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Centrifuge 5804/5804 R and 5810/5810 R

Service Manual
English
Service Manual Centrifuge 5804/5804 R and 5810/5810 R, English 5804 920.104-12
Safety precautions 1

PACT information sheets 2

Error lists / Troubleshooting 3

Disassembly / Assembly 4

Alignment / Adjustment 5

Diagrams 6

Spare parts list, recommended spare parts 7

Technical data 8

(blank) Maintenance 9

Descriptions 10
Service Manual Centrifuge, English 5804 920.104-12
Centrifuge 5804/5804 R and 5810/5810 R
Contents

1 Safety precautions
Warning and hazard symbols in this Service Manual ..................................................... 1-1
Risk to persons ................................................................................................................... 1-2
Risk of damage to device................................................................................................... 1- 2
Risks through incorrect handling of centrifuge .............................................................. 1- 3
Risks through incorrect handling of rotors...................................................................... 1- 3
Risks through extreme stress on test tubes.................................................................... 1- 4
Risks from products, chemicals and extreme ambient conditions ............................... 1- 4
Emergency cut-off.............................................................................................................. 1- 5

2 PACT Information sheets

3 Error lists / Troubleshooting


Error list 58XX ..................................................................................................................... 3-1
Errors from the service programs.................................................................................... 3-10
Warnings / Error displays ................................................................................................ 3-12
Problems with defective frequency converter,
motor, brake resistors, overload, error 6......................................................................... 3-17

Customer service programs .............................................................................................. 3-18


Service programs 58XX...................................................................................................... 3-21
General description ......................................................................................................... 3-21
Program overview............................................................................................................ 3-22
Description of the individual service programs ............................................................... 3-23
Setting of the serial interface........................................................................................... 3-23
Voltage version (set after replacing PCB Control) ......................................................... 3-23
Check of the display and keypad .................................................................................... 3-23
Lid function test............................................................................................................... 3-24
Initializing ......................................................................................................................... 3-24
Switching the aggregates / temperature sensor test (only for refrigerated devices) ..... 3-25
Cycle program ................................................................................................................. 3-26
Rotor recognition test / rotor pulses ............................................................................... 3-27
Frequency converter test (FC) ......................................................................................... 3-27
Imbalance calibration carried out by a service technician .............................................. 3-28
Overview of rotors required and weights: G1/G2/G3...................................................... 3-29
Overspeed cut-off test .................................................................................................... 3-30
Viewing the error table..................................................................................................... 3-31
Display for the number of starts / number of runs .......................................................... 3-31
Viewing the values stored in the EEPROM...................................................................... 3-33
Deleting the error table .................................................................................................... 3-34

Rotor table, Rotor relations ............................................................................................... 3-35

MSTM/MMWT/0408 Contents 0-1


Centrifuge 5804/5804 R and 5810/5810 R
Contents

4 Disassembly / Assembly
5804/5804 R and 5810/5810 R Lid .................................................................................... 4-1
Disassembling the lid ...................................................................................................... 4-1

5804/5804 R and 5810/5810 R Front cover...................................................................... 4-1


5804/5804 R and 5810/5810 R Upper part of housing ................................................... 4-2
5804/5804 R and 5810/5810 R Replacing PCB Control/EPROM ................................... 4-2
5804/5804 R and 5810/5810 R Replacing microswitches of lid latch .......................... 4-3
5804 Replacing motor .................................................................................................. 4-3
5804 R Replacing motor.................................................................................................... 4-4
5810 Replacing motor .................................................................................................. 4-5
5810 R Replacing motor.................................................................................................... 4-5
5804/5804 R Replacing PCB Frequency converter ........................................................ 4-6
5810/5810 R Replacing PCB Frequency converter ........................................................ 4-7
5804/5804 R and 5810/5810 R Replacing motor for lid latch ........................................ 4-7
5804 Replacing fan ............................................................................................................ 4-8
5804 R/5810 R Replacing fan for cooling aggregate ..................................................... 4-8
5804 R/5810 R Replacing fan for motor .......................................................................... 4-8
Repair kit motor cap cpl. with rotationsal speed sensor (no. 5820 850.329)................ 4-9
Retrofitting Rotors.............................................................................................................. 4-10
5810 R Supplement for retrofitting the new rear panel
Lamella protection for Centrifuges 5810 R up to serial no. 3345 ..................... 4-13
Mounting instructions ...................................................................................................... 4-13

5804 R Supplement for retrofitting the new rear panel


Lamella protection for Centrifuges 5804 R up to serial no. 2948 ..................... 4-14
Mounting instructions ...................................................................................................... 4-14

Removing rotor ................................................................................................................... 4-15

5 Alignment / Adjustment
Adjusting magnet to Imbalance PCB ............................................................................... 5-1
Mounting procedure for adjusting the sensor idle value of Imbalance PCB .................. 5-1
Adjusting microswitches for lid latch ............................................................................... 5-1
Adjusting motor for lid latch with crank and torsion spring........................................... 5-2
Motor unit for lid latch compl. following assembly ......................................................... 5-3

0-2 Contents MSTM/MMWT/0408


Centrifuge 5804/5804 R and 5810/5810 R
Contents

6 Diagrams
58XX Steuerung (control).................................................................................5810 810.809
58XX Steuerung (control).................................................................................5810 810.906
Übersichtsplan 58XX Electronics....................................................................5810 901.006

7 Spare parts list


Spare parts list.................................................................................................................... 7-1
Rotors Centrifuges 58XX ................................................................................................... 7-18
Recommended spare parts – initial delivery – 230-V version ........................................ 7-20
Recommended spare parts – initial delivery – 120-V version ........................................ 7-22

8 Technical data
Technical data..................................................................................................................... 8-1
Certificate for the specifications of .................................................................................. 8-2
Eppendorf Centrifuge 5804 ............................................................................................. 8-2
Eppendorf Centrifuge 5804 R.......................................................................................... 8-3
Eppendorf Centrifuge 5810 ............................................................................................. 8-4
Eppendorf Centrifuge 5810 R.......................................................................................... 8-5

9 Maintenance (blank)

MSTM/MMWT/0408 Contents 0-3


Centrifuge 5804/5804 R and 5810/5810 R
Contents

10 Descriptions
Hardware description of the centrifuge 5810/5810 R ..................................................... 10-1
General design................................................................................................................. 10-1

Functional description of the assembly groups .............................................................. 10-2


Power supply ................................................................................................................... 10-2
Assembly group "58XX control" ...................................................................................... 10-2
Power supply unit ............................................................................................................ 10-3
Central control unit .......................................................................................................... 10-3
Rotational speed monitoring and rotor recognition......................................................... 10-4
Imbalance monitoring ...................................................................................................... 10-4
Temperature monitoring (only refrigerated version) ........................................................ 10-5
Locking mechanism of the lid.......................................................................................... 10-5
Condenser fan regulation (only refrigerated version)....................................................... 10-6
Power supply for refrigerating aggregate, motor fan (lifting magnet) and the converter 10-6
Converter interface .......................................................................................................... 10-6
PC interface ..................................................................................................................... 10-7

Assembly group "IFACE" PCB .......................................................................................... 10-8


Frequency converter CCI 1000 .......................................................................................... 10-8
Assembly group operation / display ................................................................................. 10-9
Keypad ............................................................................................................................ 10-9
Display ............................................................................................................................. 10-9

Specifications for the serial interface of the Centrifuges 5804/5804R/5810/5810R .... 10-10
Control via the serial interface ......................................................................................... 10-10
Pin assignment and connection to a PC ......................................................................... 10-10
Data transmission protocol ............................................................................................. 10-11
Adjust request (Select Telegram)..................................................................................... 10-12
Permitted format of VAL .................................................................................................. 10-12
Telegram format .............................................................................................................. 10-13
Examples of telegram ...................................................................................................... 10-13
Interface parameters of Centrifuges 58xx ....................................................................... 10-14
Control codes .................................................................................................................. 10-14
Control and status words ................................................................................................ 10-15
Setting the serial address of the centrifuge..................................................................... 10-16
Rotor table ....................................................................................................................... 10-16
Notes for centrifuge operation......................................................................................... 10-17

0-4 Contents MSTM/MMWT/0408


Centrifuge 5804/5804 R and 5810/5810 R
Contents

Fixed-angle and swing-bucket rotors with bucket ......................................................... 10-18


Period of use ................................................................................................................... 10-18
Visual check/cleanliness.................................................................................................. 10-18
Rotor cone and motor shaft ............................................................................................ 10-18
Rotor and motor thread................................................................................................... 10-18
Swing-bucket rotors ........................................................................................................ 10-19
Buckets............................................................................................................................ 10-19
Weight classes ................................................................................................................ 10-20
Supplementary information for MTP/DWP/Flex buckets ................................................ 10-20
Fixed-angle rotors ........................................................................................................... 10-20
Rotor lid ........................................................................................................................... 10-21
Locking mechanism ........................................................................................................ 10-21
Rotor F 45-30-11 ............................................................................................................ 10-21
Aerosol-tight rotor FA-45-30-11...................................................................................... 10-21
Old aerosol-tight rotor FA-45-11..................................................................................... 10-22
Drum rotor T-60-11 ......................................................................................................... 10-22

Rotor marking ................................................................................................................... 10-23


Date of manufacture........................................................................................................ 10-23
Swing-bucket rotor, rotor number and material code..................................................... 10-23
Fixed-angle rotor, rotor number and material code ........................................................ 10-23
Bucket, material code ..................................................................................................... 10-24
Bucket, weight class ....................................................................................................... 10-24

MSTM/MMWT/0408 Contents 0-5


Centrifuge 5804/5804 R and 5810/5810 R
Contents

MSTM/MMWT/0408 Contents 0-6


Centrifuge 5804/5804 R and 5810/5810 R
1 Safety precautions

Warning and hazard symbols in this Service Manual

Symbol Meaning

DANGER
Risk of electric shock with potential for severe injury or death as a consequence.

DANGER
Risk of explosion with potential for severe injury or death as a consequence.

WARNING
Warning of potential injury.

CAUTION
Refers to slight risk or risk of material damage.

Refers to particularly useful information and tips.

MSTM/0408 Safety precautions 1-1


Centrifuge 5804/5804 R and 5810/5810 R
1 Safety precautions

Risk to persons

Danger! Electric shock.


→ Switch off the device and disconnect the mains power plug before opening the
device, performing work on electrical connections or starting maintenance or
cleaning.

Risk of explosion!
→ Do not operate the device in rooms where work is being carried out with explosive
substances.
→ Do not use this device to process explosive or highly-reactive substances.

Warning! Risk of injury from trapping or crushing.


→ When closing the device lid, do not place your fingers between the lid and the
device, otherwise they may be trapped.

Risk of damage to device

Warning! Damage due to incorrect power supply.


→ Only connect the device to power sources which match the details on the device
ID plate.
→ Use only sockets with protective earth.

Caution! Poor safety due to incorrect accessories.


The use of accessories and spare parts other than those recommended by Eppendorf
may impair the safety, function and precision of the device.
Eppendorf refuses to accept any warranty and liability for damage caused by third-
party parts.
→ Use only original accessories recommended by Eppendorf.

Caution! Poor safety due to missing operating manual.


→ When passing on the device, always enclose the operating manual.
→ If you lose the operating manual, request a replacement. The current version of
the operating manual and the safety instructions in your language can also be
found on our website, www.eppendorf.com.

1-2 Safety precautions MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
1 Safety precautions

Risks through incorrect handling of centrifuge

Caution! Damage to device by knocking / moving running centrifuge


Deflection of the rotor shaft may cause the rotor to strike hard against the wall of the
rotor chamber. Serious damage inside the device should be expected here.
→ At all events avoid knocking or moving the centrifuge to another location when
running.

Warning! Personal injury and damage to property through objects within safety
zone
Objects within the safety zone of the device will be set in motion by the vibrations and
may cause accidents.
→ Maintain a safety clearance of 30 cm between the device and other objects
according to the recommendations of EN 61010-2-020.

Risks through incorrect handling of rotors

Caution! Damage to device through loose rotor or rotor lid


→ Always secure the rotor and rotor lid as described in the operating manual.
→ The centrifuge may only be operated with the rotor and rotor lid firmly tightened
(as required).

Warning! Risk through asymmetric loading of rotor


→ All places of the rotor should be loaded with identical buckets or tubes.
→ Always use tubes of the same type.
→ Fill tubes opposite each other with the same quantity of liquid. This can be
checked by taring the tubes with a balance.
→ Only load adapters with the tubes and plates designed for this purpose.

Warning! Damage to device through overloading of rotor


→ Do not exceed the data marked on each rotor for the maximum load (adapters,
tubes and contents) per rotor bore / per bucket.

Caution! Damage to device through corroded or damaged rotor


→ Check accessories regularly.
→ Protect the rotor from mechanical damage. Even minor scratches or cracks may
result in serious internal material damage.
→ Do not use rotors which show signs of corrosion or mechanical damage.
→ Do not use buckets showing signs of corrosion or mechanical damage (e.g. bent
supporting walls).

MSTM/0408 Safety precautions 1-3


Centrifuge 5804/5804 R and 5810/5810 R
1 Safety precautions

Risks through extreme stress on test tubes

Caution! Damage to device through overloaded tubes


→ Keep within the limits specified by the tube manufacturers for the loading of tubes.
→ Tubes may only be centrifuged at the preselected g-force (rcf) if they are approved
for this application by the manufacturer.

Caution! Damage to device through damaged tubes


Damaged tubes must not be centrifuged: if tubes break/burst open, there may be
further damage to the device and accessories besides loss of the sample.
→ Before centrifugation, all tubes should be visually inspected for material damage.

Caution! Damage to device through open tube lids


The lids of tubes which are not closed may rip off during centrifugation and bend or
tear rotor lids made of plastic. Damage to the centrifuge is also possible.
→ Before centrifugation close all tube lids carefully.

Caution! Damage to plastic tubes from organic solvents


When using organic solvents (e.g. phenol, chloroform), the strength of plastic tubes
may be impaired so that tubes may break/burst open during centrifugation.
→ Before centrifugation check the condition of all plastic tubes.

Risks from products, chemicals and extreme ambient conditions

Risk! Harm to health from contact with toxic liquids and pathogenic
microorganisms
→ When handling toxic liquids or pathogenic microorganisms belonging to risk
group II (see World Health Organization: Laboratory Biosafety Manual), make sure
you comply with the relevant national regulations.
→ When working with pathogenic microorganisms belonging to a higher risk group,
more than one aerosol-tight bioseal must be provided for. ?(Bioseals are a
component of biosafety systems which are however not capable by themselves of
ensuring the protection of people and the environment when pathogenic
microorganisms are being handled.)

Caution! Damage to device by spilling liquids in the rotor or rotor chamber


1. Switch the device off.
2. Disconnect the device from the power supply.

3. Have careful professional cleaning of the device carried out. The instructions
about cleaning and disinfection included in the operating manual should be
observed here.

4. If a different cleaning and disinfection method is to be used, check with Eppendorf


that the intended method will not harm the device.

1-4 Safety precautions MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
1 Safety precautions

Caution! Damage to electronic components through formation of condensate


To avoid the formation of condensate on electric and electronic components:
→ Let the device warm up for at least 3 hours after being moved from a cool to a
warmer room. Only connect the device to the power supply after this period.
→ Or let the device warm up for half an hour before moving it from a cool to a
warmer room for usage there.

Caution! Damage to device from aggressive chemicals


Although rotors are high-grade components that withstand extreme loads, they may
be damaged by aggressive chemicals. This may also impair the protection of
aluminum rotors, which are largely safeguarded from corrosion by standard
laboratory chemicals via a surface treatment.
→ Avoid damage caused by aggressive chemicals such as alkalis, acids, solutions of
mercury, copper and other heavy metal ions, chlorinated hydrocarbons,
concentrated salt solutions and phenol.
→ If the rotor is contaminated by aggressive substances, clean immediately with a
neutral agent (e.g. Extran® neutral, RBS® neutral or Teepol® 610 S). This applies
to the rotor bores in particular.
→ Rotors marked "coated" should also be cleaned. Although they are particularly
resistant to chemicals, this is no substitute for regular cleaning as described in
Section 7.1 "Cleaning" of the operating manual.

Emergency cut-off

Warning! Damage to device through uncontrollable centrifuge


→ The centrifuge should only be connected to a power supply line with an
emergency switch. The emergency switch should be located outside the room in
which the centrifuge stands or next to the exit from this room.

MSTM/0408 Safety precautions 1-5


Centrifuge 5804/5804 R and 5810/5810 R
1 Safety precautions

1-6 Safety precautions MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
2 PACT information sheets

MSTM/MMWT/2401 PACTinformation sheets 2-1


PACT System
Product News Application News Commercial Info Technical Info

We recommend that you include this information together with chapter 2 of your service
manual for Centrifuges 58XX,
in order that all relevant product information can be found in one place.

