

IF-MA No. 853 : TIG Welding IF-MA No. 853 : TIG Welding
IGC04.62.165 : Steel Parts and IGC04.62.165 : Steel Parts and
Assemblies Fusion Assemblies Fusion
Welding Inspection Welding Inspection
IGC04.62.166 : Aluminium Alloy Parts IGC04.62.166 : Alumunium Alloy Parts
and Assemblies and Assemblies
Inspection of Fusion Inspection of Fusion
Welding Welding

4. Definition and Acronym 4. Definisi dan Singkatan

TIG :
Tungsten Inert Gas Welding is an electric
arc welding. The necessary heat for Gas
Tungsten Arc Welding (TIG) is produced
by an electric arc maintained between a
non consumable tungsten electrode and
the part to be welded. The heat-affected
zone, the molten metal, and the tungsten
electrode are all shielded from the
atmosphere by a blanket of inert gas fed
through the GTAW torch.
In-process correction :
Any correction of a weld made by the
welder before submitting the weldment for
acceptance inspection.
MEK :
Methyl Ethyl Keton, solvent cleaner to
clean dirt, oil, grease etc.
SAP :
System Application and Procedure
Welding procedure/ welding schedule/
welding parameters :
Form that contains parameters for welding
such as current, gas flow, voltage,
specification of filler metal, electrode,
nozzle etc.
TIG :
Tungsten Inert Gas Welding adalah
pengelasan dengan busur listrik. Panas
yang diperlukan untuk Gas Tungsten Arc
Welding (TIG) dihasilkan dari busur listrik
antara non consumable elektroda tungsten
dan part yang akan dilas. Heat affected
zone, metal yang cair, dan elektroda
tungsten semuanya dilindungi dari udara
luar dengan gas mulia yang disalurkan
melalui GTAW torch.
In-process correction :
Setiap perbaikan pada lasan yang
dilakukan oleh welder sebelum
menyerahkan lasan untuk diperiksa oleh
inspektor.
MEK :
Methyl Ethyl Keton, solvent cleaner untuk
membersihkan kotoran, oli, stempet dll.
SAP :
System Application and Production
Welding prosedur/ Welding schedul/
welding parameter:
Form yang berisi parameter untuk
pengelasan seperti arus, gas flow, voltase,
spesifikasi filler, tungsten elektroda, nozzle
dll.

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 10-DP-D704.12
Rev.6
5. General
Operating and Maintenance/ Repair of the
machine are only performed by designated
/ authorized person, who has the
qualification and experience.
Manager of Metal Forming and Heat
Treatment assign the person who
operates the machine.
Welding machine, fixture, tooling and
tooling material shall be suitable and
capable of consistently producing
acceptable weld.
Maintenance and repair of TIG welding
machine is only performed by designated
person appointed by Manager of Facility
Maintenance.
Quality Assurance Management assigns
personnel (see attachment-11) to perform
and control welding process.
6. Responsibilities
The function that has the responsibility to
perform this work instruction is the
operator, leader and supervisor of TIG
welding machine, inspector and related
function.
The steps that has to be performed to do
the work using TIG welding machine as
follows:
A. Implementation of Safety at Work
and House Keeping 5 S
1. Keep clean the working area and
facility
2. Place working document, tool and
detail parts in the designated place.
3. Use personal protective equipment
in accordance with the regulation.
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Page 7 of 39
5. Umum
Pengoperasian dan perawatan/perbaikan
fasilitas hanya boleh dilakukan oleh
personil yang ditunjuk/berwenang dan
mempunyai kualifikasi dan pengalaman
yang memadai.
Personil yang mengoperasikan mesin
ditunjuk/ditentukan oleh Manager Metal
Forming and Heat Treatment .
Mesin las,fixture,tool dan material tool
harus sesuai dan menghasilkan lasan
yang konsisten dan dapat diterima.
Perawatan dan perbaikan fasilitas mesin
TIG welding dilakukan oleh personil yang
ditunjuk/ditentukan oleh Facility
Maintanance .
Quality assurance management
menetapkan personil untuk melaksanakan
dan memeriksa proses welding (lampiran
11).
6. Tanggung jawab
Fungsi yang bertanggung jawab dalam
menjalankan instruksi kerja ini adalah
operator, leader, supervisor welding,
inspektor dan fungsi terkait.
Langkah langkah yang harus dilakukan
untuk pengelasan sebagai berikut :
A. Pelaksanaan Keselamatan Kerja
dan 5R
1. Jaga kebersihan area kerja dan
fasilitas kerja.
2. Tempatkan dokumen kerja, alat
bantu dan material pada tempat
yang telah ditentukan.
3. Gunakan alat keselamatan kerja
sesuai dengan ketentuan.
 10-DP-D704.12
Rev.6
B. Welding Procedure /Schedule
1. Welding procedure/schedule shall
be established for each production
weld where qualification is required
by the customer.
2. Welding procedure/schedule shall
be approved by customer if required
by customer.
3. Welding parameter on Welding
procedure/schedule shall be
traceable to qualification test report,
when required by customer.
4. Use welding parameter (see
attachment 1-6 for CASA Program,
I+D-P-181, attachment 7-10 for
EUROCOPTER Program, IF-MA
No. 853) if customer does not
require Welding procedure / mempersyaratkan
schedule, unless the drawing called
out REP or “Specific Process
Requirement”.
C. Filler material and Non consumable
Electrode (Tungsten)
1. The filler material shall be stored in
a clean, dry environment.
2. If filler material identification
markings are lost, missing, or
destroyed, the filler material shall
be scrapped.
3. Only the authorized person
(storage crib personnel) has
access to filler material storage
and the storage crib shall be
locked if the authorized person left
the storage crib.
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B. Welding Procedure /Welding
Schedule
1. Welding prosedur/schedule harus
ditetapkan untuk setiap part jika
kualifikasi dipersyaratkan oleh
pelanggan.
2. Welding prosedur/schedule harus
di-approved oleh pelanggan jika
dipersyaratkan oleh pelanggan.
3. Welding parameter pada Welding
prosedur/schedule harus dapat
ditelusuri dari laporan hasil test,
jika dipersyaratkan oleh pelanggan.
4. Gunakan welding parameter (lihat
lampiran 1-6 untuk Program CASA,
I+D-P-181, lampiran 7-10 untuk
Program EUROCOPTER, (IFMA
No. 853) jika pelanggan tidak
Welding
prosedur/schedule, kecuali drawing
memanggil REP atau “Specific
Process Requirement”.
C. Material filler dan Elektroda tidak
terumpan (Tungsten)
1. Filler metal harus disimpan dalam
lingkungan yang bersih dan
kering.
2. Apabila tanda indentifikasi filler
metal hilang atau rusak maka filler
metal tersebut harus di scrap.
3. Hanya personil yang ditunjuk
(personil tool crib) yang
mempunyai akses terhadap filler
metal dan tool crib harus dikunci
jika personil tersebut me-
ninggalkan tool crib.
 10-DP-D704.12
Rev.6
4. Each filler material containers shall
be marked/label with lot number or
receiving voucher.
5. All types, specification, diameter of
filler metal release from the storage
crib shall be in accordance with the
process sheet and drawing, check
the identity of filler material and
record the receiving voucher
number of the filler in the process
sheet.
6. Welders shall not be issued more
than one weld filler material at one
time. However, when the Process
Sheet requires more than one
welding process or weld filler
material type, weld filler metal for
both processes may be issued at
the same time, provided the welder
is qualified for both processes.
Quantities of weld filler material
shall be based on the amount
estimated for one part.
7. The purchase order of Non
consumable electrode (Tungsten)
shall call out the AWS A5.12/ISO
6848.
8. Non-consumable electrodes
(Tungsten) box shall be marked /
labeled with lot number or
receiving voucher
9. Non-consumable electrodes
(Tungsten) shall be stored in
original box.
10. Non-consumable electrodes
(Tungsten) shall have identification
all the time (color code), if the color
code identification is lost the non-
consumable electrodes shall be
scraped.
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4. Setiap container (box) filler metal
harus ditandai/label dengan lot
number atau receiving voucher.
5. Semua jenis, spesifikasi, diameter
dari filler metal yang dikeluarkan
dari tool crib harus sesuai dengan
process sheet dan drawing,
periksa identitas dari filler metal
dan catat nomor receiving voucher
dalam process sheet.
6. Welder jangan menggunakan
lebih dari satu filler sekaligus.
Tetapi, jika process sheet
memper-syaratkan lebih dari satu
proses pengelasan atau jenis filler
metal, filler metal untuk kedua
proses dapat diberikan sekaligus,
dengan catatan bahwa welder
sudah terkualifikasi untuk kedua
proses tersebut. Jumlah filler
metal harus berdasarkan jumlah
estimasi untuk satu part.
7. Order pengadaan untuk Non-
consumable elektroda (Tungsten)
harus mencantumkan AWS
A5.12/ISO 6848.
8. Box non-consumable electrodes
(Tungsten) harus ada label/tanda
dengan lot nomber atau receiving
voucher.
9. Non-consumable electrodes
(Tungsten) harus disimpan
didalam box yang asli.
10. Non-consumable electrodes
(Tungsten) harus selalu ada
indentitas (kode warna), jika tidak
ada indentitas harus di scraped
 10-DP-D704.12 Page 10 of 39
Rev.6

D. Checking of welding machine D. Pemeriksaan kondisi mesin las

condition
1. Make sure the power cable supply 1. Yakinkan bahwa kabel power
to the welding machine is in good supply untuk mesin las dalam
condition, no damage to the cable kondisi baik, tidak ada kerusakan
insulation. pada isolasi kabel.
2. Make sure the grounding is 2. Yakinkan bahwa grounding telah
installed. terpasang.
3. Make sure no leaks in the cooling 3. Yakinkan bahwa tidak ada
hose, in the shielding hose, and in kebocoran pada slang pendingin,
the reducer. shielding hose, dan pada reducer.
4. The nozzle shall be clean and in 4. Nozzle harus bersih dan dalam
good condition keadaan baik
5. Make sure the argon gas is 5. Pastikan bahwa gas argon diberi
labelled by QA, shall meet the label oleh QA, sesuai MIL-A-
standard MIL-A-18455 the purity is 18455C purity 99.995 % minimum
99.995 % minimum and O2 ≤ 10 dan O2 ≤ 10 ppm. Botol gas harus
ppm. The shielding gas bottle shall dalam kondisi baik.
be in good condition.
6. Foot control shall be in good 6. Foot control harus dalam kondisi
condition. baik.
7. Check the validity of the calibration 7. Periksa validasi kalibrasi dari alat
of measuring instruments on the ukur pada mesin las
machine
8. Make sure that the preventive 8. Pastikan bahwa preventive
maintenance has been done by maintenance telah dilakukan oleh
Facility Maintenance according to Facility Maintenance sesuai de-
10.DP-W602.02 “Preventive ngan 10-DP-W602.02 “Preventive
Maintenance” and the schedule. Maintenance” dan jadwal.
9. Check all machine facilities by 9. Periksa semua fasilitas mesin
starting the machine and make dengan menjalankan mesin las
sure that the machine performs dan yakinkan bahwa mesin
well. tersebut berfungsi baik.
10. All supporting tools used such 10. Semua alat bantu yang dipakai
hammer, file etc are ready for use. seperti palu, kikir dll harus dalam
All cleaning tools, such as brushes, keadaan siap pakai.Semua
flap wheels, abrading tools etc, peralatan untuk cleaning seperti
shall be labelled or engraved with sikat kawat,flap wheels,alat
the material type they are used on penghalus harus dipisahkan
in order to avoid cross penggunaannya untuk masing2
contamination. material dengan cara di beri label
atau di gravier untuk menghindari
kontaminasi.

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 10-DP-D704.12
Rev.6
11. Inspect the welding machine for
cleanliness and for obvious
damage to the cabinet, power
switches, indicator lights and
controls.
12. Stop to operate the machine if
anything found that could damage
the process and report to
supervisor.
E. Checking of working document
1. Make sure that the working
document including the process
sheet and drawing are complete.
2. Make sure the previous operation
has been performed and inspected.
3. Check the detail parts to be welded
according to the drawing and
process sheet.
4. Check the document number
(Jid.No.; Drawing Number) are
correct.
5. Report any discrepancy to the
leader/supervisor to be solved in
accordance with the procedure.
F. Checking tools condition, welding
jig
1. Check the identity and legality of
welding jig (number, tooling index,
inspection stamp) and periodic
inspection that will be used
according to 10-DP-W713.04 “Tool
Scheduled Routine Inspection” and
make sure that they are in
accordance with the requirements
in the process sheet.
2. Make sure that the welding jig
(stopper, pin), is in good condition
and capable of consistently
producing acceptable welds.
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Page 11 of 39
11. Periksa kebersihan mesin las dan
kerusakan yang terjadi pada
cabinet, power switch, lampu
indikator dan control.
12. Hentikan menjalankan mesin las
jika terjadi sesuatu yang dapat
membahayakan proses dan
segera laporkan kepada
supervisor.
E. Pemeriksaan dokumen kerja
1. Yakinkan bahwa dokumen kerja
termasuk process sheet, drawing
telah lengkap.
2. Pastikan bahwa operasi
sebelumnya telah dilakukan dan
diinspeksi.
3. Periksa detail part yang akan dilas
sesuai dengan drawing dan
process sheet.
4. Periksa nomor dokumen (Jid. No.,
nomor drawing) telah sesuai.
5. Laporkan setiap penyimpangan
kepada leader/supervisor untuk
diperbaiki sesuai dengan prosedur
F. Pemeriksaan kondisi tool, welding
jig
1. Periksa indentitas dan legalitas
dari welding jig (nomor, tooling
index, stamp inspeksi) dan
periodic inspection yang akan
digunakan sesuai dengan 10-DP-
W713.04 “Tool Scheduled Routine
Inspection” dan pastikan telah
sesuai dengan persyaratan dalam
process sheet.
2. Pastikan bahwa welding jig
(stopper, pin) dalam kondisi baik
dan mampu menghasilkan lasan
yang konsisten dan dapat
diterima.
 10-DP-D704.12 Page 12 of 39
Rev.6

3. The jigs, fixtures and measuring 3. Jig, fixture dan alat ukur harus
devices shall be free of scale, bebas dari scale, grease,
grease, protective coatings, oxides, protective coating, oxida, debu, oli
dust, oil and other foreign matter dan benda asing lainnya yang
detrimental to the welding process. dapat merusak proses
pengelasan.
4. Report any discrepancy to the 4. Laporkan setiap penyimpangan
leader/supervisor to be solved in kepada leader/supervisor untuk
accordance with the procedure. diperbaiki sesuai dengan
prosedur.
G. Checking of material G. Pemeriksaan material

1. Type, specification, quantity and 1. Jenis, spesifikasi, jumlah dan

dimensions of the material shall be dimensi dari material harus sesuai
in accordance with the process dengan process sheet atau
sheet or drawing. drawing.
2. The component/part shall be free 2. Part/komponen harus bebas dari
from dirt, oil, grease etc. kotoran, oli, stempet dll.
3. Check the smoothness of part 3. Periksa kehalusan dari sisi part
edges to be welded yang akan dilas
4. Clean using stainless steel wire 4. Bersihkan dengan menggunakan
brush if necessary. sikat kawat stainless steel jika
diperlukan.
5. Report any discrepancy to the 5. Laporkan setiap penyimpangan
leader/supervisor to be solved in kepada leader/supervisor untuk
accordance with the procedure. diperbaiki sesuai dengan
prosedur.
H. Checking of filler material and Non- H. Pemeriksaan filler metal
consumable electrodes (Tungsten)
1. The filler metal shall be free from 1. Filler metal harus bebas dari
dirt (oil, grease, etc.). kotoran (oli, stempet, dll.).
2. Clean filler metal using MEK before 2. Bersihkan filler metal dengan
use menggunakan MEK sebelum
digunakan
3. Welder shall check the color code 3. Welder harus mengecek kode
of non-consumable electrodes warna dari non-consumable
(Tungsten) before welding electrodes (Tungsten) sesuai
operation according to persyaratan sebelum operasi
requirements. pengelasan.
4. Report any discrepancy to the 4. Laporkan setiap penyimpangan
leader/supervisor to be solved in kepada leader/supervisor untuk
accordance with the procedure. diperbaiki sesuai dengan
prosedur.