Centrifuge 5804 / 5804 R / 5810 up to serial number 9.999


Centrifuge 5810 R up to serial number 11.999
Stoppage of guaranteed replacement part supply at end of 2009

The first Centrifuges 5804 / 5804 R / 5810 / 5810 R have already been successfully on the market
since 1996.
The hardware electronics have changed rapidly since then, and despite continuous adjustment,
some components are now no longer available.

The stoppage of delivery of replacement parts and support will take place in December 2009.

The rotors can still be used for the Refresher Centrifuges (5804/5804 R/5810 as of serial number
10.000 and for the 5810 R as of serial no. 12.000) when the correct care measures have been
applied in the past and there are no scratches or cracks!

Please note that the following rotors have a maximum period of usage of 7 years:
A-2-DWP ; A-2-MTP ; A-4-44 ; A-4-62 ; A-4-81 ; T-60-11 ; F-34-6-38
Be sure to document the commissioning date if the rotors are to be further used.

Replacment parts for which the delivery guarantee is ending in December 2009

Designation Order number Centrifuge


5804 5804 R 5810 5810 R
1 Drive
Motor for 230-V-Version 5810 302.005 x x x x
Motor for 202-V-Version 5810 306.000 x x x x
Motor for 120-V-Version 5810 305.004 x x x x
Ferrite pearls 0013 599.912 x x
3 Fans
Fans for frequency converters
0113 202.831 x
230/202 V
Fans for frequency converters 120 V 0113 202.823 x x
4 Accessories
Fuses 8 A T 5810 352.002 x x
Fuses 160 mA T, for PCB 0013 591.393 x x x x
Fuses 300 mA T, for PCB 0013 604.576 x x x
5 Electronics
PCB Control 5810, 230 V 5810 850.002 x
PCB Control 5804, 230 V 5804 850.009 x
PCB Control 5810, 120 V 5810 851.009 x
PCB Control 5804, 120 V 5804 851.005 x
PCB Control 5810, 202 V 5810 852.005 x
PCB Control 5804, 202 V 5804 852.001 x
PCB Control 5810 R, 230 V 5811 850.006 x
PCB Control 5804 R, 230 V 5805 850.002 x
2008-01-25/ MST / H. Bergmann 58XX8T01.en (1)
PACT-System
Product News Application News Commercial Info Technical Info

PCB Control 5810 R, 120 V 5811 851.002 x


PCB Control 5804 R, 120 V 5805 851.009 x
PCB Control 5810 R, 202 V 5811 852.009 x
PCB Control 5804 R, 202 V 5805 852.005 x
EPROM prog. 5810/5810 R 5810 810.108 x x
EPROM prog. 5810/5810 R SMD 5810 850.100 x x
EPROM prog. 5804/5804 R 5804 810.104 x x
EPROM prog. 5804/5804 R SMD 5804 850.106 x x
Frequency converter for 230/202 V 5810 855.250 x x x x
Frequency converter for 120 V 5810 855.241 x x x x
Cable FC signals 5804/5804 R 5810 622.000 x x
6 Temperature sensors
Temperature switch for fan power
5804 623.002 x
unit, 120 V
8 Mains input
Mains switch (120 V version), 15 A 0113 203.218 x x
Mains switch (120 V version), 12 A 0113 203.080 x x
Fuse holder 202 V 5820 850.434 x x x x
Interference filter, 6Ek3 5810 627.001 x x x x
Retrofit PCB Interf. Mains filter, 120 V 5810 855.012 x x
Retrofit PCB Interf. Mains filter, 120 V 5810 855.020 x
Retrofit PCB Interf. Mains filter, 120 V 5810 855.039 x
9 Control pad
Control pad 5810 / 5804 5810 200.008 x x
10 Lid latch
Slide for lid lock 5810 150.000 x x x x
11 Housing
Housing, without mounting parts,
5804 130.014 x
230/202 V version
Housing, without mounting parts,
5805 130.018 x
230/202 V version
Housing, without mounting parts,
5810 130.018 x
230/202 V version
Housing, without mounting parts,
5811 130.011 x
230/202 V version
PCB Cool Relay 5811 016.103 x x
12 Refrigeration system
Starter relay, 230 V, for compressor
5810 855.152 x
SC 15 GX, 230 V
Compressor SC 15 GX, 230 V 0113 204.044 x
Compressor 202 V, 50 Hz 5810 855.209 x
Compressor 202 V, 60 Hz 5810 855.217 x
Compressor 202 V, 50 Hz 5810 855.225 x
Compressor 202 V, 60 Hz 5810 855.233 x

2008-01-25/ MST / H.Bergmann 58XX8T01.en (1)


PACT-System
Product News Application News Commercial Info Technical Info

New serial number for all centrifuges


Starting with the beginning of January 2008 all newly produced centrifuges carry a
redesigned nameplate. Additionally, there is a new consistent format of the serial number.

Redesigned nameplate for centrifuges with the new 12-digit serial number (example):

Please note that, depending on the type of instrument, it can take some time until the first
devices with the new nameplate and the new serial number reach the market.

EAG-UM / J. Kulzer 2008-01-15-P-PACT-Seriennummer-Centr-e.pdf 1 (1)


PACT-System
Product News Application News Commercial Info Technical Info

Wir empfehlen, diese Info Ihrem Service Manual Centrifugen 58XX, Kapitel 2, beizufügen,
damit alle relevanten Produktinformationen zusammenhängend abgelegt sind.

Centrifuge 5804/5804 R und 5810/5810 R alle Werknummern

Gasfedern mit neuer Ersatzteilnummer

Aus logistischen Gründen haben die Gasfedern neue Bestellnummern erhalten,


bitte nutzen Sie die aktuelle Ersatzteilliste auf unserer Homepage www.eppendorf-support.com

Gasfeder, kpl., für 5804/5804 R:

Bestellnummer alt: 5804 001.109 Bestellnummer neu: 5814 850.058

Gasfeder, kpl., für 5810/5810 R:

Bestellnummer alt: 5810 002.001 Bestellnummer neu: 5820 850.078

---------------------------------------------------------------------------------------------------------------------------

We recommend that you include that information together with chapter 2 of your service manual for
Centrifuges 58XX, in order that all relevant product information can be found in one place.

Centrifuge 5804/5804 R and 5810/5810 R with all serial numbers

Spring lifter with new spare part numbers

For logistics reasons the spring lifter had to be assigned new order numbers, please use
the current spare parts list at our homepage www.eppendorf-support.com

Spring lifter, cpl., for 5804/5804 R:

Old order number: 5804 001.109 New order number: 5814 850.058

Spring lifter, cpl., for 5810/5810 R:

Old order number: 5810 002.001 New order number: 5820 850.078

2008-03-10/ MST / H.Bergmann 58XX8T02.de.en (1)


Centrifuge 5804/5804 R and 5810/5810 R
2 PACT information sheets

2-2 PACT information sheets MSTM/MMWT/2401


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Error list 58XX

Display Cause Remedy

Error 1 Error in measurement system for – Check the rotational system on the
rotational speed. rotor.

– No rotor recognized after 10 – Service program 8.


measurements.
– Check/replace motor cap incl. speed
– No starting magnet (SM+L1) sensor, check connections.
recognized when calculating the
– Replace "Control" PCB,
rotational speed.
check connections at plug X10.
– Rational speed for the measurement is
– Service program 9
not reached, abortion after 12 sec.
converter
The motor or the frequency converter
motor run.
could be defective.
– Customer service program 9
– The time for one rotation is < 4 ms
(errors).
– Check connections.
Device brakes.

– After repair:
False connection of cable U2/V2/W2
from motor to converter.

MSTM/0408 Error lists/Troubleshooting 3-1


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 2 Imbalance sensor is defective. – Is the customer´s rotor damaged or


The idle value is outside of the limits or loaded asymmetrically?
the measuring value is absolutely incor-
– Is the centrifuge placed on a
rect. Error occurs only if an incorrect idle
horizontal, stable and resonance-free
value is applied for at least 3 sec.
work surface?
Device does not start or brake. – Was the centrifuge moved and just put
into operation? If so, let the centrifuge
run at maximum speed.

– Is the sensor idle value stable and


within the tolerance (670 ±100)?
Adjust imbalance PCB and carry out
imbalance adjustment. Replace
imbalance PCB in case of no success.

– Was the imbalance PCB adjusted


correctly after being replaced or after
the motor being replaced?

– Following replacement of the motor,


the PCB Imbalance or the PCB
Control, was a fresh imbalance
calibration performed?

– Was the correct rotor with the correct


weighs used for an imbalance
adjustment?

– Was the plug reconnected correctly to


the PCB after a repair?
Check plug X10.
The old Imbalance-recognition PCB is – Use new Imbalance-recognition PCB
still in use (cable colors at plug X 10: from -02 onwards (cable colors at plug
white/black/red/blue). X 10: White/brown/green/yellow).

3-2 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 3 No rotor pulses during run or – Fasten rotor.


no rotor acceleration. Keep device switched on and start
Missing rotor, measuring system for again after > 12 min.
rotational speed defective, drive
– Service program 8.
defective.
– Check the state of the rotational
– Rotor not fastened.
speed sensor and its connections,
– No pulses after start. Device brakes replace if necessary.
for 10 sec.
– Service program 9
– Pulse failure during run. Free deceler- Check converter, replace if necessary.
ation requires 8 min! Check motor, replace if necessary.
Error remains active after a power
– Replace "Control" PCB,
supply interruption.
check connector X10 on PCB "Con-
– Software version 3.3 to 3.7 trol".
when using brake level "0" or "1".
– Install software version as of 3.8.

Error 4 Sensor for lid locking mechanism (Hall – Service program 4.


sensor, position recognition) defective.
– The voltage on the sensor should be
– During run – device brakes. approx. 2.5 V ±0.2 V without the
influence of a magnetic field
– At standstill with the lid closed, start is
("Control 58XX" PCB).
not possible.
– Check the sensor position.

Error 5 No report from lid during run. – Service program 4.

– Changed measuring value of – Check the fastening and the


Hall sensor. adjustment of the microswitches.

Device brakes, even when the lid is open. – Carry out a continuity check of the
microswitches while they are closed.

– Check the state of the magnets on the


junction plate.

MSTM/0408 Error lists/Troubleshooting 3-3


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 6 – Undervoltage or overvoltage. – Check mains supply!


Overload (Does starting of rotor or cooling
Error in frequency converter (FC), thermal
aggregate cause deviations?)
overload.
– Customer service program 9
– Not ready after switching on the
• view the error table of the
frequency converter.
converter.
– FC has carried out a RESET, caused
– Check ribbon cable from converter to
by mains interruption.
X9 of the PCB Control.
Device stops without braking
– Check the overtemperature sensor of
the motor and its connections to the
converter.

– Check the brake resistors, replace


them if necessary (150 Ω each).

– Check motor fan, replace if necessary.


Service program 6.
(Only present in refrigerated
centrifuges.)

– Check the converter, replace it if


necessary.
Customer service program 3.

– See "Problems with defective


frequency converter, motor, brake
resistors, overload, Error 6",
page 3-17.

Error 7 Overspeed monitoring. – Service program 9.

– Maximum rotational speed of the rotor – Check the motor, replace it if


is exceeded. necessary.

– There are regulator deviations of ± – Replace the converter if necessary.


800 1/min from the nominal value.

– Perhaps resulting error from Error 25.

Device stops without braking.

3-4 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 8 Acceleration ramps are not met. – Service program 11.


Determination of the acceleration
– Slippage monitoring (comparison
time.
rotational field-actual rotational speed)
during acceleration. – Replace the converter if necessary.

Device brakes. – Check the motor, replace it if


necessary.

Error 9 Writing error EEPROM. – Re-initialize the EEPROM with service


program 5.

– Replace the "Control" PCB.

Error 10 Reading error EEPROM. – Re-initialize the EEPROM with service


program 5.
Error display and setting of standard
settings. If there is an error when reading – Replace the "Control" PCB.
the setting for imbalance the device
cannot start (error 2!). Writing and reading
operations are only carried out when the
device is at a standstill (after switching
on, after a run, manual rotor recognition)

Error 11 Watchdog reset, software or hardware – Replace the EPROM or the


error. PROCESSOR (IC1).

No actions possible, after a reset the port – Replace the "Control" PCB.
lines are constantly reset to 1.

Error 12 EDP error Check the interface PCB and the plug
connections for correct positioning.
– Serial PC interface: error during trans-
mission.

Device can be operated by hand.

MSTM/0408 Error lists/Troubleshooting 3-5


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 13 EDP error Check the interface PCB and the plug
connections for correct positioning.
Serial PC interface: reception error, parity
error, wrong code number, check sum
error.

Error 14 EPROM check sum error after mains on. – Replace the EPROM or the
PROCESSOR (IC1).
– Error program memory, EPROM
defective. – Replace the "Control" PCB.

No further actions possible.

Error 15 Imbalance error at n > 2000 1/min – refer to ERROR 2.


Rotor
Device brakes with normal ramp; device – Rotor not fixed tightly.
was pushed or rotor not fixed.
– Device was pushed.

– Table is not stable.

Error 16 Error during request to FC. – Customer service program 9


• view the error table of the
– FC not ready, drive relay has dropped.
converter.
– Error after telegram repetition.
– Check cable and connections at plug
Device switches off – stops without X9 and X2.
braking.
– Check the overtemperature sensor of
the motor and its connections to the
converter.

3-6 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 17 Error during transmission of select – Customer service program 9


telegram to FC. • view the error table of the
converter.
– Queue overflow FC telegrams.
– Check cable and connections at plug
– Error after 3 repetitions of a select
X9 and X2.
telegram.
– Check the overtemperature sensor of
Device switches off – stops without
the motor and its connections to the
braking.
converter .

Error 18 Overtemperature of the rotor chamber. – Room temperature too high?


overtemp. Direct sunlight?
– After the regulation (temp.) the interval
of ±5 °C is exceeded. – Wait 4 hours following transport.
Bring the centrifuge into a room with a
– Coolant can not be aspirated, ambient
room temperature of 22 °C.
temperature is too low.
– Is ventilation ensured by sufficient
– After starting a run, the chamber tem-
clearence at the sides of the device?
perature exceeds the nominal value or
during a run, the chamber tempera- – Which rotor is used? Can the desired
ture exceeds the value (nominal temperature be achieved with this
value + 10 °C). rotor and this adapters?
(See Operating manual/Accessories
– Refrigeration aggregate does not
guide)
work.
– Is the lid sealing damaged?
– An FC with extended temperature
Is the lid closed correctly? (Air entry
range was replaced by an old FC.
may lead to heavy icing in the rotor
– Rotor chamber temperature > 50 °C. chamber. The regulation is interfered,
full performance is not reached).
Device switches off – braked stop.
– Is the condenser fan contaminated,
defective? Check with service
program 6.

– Service program 6,
check temperature sensors,
condenser and bottom of rotor
chamber.

– PCB Control defective?

MSTM/0408 Error lists/Troubleshooting 3-7


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 19 Overtemperature at the condenser – tem- – Service program 6.


perature > 75 °C.
– Check temperature sensors, condenser
– Fan is blocked / does not start, air and bottom of rotor chamber.
intake is covered. – Check the condenser fan, replace it if
necessary.
– Temperature sensor defective.

Device switches off – braked stop, the – Check all plug connections X3, X5,
refrigeration aggregate is switched off, X10.
the fan keeps running. – Check whether the refrigeration
Let the refrigeration aggregate cool aggregate is filled.
down, check the air intake.
Check whether the condenser fan rotates
when the aggregate is switched on.

Error 20 Temperature sensor in the rotor chamber – Service program 6.


is defective.
– Check sensor in rotor chamber.
Device switches off – braked stop.
– Replace the sensor or the "Control"
Refrigeration aggregate switches off. PCB.

Error 21 Temperature sensor on condenser – Service program 6.


defective (NTC).
– Check temperature sensor at
– Measuring value is not within < –8 condenser.
°C > 91 °C.
– Replace the sensor or the "Control"
Device switches off – braked PCB.
deceleration, refrigeration keeps running.

Error 22 No 50 Hz signals for fan control. – Replace the "Control" PCB.

– During run and stand-by. The fan is – Remove interference in the environ-
controlled with full power. ment. Test the centrifuge in another
room with a different device circuit.
– After mains on: The device is not rec-
ognized as a refrigerated device!!

– In case of sporadic occurrence:


Interference in the environment,
caused, for example, by other devices.
Interference frequencies on the power
line.

3-8 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause Remedy

Error 24 Program memory is full. Erase program if required,


Clear or start new run with Start or Prog.
Memory

Error 25 Interrupt. – Restart.


Interrupt
Mains interrupted during a run. – Check mains supply (during start of
Is mains voltage generally too low or too cooling aggregate as well).
high?
– Check cables in the device and look
Do deviations exist?
for cable damage, particularly near the
Cable in the device is damaged, e.g. after motor.
replacement of the motor cap/rotational
speed sensor or PCB imbalance
detection.

Error 31 – x 0: Timeout while closing the lid. – Check the connections on the sensor
board and plug X10.
1: Timeout while opening the lid.

2: Undefined position when opening.