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 10-DP-D704.12 Page 13 of 39
Rev.6

I. Setting the welding equipment I. Setting fasilitas pengelasan

1. Before performing welding, the 1.
settings on the welding equipment
shall set to those listed in the
attachments including welding
torch and electrode.
2. Inspector should be witnessed and 2.
recorded all setting parameter into
log book.
3. Sharpen the tip of tungsten 3.
electrode by grinding in longitudinal
direction and electrode sharpening
must be adapted to the amperage
and thicknesses to be welded (Fig.
below)
Sebelum melakukan pengelasan,
setting pada fasilitas pengelasan
harus disetel sesuai dengan yang
tercantum pada setting parameter
(lampiran) termasuk welding torch
dan elektroda.
Inspector harus menyaksikan dan
mencatat semua setting para-
meter dan dimasukan ke dalam
log book
Runcingkan ujung tungsten
elektroda dengan menggerinda
dengan arah longitudinal dan
meruncingkan elektroda harus
disesuaikan dengan ampere dan
ketebalan yang akan dilas
(Gambar di bawah).

4. Prepare try out material to test the 4. Persiapkan material percobaan

setting parameters. untuk menguji setting parameter.
5. Set the scale of AC balance 5. Posisikan skala dari AC balance
(balance wave at 3). (balance wave berada pada skala
3).
6. Star the welding machine and 6. Jalankan mesin las dan lakukan
perform welding on the try out pengelasan pada material
material percobaan.

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 10-DP-D704.12
Rev.6
J. Setting /Fitter of Part.
1. Prepare the detail parts to be
welded.
2. Check the edges of the part and
break sharp.
3. Clean by stainless steel wire
brushing or wipe with MEK if
necessary.
4. Position / set the part on the
welding jig to avoid any mismatch.
5. Clamp the detail parts.
6. Check the position of the part in
accordance with the dimensions in
the drawing.
K. Cleaning and surface preparation.
1. Make sure that detail part has
been cleaned and free from paint,
oil, oxidation, grease and any
other foreign materials that are
detrimental to welding, according
to process sheet, applicable PIC’s
and for EC program use approved
PIC’s as follow:
a) ST/EC/CBW-01 for aluminium
parts
b) ST/EC/CBW-02 for Steel parts
c) ST/EC/CBW-03 for Stainless
parts
2. The parts shall be adequately
protected after cleaning use kraft
paper to prevent contamination
and handled carefully, if
contamination occur, the parts
shall be re-cleaned.
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Page 14 of 39
J. Setting / Fitter pada part.
1. Persiapkan detail part yang akan
di las
2. Periksa sisi part dan break sharp.
3. Bersihkan dengan sikat kawat
stainless steel atau digosok
dengan MEK jika diperlukan.
4. Posisikan/atur part pada welding
jig untuk mencegah mismatch.
5. Kelem detail part.
6. Periksa posisi dari part sesuai
dengan dimensi pada drawing.
K. Cleaning dan persipan permukaan
sebelum pengelasan.
1. Yakinkan bahwa detail part telah
dibersihkan dan bebas dari cat,
oli, oxida, stempet dan benda
asing lainnya yang dapat me-
rusak pada pengelasan, sesuai
dengan proses sheet dan PIC
yang digunakan untuk program
EC, gunakan PIC sebagai
berikut:
a) ST/EC/CBW-01 untuk
aluminium part
b) ST/EC/CBW-02 untuk steel
part
c) ST/EC/CBW-03 untuk
stainless part
2. Part harus diproteksi dengan
benar sesudah cleaning gunakan
kertas kraft untuk mencegah
kontaminasi dan ditangani secara
hati-hati, jika terjadi kontaminasi
part harus cleaning ulang.
 10-DP-D704.12
Rev.6
3. After cleaning all detail parts shall
be welded within specified time
limit (ADS program ;maximum
delay time between cleaning and
welding for aluminium alloys shall
be 5 days, while for carbon steel
shall be immediately proceeded
once the parts are dry as per
I+D-P 181. EC program; maximum
delay time between cleaning and
welding for critical and important
parts shall be 48 hours, while for
secondary class parts shall be 7
days as per IFMA 853). The
welder and inspector shall make
sure that the cleaning time on the
process sheet until ready to weld
not exceeds the limit.
L. Preheating
Preheating shall be performed for
aluminium thicker than 5 mm. The
interpass temperatures shall not
exceed the maximum value specified
in the I+D-P-181 and shall be checked
on the surface of the component using
temperature indicating crayon.
Temperature indicating crayon shall
not be used directly in the weld zone.
M. Tack welds
1. Tack weld should be done when
their joint alignment of the welded
cannot be maintained
2. The tack weld requirement should
be in accordance with welding
requirement, number of tack welds
minimum 4 and if more than 4
distance between tack weld are 5
mm to 20 mm.
3. If filler metal is used for tack
welding, use the same filler metal
alloy as specified for the weld.
VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE
COPY & PRINTED FOR INFORMATION ONLY
Page 15 of 39
3. Pengelasan detail part harus
dilakukan dalam batasan waktu
cleaning yang ditentukan
(Program ADS; maksimum delay
time antara proses cleaning dan
pengelasan untuk aluminium
alloy harus 5 hari, sedangkan
untuk carbon steel harus segera
diproses welding segera setelah
part kering sesuai I+D-P 181.
Program EC; maksimum delay
time antara proses cleaning dan
welding untuk critical parts harus
48 jam, sedangkan untuk part
kelas sekunder harus 7 hari
berdasarkan IFMA 853). Welder
dan inspector harus meyakinkan
bahwa batasan waktu cleaning
belum terlewati.
L. Preheating
Preheating harus dilakukan untuk
aluminium lebih tebal dari 5 mm,
Interpass temperatur harus tidak
melebihi nilai maksimun seperti yang
ditetapkan dalam I+D-P-181 dan
harus diperiksa pada permukaan
komponen dengan menggunakan
temperature indicating crayon.
Temperature indicating crayon tidak
boleh digunakan langsung pada area
pengelasan.
M. Las titik / Tack weld
1. Tack weld dilakukan jika
kelurusan / kerataan dari
sambungan tidak dapat terjaga
dengan baik.
2. Persyaratan tack weld harus
sesuai dengan persyaratan
pengelasan, jumlah tack weld
minimal 4 titik dan jika lebih dari 4
jarak antar tack weld 5 mm
sampai 20 mm
3. Filler metal yang digunakan untuk
tack weld, harus sama dengan
material filler yang digunakan
untuk pengelasan.
 10-DP-D704.12
Rev.6
4. Tack weld shall be of a size that
can be contained within the fused
area of the completed weld and
shall not jeopardize the quality of
the subsequent weld.
5. Clean part after tack weld, wipe
with MEK or Stainless steel wire
brushing if necessary
N. Weld start and run-off tabs
Run on and run-off tabs when used
shall be composed of the same alloy
as the detail parts and shall be welded
with the filler metal specified on the
engineering drawing.
O. Weld start and run-off tabs removal
Run on and run-off tabs removal shall
be performed carefully to prevent
damage of the part.
P. Welding
1. Use safety equipments.
2. Make sure that the setting on the
welding machine (amperage,
tungsten diameter, nozzle size,
flow rate etc.) are correct and
according to the table of welding
parameter, when setting the
amperage, consider the gaps
between amperage set and
amperage reached according to
the calibration report attached on
the machine (Dynasty 200 DX)
VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE
COPY & PRINTED FOR INFORMATION ONLY
Page 16 of 39
4. Ukuran tack weld harus masuk
dalam area yang akan meleleh
dari lasan dan tidak merusak
kualitas dari pengelasan
berikutnya.
5. Bersihkan part setelah dilakukan
tack weld, dengan menggunakan
MEK atau sikat kawat dari
stailess.
N. Weld start dan run-off tabs
Run on dan run-off tabs jika digunakan
harus menggunakan material yang
sama dengan detail part dan harus
dilas dengan material filler yang
ditetapkan dalam engineering drawing.
O. Menghilangkan Weld start dan run-
off tabs
Menghilangkan run on dan run-off tabs
harus dilakukan dengan hati-hati untuk
mencegah kerusakan part.
P. Pengelasan
1. Gunakan peralatan keselamatan
kerja
2. Pastikan bahwa pengaturan pada
mesin las (ampere, diameter
tungste , ukuran nozzle, laju
aliran, dll) sudah benar dan
sesuai dengan tabel parameter
penge-lasan, ketika mengatur
ampere, pertimbangkan gap
antara penga-turan ampere
dengan ampere yang telah
tercapai menurut laporan
kalibrasi yang terpasang pada
mesin (Dynasty 200 DX)
 10-DP-D704.12 Page 17 of 39
Rev.6

Note: Catatan:
For AH program perform untuk program AH lakukan
calibration of amperage and kalibrasi ampere dan voltase
voltage of welding machine mesin welding setiap bulan
monthly to check if there are any untuk memeriksa jika terjadi
gap deviates (periodicity penyimpangan gap (periodik
calibration might be increased or kalibrasi mungkin ditambah atau
reduced according to the dikurangi sesuai dengan hasil
calibration results after several kalibrasi setelah beberapa
calibrations) kalibrasi)
3. Ensure cleanliness of inner part, 3. Yakinkan kebersihan part bagian
tools, welding fixture, table and dalam, tools, welding fixture, dan
clean wipe by MEK or stainless meja kerja,jika kurang bersih
steel wire brushing if necessary bersihkan menggunakan MEK
atau stailess steel wire brushing
4. Check and pay attention to the 4. Periksa dan perhatikan pada
weld (weld bead, cleanliness, lasan (kampuh las, kebersihan,
penetration). penetrasi).
5. Clean part due to tungsten 5. Bersihkan part menggunakan
contaminated, by MEK or stainless MEK atau stailess steel wire
steel wire brushing, clean part if brushing bersihkan apabila part
the part has cooled, cut filler metal sudah dingin, potong filler metal
when the welding was stopped yang teroksidasi pada saat
and restarted. pengelasan berhenti .
6. At all times through point of 6. Penggunaan filler metal dalam
consumption, bare wire in straight bentuk batang / rod harus
lengths shall retain the mempunyai tanda seperti ben-
manufacturer’s flag tag or dera atau identifikasi dari
identification. manufacturer.
7. Waste ends, stubs, shim etc. shall 7. Sisa-sisa material, shim dll.
be discarded by the welder in a Harus dibuang dengan benar
non-retrievable scrap or trash bin oleh welder kedalam tempat
khusus.
8. Non used filler material shall be 8. Sisa filler metal harus
returned to the store and record by dikembalikan ke gudang dan
stored keeper in the log book harus dicatat dan direcord ke
dalam log book oleh penjaga
gudang.

VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE

COPY & PRINTED FOR INFORMATION ONLY

 10-DP-D704.12
Rev.6
9. In-process corrections shall be
performed in accordance with
customer specification
requirements. The surface
imperfections detected by the
operator during the welding, such
as bites, shrinking and undersized
beads, can be repaired giving
another bead, without any need of
removing material.
10. The welder shall perform inter-
pass cleaning and visually
examines the previous pass for
contamination and defects prior to
the deposition of each pass in
multiple pass welds.
11. Any defects and contaminants
shall be removed prior to
deposition of subsequent passes.
Q. Rework and Repair.
1. Rework is “in process correction”
in any correction of weld made by
the welder before submitting the
weldment for acceptance
inspection, the correction such as,
undercut, under fill, or crater
(without crack) and corrected by
depositing filler material, an
overlap, weld reinforcement, or
protruding indication may be
removed by metal removal
method.
VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE
COPY & PRINTED FOR INFORMATION ONLY
Page 18 of 39
9. Perbaikan selama proses penge-
lasan (“In Process Correction”)
dilakukan sesuai dengan per-
syaratan spesifikasi pelanggan.
Cacat yang terjadi dipermukaan
harus diperiksa oleh operator
selama proses pengelasan ber-
langsung seperti Bite, Shrinking
dan kontaminasi pada lasan
harus dibersihkan sebelum me-
lakukan pengelasan berikunya.
dan undersized bead dapat di-
perbaiki dengan menambahkan
bead, tanpa harus membuang
bead lasan.
10. Untuk pengelasan multi pass,
welder harus melakukan
pemeriksaan dan cleaning pada
lapisan pengelasan sebelumnya.
11. Setiap cacat dan kontaminan
harus dibersihkan sebelum me-
lakukan pengelasan berikutnya.
Q. Rework dan Repair
1. Rework adalah “in process
correction (perbaikan saat proses
pengelasan berlangsung)” ada-
lah perbaikan pengelasan pada
saat welder mengerjakan pe-
ngelasan sebelum diperiksa oleh
inspector yaitu perbaikan cacat
undercut, under fill, atau crater
(tanpa crack), dan juga perbaikan
dengan cara menam-bahkan filler
metal seperti,pada cacat overlap,
weld reinforcement, atau peng-
hilangan kelebihan bead lasan
 10-DP-D704.12
Rev.6
2. Allowed number of “in process
correction” attempts one is allowed
in each individual flow location.
When the “in process correction”
require more than one attempt at
same flow location the
combination of corrections shall be
qualified as original weld or
approved by the appropriate
Material Review Board (MRB).
3. Repair is any corrective action on
part by Material Review Board
(MRB), repairs made to repair
discrepancies in welds or to
correct other defect.
4. Allowed numbers of repair are,
depend on the class of welding
and accordance to applicable
specification.
5. Inspector should be recorded
rework and repair into F-
AE704.08.02 document
R. Unloading
1. Stop the welding machine; release
the clamping on the part.
2. Remove the part from welding jig
carefully, if it used.
S. Visual inspection
The criteria to be met for weld classes
1 and 2 are those defined in
attachment 12 and 13.
Visual inspection held on as welded
condition.
VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE
COPY & PRINTED FOR INFORMATION ONLY
Page 19 of 39
2. Jumlah in process correction
yang diusahakan adalah satu kali
untuk setiap lokasi yang
diperbaiki. Apabila in process
correction dilakukan lebih dari
satu kakali pada lokasi yang
sama maka gabungan dari
perbaikan tersebut harus
diajukan untuk disetujui oleh
Material Review Board (MRB).
3. Repair adalah tindakan perbaikan
pada part yang harus disetujui
terlebih dahulu oleh Material
Review Board (MRB), repair
dilakukan apabila terjadi ketidak
sesuaian pada lasan atau
perbaikan pada cacat lasan.
4. Jumlah repair yang diijinkan
adalah bergantung pada kelas
pengelasan dan spesifikasi yang
digunakan.
5. Inspektor harus mencatatkan
pelaksanaan rework dan repair
kedalam dokumen no F-
AE704.08.02.
R. Unloading
1. Hentikan mesin las, buka kelem
pada part.
2. Lepaskan part dari welding jig
dengan hati-hati, jika digunakan.
S. Inspeksi visual
Kriteria yang harus dipenuhi untuk las
kelas 1 dan 2 adalah yang dijelaskan
di dalam lampiran 12 dan 13.
Inspeksi visual dilaksanakan
sebagai persyaratan las
 10-DP-D704.12
Rev.6
Visual inspection of the weld bead with
the naked eye and x2 to x5 magnifying
glasses. The Cracks are never
permissible in weld zone and HAZ as
well as in the bead terminations. The
acceptance criteria of the other
imperfections detected by visual
inspection. Special to butt welds,
when there is no special specification,
can be adapted to the attachment 12.
Welding inspection in accordance with
the following:
1. All welds shall be inspected by
qualified visual inspector;
qualification is according to 10-DP-
P601 “Training” and 10-DP-
D804.03 “Qualification
Requirement for QA personnel”.
2. Check all dimensions according to
the drawing, and applicable
specification as follow:
a) I+D-P-181 (fusion welding of
metals),for Airbus Military
Program
b) IGC04.62.165 (steel parts and
assemblies fusion welding
inspection) for Eurocopter
program
c) IGC04.62.166 (aluminium
alloys parts and assemblies
inspection of fusion welding)
for Eurocopter program
d) The inspector shall open
rejection tag if any
discrepancy found and shall
be processed in accordance
with 10-DP-P805.
VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE
COPY & PRINTED FOR INFORMATION ONLY
Page 20 of 39
Inspeksi visual terhadap “weld bead”
dengan mata telanjang dan kaca
pembesar hingga 2 x sampai 5 x
pembesaran. Keretakan di zona las
dan HAZ serta dalam penghentian
manik tidak diperbolehkan. Jika tidak
ada spesifikasi khusus, kriteria
ketidaksempurnaan yang dapat
diterima oleh inspeksi visual, dapat
disesuaikan dengan lampiran 12.
Pemeriksaan pengelasan sesuai
ketentuan berikut:
1. Semua lasan harus diperiksa oleh
welding inspekstor yang ter-
kualifikasi sesuai dengan 10-DP-
P601 “Training” dan 10-DP-
D804.03 “Qualification
Requirement for QA personnel”.
2. Periksa semua ukuran sesuai
dengan gambar dan spesifikasi
sebagai berikut :
a) Untuk program Airbus military
I+D-P-181
b) Untuk program Eurocopter
IGC04.62.165 (steel parts
and assemblies fusion
welding inspection).
c) Untuk program Eurocopter
IGC04.62.166 (aluminium
alloys parts and assemblies
inspection of fusion welding)
d) Inspektor harus membuat
rejection tag jika diketemukan
ketidak sesuaian dan harus
diproses sesuai dengan 10-
DP-P805.
 10-DP-D704.12 Page 21 of 39
Rev.6