3: Monitoring of microswitches for lid.

4: Released lid does not open.

5: Error during lid test after power-on.

MSTM/0408 Error lists/Troubleshooting 3-9


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Errors from the service programs

Display Cause

Error 32 Hardware error: imbalance measuring – Check the connections on the sensor
system. board and plug X10.

Error 33 Measuring values outside of the – Check the connections on the sensor
measuring range, too little space between board and plug X10.
sensor and magnet.

Error 34 Faulty measuring series. – Check the connections on the sensor


board and STV X10.
– Mean value not within limits or
distance too short. – See Error 2.

– Scattering run 1–3 too great. – Adjust distance Sensor – Magnet,


see Sec. 4.
– Scattering run 4–6 too great.
– Clean pegs and nuts of the rotor/
– Distance sensor – magnet too great.
bucket and grease slightly with
Eppendorf pivot grease.

– Rotor is unbalanced during imbalance – Test another rotor.


adjustment.
– When using Rotor A-4-81:
use magnet carrier imbalance
detection with 9x13 mm magnet.

– Motor continues to vibrate. – Speed sensor cable jammed.

– Replace shock mounts for motor.

– Perform imbalance calibration on a


solid bench.

Error 35 Imbalance sensor idle value exceeds the – Check the connections on the sensor
limit (670 ± 100). board and plug X10.

– see Error 34

3-10 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause

Error 36 EEPROM not yet initialized. – Reinitialize EEPROM with service


program 5.

– Change PCB "Control".

Error 37 Voltage version of frequency converter


and Centrifuge do not correspond.

undefined Display module or 26-pole cable – Check all cables.


display, no defective, 5 V power supply faulty
background – Change PCB Control pad or PCB
illumination Control.

MSTM/0408 Error lists/Troubleshooting 3-11


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Warnings / Error displays

(are not stored in the EEPROM)

Display Cause

Voltage W-Error 27 Check voltage version.


false Mains voltage of FC incorrect.

SPEED W-Error 29 Enter new nominal speed.


‘SPEED’ – the set rotational speed is faster
than the nominal rotational speed of the rotor
in use.

The device stops the run after rotor


recognition.

200 rpm New rotor was used in devices with older soft- Install new software and carry out
ware imbalance adjustment.

IMBAL W-Error 30 Check rotor and loading. Test buckets


‘IMBAL’ – Imbalance at < 2000 1/min. and adapters with a scale.

The device brakes. – Clean pegs and nuts of the rotor/


bucket and grease slightly with
No imbalance calibration was carried out after
Eppendorf pivot grease.
installing rotor A-4-81.
– Test another rotor.

– Carry out imbalance calibration.

Rotor See Error 15.

Caution with open lid – locking mechanism is actuated! Risk of squeezing!

3-12 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause

Press W-Error 31 – Actuate the ‘OPEN’ button.


open The locking mechanism for the lid is in an
– Open lid manually via emergency
undefined position.
LIFT LID release using the rotor key.
Lid is released and does not lift up
automatically. – Bring lid mechanism into different
position via emergency release using
the rotor key.

– Lid mat/reinforcement may be


warped. Align manually, or replace if
required.

– Smooth locking eye of lid mat/


reinforcement using fine sandpaper.

– Sealing of rotor chamber may have


become rigid. Replace if required.

– The gas spring is too sluggish.


Grease with "Esso S420", or replace
if required.

– Grease lid mechanism (i.e. with


"Molykote") in the area of the Y-slider
and the two Pertinax plates (there
might be a roughness).

– Replace motor of lid latch.

– Replace Control PCB (too little


power).

– Magnets on Y-slider fell off.


Replace Y-slider.

CLOSE W32 Close lid again firmly.


LID Command to close the lid.

MSTM/0408 Error lists/Troubleshooting 3-13


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause

Overload Drive overloaded. – See Error 6.

– Mains voltage too low.

CLEAn W-Error 32  Clean rotor, rotor cone, motor


ro 200 runs cone and chamber,
Error appears after run 200/201/202 grease rotor axle slightly!
(from software 2.0 onwards). With the swing-bucket rotor,
lightly grease the pivots and
grooves of the bucket with
pivot grease.
– Open lid.

Standby Centrifuge not used for 6 hours Open lid and close again.
off (from software 2.0 onwards).

3-14 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause

Change W-Error 28 Evaluate the load change table with


rotor Load-cycle count of 100.000 reached service program SE 14.
(from software 3.0 onwards with PCB in SMD The load change numbers (CLyy) are
technology). measured separately for each rotor
The warning is displayed 3 times following the type.
run after 98,000, 99,000 and 99,600 runs. Immediately discontinue operation of
It appears after every run after 100,000 runs. the rotor if necessary, see notes.
Notes: Prior to using a new rotor, delete the
The "Change rotor" message is conceived of load change table for the rotor type with
as a warning and provides the customer and service program SE 14.
the service technician the opportunity to
evaluate the condition of the rotor.
Use of a rotor with load change limitation that
has exceeded the 100,000th load change is
not permitted!
It must be noted that the load change numbers
(CLyy) can only be reliably evaluated when:

1. In case of repairs the data of the


defective PCB Control has been taken
over by the new PCB Control. (Saving
does not take place in the EPROM
program, but instead only on the PCB.)

2. The load change counter has been reset


while exchanging a rotor.

3. The customer uses only a rotor of the


same type in the centrifuge.

4. The customer uses several centrifuges


and each rotor is allocated to one
centrifuge.

5. The fixed-angle rotors CL13 and 17 have


no load change limitation. It is not
necessary to discontinue operation.
Only the fixed-angle rotors CL14 and 18
and all swing-bucket rotors have a load
change limitation.

Only centrifuges equipped with the PCB


Control in SMD technology as of software
version 3.0 enable a load change number
(CLxx).).

MSTM/0408 Error lists/Troubleshooting 3-15


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Display Cause

no rotor See Error 3.

Over- See Error 18.


temp.

CCI – An old FC with software 2.1 was used. Use new FC with extended temperature
false range.

Clear See Error 24.


Memory

3-16 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Problems with defective frequency converter, motor, brake resistors, overload, Error 6

1. Mains voltage stable at customer´s site? (Error 25 possible.)


Mains voltage generally too low or too high?

2. Room temperature too high, max. 35°C ? Direct sunlight?

3. Sufficient space for air ventilation at sides of device?


Minimum 15 cm at both sides and 10 cm at rear side.

4. Do the brake resistors still have approx. 150 Ohm each?

5. Is the motor fan working (only present in refrigerated centrifuges)?

6. Service Manual, "Service function, Program 13, Viewing the error table".

7. Service Manual, "Customer service program 7, Last error report".

8. Turn motor by hand and listen to ball bearing noise.


A sluggish or loud motor may result in higher current, thus damaging the frequency con-
verter and/or the brake resistors!

9. Service Manual, "Customer service program 2, FC current during a run".

2 : x x y y y z z z z z

xx– Phase current in phase line to motor


230 V:Typical value after start is xx = 42 (4.2 A)
and after reaching maximum speed xx = 24 (2.4 A).
120 V:Typical value after start is xx = 84 (8.4 A)
and after reaching maximum speed xx = 48 (4.8 A).

10. With Error 6: Service Manual, Customer service program 9, current error indication
(selectable via cursor key only directly after error)

9 : E r x x y y z z

xx– error number e.g. 06


zz – 0 =no error message7=overcurrent FC
1 =undervoltage8=interference EPROM FC
2 =overvoltage10=no release
4 =overtemperature FCFA=reset by internal software or hardware
5 =overtemperature motorFF=serial interface time out

Check the non-refrigerated centrifuges 5804/5810 to see whether the foam parts in the device are still
suitable to maintain the required ventilation flow for cooling.

MSTM/0408 Error lists/Troubleshooting 3-17


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Customer service programs

By actuating simultaneously the PLUS and MINUS buttons (cursor keys) the device is switched over to
the service indication mode. This does not depend on the operational mode the device is currently in.
The run of the centrifuge is not influenced by this.

The indications are continued by pressing the PLUS button.

During a run only the indications no. 1...6 are accessible (from START to opening the lid or resetting to
the nominal value indication with START).

During a fault the indication automatically jumps to 9. After that you can start again switching to different
indications (error indication with display of the error location and for error 6 of the FC error numbers).

The FC parameters can be checked during a standstill and while the lid is closed (FC on!) with the
indication 2 and by actuating the MINUS button.

1: Temperatures

Devices without refrigeration system

1 :

Devices with refrigeration system

1 : x x * y y • y z z • z

x.x – Condenser temperature, refrigeration aggregate switches off at 75 °C


* means the refrigeration aggregate is switched on
yy.y – nominal temperature rotor chamber sensor
zz.z – corrected nominal value = regulator value. Rotor-dependant!

2: FC parameters – current during a run

2 : x x y y y z z z z z

xx – Motor current 33 =^ 3.3 A (phase current in the phase line to the motor)
y – F = FC on, display for fixed-angle rotor (only for factory setting)
yyy – parameter 9, display for swing-bucket rotor (only for factory setting)
zzzzz – parameter 3 rotational field - rotational speed/control value (only for factory setting)

2: FC parameter during a standstill (for factory settings only)

2 : P x x V = y y y y y

3-18 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

3: FC parameters – temperature during a run

3 : x x x * y y y z z z

xxx – temperature frequency converter


FC – oldxxx =digital value displayed
(switching off at 128, value for 20 °C = approx. 83)
FC – newxxx =display in °C x factor 10
(switching off at approx. 75 °C, display for 20 °C = 200)
* – FC temperature warning
yyy – parameter 4: acceleration ramp (for factory checks only)
zzz – parameter 5:braking ramp (for factory checks only)

4: Rotor recognition

4 : x x x y z z

xxx – Rotor relation (rotor table, rotor relations, see last page of Section 3)
y – number of recognition measurements
zz – Rotor number (rotor table, rotor relation, see last page of Section 3)

5: Imbalance monitoring

xxx – Imbalance value (current sensor idle value during standstill)


Recommended service setting = 670 ± 30  Please note, important!
Max. tolerance during standstill = 670 ± 100  Please note, important!
zzz – saved idle value of sensor (from last imbalance calibration)

with lid opened

5 : x x x r u = z z z

5: Imbalance monitoring

with lid closed

5 : x x x y y y z z z

xxx – Imbalance value (current sensor idle value during standstill)


Recommended service setting = 670 ± 30  Please note, important!
Max. tolerance during standstill = 670 ± 100  Please note, important!
xxx – imbalance value during run = current sensor value (cannot be evaluated during a run)
yyy – maximum appeared imbalance (only active during run)
zzz – imbalance cut-off value for the rotor used

MSTM/0408 Error lists/Troubleshooting 3-19


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

6: Lid locking

6 : u u u x1 x2 y z z z

uuu – mean value of sensor lid locking position


x1,x2 – lid report left and right
yy – O = locking mechanism in upper dead centre=closed
U = locking mechanism in lower dead centre=open
– = undefined position
zzz – actual sensor value (Hall sensor junction plate)

7: Last error report

7 : w w x x y y z z

ww – last error
xx – error report before last etc.

8: Version

8 : x x x y y z z z z

xxx – voltage version set


yy – software version
zzzzz – checksum EPROM (for factory settings only)

9: Current error indication (selectable via cursor key only directly after error)

9 : E r x x y y z z

xx – error number
yy – no. for locating the cause (for factory settings only)
zz – FC error number, if the frequency converter switches off with error 6
0 =no error message
1 =undervoltage
2 =overvoltage
4 =overtemperature FC
5 =overtemperature motor
7 =overcurrent FC
8 =interference EEROM FC
10 =no release
FA =reset by internal software and hardware
FF =serial interface timeout

3-20 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Service programs 58XX

General description

The service programs run independently from the normal operating modes.

You enter the program selection by simultaneously pressing the PLUS-/MINUS key and switching the
centrifuge on.

Display:

S E x x

xx – Service program number

The required program number can be set by actuating the PLUS or MINUS key.

You can open the lid with the OPEN button.

All programs are started with the START button.

Indicated errors can be erased with the START button.

If "error 36" is displayed immediately after calling up the service programs the EEPROM must be
initialized (see section Initializing).

The service mode can only be quit by switching off the device.

MSTM/0408 Error lists/Troubleshooting 3-21


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Program overview

Program no. Program contents

1 Setting the serial address

2 Setting the voltage version

3 Checking the display and the keypad

4 Testing the lid function / lid switches

5 Initializing

6 Test refrigeration aggregate / fan / temperature sensor

7 Cycle test

8 Rotor recognition

9 Test frequency converter

10 Calibration imbalance sensor

11 Determination of the acceleration and braking times

12 Overspeed cut-off test

13 Viewing the error table

14 Display of the number of starts / the number of runs / load-cycle display

15 Display of the switching off values for imbalance / sensor idle value / power
supply
16
Deleting of the operating hours / error table
17
(factory only)
18
(factory only)

3-22 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Description of the individual service programs

Setting of the serial interface

START Program 1 (optional)

1 • x x x x x

xxxxx = RS232
BBUS Selection by means of the PLUS button
disable

Factory setting: disable

Start – next step

2. n x x

xx device address 20...29 (Hex)

Factory setting: 20 H

By actuating the PLUS button the address to be set is continuously counted upwards.
Acknowledgement of the selected device address with START.
END – end of program – actuate the START button.

Voltage version (set after replacing PCB Control)

START Program 2

S P x x x

Start SE 2 – Voltage version is displayed

Button PLUS – Selection of the voltage version 230 – 115 – 100

Button PROG ­ Value is stored in the EEPROM


(display 'ok')

Button START/STOP – End of program

Check of the display and keypad

START Program 3

1. Check of the display


1.5-s sound on and all digits displaying the pattern 0 0 0 0 – – – – ­­­­

2. Check of the keypad


Input request '>' the button designation is displayed as text.

End of program by means of the STOP button (as a last button).

MSTM/0408 Error lists/Troubleshooting 3-23


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Lid function test

START Program 4

y y y l r s s x x x

l, r – left and right limit switch (1 = pressed / 0 = open)

ss – position OT in upper dead centre


UT in lower dead centre
un undefined intermediate position

xxx – current sensor value


yyy – sensor idle value (mean value)

Keys:
OPEN – lid open/closed – normal function
PLUS – pulse by pulse forwards
MINUS – pulse by pulse backwards
SPEED – erase counter for continuous lid latch test.
STOP – end of program

Initializing

START Program 5

I n i t 2

STOP button – no initializing, return to program selection


PROG button – initializing is carried out

The following is deleted: The following is not deleted:

Error table Imbalance cut-off values (SE 10)

Number of connections (IO) Number of load changes per rotor (Clyy)

Operating hours (h) Voltage version

Total number of centrifuge runs (CL) Interface setting

Programmed customer fixed programs

The nominal values set and the operating conditions are stored in the EEPROM after each run of the
centrifuge. The limits for switching off (imbalance) and statistical data and fixed programs are also
stored in the EEPROM.

When calling up the program via the serial interface – code no. 64, additionally the interface is set to
20 H/disable.

3-24 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Switching the aggregates / temperature sensor test (only for refrigerated devices)

START Program 6

K A L M F U L K S = x x

Switching the aggregates

Key:
TEMP – refrigerating aggregate on/off
PROG – motor fan on/off
SPEED – frequency converter on/off (no control of FC, only relay on PCB audible)
TIME – Condenser fan on/off
xx – fan step (0...16)
the step can be changed by means of the PLUS and MINUS buttons

Fast cool–switching over to temperature display

T e m p = x x • x T K = y y

xx.x – temperature of sensor in rotor chamber


yy – condenser temperature
room temperature when centrifuge in standby

Procedure for cooling problems:

• Does the refrigerating aggregate switch?


• Does the condenser fan start? Fan level 0–16
• Does the sensor in rotor chamber work? (Check with thumb, replace if necessary)
• Is the condenser temperature sensor working?

Check refrigerating system: 5804 R, Rotor A4-44, 5000 rpm


5810 R, Rotor A4-62, 4000 rpm

Fill 50-ml tubes with "ethylene glycol".


Start program, select temperature +6 °C, "Fast Temp"
Start run
measure after 45 min with 5804 R approx. +4 °C to +8 °C
5810 R approx. +4 °C to +8 °C

Observe customer service program 1

1 : x x * y y • y z z • z

xx = condenser temperature approx. +40 °C to +50 °C (refrigerating aggregate switches off


at +75 °C)
* = refrigerating aggregate is switched on
yy•y = actual temperature of sensor in rotor chamber
zz•z = correction nominal value (not important for service)

MSTM/0408 Error lists/Troubleshooting 3-25


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Is the refrigerating system tight? Does the valve switch? Repair if necessary and refill cooling agent
Quantity – cooling agent R134A
5804 R 400 g
5810 R 470 g

Repairing the refrigerating system


• The spare parts are mounted at your own risk!
• Repair must be carried out by a specialist for refrigerating devices!
• Observe safety regulations of your country!

Cycle program

START Program 7

This program is used for a continuous test (e.g. factory test) of the centrifuge. Always 3 runs with a
subsequent interval of 1 min are carried out. After the 4th run the interval is 10 min. The FC is switched
off after each run.

The nominal values of the run can be changed after the start of the service program (pre-setting:
nominal rotational speed of the rotor, 10 min, 4 °C).

4 0 4 0 0 0 1 0

Display of the pre-set nominal values, it is possible to change them

Start cycle run

Display after each run

P A U S E x x

xx – interval time in min/s

An individual run can be aborted by means of the STOP button. The lid can be opened during the
interval.

You can only quit the cycle program by switching off the device.

3-26 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Rotor recognition test / rotor pulses

START Program 8

r o t a t e

Slowly rotate the rotor < 100 1/min

SPEED – pulse display

_ _ _ _ _ _ _ _ _ _ _

_ – gap passes the sensor

– magnet passes the sensor

STOP – end of pulse display

Turn rotor slowly < 100 rpm

TIME – display of rotor relation

r v = x x x y z z

xxx – rotor relation


y – number of measurements (2 ≤ y < 10)
zz – rotor number 1...20

STOP – ends subprogram and SE 8

Frequency converter test (FC)

When the upper part of the housing has been taken off, the check must be done without the
rotor!

START Program 9

 Check voltage version before entering FC parameters (differing data records)!


Actuation SPEED buttonswitching FC on/off
PLUS button Run at approx. 120 rpm, lid opened, FC must be switched on.
MINUS buttonbraking

F U b x x x y y y

b – converter ready, from switching on the FC to READY indication approx. 1 s will pass
xxx – FC on/off
yyy – rotational field speed, if FC is switched on

End = STOP button; the FC is switched off, return to program selection

MSTM/0408 Error lists/Troubleshooting 3-27


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Imbalance calibration carried out by a service technician

START Program 10

The centrifuge determines the imbalance cut-off value of the individual rotors from all rotors in a rotor
group.

One angled rotor (W) and one swing-bucket rotor (A) must be used from each rotor group. As a
rule, this should be carried out with the standard rotors.
Exception: Use (A) Rotor A-4-81 if avaliable.

Standard rotors: Centrifuge 5804 / 5804R – (W) F34-6-38 and (A) Rotor A-4-44
Standard rotors: Centrifuge 5810 / 5810R – (W) F34-6-38 and (A) Rotor A-4-62

Prepare the weights: G1/G2/G3

It is possible to weigh the weights yourself using Eppendorf tubes. Filled 2.0 ml tubes (approx. 3.2 g) are
recommended. The weight of the tube must also be taken into consideration.
With swing-bucket rotors, these should be placed flat, loose and without an adapter on the bottom of
the swing-bucket. With the angled rotor F34-6-38, water should be pipetted directly into the empty
bores. MTP rotors can be loaded and then filled with one MTP each.

Procedure for imbalance calibration

1. Insert fixed-angle rotor (W). (Use the present rotor lid).

2. Call up the service program: Hold down both cursor keys and switching on the device.
Display : SE 1

3. Using the cursor key, call up SE 10

4. Insert the tube with G1.

5. Close lid. Start run: Start

6. Three calibration runs are performed automatically. The lid opens automatically.

7. Insert weight G2.

8. Close the lid and wait until three further calibration runs have been performed.
Lid opens automatically.

9. Insert weight G3. Close lid. Start run: Start (Centrifuge must show "Imbal" and switch off.)

10. Open lid: Open.

11. Remove fixed-angle rotor (W) and insert swing-bucket rotor (A).

12. Using the corresponding imbalance amounts G1, G2, G3, carry out the procedure described in
points 2. to 9

13. Switch off the device. Remove the imbalance weights and then switch on the centrifuge again as
normal.

Note:
An imbalance adjustment must be carried out every time the motor, PCB Control or PCB Imbalance is
replaced or when the rotor is inserted!
After the motor has been replacedl or when the centrifuge has not been used for a long period, it should
run for approximately five minutes at maximum speed in order to ensure
that the vibration mounts have the normal degree of hardness.

3-28 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Overview of rotors required and weights: G1/G2/G3

Fixed-angle rotors (W)

Centrifuges: 5804 / 5804 R / 5810 / 5810 R


Rotor designation G1 G2 G3
W F-34-6-38 6g 10g 12g
W F-45-30-11 6g 10g 15g
W FA-45-30-11 6g 10g 15g
W T-60-11 7.5g 15g 22.5g
a PCR strip filled
W F-45-48-PCR Without PCR strips Not required
with water

Swing-bucket rotors (A)

Centrifuges: 5804
Rotor designation G1 G2 G3
A A-4-44 16g 22g 25g
A A-2-DWP 16g 22g 25g
A A-2-MTP 16g 22g 25g

Centrifuges: 5804 R
Rotor designation G1 G2 G3
A A-4-44 12g 18g 25g
A A-2-DWP 12g 18g 25g
A A-2-MTP 12g 18g 25g

Centrifuges: 5810 / 5810 R


Rotor designation G1 G2 G3
A A-4-62 16g 22g 30g
A A-4-44 16g 22g 30g
A A-2-DWP 16g 22g 30g
A A-4-62 MTP 16g 22g 30g
A A-2-MTP 16g 22g 30g
A A-4-81 16g 22g 30g
A A-4-81 MTP 16g 22g 30g
A A-4-81 Flex 16g 22g 30g

MSTM/0408 Error lists/Troubleshooting 3-29


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Determination of the acceleration and braking times (for factory checks)

START Program 11

– completely equip the rotor


(the measured rotational speed is calculated by the program after the rotor recognition = 97 % of
the max. rotational speed of the rotor in use)

– close the lid

3 0 0 2 0 0 0 1 1

START run

Display of the acceleration time in seconds (at 97 % of the rotational speed nominal value)

H L x x • x

STOP – start of the measurement of the braking time

Display braking time

B L x x • x

STOP – return to the program selection

Overspeed cut-off test (Test with Rotor)

START Program 12

– Close the lid

– The software sets a rotational speed above the switching-off limit. If the device operates correctly, it
switches itself off when reaching the switching-off rotational speed and stops without braking.
If the device is not switched off, the run must be stopped immediately by hand!

– The device must be switched off!

On switching on again the centrifuge brakes and is then again in the normal operational mode.

Overspeed cut-off:
The overspeed cut-off is about 300 1/min above the nominal speed of the rotor in use.

3-30 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Viewing the error table

START Program 13

The error that occurred first during a run is stored.

display of the errors during a run

PROG – transition to the step mode

START – continuing step by step

STOP – return to the program selection

E r r o r x x y y y

xx – error no.

yyy – no. of errors

Display for the number of starts / number of runs

valid for centrifuges incl. software version 2.1

START Program 14

E A x x x x

xxxx – no. of starts

START – next display

C L x x x x

xxxx – no. of runs

STOP – return to program selection

MSTM/0408 Error lists/Troubleshooting 3-31


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

valid for centrifuges with software from version 3.0 onwards

The load cycles are recorded separately for each rotor type.

START Program 14

E A x x x x

xxx – no. of starts

START – next display

C L x x x x x x

xxxx – no. of runs completely

Key PROG –erases the number

START – next display

C L y y x x x x x x

yy – rotor number CL

xxxx – no. of load cycles per rotor type

START – next rotor number CL

Key PROG –erases the number n for this rotor only

Cursor keys–change the number of load cycles in steps of 500

START – next display

h x x x x x

xxxx – no. of operating hours

START – end of program

3-32 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Viewing the values stored in the EEPROM (for factory checks)

START program 15

U y y x x x

yy – rotor number
xxx – switching-off values for all rotors (no. 2, 3, 4, 5, 8, 13, 14, 17, 18)
always continue switching with START

START

U r x x x

xxx – idle value imbalance sensor (measurement during the imbalance calibration)

Start

U 3 x x x

xxx – max. imbalance value for 30g-run G3 with rotor A-4-81 (from software 3.4 onwards)

Start

R W x x

xx – rotor number calibration rotor fixed-angle rotor

Start

R A x x

xx – rotor number calibration rotor swing-bucket rotor

Start

D V x x

xx – idle value position sensor locking mechanism for lid

Start

S P x x x

xxx – voltage version

MSTM/0408 Error lists/Troubleshooting 3-33


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Start

X X y y

XX – P0, P1, PL
test words (check of the test process)

STOP – return to the program selection

Deleting the error table

START program 16

E r a s e E r r o r

PROG – error table and the operating hours are being erased
acknowledgement – display ok

STOP – abortion without deleting

3-34 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

Rotor table, Rotor relations

Rotor num-
max. speed/rcf
ber Rotor designation Rotor relation
max. radius
CL
1
3700 / 2250 1 2 153.9
2 147 mm A-2-DWP * *
143...163
4000 / 2253 192.3
3 A-2-MTP
126 mm 182...202
4000 / 3220 A-4-62 230.7
4
180 mm (rectangular bucket) 220...240
4000 / 2750 A-4-62 230.7
4
154 mm (MTP carrier) 220...240
3
4000 / 3220 A-4-81 * 269.2
5
180 mm (rectangular buckets) 255...283
3
4000 / 2915 A-4-81 * 269.2
5 163 mm (MTP carrier) 255...283
3
4000 / 2900 A-4-81 * 269.2
5
153 mm (Flex bucket) 255...283
6
7
5000 / 4500 384.6
8 A-4-44
161 mm 375...395
9
10
11
12
12000 / 15294 4 577
13 95 mm F-45-48-PCR *
563...591
5
12000 * / 18514 5 615.4
14 F-34-6-38 *
115 mm 605...625
15
16
14000 / 20817 F-45-30-11 730.7
17
95 mm FA-45-30-11 721...741

18 14000 / 16435 T-60-11 *


1 769.2
75 mm 759...779
19
20

1
* Usable from software version 3.0 onwards
2
* From software version 3.3 onwards allowed up to 3700 rpm as well for older rotors labeled 3600 rpm
3
* Can be used from software version 3.5 onwards
4
* Usable from software version 3.7 onwards
5
* Centrifuge 5804 / 5804 R / 5810 only 11000 rpm

MSTM/0408 Error lists/Troubleshooting 3-35


Centrifuge 5804/5804 R and 5810/5810 R
3 Error lists / Troubleshooting

3-36 Error lists/Troubleshooting MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

Refrigerated versions only!


Do not place the device on its side. After tilting, it is required to rest the device for at least
4 hours in normal position to avoid damage to the compressor.

5804/5804 R and 5810/5810 R Lid

– Remove rotor from rotor chamber.

– Pull clamp from fork head of lid damping to front.

– Hold lid, pull clamp off to the side.

– Keep holding lid, remove 4 Allen screws of both hinges.

– Remove lid.

Mount lid in reverse order.

Disassembling the lid

– Remove 8 Phillips screws from inner side of lid.

– Remove lower part of lid.

5804/5804 R and 5810/5810 R Front cover

– Switch off device.

– Disconnect mains plug.

– Remove 2 plastic caps from front cover.

– Remove 2 Phillips screws from front cover.

– Pull front cover to the front out of the upper clamps.

– Disconnect GND connector.

– Unlock and disconnect plug of display/keypad.

– Pull flat-band cable out of clamp.

– Pull twisted cable out of clamps.

– Remove front cover.

Mount front cover in reverse order.

– Start device.

MSTM/0408 Disassembly/Assembly 4-1


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5804/5804 R and 5810/5810 R Upper part of housing

Pre-condition: Remove front cover.

– 5804/5804 R only!
Remove 6 Phillips screws from rear panel.

– 5804/5804 R only!
Remove rear panel.

– 5804/5804 R only!
Disconnect plug from fan.

– Remove 2 Phillips screws at the rear side of the upper part of housing.

– 5404R/5810 R only!
Remove 2 Phillips screws at the right front side (cover of cooling aggregate).

– Remove cover of cooling aggregate. Disconnect ground connector.

– Remove 5 Phillips screws at the front side of upper part of housing.

– Take out black clamps of holder for front cover. This eases removal of upper part of housing.

– Pull side panels of upper part of housing outwards slightly and pull upwards.

– Remove connector from mains switch (note colors).

Mount upper part of housing in reverse order.

– Start device.

5804/5804 R and 5810/5810 R Replacing PCB Control/EPROM

Pre-condition: Remove front cover.

– Remove 5 Phillips screws.

– Disconnect 5 plugs.

– Disconnect 2 flat connectors.

– Disconnect plug X2.

– Replace PCB Control/pull EPROM.

Mount PCB Control/EPROM in reverse order.

– Start device. / carry out imbalance adjustment.

4-2 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5804/5804 R and 5810/5810 R Replacing microswitches of lid latch

Pre-condition: Remove upper part of housing, front cover and PCB Control.

5810/5810 R only! Remove cover plate of PCB Frequency converter.

– Remove 2 Phillips screws from microswitch.

– Unsolder cable.

Mount microswitches in reverse order.

 Adjusting the microswitches is not required.

– Start device.

5804 Replacing motor

Pre-condition: Remove lid, front cover and upper part of housing.

– Remove 3 Phillips screws of motor cap.

– Remove motor cap.

– Put centrifuge on its side.

– Remove 3 Phillips screws of rotor chamber in base plate.

– Pull out rotor chamber.

– Remove insulating flange.

– Remove 3 hexagonal screws of motor.

– Disconnect cable connections for motor on PCB Frequency converter.

– Replace motor.

Mount motor in reverse order.

 Imbalance adjustment: Magnet must be aligned horizontally and vertically to Hall sensor.
Horizontal distance between magnet and
Hall sensor = approx. 9-13 mm, depending on magnet design.

– Start device. / carry out imbalance adjustment.

MSTM/0408 Disassembly/Assembly 4-3


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5804 R Replacing motor

Pre-condition: Remove lid, front cover and upper part of housing.

– Remove 2 Phillips screws from cover for cooling aggregate.

– Remove cover.

– Disconnect motor connections on PCB Frequency converter (note colors).

– Disconnect 2-pin plug.

– Remove 5 Phillips screws of PCB Control.

– Disconnect plug X10 (PCB Imbalance detection/ Hall sensor /rotor temperature).

– Fasten PCB Control temporarily with 2 screws on housing.

– Remove 3 Phillips screws of motor cap.

– Remove motor cap.

– Put centrifuge on its side.

– Loosen 3 Phillips screws of motor.


This eases pulling plug X10 through cut-out of housing.

– Pull cable of PCB Frequency converter through housing.

– Disconnect ground from motor.

– Loosen 5 screws of base plate.

– Take motor to front and place on ground plate.

– Remove 3 hexagonal nuts for fastening of motor.

– Remove holder for Hall sensor.

– Replace motor.

Mount motor in reverse order.

 Imbalance adjustment: Magnet must be aligned horizontally and vertically to Hall sensor.
Horizontal distance between magnet and
Hall sensor = approx. 9-13 mm, depending on magnet design.

– Start device. / carry out imbalance adjustment.

4-4 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5810 Replacing motor

Pre-condition: Remove lid, front cover, upper part of housing and cover plate of PCB Control.

– Remove 3 Phillips screws of motor cap.

– Remove motor cap.

– Place centrifuge on its side.

– Remove 3 Phillips screws of rotor chamber in base plate.

– Pull out rotor chamber.

– Remove insulating cover.

– Remove 3 hexagonal screws for fastening of motor.

– Disconnect cable connections for motor on PCB Frequency converter.

– Replace motor.

Mount motor in reverse order.

 Imbalance adjustment: Magnet must be aligned horizontally and vertically to Hall sensor.
Horizontal distance between magnet and
Hall sensor = approx. 9-13 mm, depending on magnet design.

– Start device. / carry out imbalance adjustment.

5810 R Replacing motor

Pre-condition: Remove lid, front cover and upper part of housing.

– Remove 4 Phillips screws from cover plate of PCB Frequency converter. Put cover plate aside.

– Disconnect cable connections on PCB Frequency converter.

– Disconnect motor connections on PCB Frequency converter (note colors).

– Disconnect 2-pin plug.

– Fasten cover plate for PCB Control temporarily with 2 screws on housing.

– Fasten PCB Control with 2 screws on housing.

– Remove 3 Phillips screws of motor cap.

– Remove motor cap.

– Place centrifuge on its rear panel.

– Remove 5 Phillips screws of PCB Control.

MSTM/0408 Disassembly/Assembly 4-5


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

– Disconnect plug X10 (PCB Imbalance detection/ Hall sensor /rotor temperature).

– Remove 3 hexagonal screws of motor plate.

– Pull out motor plate.

– Remove 3 hexagonal screws for fastening of motor.

– Remove holder for Hall sensor.

– Replace motor.

Mount motor in reverse order.

 Imbalance adjustment: Magnet must be aligned horizontally and vertically to Hall sensor.
Horizontal distance between magnet and
Hall sensor = approx. 9-13 mm, depending on magnet design.

– Start device.

5804/5804 R Replacing PCB Frequency converter

– Switch off device.

– Disconnect mains plug.

– Remove 6 Phillips screws from rear panel.