e) When deterioration of welding e) Apabila terjadi penurunan

is encountered, an kualitas hasil pengelasan,
investigation shall be harus dilakukan investigasi
conducted to assign the cause terhadap penyebab dan
and implement corrective menentukan langkah
action. Quality inspection perbaikannya. Inspektor
function shall review harus memeriksa kembali
inspection results and hasil pemeriksaannya dan
investigate the deterioration menginvestigasi data
data to assign the cause and penurunan kualitas untuk
implement corrective action menentukan penyebab dan
with related function such as langkah perbaikannya
Quality Planning, Quality bersama fungsi yang terkait
Engineering, Production, yaitu Quality Planning, Quality
Welding Engineering and Engineering, Produksi,
Manufacturing Engineering. Welding Engineer dan
Manufacturing Engineering.
T. Job Data Entry on SAP System T. Entry Job Data pada Sistem SAP
and Welder Activity & Performance dan Aktifitas & Performa Welder
on Log-Book pada Log-Book
1. Report the activity that will be 1. Laporkan kegiatan yang akan dan
performed and that has been telah dilakukan dengan
performed by entering on SAP memasukkan data pada sistem
System (entry start for begin and SAP (masukkan start pada waktu
entry stop for finish). mulai dan masukkan stop setelah
selesai).
2. Submit the process sheet to the 2. Kirimkan process sheet untuk
next operation after stamped by operasi selanjutnya setelah
the operator. distamp oleh operator
3. Welding Shop Management / 3. Supervisor Shop Welding harus
Supervisor should monitor the memonitor kinerja atau kom-
performance or competency of petensi dari Welder yg ditugaskan
qualified welder who be signed to untuk mengelas part produksi A/C
weld the A/C parts production by dengan mencatat kegiatan dan
recording their welding activities performa pengelasan mereka
and performance on F-DP704.08- pada form F-DP704.08-03 untuk
03 to maintain, guarantee or memaintain, jaminan atau untuk
extending their license validity memperpanjang validitas lisensi
according to 10-DP-P711 Para. mereka berdasarkan 10-DP-P711
5.2.10. Para. 5.2.10

VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE

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 10-DP-D704.12 Page 22 of 39
Rev.6

U. Improvement
The Welding Shop Supervisor shall
assemble a cross functional team for
improvement. The team shall consist of
production, QA, Manufacturing
Engineering and related function.
The topics of improvement could be
process performance such as rejection
etc. The welding supervisor shall plan
and monitor the activity.
U. Improvement
Supervisor bengkel welding harus
membentuk team untuk melakukan
pelaksanaan improvement. Team
harus terdiri dari bagian Produksi, QA,
Manufacturing Engineering, dan fungsi
lain yang terkait.
Topik dari improvement harus
mengenai kemampuan proses seperti
masalah rejection dll. Supervisor
bengkel welding harus membuat
rencana dan harus selalu memonitor
aktivitasnya.

7. Attachments/ Lampiran

Attachment 1 : Welding Parameter for Aluminium and Aluminium Alloys (Ref. I+D-P-181)
Attachment 2 : Filler Metals For Aluminium And Aluminium Alloys Depending On The
Material To Be Welded (Ref. I+D-P-181)
Attachment 3 : Welding Parameter for Stainless Steel (Ref. I+D-P-181)
Attachment 4 : Filler Metals for Stainless Steel and Refractory Steels and Complex
Nickel and Cobalt Alloys (Ref. I+D-P-181)
Attachment 5 : Welding Parameter for Carbon and Alloyed Steel (Ref. I+D-P-181)
Attachment 6 : Filler Metals for Carbon and Alloyed Steel (Ref. I+D-P-181)
Attachment 7 : Filler Metal Table Tig Welding (Ref. IF-MA No. 853)
Attachment 8 : Welding Low or High Alloy Steel (Ref. IF-MA No. 853)
Attachment 9 : Welding Stainless Steel (Ref. IF-MA No. 853)
Attachment 10 : Welding Light Alloys (Ref. IF-MA No. 853)
Attachment 11 : List of Approved Welding Group
Attachment 12 : Acceptance Criteria For Geometry And External Defects For Butt Joint
Welded (Ref. IF-MA No. 853)
Attachment 13 : Acceptance Criteria For Internal Defects (linear and volume)
(Ref. IF-MA No. 853)
Attachment 14 : WELDING PROCEDURE SPECIFICATION (WPS) TIG Welding

VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE

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 10-DP-D704.12 Page 23 of 39
Rev.6

Attachment 1 / Lampiran 1

Welding Parameter For Aluminium and Aluminium Alloys (Ref. I+D-P-181)