– Remove rear panel.

– Disconnect cable connections of PCB Frequency converter.

– Remove 4 Phillips screws from aluminum base plate (deep in bores).

– Replace complete unit.

Mount complete unit in reverse order.

 Clean the plane for mounting the unit and apply thin coat of heat sink compound on com-
plete surface using a spatula.
(Not required for new FC with extended temperature range.)

– Start device.

4-6 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5810/5810 R Replacing PCB Frequency converter

Pre-condition: Remove lid, front cover and upper part of housing.

– Remove 4 Phillips screws from cover plate of PCB Frequency converter.

– Disconnect cable connections of PCB Frequency converter.

– Remove 4 Phillips screws from aluminum base plate (deep in bores).

– Replace complete unit.

Mount complete unit in reverse order.

 Clean the plane for mounting the unit and apply thin coat of heat sink compound on com-
plete surface using a spatula.
(Not required for new FC with extended temperature range.)

– Start device.

5804/5804 R and 5810/5810 R Replacing motor of lid latch.

Pre-condition: Remove front cover.

– Place device on its side.

– Remove 3 Phillips screws from holding plate for motor of lid latch.

– Remove Seeger-ring.

– Remove cable plug.

– Replace complete unit.

Mount motor of lid latch in reverse order.

– Start device.

MSTM/0408 Disassembly/Assembly 4-7


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5804 Replacing fan

Pre-condition: Remove lid, front cover and upper part of housing.

– Pull plug.

– Remove 2 nuts.

– Replace fan.

Mount fan in reverse order.

– Start device.

5804 R/5810 R Replacing fan for cooling aggregate

Pre-condition: Remove lid, front cover and upper part of housing.

– Remove 2 Phillips screws of cover for cooling aggregate. Remove cover.

– Remove 5 Phillips screws of PCB Control.

– Lift PCB Control, pull plug X5 (fan).

– Remove 2 Allen screws of fan.

– Bend cooling pipe above fan upwards to enable removal of fan.

Mount fan for cooling aggregate in reverse order.

– Start device.

5804 R/5810 R Replacing fan for motor

Pre-condition: Remove lid, front cover and upper part of housing and motor of centrifuge.

– Remove 2 Phillips screws of fan.

– 5804 R only!
Lift PCB Control, pull plug X4 (fan).

– Replace fan.

Mount fan for motor in reverse order.

– Start device.

4-8 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

Repair kit motor cap cpl. with rotational speed sensor (no. 5820 850.329)

containing:
Motor cap with rotational speed sensor
3 spacer bushings
3 screws
3 O-rings
O-ring 40 x 1 (for refrigerated centrifuge)
Insulating flange
Ferrite bead
Fastening material

For mounting the repair kit motor cap, push the 3 small o-rings onto the spacer bushings.

Note:
Always when mounting the motor cap, be sure that the rubber sleeeve does not slide onto the insulating
flange. This would result in a too high position of the motor cap on one side, thus causing the swing-
buckets of rotor A-4-81to strike there.

MSTM/0408 Disassembly/Assembly 4-9


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

Retrofitting rotors

Retrofitting must only be carried out by a trained service technician.

An imbalance adjustment is required after retrofitting the EPROM.

Retrofitting without installation is possible from the following serial numbers onwards:
Rotor Software Centrifuges / Serial numbers
5804 5804 R 5810 5810 R 5804 5804 R 5810 5810 R
230 V 230 V 230 V 230 V 120 V 120 V 120 V 120 V

T-60-11 3.0 1380 1796 1100 2925 1410 1820 990 2949
A-2-DWP up to 3,600 1/
3.0 1380 1796 1100 2925 1410 1820 990 2949
min
A-2-DWP up to 3,700 1/
3.3 1980 2421 1680 4305 1970 2493 1690 4461
min
A-4-81 / MTP / Flex 3.5 / / 2162 6191 / / 2186 6203
F-45-48-PCR 3.7 2904 3897 2306 6743 2904 3861 2366 6743

 For Rotor A-4-81/MTP/Flex please note:

5810R:

The 5810 R can only be upgraded from serial no. 660.

5810 R Serial no. Frequency converter Order no.

230 Volt > 660 and < 1220 Frequency converter with extended 5810 855.250
temperature range required

120 Volt > 660 and < 1180 Frequency converter with extended 5810 855.241
temperature range required

5810 Serial no. Frequency converter Order no.

230 Volt < 2162 NEW frequency converter required 5810 855.250

120 Volt < 579 Frequency converter with extended tempera- 5810 855.241
ture range required

4-10 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

Only: 5804 / 5810 and 5804 / 5810 from serial no. 10,000

Modified mounting of PCB Imbalance recognition for Centrifuges 5804 and 5810:

Modify the delivered PCB Imbalance recognition No. 5820 850.027 if necessary.

Turn both mounting blocks at the PCB by 90°.

Older centrifuges cannot be modified due to bore dimensions of the base plat.

drehen
turn

90°

5820 850.027

LP-Unwuchterfassung bei Lieferung


PCB Imbalance recognition delivered

PCB Imbalance detection – cable colors

Please pay attention to the change to cable colors and partly to allocation for
older Centrifuges 5804 / 5804 R / 5810 / 5810 R (see drawing)!

Stecker / Plug ws (gn)


3
10 sw (br) Drehzahlsensor
2
rt (ws) Speed sensor
br (sw) 1
gn (ws)
Temperatursensor
ws (rt)
Kesselboden
bl bl (bl)
(nur gekühlte Version)
bl (rt) bl (rt)
ge (sw)
Temperature sensor
gn (ws) bottom of chamber
br (rt) (Cooled version only)
ws (bl)
ws X10ñ3
1 sw
X10ñ4 Alte LP Unwuchterfassung
rt
X10ñ2
bl Old PCB Imbalance detection
X10ñ1

Cable colorsCable colors


schwarz - sw – black - BK
schwarz - sw –
braun - black
br BK
– brown- - BN ws X10ñ1
br
braun - br – brown BN
- - YE
rot - rt– red - RD
X10ñ2
gelb - ge– yellow gn
rot - rt grün– - red
gn RD
– green- - GN
ge
X10ñ3
blau - bl– blue - BU X10ñ4
gelb - ge grau– - yellow
gr YE
– gray - - GY

grün - gn – green - GN
weiß - ws– white - WH

blau - bl – blue - BU
grau - gr – gray - GY
weiß - ws – white - WH

Neue LP Unwuchterfassung 5820 850.027


New PCB Imbalance detection 5820 850.027

MSTM/0408 Disassembly/Assembly 4-11


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

Adjusting the magnet carrier Imbalance recognition to PCB Imbalance recognition

Magnet must align to Hall sensor horizontally and vertically.

Horizontal distance – Magnet to Hall sensor approx. 9–13 mm depending on magnet carrier Imbalance
recognition.

Recommended service setting = 670 ± 30


Max. tolerance during standstill = 670 ± 100

Magnetträger Unwuchterfassung Nr. 5810 302.110


Motor Magnet carrier imbalance recognition no. 5810 302.110

ca. 9–10 mm
approx. 9–10 mm

Magnet 8x8 mm LP Unwuchterfassung


Magnet 8x8 mm PCB Imbalance recognition

Magnetträger Unwuchterfassung Nr. 5810 855.512


Motor Magnet carrier imbalance recognition no. 5810 855.512

ca. 12–13 mm
approx. 12–13 mm

Magnet 9x13 mm LP Unwuchterfassung


Magnet 9x13 mm PCB Imbalance recognition

4-12 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5810 R Supplement for retrofitting the new rear panel


Lamella protection for Centrifuges 5810 R up to serial no. 3345

Mounting instructions
Aids: Hand drill
Drill, ø 3.6 mm, with 10 mm drilling-depth limit.

Retrofit kit consists of: 1 x mounting instructions


1x rear panel
8x screws M4 x 8
7x washers
1x lock washer

1. Remove old rear panel.

2. Place new rear panel below housing edge,


mark the two missing bores and drill using the 3.6-mm drill.
Use drilling-depth limit!
Exceeding depth of 10 mm will damage condenser tubes of cooling aggregate!
(Press lamelles aside, if required)

Mark and drill


Housing edge

Flexible strip at device from


serial no. 3346 onwards.
With older devices: stick here.

Mark and drill

3. Place new rear panel


below housing edge
and fasten with 7 screws (M4 x 8)
+ washer (lacquer protection)!

One screw (M4 x 8) with lock washer for ground connection

MSTM/0408 Disassembly/Assembly 4-13


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

5804 R Supplement for retrofitting the new rear panel


Lamella protection for centrifuges 5804 R up to serial no. 2948

Mounting instructions

Aids: Hand drill


Drill, ø 3.6 mm and ø 4.5 mm, with 10 mm drilling-depth limit.

Retrofit kit consists of:1 x mounting instructions


1 x rear panel
2 x screws M4 x 8
7 x washers
1 x Sheet metal nut

1. Remove old rear panel.

2. Fasten new rear panel with some screws first,


mark the two missing bores and drill using the 3.6-mm drill.
Use drilling-depth limit!
Exceeding depth of 10 mm will damage condenser tubes of cooling aggregate!
(Press lamelles aside, if required)

Mark and drill (ø 3.6 mm);


widen later to ø 4.5 mm.
Push sheet metal nut onto
bore with flat side facing
outwards.

Mark and drill


(ø 3.6 mm)

3. Place new rear panel


below housing edge
and fasten with screws (M4 x 8) +
washer (lacquer protection)!

One screw (M4 x 8) with lock washer for ground connection

4-14 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

Removing rotor

Turn rotor nut anticlockwise using the rotor key, remove rotor in an upward direction. If this is impossible,
tighten the rotor nut back up, close the centrifuge lid and set the temperature in the rotor chamber to the
removal temperature in the range from 10 °C to 30 °C. Turn rotor nut anticlockwise using the rotor key,
remove rotor in an upward direction.

If this is unsuccessful: undo the rotor nut and use both hands to pull the rotor vigorously upwards using
a gentle rocking and tilting motion. It may be helpful for a second person to hit the rotor key in the rotor
gently with a plastic hammer at the same time to loosen the jam on the motor shaft.

Please follow the section in the operating manual entitled "Fitting and removing the rotors".

MSTM/0408 Disassembly/Assembly 4-15


Centrifuge 5804/5804 R and 5810/5810 R
4 Disassembly / Assembly

4-16 Disassembly/Assembly MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
5 Alignment / Adjustment

Adjusting magnet to Imbalance PCB

 Magnet must align horizontally and vertically to Hall sensor of Imbalance PCB!
Horizontal distance magnet to sensor approx. 9 to 13 mm.

Assembling sequence for adjusting the sensor-idle value of Imbalance PCB

– Disassemble centrifuge (operating panel, lid, housing, motor cap etc.)

– Place centrifuge upright.

– Remove motor holding plate (13 mm ring wrench).


 Do not loosen the motor fastening screws!
– Disconnect plug X=10 from Control PCB and replace by extender cable.

– Connect mains switch and operating panel.

– Connect cable of Imbalance PCB to extender cable (pay attention to colors).

– Switch on centrifuge (perhaps Error 20, because temperature sensor is not connected).

– Select customer service display. (Press keys up V and down W simultaneously).

– Function 5, Imbalance value


Recommended service setting = 670±30  Please note, important
Max. tolerance during standstill = 670±100  Please note, important
– Fasten Imbalance PCB. Adjust angle with magnet at motor if required. Distance to sensor
approx. 9 to 13 mm, depending upon the version of the magnet carrier Imbalance detection.

 Switch off centrifuge. Reassemble everything. It is essential to carry out an imbalance


adjustment!

To avoid damaging the compressor, do not operate the centrifuge with cooling in normal
position within 4 hours. Disconnect the compressor plug on Control PCB for the test time if
required!

Adjusting microswitches for lid latch

Both microswitches are actuated by the locking plates of the reinforcement for the lid mat and issue the
start signal for the lid latch motor. Set the switches so that they switch simultaneously when the lid is
closed. The switches should not respond too early, when the lid is just lying loosely on top, otherwise the
latch might not reach its end position and be switched immediately to Lid Open.
Set/check using Service program SE 4.

MSTM/0408 Alignment/Adjustment 5-1


Centrifuge 5804/5804 R and 5810/5810 R
5 Alignment / Adjustment

3 11

1 2 4 97 8 6 5 10

Fig. 1

Adjusting motor for lid latch with crank and torsion spring

 Secure the screws/nuts no. 6, 9 and 11 with Loctite 243 (medium strength).

Note: actuate motor externally at approx.10 - 24 VDC or using Service program SE 4 to put the drive
shaft in a different position.

A) Fit motor for lid latch (1) on motor mounting angle (2).

B) Push crank compl. (3) onto drive shaft (4). Crank for the lid latch (5) remains mobile.

C) Secure crank compl. (3) on drive shaft (4) using screw (6) (see Figure 2 following assembly).

D) Turn adjustment ring (7) 30°– 45° to the right (clockwise) which puts torsion spring (8) under
initial tension. Now secure adjustment ring (7) using screw (9).

E) Perform a function check: put the rotor key in crank for the lid latch (5) and check that it will
turn through approx. 170° anticlockwise (and against the tension of the torsion spring).

F) Put the motor in a favorable installation position of crank for the lid latch (5) to facilitate assembly
in the centrifuge. Fit motor unit (Figure 2) and connect the cable.

G) Once the motor unit has been installed or replaced, select a different installation position for crank
for the lid latch (5), put on the slide for the lid latch and and install the washer (10) and tighten with the
nut M5 (11). If there is still a crank with peg, tighten the circlip.

Set/check using Service program SE 4.

5-2 Alignment/Adjustment MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
5 Alignment / Adjustment

Motor unit for lid latch compl. following assembly

Old design crank with


peg and circlip

Fig. 2

MSTM/0408 Alignment/Adjustment 5-3


Centrifuge 5804/5804 R and 5810/5810 R
5 Alignment / Adjustment

5-4 Alignment/Adjustment MSTM/0408


11 10 9 8 7 6 5 4 3 2 1
5810
H

2 X9 8
Warning : X12 IC10
For continued protection against R2
2 26 1 R46

LM393
fire hazard replace only with the C44 R55
G same type and rating of fuses. 1 25

R60
R20 R45

R61
R27
R26
R29
R25
R49 R21
Fuse 120/202V 230V R48 R43

C23
F4 R34 R33 C22
F3 T300mA T125mA

R13
R11
GL3 ULN2003

R5
IC8 C17

1
14
C40
IC3
R30
TRAFO R31 TMS27PC512
C8 KK2

74HCT573
F5 IC2
C12 SPR2
C51

C11 R9

C10
GL2 C13

R50
R51
F C24
C16

7
C18

8
R6
IC1 R10

R36
RES

80C517A
C30

xxx
TLE4260

74HC04
R19 R47

C19
IC6

C29
KK1 SPR1 SEN1
C45 C46
F3 WS SW C28

3
4
D7
D9
D8

D10
WS X2 SW D6
DR3

TRI1
IC4
X7 X7_2 Q2

2
14 11 12

1
C5 24 21 22
K4 FM24C04

R12
1

C32
C33
1 X5 IC9 L298N
E VR4 C50
N PE U1

14 11 12 1
C6 C47
24 21 22 K3 C34

VR3
14 11 A
12 K6 B X61

1
ULN2003
X4
IC7
D1 OK1 ROTF

2
R3 R42 X17

MCT275
R59
C21
R4 R39

1
74HCT14
K5 R37
C3 C4 R38
IC5 R32
C25 X18
X3 X11

1 2
DR2 R7
C31 GND
D

4
R17
X6

1
VR2 R16

VR1 VR5
C2
C27
R18 C38

10
R23

3
DR1 R22
X8

VERTRAULICH
CONFIDENTIAL
C37

2
R35
R14
R62
X10

1
2
C1

D2

1
C35

R1
10 1

C20
R44 R8

1
C X1 D3 C26
R15 X15
C39

EP.LP. 946-7

A-Nr : 97/
A
DV_Nr: 0015_512.946-7
Auftr_Nr. : 000-00000
58XX_Steuerung
Masstab: 1:1
eppendorf Gepr.:
Datum: 31.01.99/roth
5810_810.809.04
11 10 9 8 7 6 5 4 3 2 1
only cooled F4 RXE110
24V 24V 24V
58xx
Cooling- Frequency SPR2 24V 24V
24V 24V VCC
24V 24V
Version 1
24V
1 2

24V
24V
Compressor converter F3 TRAFO KK2 24V
1 2 2 7824 VCC VCC
X3 X2 24V

2
7 14 1 3 24V

X3
X3
max. 200mA

2
$$$ GL3 FBP005 IN OUT

X2
X2
X2
2
2
1 2 230V(120)

2
VR5 U

1
100N
2
100N
2
100U
2

4700U
470N
2
2
GND

1
2
10K
R55
Warning:

3
2
1
R21

R5
K5 12 1 4

24K3
X1

1
1
1
6 2

5K11

VR2
1
1
R2
11 14

$$$
10K

C8
C44
C10
C11
For continued protection 20V/0.6A 8

1
R45

C40
2K21

U
1

SL
6

L_FU
N_FU
H SL against fire hazard -

2
1

L_KU
X1 2 3 8

1
replace only with the 2 7
2 1 - IC10
12 OC.
C39 100N 10n/230VAC C4 same type and rating 1 5

1
1 2 F5 500mA VCC VCC VCC1 IC10 + LM393
2 1 of fuses. GND2 2 GND2
GND 4,2 V OC.
10n/230VAC C3 10 1 2 100K 3 LM393
4 1 2 1 SP1 2 + 4

1K
R6

R46
L
C5 10n/250V
FUSE 120/202V 230V GL2 B250C1_5

2
X1 3 2 1 ca.260mA 4
1 2 1 2 K4 12

2
L L 50-60Hz 50-60Hz

2
2
2
11 14 1 TLE4260 5

2
IN OUT

2200U
470N
2
3 1 GND GND

470N
2
150N
2
1000U
100N
2
R20
2 1

5K11
F3 T300mA/UL T160mA/IEC 9.2V/0.4A SPR1DRES 4

1M
R1
R2610XB40 R2610XB40 C6 10n/250V 100N C24 SP4

1
1

$$$
2 1 3

1
1
1
1
1

VR1 U
2 1 RES 100K

C1
C2
C13
DR1 DR2

C12
K3 12 2 GND 1 2

C16
C17
R43

1
1
3 4 3 4 11 14 N_VE 1 8 3 1
2 GND
N N
N
TRF17 KK1
X1 1 GND2 2 GND1 1

G Line
RESET

only cooled N_VE X7

2
VCC VCC
Version OK1 6

2
37=GND,14=VCC 4 SYN

2
4 MA_2

4U7
IC5 1

D7
K
D8
K
A K 1 5 1 X7_2

10U
100N
2
LIDR 1 2 DMA 5

R59
D1 74HCT14 IN1 VS

100K
EM513 IC6
7=GND,14=VCC 7 2

1
IN2 OUT1

1
1
74HC04

A
A
DM 10

C28
IN3 MA_1

C45
C46
IC9

D6
$$$$ 10K 1 12 3 1 X7
L_VE 1 2 2 4 1 2 IN4 OUT2

ES1B
ES1B
only cooled R3 MCT275 R4 LID 3 4 6
IC6 EN_A
7=GND,14=VCC ENB 11 13

2CN1206K40 1
Version gesickt aufsetzen GND GND EN_B OUT3 LID-Motor
GND 74HC04
VCC VCC
1 14
SEN1 OUT4
X11 ENAB
1K 15
97=GND,14=VCC 8 2 1 SEN2
Quarzgehaeuse gegen IC5 R32 24V
C32 22P Standard ist der L298N
74HCT14 (8=GND2,9=VCC) 24V

D9
K
D10
K
X11 1 GND verloeten 1 2 8=GND,9=+V 24V 24V VCC
12MHZ Quartzeinsatz
X11 2 1 IC8 16 24V X61
F VCC
C33 22P 12MHz C47 100N

A
A
VCC K4
2 1 1 2 RES ULN2003 8=GND2,9=24V 1 2 24V
1 3 4 X61

2
GND IN OUT

ES1B
ES1B
Compressor- Q2 GND 2=GND 7 IC7 10 A B GND2 2
60 40 3 X61

100N
2
temp. HWPD XTAL1 optional not cooled Version
ULN2003 GND2 2 GND2 2
2 X61

R7
10K
RESET 10 K3

1
RESET 8=GND2,9=24V 1 X61

C25
1K

1
ALE 50 39 1 EIN 117=GND,14=VCC 10 2 1 5 12 A B

1
C27
ca. 2.5V ALE XTAL2 OC VCC IC5 R37 IC7 Magnetcoil
11 IC2
GND1 C 8=GND2,9=24V ULN2003

10K
R50
bei 25’C GND1 1 GND1 1 PSEN 49 74HCT14 K6 12

2
PSEN 24V
52 DAT0 DAT0 2 19 ADR0 1 IC7 16 11 14
P0.0 1D 1Q

1
100N
69 53 DAT1 DAT1 3 18 ADR1 24V X4
OWE P0.1 2D 2Q VCC VCC ULN2003 only cooled

100N
2
VCC1 54 DAT2 DAT2 4 17 ADR2 8=GND2,9=24V

R11
P0.2 3D 3Q 24V C34 L_ML

274R
82 55 5 16 1K
10n/250V 1 X4
RO P0.3 DAT3 DAT3 4D 4Q ADR3 MOTL 57=GND,14=VCC 6 2 1 6 11 K6 Version 1 2

1
56 DAT4 DAT4 6 15 ADR4 R38 IC7

2
P0.4 5D 5Q IC5

VR3

C21
LID-key- VCC1 11 57 DAT5 DAT5 7 14 ADR5 74HCT14 ULN2003 N_VE

$$$
VAREF P0.5 6D 6Q B A 2 X4
58 8 13 8=GND2,9=24V 8=GND2,9=24V

U
position P0.6 DAT6 DAT6 7D 7Q ADR6

2
100N
2
12 59 DAT7 DAT7 9 12 ADR7

2
1 VAGND P0.7 8D 8Q 4 13 3 14 Motorfan

10K
R12
VCC
74HCT573
GND GND IC7 IC7

1
10K 4 36 ENAB GND ULN2003 ULN2003
3 2 1 PE-SWD P1.0 10=GND,20=VCC

10K
R51
C29
E SEN1OUT R10
P1.1
35 SUMM
K5
51 34 KL 8=GND2,9=24V X5

1
2 E/A P1.2

1
GND 33 ROTF SDA 1K

1
P1.3 KUHL 137=GND,14=VCC 12 2 1 2 15 A B N_VE

100N
2
UGN3503 TZ2 78
P8.0 P1.4
32 ROTF SCL IC5 R39 IC7 480uH/0,8A
1 X5

VR4
GND GND GND1 1 TZ1 79 31 8=GND,9=+V ULN2003 3 1 1 4 2 1
74HCT14

$$$
P8.1 P1.5

1
80 30 1 6 TRI1 0,1/250 C50 L_KL

U
SDA

R36
P8.2 P1.6 NC SCL 2 15 DR3 2 X5

562K
C18
81 29 SCL IC8

2
P8.3 IC1 P1.7
2 7 ULN2003

2
A1 WP 1 Coolingfan
KEST 20 41 ADR8 100R 100R 4 2
GND1 1 GND1 1
P7.0 P2.0 IC4 KL 5 1 2 1 2
TKO 19 42 ADR9 3 5 IC6 6 R47 R19 S202T01
KPOS
P7.1 P2.1 A2 SDA 7=GND,14=VCC GND
18 43 ADR10 74HC04
P7.2 P2.2 FM24C04 GND
IMB 17 44 ADR11 X6
P7.3 P2.3 GND GND GND
16 45 ADR12 4=GND,8=VCC 274R
P7.4 P2.4 RMK 1 2 -RMK

1
2
24V 24V 15 46 ADR13 R16 1 X6
P7.5 P2.5 GND
14 47 ADR14

C30
1
24V P7.6 P2.6 2 X6
13 48 ADR15 EPROM 64K X 8 274R
LMK -LMK

R9
P7.7 P2.7 1 2

R62
R17 3 X6

274R
5K11
ADR0 11

2
A0 GND
70 21 RXD0 ADR1 10

2
P6.0 P3.0 A1 IC3 VCC 4 X6

2
1

100N
RXD2* 71 22 TXD0 ADR2 9
P6.1 P3.1 A2
D TXD2* 72 23 MOTL ADR3 8 16=GND,32=VCC
GND1 1 GND
P6.2 P3.2 A3 C20 100N GND LID-

1K
73 24 SYN ADR4 7 13DAT0 GND

R15
P6.3 P3.3 A4 DQ1 1 2 position

2
FREE 74 25 LMK ADR5 6 14DAT1
GND P6.4 P3.4 A5 DQ2 VCC VCC
READY 75 26 RMK ADR6 5 15DAT2 X15

1
SELECT
P6.5 P3.5 A6 DQ3 C19 100N
76 27 ADR7 4 18DAT3
X10 P6.6 P3.6 A7 DQ4 1 2

10K
R14
77 28 ADR8 29 19DAT4 X8
P6.7 P3.7 A8 DQ5 GND
X10 4 VCC1 ADR9 28 A9 DQ6
20DAT5 V_BUS

1
VCI DB0 68 1 EIN ADR10 24 21DAT6 1 X15 LP"IFACE" X15 10 3 X8
X10 1 274R P5.0 P4.0 A10 DQ7
IMBS 2 1 DB1 67 2 KUHL ADR11 27 22DAT7

1
C31
X10 2 R35 P5.1 P4.1 A11 DQ8 SELECT ( OPTION ) I/O_BUS
GND1 DB2 66 3 LIDR ADR12 3 6 X15 X15 8 5 X8
X10 3 P5.2 P4.2 A12
DB3 65 5 LID ADR13 30

2
P5.3 P4.3 A13 RXD0 GND_BUS

2
Imbal DB4 64 6 LIDAN ADR14 31 3 X15 X15 9 7 X8

K
D3
K
D2
P5.4 P4.4 A14

10U
100N
DB5 63 7 EN ADR15 2

37=GND,83=GND,38=VCC,84=VCC
P5.5 P4.5 A15 TXD0 GND
DB6 62 8 RW 23 4 X15 X15 5 8 X8

R44
P5.6 P4.6 E

1
DB7 61 9 RS

VERTRAULICH
CONFIDENTIAL
A
A
P5.7 P4.7

C35
80C517A 25 2 X15 X15 7 1 X8

2 562K 1
G TMS27PC512
5810_840.007
GND

ZMM8_2
ZMM4_7
1 1 1 1 1 1 VCC GND GND
6 X8
PSEN

R13
274R
GND1 GND1 GND1 GND1 GND1 GND1 TXO
2 X8

2
C VCC VCC RXO
C23 100N 4 X8
GND 1 2
VCC C22 100N
X10 5
KEST 1 2 VCC VCC VCC VCC VCC
X10 6 VCC VCC Interface
GND
24V

2
Rotor-

1
temp. 24V

100N
2
ca. 2.5V

1
1
1

R8
10K
bei 25’C not mounted

1
R33
2K21

C26
1
10K
R48
10K
R30
10K
R31
2 0R 1 2 0R 1

2
GND1 1 GND1 1
R60 R61

2
2
2
VCC 1
9 8
VCC Start- Code- IC6 3,36V
100R 7=GND,14=VCC 8=GND,9=+V 8=GND,9=+V X9
1 2 impulse impulse 74HC04
R22 274R 0R
RXD2* 1 2 14 IC8 3 10 IC8 7 2 1 TXD
1 R49 R25 8 X9
10K

68N
2
2 1 2 1 SUMM 11 ULN2003 ULN2003
R18 IC6 10 L298N 1,16V V_ON
VCR 10U C37 7=GND,14=VCC 8=GND,9=+V 7 X9
X10 7

1
B ROTF 17=GND,14=VCC 2 ROTF 74HC04 274R
X10 8 R23 FREE 4 13 1 2 RXD+

C51
X10 9
GND 2 1K 1 IC5 IC8 R26 1 X9
74HCT14 1 2 SP3 1
LIDAN 13 12 ULN2003 FREI+
C38 3N3 IC6 8=GND,9=+V 4 X9
Rotation 7=GND,14=VCC GND
4,4/0,7V
1 2 74HC04 TXD2*
274R RXD-
GND GND
5 IC8 12 1 2
1 15 R27 2 X9
ULN2003 2 0R 1 OK_OUT
8=GND,9=+V R29 5 X9
VCC1 VCC VCC 274R
3,5V
Pinning READY 1 2 11 IC8 6 1 SP2 2 FREI-
AUSFUEHRUNG LP-SCHILD IC R34 3 X9
VERSION PCB-LABEL DR1 DR2 TRAFO R3 VR1..VR5 R50 R51 ULN2003
GND Supply

ROTF
5804_811.003 74HCT14D 7 14 Converter-
GND control

2
120V/50-60HZ 5805_811.007 R3008X60 BV13067 18k2 S14K150 GND

VCC1
VCC1
TZ1
TZ2
DB7
GND
DB6
GND
DB5
GND
DB4
GND
DB3
GND
DB2
GND
DB1
GND
DB0
VCC
RS
VCC
RW
EN
LIDA
SUM
GND 74HCT04D 7 14
5810_811.007
5811_811.000 X12

9
8
2
7
1
6
5
4
3
R42
5K11
ULN2003AD 8 9

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
GND
5804_810.007

1
5805_810.000 SAB80C517A 37,83 38,84

X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
X12
A 230V/50-60HZ R2610XB40 BV13068 39k2 S14K300 For service
5810_810.000 FMC24C04D 4 8

GND
5811_810.004 Keyboard/Display 58xx Steuerung
5804_812.000 OUTX L298N 8 9
purposes only
5805_812.003 Blatt 1 von 1

1
1
202V/50-60HZ R2610XB40 BV13070 39k2 S14K300
5810_812.003 eppendorf

X17
X18
5811_812.007 Gepr.:
Zentrifugen Datum: 01.01.99
5810 810.906-04
11 10 9 8 7 6 5 4 3 2 1
58xx
POS. TYP Connector and LP"Interface"
X3 AMP MATE-N-LOCK 2-pol. are optional Chassis
X1 AMP MATE-N-LOCK 3-pol.
LID-position serial Interface
X2 WAGO-Klemme 3-pol. 1 2 5 ( RS 232 and BBUS complete)
H X4, X5 WAGO-Klemme 2-pol. LID-
X6, X61 AMP MODU-II 4-pol. left right 6
motor Mikroswitch
X7 FSH 4.8
X7_2 FSH 6.3
X8, X9 AMP MMT-Buchsenl. 8-pol. Masseband
X15 AMP MMT-Stiftleiste 10-pol.
X10 WAGO-Stiftleiste 10-pol.
X12 AMP Einloet-STV 26-pol.
X11 AMP MODU-II 2-pol.

KEYBOARD/
G
DISPLAY

VCC
1
X8 X17 X18 2 VCC
X6

1
2
3
4
5
6
7
8
SUM
FUSES Version 230V Version 202V X7 X7_2 1 2 3 4 3
LIDA

GND

RX0
GND
4

ROTF

TX0
not not EN

V_BUS
5
cooled cooled cooled cooled RW
6

5
7
8 I/O_BUS
9 GND_BUS
RS
F1 T 10A T 8A MT 12A T 10A 7
X15 8 DB0

X15
X15 10
X15
X15
X15
F2 T 10A T 8A MT 12A T 10A GND
9
F DB1
LP - 58XX_Steuerung 10
LP IFACE GND
11
DB2
12
GND
Main plug Main switch 13
DB3
Version FUSE F3 14
GND
15

X15
X15
X15
X15
X15
ws DB4
16

6
4
3
2
1
1 GND
2 120V-50/60Hz T300mA/UL 17
sw DB5
3 18
GND
19
X1 DB6
20
19
230V-50/60Hz T160mA/IEC 21
19 GND
with Fuses F1/F2 with Thermoswitch DB7
(only 120V) 22
19
E (only 230V,202V) TZ2
23
19
202V-50/60Hz T300mA/UL TZ1
24
19
VCC1
25
19
VCC1
X12 26

X12
1 1
2 2
see also connection shematic X61 3
X5 siehe auch Anschlussplan 4
Zei.-Nr. 5810_901.014-
ws (white) 1
D sw (black) 2 1 2 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 9 10 1
X4 2
X3 X2 X9 X10
X11

weiss(white)
schwarz(black)

gnge(grye)

VERTRAULICH
CONFIDENTIAL
bn(brown)
bl(blue)

C
Suppression Motor- Magnet-
Compressor Filter 1 2 3 4 Rotor- Fan coil
temp. imbal temper.
not cooled
sensor
cooled Version Version
N Magnet
U1
PE 1 2 3 4 5 6 7 8 9 10

Frequency U2 braun (brown)


B Compressor V2 blau (blue)
Converter W2 schwarz (black) Rota-
PE gnge (grye) Motor tion
Converter
Compressor Fan HAL506UA
Fan

Temperature
Switch
Overtemp.-switch
A Only for cooled Version ! For service
purposes only Uebersichtsplan 58xx Electronic
only 5810 Brake-
120V-Version resistor Blatt 1 von 1
eppendorf Gepr.:
Zentrifugen Datum: 01.07.99
5810 901.006-03
Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

7–2 7–5

7–4

7–3
7–9 7–9
10–3
7–7

11–1

11

9–5 11–7 9–3 9–4 11–8 9–2 11–7 9–5

Fig. 1

MSTM/0408 Spare parts list 7-1


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5–3 1–2

1–1 1–7 1–8

Fig. 2

7-2 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

9–7 10–9 10–1 10–5 10–9 9–7

7–8 5–4 10–10 7–8

9–1 5–5 8–4 2–1 5–1 5–2 8–1 9–1

Fig. 3

MSTM/0408 Spare parts list 7-3


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

12–1 10–7 6–5 3–3

12–2 12–4 12–6 8–2 12–3

Fig. 4 12–5

7-4 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

1–5 1–4 1–2

1–3 Fig. 5

1–6

Fig. 6

MSTM/0408 Spare parts list 7-5


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

10–9

10–2 10–6 10–5

Fig. 7

7-6 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

Fig. 8

1–9

Fig. 9

MSTM/0408 Spare parts list 7-7


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

Abb. 10

7-8 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

7–1

Abb. 11

7–1

Abb. 12

MSTM/0408 Spare parts list 7-9


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

7–5

Abb. 13

7–5

Abb. 14

7-10 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Fig. Pos. Designation Part no.