Base Material : Aluminium and aluminium alloys

Joint type : Fillet / Butt weld
Filler material : See attachment
Type of current : AC
Type of tungsten : Zirconium EW Zr / EWP
Balance : Balanced
Shielding gas (Purity) : Argon (minimum 99,995%)

Number of tack weld : Minimum 4

Filler material for tack

: As for welded
weld

TABLE OF WELDING PARAMETER

Diameter
Base material Tungsten Nozzle Shielding
of Filler Welding current
thickness diameter diameter gas
material [Amps]
[mm] [mm] [mm] [l/m]
[mm]

1.0 1.0 1.0 - 1.6 6.4 - 9.5 5 -7 20 - 50

1.6 1.6 1.6 6.4 - 9.5 5 -7 40 - 80

3.2 2.4 2.4 8.0 - 9.5 6-8 80 - 140

VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE

COPY & PRINTED FOR INFORMATION ONLY

 10-DP-D704.12 Page 24 of 39
Rev.6

Attachment 2 / Lampiran 2

Filler Metals For Aluminium and Aluminium Alloys Depending On The Material To Be
Welded (Ref. I+D-P-181)

L2571(355.0)
L3420(6061)
WELDABLE L3002(1100) L3191 L3321 L3322 L3360 L3390 L0334 L2561(356.0)
L3441(6063)
ALLOYS L3810(3003) (2219) (5083) (5086) (5052) (5754) (5456) L2652(A356.0)
(4)
L265(A357.0)
L3002(1100) L0360(1160) L0368 L0368 L0363 L0368 L0363 L0363
- -
L3810(3003) (2) (5356) (5356) (4043) (5356) (4043) (4043)
L0362
L3191(2219) - - - - - - - -
(2319)
L0368 L0368 L0368
L3321(5083) - - (5183) - - (5183)
(5356) (5356) (5356)
L0368 L0368 L0363 L0363
L3322(5086) - - - - -
(5356) (5356) (4043) (4043)
L0368 L0368 L0363 L0368 L0363 L0363
L3360(5052) - -
(5356) (5356) (4043) (5356) (4043) (4043)
L0368
L3390(5754) - - - - - - - -
(5356)
L0369 L0368 L0368
L0334(5456) - - - - - -
(5556) (5356) (5356)
L3420(6061) L0363
L3441(6063) - - - - - - - (4043) L0364(4013)
(4) (3), (4)
L2571(355.0)
L2561(356.0) L0363(4043)
- - - - - - - -
L2652(A356.0) L0365(4047)
L265(A357.0)

VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE

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 10-DP-D704.12 Page 25 of 39
Rev.6

Attachment 3 / Lampiran 3

Welding Parameter For Stainless Steel (Ref. I+D-P-181)

Base Material : Stainless Steel

Joint type : Fillet / Butt weld
Filler material : See attachment
Type of current : DC
Type of tungsten : Thorium EWTh
Balance :
Shielding gas (Purity) : Argon (minimum 99,995%)

Number of tack weld : Minimum 4

Filler material for tack

: As for welded
weld

TABLE OF WELDING PARAMETER

Diameter
Tungsten Nozzle Shielding Welding
Base material of Filler
diameter diameter gas current
thickness [mm] material
[mm] [mm] [l/m] [Amps]
[mm]

1.0 1.0 1.0 - 1.6 6.4 3-4 20 - 50

1.6 1.6 1.6 6.4 - 8.0 3-5 70 -120

3.2 2.4 2.4 8.0 - 9.5 4-6 110 - 160

Note:
 Use backing gas with flow rate 2 - 10 l/min depend on volume of the part, if more flow
rate needed use additional trailing gas with flow rate 2 - 10 l/min.

VERIFY THAT THIS IS THE CORRECT REVISION BEFORE USE

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 10-DP-D704.12 Page 26 of 39
Rev.6

Attachment 4 / Lampiran 4

Filler Metals For Stainless And Refractory Steels And Complex Nickel And Cobalt Alloys
(Ref. I+D-P-181)

FILLER METALS
METALS REMARKS
TO BE DESIGNATION SPECIFICATION
WELDED (I+D-M-30) Wire (*) COATED ELECTRODE
F-3401 F-0284 AMS 5776 or AMS 5821 AMS 5777
MIL-E-22200/2 (MIL-308L-
MIL-R-5301 (Classes 5A, 15
F-3503 F-0291 15/-16 or MIL-347-15/-16) or
or 16) or AMS 5680
AMS 5681
F-0287 MIL-R-5301 (Classes 1 or MIL-E-22200/2 (MIL-308-15/-
F-3504
F-0291 5A) 16).
F-3507
MIL-R-8031 (Classes 1 or - MIL-E-22200/2 (MIL-308-15/-
F-3517 F-0287
16) 16 or MIL-308L-15/-16)
F-0356
F-3523 MIL-R-5301 (Classes 5A or MIL-E-22200/2 (MIL-347-15/-
F-0291
F-3524 6) AMS 5680 or AMS 5690 16), AMS 5681or AMS 5691
MIL-E-22200/2 (MIL-316L-
F-3533 F-0288 MIL-R-5301 (Class 17)
15/-16)
(*) Weld by
MIL-E-22200/2 (MIL-316-15/- electric arc
F-3534 F-0288 MIL-R-5301 (Class 4)
16) protected with
AMS 5680 or MIL-R-5031 inert gas and
F-0355 F-0291 AMS5681 or AMS 5691
(Class 5A) refractory
AMS 5794 or MIL-R-5031 MIL-E-22200/3 (3N1N) or electrode. Do not
F-0361 F-0295 use these filler
(Class 9) AMS 5795
wires in OA or
F-0381 MIG welding,
F-0289 AMS 5825 AMS 5827
F-0384 unless indicated
F-0382 F-0292 AMS 5824 ------ by the drawing.
F-0383 F-0293 SMS 5812 or AMS 5813 ------ The filler metals
MIL-R-5031,
F-0294 MIL-R-5301 (Class 12), AMS MIL-E-22200/3 (4N1N) or Classes 5, 7 and
F-0385
V-0614 5804 or AMS 5805 AMS 5787 8, are indicated to
F-0387 F-0299 AMS 5780 AMS 5781 be used only in
the OA welding,
MIL-R-5301 (Class 8A), or MIL-E-22200/3 (3N12
V-0411 V-0615 and those of the
AMS 5679 Inconel 132) or AMS 5684
Classes 5A, 8A,
V-0413 V-0610 MIL-R-5301 (Class 14) AMS 5779 14,15, 16 and 12,
V-0423 V-0611 AMS 5832 ------ to be used only in
V-0424 V-0618 MIL-R-5301 (Class 11) ------ inert atmosphere.
V-0426 V-0612 AMS 5793 AMS5799
V-0442 AMS5676 or MIL-R-5301
V-0616 AMS 5677
V-0445 (Class 7)
V-0456 V-0613 AMS 5828 ------
MIL-R-5301 (Class 12), or
V-0470 V-0614 ------
AMS 5786
V-0471 V-0617 MIL-R-5301 (Class 10) ------
V-0481 F-0290 AMS 5340 MIL-E-22200/3 (9N10)
MIL-R-5301 (Class 13), or MIL-E-22200/3 (3N1L) or
V-0514 V-0630
AMS 5796 AMS 5797
MIL-R-5301 (Class 12), or
V-0421 V-0614 AMS 5787
AMS 5786

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 10-DP-D704.12 Page 27 of 39
Rev.6

Attachment 5 / Lampiran 5

Welding Parameter Carbon and Alloyed Steels (Ref. I+D-P 181)

Base Material : Carbon and Alloyed Steel

Joint type : Fillet / Butt weld
Filler material : See attachment
Type of current : DC
Type of tungsten : Thorium EWTh
Balance :
Shielding gas (Purity) : Argon (minimum 99,995%)

Number of tack weld : Minimum 4

Filler material for tack weld : As for welded

TABLE OF WELDING PARAMETER

Diameter
Tungsten Nozzle Shielding Welding
Base material of Filler
diameter diameter gas current
thickness [mm] material
[mm] [mm] [l/m] [Amps]
[mm]

1.0 1.0 1.0 - 1.6 6.4 3-4 20 - 50

1.6 1.6 1.6 6.4 - 8.0 3-5 70 -120

3.2 2.4 2.4 8.0 - 9.5 4-6 110 - 160

Note:
 Use backing gas with flow rate 2 - 10 l/min depend on volume of the part, if more flow
rate needed use additional trailing gas with flow rate 2 - 10 l/min.