5804

5810
1 Drive

2 1-1 Motor for 230-V version x x x x 5810 302.005

2 1-1 Motor for 202-V version x x x x 5810 306.000

2 1-1 Motor for 120-V version x x x x 5810 305.004

5 1-2 Insulating flange (below motor cap) x x x x 5810 001.021

5 1-3 Motor cap complete with rotational speed sensor x x x x 5820 850.329

5 1-4 Screw set for motor cap x x x x 5820 850.280

5 1-5 O-ring, 40x1 x x 0113 002.042

6 1-6 Sleeve x x 5811 001.017

2 1-7 Shock mount for motor (set of 3) x x x x 5820 850.418

2 1-8 Fastening set for shock mount x x x x 5810 855.330

9 1-9 Holder f. magnet of imbalance detection x x x x 5811 855.512


with magnet approx. 9x13 mm

1-9 Ferrite bead x x 0013 599.912

2 Brake resistors

3 2-1 Brake resistor 230 V / 202 V (per pce.) x x x x 0113 201.207

3 2-1 Brake resistor 120 V (per pce) x x x x 0113 202.785

3 Fan

3-1 Fan for frequency converter 230 V x 0113 202.831

3-1 Fan for frequency converter 120 V x 0113 202.823

3-2 Fan for motor 230 V / 202 V (base plate) x x 5821 850.071

3-2 Fan for motor 120 V (base plate) x x 5821 850.080

4 3-3 Fan for condenser 230 V / 202 V x x 5821 850.144

4 3-3 Fan for condenser 120 V x x 5821 850.152

4 Accessories

4-1 Fuses 10 A slow blow x x 5811 352.006

MSTM/0408 Spare parts list 7-11


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Fig. Pos. Designation Part no.

5804

5810
4-2 Fuses 8 A slow blow x x 5810 352.002

4-3 Fuses 160 mA slow blow, for PCB x x x x 0013 591.393

4-3 Fuses 300 mA T, for PCB x x x x 0013 604.576

4-4 Rotor key x x x x 5810 350.018

4-5 Rotor key for rotor A-4-81 x x 5810 718.309

4-6 Pivot grease (tube 20 ml) x x x x 5810 350.050

4-7 Extender cable x x 5810 615.100

4-8 Pull-out tool for EPROM SMD x x x x 0013 020.841

4-10 Packaging 5804, cpl. x 5814 850.406

4-11 Packaging 5804 R, cpl. x 5815 850.400

4-12 Packaging 5810, cpl. x 5820 850.400

4-13 Packaging 5810 R, cpl. x 5821 850.403

5 Electronics

3 5-1 PCB Control 5810, 230 V x 5810 850.002

3 5-1 PCB Control 5804, 230 V x 5804 850.009

3 5-1 PCB Control 5810, 120 V x 5810 851.009

3 5-1 PCB Control 5804, 120 V x 5804 851.005

3 5-1 PCB Control 5810, 202 V x 5810 852.005

3 5-1 PCB Control 5804, 202 V x 5804 852.001

3 5-1 PCB Control 5810 R, 230 V x 5811 850.006

3 5-1 PCB Control 5804 R, 230 V x 5805 850.002

3 5-1 PCB Control 5810 R, 120 V x 5811 851.002

3 5-1 PCB Control 5804 R, 120 V x 5805 851.009

3 5-1 PCB Control 5810 R, 202 V x 5811 852.009

3 5-1 PCB Control 5804 R, 202 V x 5805 852.005

7-12 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Fig. Pos. Designation Part no.

5804

5810
3 5-2 EPROM software program for 5810/5810 R x x 5810 810.108

3 5-2 EPROM software program for 5810/5810 R for SMD x x 5810 850.100

3 5-2 EPROM software program for 5804/5804 R x x 5804 810.104

3 5-2 EPROM software program for 5804/5804 R for SMD x x 5804 850.106

2 5-3 PCB Imbalance detection x x x x 5820 850.027

3 5-4 Frequency converter for 230/202-V version*1 x x x x 5810 855.250

3 5-4 Frequency converter for 120-V version*1 x x x x 5810 855.241

3 5-5 Cable FC signals 5810/5810 R x x 5810 617.006

3 5-5 Cable FC signals 5804/5804 R x x 5810 622.000

5-6 Retrofit kit EDP connection, rear panel, 5804 x 5814 850.031

5-6 Retrofit kit EDP connection, x 5815 850.035


rear panel lamella protection, 5804 R

5-6 Retrofit kit EDP connection, rear panel, 5810 x 5820 850.264

5-6 Retrofit kit EDP connection, x 5821 850.276


rear panel lamella protection, 5810 R

5-7 Cable EDP connection to the PCB control x x x x 5811 855.458

5-8 PCB Interface 58xx (with EDP connection cable) x x x x 5811 855.504

6 Temperature sensors

6-1 Temperature switch for fan of power unit, 120 V x 5804 623.002

6-2 Temperature sensor (bottom of chamber) x x 5821 850.136

6-3 Lower counter nut for sensor holder x x 0113 202.653

6-4 Holder for temperature sensor, incl. nut x x 0113 202.483

4 6-5 Temperature sensor (condenser) x x 5811 645.003

7 Lid

11 7-1 Upper part of lid 5810/5810 R /with monitor glass*2 x x 5810 160.510

12 7-1 Upper part of lid 5804/5804 R with monitor glass*2 x x 5804 160.517

*2 Note: Retrofit upper and lower part of lid together.

1 7-2 Phillips screw for lid, 16 long x x x x 0110 001.134

*1 Use only with Eprom software 4.x on PCB control.

MSTM/0408 Spare parts list 7-13


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Fig. Pos. Designation Part no.

5804

5810
1 7-3 Phillips screw for lid, 50 long x x 0110 000.995

1 7-3 Phillips screw for lid, 50 long x x 0110 001.142

1 7-4 Reinforcement for lid mat x x 5804 160.304

1 7-4 Reinforcement for lid mat x 5810 160.308

1 7-4 Reinforcement for lid mat x 5811 160.301

14 7-5 Lower part of lid 5810, with rim and bore* x 5810 160.529

13 7-5 Lower part of lid 5804, with rim and bore* x 5804 160.525

7-5 Lower part of lid 5804 R, with rim and monitor glass* x 5805 160.529

7-5 Lower part of lid 5810 R, with rim and monitor glass* x 5811 160.522

* Note: Retrofit upper and lower part of lid together.

1 7-7 Sealing for lid 5810 x 5810 130.107

1 7-7 Sealing for lid 5804 x 5804 130.103

1 7-7 Sealing for rotor chamber 5804 R x 5805 130.107

1 7-7 Sealing for rotor chamber 5810 R x 5811 001.041

3 7-8 Sliding plate, Pertinax x x x x 5810 110.017

1 7-9 Lid hinge x x x x 5810 855.055

8 Mains input

3 8-1 Mains switch 16 A (230 V vers.) x x x x 0113 200.812

3 8-1 Mains switch with thermal fuse (120 V vers.), 15 A x x 0113 203.218

3 8-1 Mains switch with thermal fuse (120 V vers.), 12 A x x 0113 203.080

4 8-2 Mains input module 10 A 250 V (230 V vers.) x x x x 0113 200.170


with fuse holder

4 8-2 Mains input module 10 A 250 V (120 V vers.) x x x x 0113 200.693

8-3 Fuse holder for mains input module (230 V) x x x x 0113 200.189

8-3 Fuse holder for mains input module (202 V) x x x x 5820 850.434

3 8-4 Interference filter, 6Ek3 x x x x 5810 627.001

8-5 Retrofit PCB Interference mains filter, 120 V, x x 5810 855.012


5804/5804 R

7-14 Spare parts list KS/1009


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Fig. Pos. Designation Part no.

5804

5810
8-6 Retrofit PCB Interference mains filter, 120 V, 5810 x 5810 855.020

8-7 Retrofit PCB Interference mains filter, 120 V, 5810 R x 5810 855.039

9 Control pad

3 9-1 Clamping element for front cover x x x x 0113 001.410

1 9-2 Control pad 5810 / 5804 x x 5810 200.008

1 9-2 Control pad 5810 R / 5804 R x x 5811 200.001

1 9-3 Front cover 5810, printed x 5810 132.010

1 9-3 Front cover 5810 R, printed x 5811 132.014

1 9-3 Front cover 5804, printed x 5804 132.033

1 9-3 Front cover 5804 R, printed x 5805 132.029

1 9-4 Plastic cap for emergency release, front cover x x x x 0113 001.607

1 9-5 Screw 4x25, for front panel x x x x 0110 000.960

9-6 Plastic cap, white, front cover x x x x 0113 001.569

3 9-7 Spring clip holder (Set of 3 pcs.) x x x x 5408 841.140

10 Lid latch

3 10-1 Microswitch lid latch, with actuator x x x x 5810 853.044

7 10-2 Motor for lid latch x x x x 5820 850.132

1 10-3 Spring lifter, cpl., for 5810/5810 R (270 N) x x 5820 850.078

1 10-3 Spring lifter, cpl., for 5804/5804 R (200 N) x x 5814 850.058

3 10-4 Slide for lid lock x x x x 5810 150.000

7 10-5 Crank for lid lock (with M5 nut) x x x x 5810 150.108

7 10-6 Torsion spring x x x x 5810 152.020

4 10-7 Spring sleeve for gas spring x x x x 5810 001.170

3 10-8 Slotted rubber cap x x x x 5810 001.153

7 10-9 Crank cpl. x x x x 5820 850.140

MSTM/0408 Spare parts list 7-15


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Fig. Pos. Designation Part no.

5804

5810
11 Housing (without mounting parts)

1 11-1 Rotor chamber, dampened, 5810 x 5810 121.205

1 11-1 Rotor chamber, dampened, 5804 x 5804 121.201

10 11-2 Foam body with motor collar 5810 x 5820 850.086

10 11-2 Foam body with motor collar 5804 x 5814 850.040

11-3 Solenoid for ventilation flap x x 5820 850.124

11-4 Housing, without mounting parts, 230/202-V version x 5804 130.014

11-4 Housing, without mounting parts, 120-V version x 5814 850.015

11-4 Housing, without mounting parts, 230/202-V version x 5805 130.018

11-4 Housing, without mounting parts, 120-V version x 5815 850.019

11-4 Housing, without mounting parts, 230/202-V version x 5810 130.018

11-4 Housing, without mounting parts, 120-V version x 5820 850.248

11-4 Housing, without mounting parts, 230/202-V version x 5811 130.011

11-4 Housing, without mounting parts, 120-V version x 5821 850.241

11-5 Front panel, right x x 5821 850.250

11-6 Rear panel, 120- and 202/230-V version x 5814 850.023

11-6 Rear panel, lamella protection, 5804 R (retrofit kit) x 5815 850.027

11-6 Rear panel, 120- and 202/230-V version x 5820 850.256

11-6 Rear panel, lamella protection, 5810 R (retrofit kit) x 5821 850.268

1 11-7 Device foot, 4 pieces x x x 5820 850.230

1 11-7 Device foot, 4 pieces x 5417 001.010

1 11-8 Guiding rail for shell for defrosted water x x 5811 010.032

11-9 Tray for condensation water x x 5811 001.068

12 Refrigerating system

4 12-1 Injection valve x x 5821 850.292

4 12-2 Filter dryer x x 5821 850.306

4 12-3 Condenser 5810 R / 5804 R*1 x x 5821 850.314

4 12-4 Compressor SC 15 GX, 230 V x 0113 204.044

4 12-4 Compressor SC 18 GX, 230 V*2 x 5821 850.322

4 12-4 Compressor SC 12 GX, 120 V x x 0113 203.277

7-16 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Fig. Pos. Designation Part no.

5804

5810
4 12-5 Starter capacitor, 230 V x x 5810 855.144

4 12-5 Starter capacitor, 120 V x x 0113 203.196

4 12-6 Starter relay, 120 V x x 0113 203.188

4 12-6 Starter capacitor for compressor Sc 15 Gx, 230 V x 5810 855.152

4 12-6 Starter capacitor for compressor Sc 18 Gx, 230 V x 5810 855.160

*1 Installation into the 5804 R is only possible with 4 new bores in the base plate,
as well as 4 new bores in the base plate in order to relocate the compressor.

*2 Note: the enclosed starter capacitor and starter relay must be used.

MSTM/0408 Spare parts list 7-17


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

Rotors Centrifuge 58XX

5804 R

5810 R
Pos.
Fig.

Designation Order no.

5804

5810
Fixed-angle rotor with lid, F-34-6-38 x x x x 5804 727.002
Lid for F-34-6-38 x x x x 5804 727.509

Fixed-angle rotor with lid, F-45-30-11 x x x x 5804 715.004


Lid for F-45-30-11 x x x x 5804 715.403
O-ring for lid holder x x x x 0013 578.109
O-ring for rotor (Set of 5 pcs.) x x x x 5498 900.137

Aerosol-tight fixed-angle rotor, FA-45-30-11 *1 x x x x 5804 716.000


(Feature: FA sealing ring in the rotor)
Lid for FA-45-30-11 x x x x 5804 716.400
O-ring for rotor and lid ring for rotor lid (set of 2x 5) x x x x 5498 900.013

Aerosol-tight fixed-angle rotor, FA 45-30-11 x x x x 5804 726.006


(Feature: FA sealing ring in the lid)
Lid for rotor FA-45-30-11 x x x x 5490 025.806

Drum rotor, T-60-11 *3 x x x x 5804 730.003

Lid for T-60-11 x x x x 5804 733.002

PCR-tube strip rotor, F-45-48 PCR *6 x x x x 5804 735.005

Microtiter-plate rotor incl. carriers, A-2-MTP *2 x x x x 5804 711.009

Microtiter-plate carrier (1 pc.) for A-2-MTP *2 x x x x 5804 704.002

Microtiter-plate carrier (2 pcs.) for A-2-MTP x x x x 5804 742.001

Microtiter-plate rotor incl. carriers, A-4-62 MTP x x 5810 711.002

Microtiter-plate carrier (1 pc.) for A-4-62 MTP *2 x x 5810 703.000

Microtiter-plate carrier, (4 pcs.) for A-4-62 MTP *2 x x 5810 702.003

Rubber base plate (2 pcs.) x x 5810 737.001

Deepwell-plate rotor incl. carriers, A-2-DWP *3 *4 x x x x 5804 740.009

Deepwell-plate rotor carrier (1 pc.) for A-2-DWP *2 x x x x 5804 740.700

7-18 Spare parts list MSTM/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Pos.
Fig.

Designation Order no.

5804

5810
Deepwell-plate rotor carrier (2 pcs.) for A-2-DWP x x x x 5804 743.008
Rubber base plate (2 pcs.) x x x x 5427 702.008

Swing-bucket rotor incl. rectangular buckets, A-4-44 x x x x 5804 709.004

Rectangular bucket 100 ml (1 pc.) *2 x x x x 5804 701.003

Rectangular bucket 100 ml (4 pcs.) x x x x 5804 741.005


Falcon-buckets, each for 2 x 50 ml (4 pc.) x x x x 5804 706.005

Swing-bucket rotor incl. rectangular buckets, A-4-62 x x 5810 709.008

Rectangular bucket 250 ml (1 pc.) *2 x x 5810 707.005

Rectangular bucket 250 ml (4 pc.) x x 5810 716.004

Swing-bucket rotor incl. rectangular buckets, A-4-81 *5 x x 5810 718.007

Swing-bucket rotor w/o buckets, A-4-81 *5 x x 5810 743.001

Rectangular bucket 400 ml (1 pc.) *2 x x 5810 719.003

Rectangular bucket 400 ml (4 pcst.) x x 5810 730.007

Swing-bucket rotor incl. Flex buckets, A-4-81 *5 x x 5810 725.003

Swing-bucket rotor w/o carriers, A-4-81 *5 x x 5810 743.001

Microtiter-plate carrier, (1 pc.) for A-4-81 *2 x x 5810 731.003

Microtiter-plate carrier, (4 pcs.) for A-4-81 x x 5810 726.000


8 X Flex buckets, (1 pc.) for A-4-81*2 x x 5810 705.002
Flex buckets, (2 pcs.) for A-4-81*2 x x 5810 742.005
Flex buckets, (4 pcs.) for A-4-81 x x 5810 741.009
8 Y Rubber base plate (2 pcs.) x x 5810 737.001

*1 Rotor no longer available


*2 For individual deliveries, please state the existing weight category
*3 Usable from software version 3.0 onwards
*4 Up to 3700 rpm from software version 3.3 onwards, allowed as well for older rotors with imprint 3600 rpm
*5 Usable from software version 3.5 onwards
*6 Usable from software version 3.7 onwards
Note: a mixed arrangement of 2 opposing MTP carriers and/or 2 rectangular buckets is permitted only
on swing-bucket rotor A-4-81.