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 10-DP-D704.12 Page 28 of 39
Rev.6

Attachment 6 / Lampiran 6

Filler Metals for Carbon and Alloyed Steel (Ref. I+D-P-181)

(2) FILLER METALS REMARKS

METALS TO BE
WELDED DESIGNATIO SPECIFICATION
(1) N COATED ELECTRODE
(I+D-M-30) Wire
(3)

Low carbon Mil -R-5632(type1,IV,or MIL –E-6843(E-10013 The magnetic alloys shall
C% 0,25
contents VII) or E-10020),AMS welded using as filler metal
Carbon including
steel(F-0270to MIL-E-23765/1(705) 6464,QQ-E-450 flanges or rods cut of the
Steel magnetic
F-0273)F-0283 MIL-E23765/2 (6012,6013) and AMS same sheet used for the
alloys
and F-0279 (1005,1105 or 1205) 5031 manufacturing of the part

AIR 9114(E343R or
F-0221 F-0282 AIR 9114/A(A50)
E3458)

AIR 9114/A Should two steels of

AIR 9114/A(25CD4) different composition be
Special (AIR85,E445B or E-
F-0222 F-0283 MIL-R-5632(type1),LW- welded or other filler metals
steels 534B) MIL-E-8697(HT-
1.7214 be used, the welding shall
for 4130)
be performed with the prior
welding
AIR approval of the quality
F-0286 9114/A(15CDV6).LW-1- AIR 9114/A(AIR 100 or assurance laboratory
F-0225 7734 E543B) MIL-E-6343
(E10013).
F-0274 AIR 9114/A(8CD12)

F-1250,
F-1251, F-0238,F-
MIL-R-5632 (Types I,IV MIL-E-8697(HT-4130
F-1255, 0279,
or VII) class 1)
F-1256, And F-0280
F-0138 The steels with an
equivalent carbon contents
(CE) of more than 0,44%
Alloyed F-1252 shall be welded under
MIL-E-8697(HT-4130
steels and F-0278 MIL-R-5632 (type II) authorization of the quality
class 2)
F-1272 assurance laboratory.
CE=C+Mn/6+Mo/4+Cr/5+(Ni
+Cu)/15+ P/3
F-0120
MIL-E-8697(HT-4130
And F-0297 MIL-R-5632 (type III)
class 3)
F-1272

i. The steels requiring hardness values over 30 RC (100kg/mm) shall be heat treated after being welded.
ii. The detailed utilization instruction and specific limitations for each filler metal are established in its
corresponding national specifications.
iii. The UNE 14003 standard establishes the denomination of coated electrodes for manual arc welding of the
normal strength carbon steels and low alloy steels with strength comprised between 500and 600 Mpa.

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 10-DP-D704.12 Page 29 of 39
Rev.6

Attachment 7 / Lampiran 7

Filler Metal Table Tig Welding (Ref. IF-MA No. 853)

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 10-DP-D704.12 Page 30 of 39
Rev.6

Attachment 8 / Lampiran 8

Welding Low or High Alloy Steel (Ref. IF-MA No. 853)

Note:
 Used Electrode 1). Trioxide tungsten - gold ends (La2O3/Y2O3/ZrO2 or
La2O3/CeO2/Y2O3).
2). 2% cerium - grey ends.
 Used DC current for welding steel and stainless steel part.
 Use backing gas with flow rate 2 - 10 l/min depend on volume of the part, if more flow
rate needed use additional trailing gas with flow rate 2 - 10 l/min.

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 10-DP-D704.12 Page 31 of 39
Rev.6

Attachment 9 / Lampiran 9

Welding Stainless Steel (Ref. IF-MA No. 853)

Note:
 Used Electrode 1). Trioxide tungsten - gold ends (La2O3/Y2O3/ZrO2 or
La2O3/CeO2/Y2O3).
2). 2% cerium - grey ends.
 Used DC current for welding steel and stainless steel part.
 Use backing gas with flow rate 2 - 10 l/min depend on volume of the part, if more flow
rate needed use additional trailing gas with flow rate 2 - 10 l/min.

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 10-DP-D704.12 Page 32 of 39
Rev.6

Attachment 10 / Lampiran 10

Welding Light Alloys (Ref. IF-MA No. 853)

Note:
 Used Electrode 1). Pure tungsten - green ends.
2). Trioxide tungsten - gold ends (La2O3/Y2O3/ZrO2 or
La2O3/CeO2/Y2O3).
3) 2% cerium - grey ends
 Used AC current for welding light alloy part

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 10-DP-D704.12 Page 33 of 39
Rev.6

Attachment 11 / Lampiran 11

List of Approved Welding Group

(Personnel Responsible For Welding Process)

No: SPRINT/179/AE0100/PTD/05/2012

Function Responsibility Name / ID

Review customer requirement, including
Memet Ahmad / 117027
specifications, tool, process, facilities, etc.
Budhi Rochman / 099062
Engineering Review facilities needed by production.
Yulianto
Prepare and approve welding schedule and
WPS if required by customer

Sutarno / 851141
Manufacturing Prepare and plan of welding assembly using
Yayat Supriatna / 147301
Planning in sequence process sheet
Yusup Mahmud / 821646

Prepare (WIP) Fusion Welding Inspection

Quality Plan (F-DP704.08-01) Dodi Mulyawan / 820620
Engineering Prepare and qualify welder and welding Agus Irianto / 831078
operator

Review, verify and validate the process sheet A Raedi / 820867

Quality Planning
before released to production Joko Wiyoto / 832254

Patar Pakpahan / 832270

Manufacture welding assembly according to Tatang / 822088
Fabrication the work package (process sheet, drawing Aripin / 832705
etc) E. Kustarman / 812653
Setiyo Saparyanto / 822555

Inspect welding assembly according to Achwan / 830596

Inspection
customer requirements, and record WIP M. Irsyad Junaedi / 119105

Iyus R / 117099
Perform NDT on welding assembly according
NDT Hendi Rehendi / 810461
to process sheet
Bana Sobana / 109010
Perform mechanical test and metallographic
test and metallographic inspection of
Laboratory Jajat Mujijat / 87089
specimens for welder qualification/ welding
schedule

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 10-DP-D704.12 Page 34 of 39
Rev.6

Attachment 12 / Lampiran 12

ACCEPTANCE CRITERIA FOR GEOMETRY AND EXTERNAL DEFECTS (Ref. IF-MA No. 853)

Applicable for butt joint welded (Dimension in millimetres)

Aluminum, Steel ; nickel
Titanium and
Bead Characteristics magnesium and cobalt
titanium alloys
and their alloys alloys
e ≤ 3: L ≤ 2 e + 4
Forward face e ≤ 3: L ≤ 2 e + 6
L ≤ 1.8 e + 5 e > 3: L ≤ 0.75 e
width: L e > 3: L ≤ e + 9
+ 9 with bevel
e ≤ 3: 0.4 L ≤
e ≤ 3: 0.4L ≤ λ ≤
e ≤ 6: 0.5 L ≤ λ ≤ L λ≤L
Reverse face L
e > 6: 0.4 L ≤ λ < L e > 3: 0.4 L ≤
width: λ e > 3: 0.4 L ≤ λ <
with bevel λ < L with
L with bevel
bevel

Max.
consistency
variation
L max., L min.

Weld
misalignment
with respect to
joint surfaces

Applicable for end to end welds (Dimension in millimetres)

Aluminum, Steel ; nickel
Titanium and
Bead Characteristics magnesium and cobalt
titanium alloys
and their alloys alloys
Crack and
microcrak Not permitted Not permitted Not permitted
(4)
Over thickness
on forward face: R ≤ 1.5 + 0.1 L R ≤ 1 + 0.1 L R ≤ 1 + 0.1 L
R
Over thickness
on reverse face: r ≤ 3 + 0.1 λ r ≤ 1 + 0.1 λ r ≤ 1 + 0.1 λ
r

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 10-DP-D704.12 Page 35 of 39
Rev.6

Not permitted for

Undercutting on C ≤ 0.1 e class 1 parts
C ≤ 0.1 e
forward face: C with a C ≤ 0.1 e for other
with a maximum of
(radius at base maximum of classes
0.5
of indication) 0.5 with a maximum
of 0.3
r ≤ 0.1 e
r ≤ 0.1 e
Undercutting on with a
with a maximum of Not permitted
reverse face: c maximum of
0.5
0.5
f ≤ 10 mm
Maximum f ≤ 10 mm
f ≤ 10 mm Interval
length of an Interval between
Interval between between two
isolated defect: two defects >
two defects > 2 f defects >
f (3) 2f
Σ f ≤ k/20 2f
for undercutting Σ f ≤ k/20
Σ f ≤ k/20

Lack of
Not permitted Not permitted Not permitted
thickness: – R

Aluminum, Steel ; nickel

Titanium and
Bead Characteristics magnesium and cobalt
titanium alloys
and their alloys alloys
Not permitted
Not permitted for for parts
Hollow
parts subjected to subjected to
penetration
fatigue, fatigue,
and/or root
otherwise r ≤ 0.1 e otherwise r ≤ Not permitted
shrinkage
with a maximum of 0.1 e
porosity:
0.5 with a
–r
maximum of
0.5
d ≤ 0.1 e + 0.2
d ≤ 0.1 e + 0.3 d ≤ 0.1 e + 0.2
Difference in with a
with a maximum of with a maximum
level at edges: d maximum of
0.5 of 0.3
0.5
Length of lack
of penetration:
m Not permitted Not permitted Not permitted
K: total length
of welding bead

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 10-DP-D704.12 Page 36 of 39
Rev.6

Arc strike mark

(sharp edge at
Not permitted Not permitted Not permitted
bottom of
indication)

Aluminum, Steel ; nickel

Titanium and
Bead Characteristics magnesium and cobalt
titanium alloys
and their alloys alloys
Shrinkage
opening out on Not permitted Not permitted Not permitted
surface
Not permitted Not permitted
Not permitted
If part subjected to If part subjected
Pitting If part subjected to
fatigue, in to fatigue, in
Air cavity fatigue, in
accordance with accordance with
opening out on accordance with
designer designer
welding surface designer Static
Static diameter ≤ Static diameter
diameter ≤ 0.2 e
0.2 e ≤ 0.2 e
Tungsten
Not permitted Not permitted Not permitted
splashing
Arc strikes Not permitted Not permitted Not permitted

Welding
obtained by
assembly of
P ≥ 0.7 x
sheets on edge P ≥ 0.7 x minimum P ≥ 0.7 x
minimum
with straight thickness minimum thickness
thickness
edges
at joint surfaces
a

Exterior corner
welds with full
e ≤ P ≤ 1.2 x e e ≤ P ≤ 1.2 x e e ≤ P ≤ 1.2 x e
penetration
P: penetration

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 10-DP-D704.12 Page 37 of 39
Rev.6

a ≥ 0.7 × e
a ≥ 0.7 × e a ≥ 0.7 × e
(not applicable to
(not applicable (not applicable to
Bead groove: a sealing
to sealing bead sealing bead
bead adjacent to
adjacent to adjacent to
structure
structure bead) structure bead)
bead)

(3) An alignment of slight defects is considered as a continuous and isolated defect if the interval separating
them is less than 3 times the length of
the smallest adjacent defect (if h < 3 × d2, then continuous defect f = d1 + h + d2).
(4) Defect detected with magnification not exceeding x50.

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 10-DP-D704.12 Page 38 of 39
Rev.6

Attachment 13

ACCEPTANCE CRITERIA FOR INTERNAL DEFECTS (LINEAR AND VOLUME)

Applicable for steel (as per IGC04 62 165)

DEFECT DIMENSIONS MAXIMUM TOLERANCES

f: length of an isolated defect (1) f < 5 + (e / 4)

g: length of isolated defect g < 2 + (e / 5)

If k > 200 mm:

T: total length of defects over the total length k of
T ≤ 20 mm over 200 mm of assembly
the welding bead
If k ≤ 200 mm: T ≤ (k / 10)

(1) An alignment of slight defects is considered as a continuous and isolated defect if the interval
separating them is less than 3 times the length of the smallest adjacent defect.

Cracks are not permitted and must be repaired.

The conditions specified above must be met separately.
Specific case of steel parts with thickness e < 3 mm assembled by TIG welding

- Defects transversal to bead axis:

f < 2.5 + (e / 4) g < (e / 5)

- Bead end defects:

f < 1.5 + (e / 4) g < (e / 2)

- Angle of offset to bead axis > 45°

Applicable for Aluminium and magnesium (as per IGC04 62 166)

DEFECT DIMENSIONS MAXIMUM TOLERANCES

e ≤ 1 mm: f ≤ 0.5 mm
Length of isolated defect (1)
e > 1 mm: f ≤ (e / 2) (max. 5 mm)
If k > 200 mm:
T: Total length of defects over the total length k of
T ≤ 20 mm over 200 mm of assembly
the welding bead
If k ≤ 200 mm: T ≤ (k / 10)
(1) An alignment of slight defects is considered as a continuous and isolated defect if the interval
separating them is less than 3 times the length of the smallest adjacent defect.

Note: Cracks, lack of fusion (bonding) and lack of penetration are not permitted.
The conditions specified above must be met separately.

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 10-DP-D704.12 Page 39 of 39
Rev.6

Attachment 14

WELDING PROCEDURE SPECIFICATION (WPS) TIG Welding

WPS No. :
WELDING PROCEDURE SPECIFICATION (WPS)
Issue :
TIG Welding Date :
Page :

Welding Process : Manual Automatic

Base material spec :: Tube diameter/ thickness :: to :

Sheet thickness : to

Joint Type : Fillet Butt

Cleaning Preparation : Chemical : Manual :

Welding Class : I II III

Filler Metals Specification :

Size of Filler Metals [diameter] :

Type of Current/Polarity : AC DCEN DCEP

Amperage [A] ranges :
Voltage [V] ranges :
Balance [%] :

Tungsten Electrode Type : Thorium Cerium Zirconium

Tungsten Electrode Size [diameter] :
Electrode Wire Speed :

Nozzle Diameter [mm] :

Shielding Gas : Argon Purity % : Flowrate [l/min] ranges :

Backing Gas : Argon Purity % : Flowrate [l/min] ranges :
Trailing Gas : Purity % : Flowrate [l/min] ranges :

Filler material for Tack Weld :

Number of Tack Weld : as necessary

Preheat Temp. Min. [ °C] : Not Applicable

Interpass Temp. Max. [ °C] : Not Applicable

Postweld Heat Treatment : Temper

Stress relieving
Not Applicable

Note:

Manufacturing Engineering Quality Engineering

Name : Name :
Signature : Signature :

Dated : Dated :

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