Usage with only two inserted buckets is not allowed.

MSTM/0408 Spare parts list 7-19


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

Recommended spare parts – Initial delivery – 230-V version

To: Eppendorf AG From:

Fax no.: 040 53801758 Fax no.:

Name:

Tel.:

Order no.:

5804 R

5810 R
Qty. Fig. Pos. Designation Part no.

5804

5810
1 Drive

2 1-1 Motor for 230-V version x x x x 5810 302.005

5 1-3 Motor cap complete with rotational speed x x x x 5820 850.329


sensor

2 Brake resistors

3 2-1 Brake resistor 230 V (pce.) x x x x 0113 201.207

3 Fan

3-1 Fan for frequency converter 230 V x 0113 202.831

3-2 Fan for motor 230/202 V (base plate) x x 5821 850.071

4 3-3 Fan for condenser 230 V x x 5821 850.144

5 Electronics

3 5-1 PCB Control 5810 230 V x 5810 850.002

3 5-1 PCB Control 5804 230 V x 5804 850.009

3 5-1 PCB Control 5810 R 230 V x 5811 850.006

3 5-1 PCB Control 5804 R 230 V x 5805 850.002

2 5-3 PCB Imbalance detection x x x x 5820 850.027

3 5-4 Frequency converter for 230/202-V version x x x 5810 855.250

6 Temperature sensors

6-2 Temperature sensor (bottom of chamber) x x 5821 850.136

4 6-5 Temperature sensor (condenser) x x 5821 850.098

7-20 Spare parts list MSTM/KW/3706


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Qty. Fig. Pos. Designation Part no.

5804

5810
7 Lid

1 7-7 Sealing for lid 5810 x 5810 130.107

1 7-7 Sealing for lid 5804 x 5804 130.103

1 7-7 Sealing for rotor chamber 5804 R x 5805 130.107

1 7-7 Sealing for rotor chamber 5810 R x 5811 001.041

9 Control pad

1 9-2 Control pad 5810 / 5804 x x 5810 200.008

1 9-2 Control pad 5810 R / 5804 R x x 5811 200.001

10 Lid latch

3 10-1 Microswitch lid latch, with actuator x x x x 5810 853.044

7 10-2 Motor for lid latch x x x x 5820 850.132

1 10-3 Spring lifter, cpl., for 5810/5810 R (270 N) x x 5820 850.078

1 10-3 Spring lifter, cpl., for 5804/5804 R (200 N) x x 5814 850.058

MSTM/KW/0408 Spare parts list 7-21


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

Recommended spare parts – Initial delivery – 120-V version

To: Eppendorf AG From:

Fax no.: 040 53801758 Fax no.:

Name:

Tel.:

Order no.:

5804 R

5810 R
Qty. Fig. Pos. Designation Part no.

5804

5810
1 Drive

2 1-1 Motor for 120-V version x x x x 5810 305.004

5 1-3 Motor cap complete with rotational speed x x x x 5820 850.329


sensor

1-7 Speed sensor x x x x 5820 850.035

2 Brake resistors

3 2-1 Brake resistor 120 V (per pce) x x x x 0113 202.785

3 Fan

3-1 Fan for Frequenzumrichter 120 V x 0113 202.823

3-2 Fan for motor 120 V (base plate) x x 5821 850.080

4 3-3 Fan for condenser 120 V x x 5821 850.152

5 Electronics

3 5-1 PCB Control 5810 120 V x 5810 851.009

3 5-1 PCB Control 5804 120 V x 5804 851.005

3 5-1 PCB Control 5810 R 120 V x 5811 851.002

3 5-1 PCB Control 5804 R 120 V x 5805 851.009

2 5-3 PCB Imbalance detection x x x x 5820 850.027

3 5-4 Frequency converter for 120-V version x x x x 5810 855.241

6 Temperature sensors

6-2 Temperature sensor (bottom of chamber) x x 5821 850.136

7-22 Spare parts list MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

5804 R

5810 R
Qty. Fig. Pos. Designation Part no.

5804

5810
4 6-5 Temperature sensor (condenser) x x 5821 850.098

7 Lid

1 7-7 Sealing for lid 5810 x 5810 130.107

1 7-7 Sealing for lid 5804 x 5804 130.103

1 7-7 Sealing for rotor chamber 5804 R x 5805 130.107

1 7-7 Sealing for rotor chamber 5810 R x 5811 001.041

8 Mains input

3 8-1 Mains switch with thermal fuse (120-V vers.), 15 A x x 0113 203.218

3 8-1 Mains switch with thermal fuse (120-V vers.), 12 A x x 0113 203.080

4 8-2 Mains input module 10 A 250 V (120-V vers.) x x x x 0113 200.693

9 Control pad

1 9-2 Control pad 5810 / 5804 x x 5810 200.008

1 9-2 Control pad 5810 R / 5804 R x x 5811 200.001

10 Lid latch

3 10-1 Microswitch lid latch, with actuator x x x x 5810 853.044

7 10-2 Motor for lid latch x x x x 5820 850.132

1 10-3 Spring lifter, cpl., for 5810/5810 R (270 N) x x 5820 850.078

1 10-3 Spring lifter, cpl., for 5804/5804 R (200 N) x x 5814 850.058

MSTM/KW/0408 Spare parts list 7-23


Centrifuge 5804/5804 R and 5810/5810 R
7 Spare parts list

7-24 Spare parts list MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
8 Technical data

Centrifuge 5804 5804 R 5810 5810 R

Power supply 230 V 120 V 230 V 120 V 230 V 120 V 230 V 120 V

Frequency 50 – 60 Hz 50/60 Hz 50 – 60 Hz 50/60 Hz

Max. power requirement 750 W 850 W 1,350 W 1,300 W 900 W 950 W 1,350 W 1,300 W

8A 10 A 8A 10 A
Fuse protection
time lag time lag time lag time lag

Overcurrent protection 12 A 15 A 12 A 15 A

Accessible current 3.5 mA / 0.5 mA 3.5 mA / 0.5 mA

Max. rotational speed 14,000 1/ min 14,000 1/ min

Min. rotational speed 200 1/ min 200 1/ min

Max. kinetic energy 19,000 Nm 19,000 Nm 23,000 Nm

Max. load 4x 100 ml 4x 400 ml

Max. density of material


1.2 g/ml 1.2 g/ml
to be centrifuged

Coolant R 134 A R 134 A

Permitted ambient temperature


2 °C – 35 °C 10 °C – 35 °C 2 °C – 35 °C 10 °C – 35 °C
during operation

Permitted maximum relative


75 % 75 %
air humidity

Noise level < 65 dB (A) < 65 dB (A)

466x496x337 mm 634x496x342 mm 535x536x345 mm 700x536x345 mm


Dimensions (W x D x H) (D = 550 with (D = 550 with (D = 608 with (D = 608 with
operating section) operating section) operating section) operating section)

Weight 55 kg 80 kg 68 kg 99 kg

Technical specifications subject to change!

MSTM/KW/1104 Technical data 8-1


Centrifuge 5804/5804 R and 5810/5810 R
8 Technical data

Certificate for the Specifications of Eppendorf Centrifuge 5804

Rotor: A-4-44

Tube: 4 x approx. 50 ml

Rotational speed: 5.000 rpm Tolerance: ± 100 rpm

Run time: 5 min Tolerance: ± 2 s

Measurement Procedure:

Rotational speed measurement: Load the rotor with the specified tubes (tubes should be filled with
ethylene glycol).
Allow the centrifuge to accelerate to the specified rotational speed.
After five minutes, check the rotational speed.
Measuring instrument used: Stroboscope (accuracy: ≤ 1 %).

Time measurement: Set the run time to continuous operation. Wait for five seconds. Start
the centrifuge by pressing the Start key.
Measure the time which elapses until the display switches from 4 min
to 5 min.
Measuring instrument used: Stopwatch (accuracy: < = 0.1 s)

We herewith certify that each centrifuge is tested according to the above procedures and meets the given
specifications.

Hamburg, 15.05.2001

Eppendorf AGr

8-2 Technical data MSTM/KW/0705


Centrifuge 5804/5804 R and 5810/5810 R
8 Technical data

Certificate for the Specifications of Eppendorf Centrifuge 5804 R

Rotor: A-4-44

Tube: 4 x approx. 50 ml

Rotational speed: 5.000 rpm Tolerance: ± 100 rpm

Temperature (Refrigerated Model): 6 °C Tolerance: ± 2 °C

Run time: 5 min Tolerance: ± 2.0 s

Measurement Procedure:

Rotational speed measurement: Load the rotor with the specified tubes (tubes should be filled with
ethylene glycol).
Allow the centrifuge to accelerate to the specified rotational speed.
After five minutes, check the rotational speed.
Measuring instrument used: Stroboscope (accuracy: ≤ 1 %).

Time measurement: Set the run time to continuous operation. Wait for five seconds. Start
the centrifuge by pressing the Start key.
Measure the time which elapses until the display switches from 4 min
to 5 min
Measuring instrument used: Stopwatch (accuracy: < = 0.1 s)

Temperature measurement
(Refrigerated centrifuges): Load the rotor with the specified tubes (tubes should be filled with
ethylene glycol).
Pre-cool the rotor to 6 °C using the Fast Cool function.
Centrifuge for 45 minutes at the specified rotational speed. Brake the
centrifuge using the maximum braking level.
Immediately after the centrifuge has come to a standstill, stir the
contents of the test tubes and measure the sample temperature in the
middle of the bucket (room temperature: 23 °C ± 2 °C)
Measuring instrument used: Temperature measure with thermo-
sensor, 0.5 mm diameter (accuracy: < = 0.5 °C).

We herewith certify that each centrifuge is tested according to the above procedures and meets the given
specifications.

Hamburg, 15.05.2001

Eppendorf AG

MSTM/KW/0705 Technical data 8-3


Centrifuge 5804/5804 R and 5810/5810 R
8 Technical data

Certificate for the Specifications of Eppendorf Centrifuge 5810

Rotor: A-4-62

Tube: 4 x approx. 50 ml

Rotational speed: 4.000 rpm Tolerance: ± 100 rpm

Run time: 5 min Tolerance: ± 2 s

Measurement Procedure:

Rotational speed measurement: Load the rotor with the specified tubes (tubes should be filled with
ethylene glycol).
Allow the centrifuge to accelerate to the specified rotational speed.
After five minutes, check the rotational speed.
Measuring instrument used: Stroboscope (accuracy: ≤ 1 %).

Time measurement: Set the run time to continuous operation. Wait for five seconds. Start
the centrifuge by pressing the Start key.
Measure the time which elapses until the display switches from 4 min
to 5 min.
Measuring instrument used: Stopwatch (accuracy: < = 0.1 s)

We herewith certify that each centrifuge is tested according to the above procedures and meets the given
specifications.

Hamburg, 15.05.2001

Eppendorf AG

8-4 Technical data MSTM/KW/0705


Centrifuge 5804/5804 R and 5810/5810 R
8 Technical data

Certificate for the Specifications of Eppendorf Centrifuge 5810 R

Rotor: A-4-62

Tube: 4 x approx. 50 ml

Rotational speed: 4.000 rpm Tolerance: ± 100 rpm

Temperature (Refrigerated Model): 6 °C Tolerance: ± 2.0 °C

Run time: 5 min Tolerance: ± 2 s

Measurement Procedure:

Rotational speed measurement: Load the rotor with the specified tubes (tubes should be filled with
ethylene glycol).
Allow the centrifuge to accelerate to the specified rotational speed.
After five minutes, check the rotational speed.
Measuring instrument used: Stroboscope (accuracy: ≤ 1 %).

Time measurement: Set the run time to continuous operation. Wait for five seconds.
Start the centrifuge by pressing the Start key.
Measure the time which elapses until the display switches from 4 min
to 5 min.
Measuring instrument used: Stopwatch (accuracy: < = 0.1 s)

Temperature measurement
(Refrigerated centrifuges): Load the rotor with the specified tubes (tubes should be filled with
ethylene glycol).
Pre-cool the rotor to 6 °C using the Fast Cool function.
Centrifuge for 45 minutes at the specified rotational speed.
Brake the centrifuge using the maximum braking level.
Immediately after the centrifuge has come to a standstill, stir the
contents of the test tubes and measure the sample temperature in the
middle of the bucket (room temperature: 23 °C ± 2 °C)
Measuring instrument used: Temperature measure with thermo-
sensor, 0.5 mm diameter (accuracy: < = 0.5 °C).

We herewith certify that each centrifuge is tested according to the above procedures and meets the given
specifications.

Hamburg, 15.05.2001

Eppendorf AG

MSTM/KW/0705 Technical data 8-5


Centrifuge 5804/5804 R and 5810/5810 R
8 Technical data

8-6 Technical data MSTM/MMWT/2802


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Hardware description of the Centrifuge 5810/5810 R

General design

The centrifuges of the series 58XX consist of the following main electrical assembly groups:

– Assembly group "Control" with input filter, power supply unit, central control unit, frequency
converter interface, drive and position recognition of the lid locking mechanism, connections for
imbalance monitoring and rotational speed monitoring. For the refrigerated version there are also
the temperature monitoring and the elements to control the condenser fan, refrigeration aggregate
and motor fan.

– Assembly group "Display/Operation" consisting of the keypad (snap washer under the foil),
LCD display module incl. driver and background illumination and signal transmitter.

– Assembly group imbalance monitoring consisting of a PCB with an analogue Hall sensor and
OpAmp. for signal processing.

– Frequency converter CCI 1000 of the Hanning company to operate a 3-phase asynchronous motor.

– 3-phase asynchronous motor.

– For the refrigerated version:


Refrigeration aggregate, condenser fan, motor fan.

– For the non-refrigerated version:


Lifting magnet to open an additional ventilation flap when using fixed-angle rotors.

– As an option we offer a PC interface, that can be retrofitted in the form of a plug-in module and an
interface cable.

– Various cables.

MSTM/KW/0408 Descriptions 10-1


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Functional description of the assembly groups

Power supply

Power is supplied via a plug module that is dimensioned according to the voltage version in use:

• 230-V version (fuses integrated in the plug module)

2x 8.0 A fuse (PHASE and EARTH) non-refrigerated version 5804 / 5810


2x 10.0 A fuse (PHASE and EARTH) refrigerated version 5804 R / 5810 R

• 120-V version (thermoelectric fuse integrated in the mains switch)

Please note the following differences with the 120 V versions:

5810 and 5804 12 A mains protection switch with thermal fuse

5810 R and 5804 R 16 A mains protection switch with thermal fuse

The main switch is installed externally in the housing. The PCB "58xx Control" is connected via
plug "X1".

Assembly group "58XX Control"

The PCB is installed in the front side of the device and screwed to the top and bottom plate.

It contains the following assembly groups:

– power supply unit with VCC monitoring

– central control unit

– rotational speed monitoring

– imbalance monitoring

– converter interface

– drive for the locking mechanism of the lid

Additional components for the refrigerated version:

– mains frequency analysis

– power supply for the refrigeration aggregate, the motor fan and the converter

– temperature monitoring

– condenser fan regulation

10-2 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Power supply unit

The power supply unit consists of the components transformer, rectifier bridges GL_2, GL_3, voltage
regulator SPR1 or SPR2 and filter capacitors.

• Transformer with integrated thermal fuse

primary 1x 230-V coil (optional: fuse T 0.160 A IEC)


or
1x 120-V coil (optional: fuse T 0.300 A UL)

secondary no-load voltage 11.2 V fuse: Polyswitch RXE050


24.8 V fuse: Polyswitch RXE110

• SPR1 supplies5 Vstabilized, potential free voltage

• SPR2 supplies24 Vstabilized, potential free voltage

• non-stabilized DC voltage as a driver voltage for the locking mechanism of the lid

Apart from that SPR1 supplies a reset signal if the voltage drops below 4.8 V.

Central control unit

The following components are part of the central control:

– processor SAB80C517A (IC1)

– EPROM 27C512 (IC3) with the operating system of the device

– an address latch 74HCT573 (IC2)

– an EEPROM FM24C04 (IC4)

The processor works with a cycle frequency of 12 MHz which is generated by an external oscillator. This
oscillator is designed as an oscillatory circuit consisting of a12 MHz quartz and two 22 pF capacitors.
The operating system of the centrifuge is stored on the EPROM.

With the EEPROM it is possible to store current operating parameters such as the rotational speed, the
duration of the last run, the operating hours etc. These data remain in the EEPROM even when the
centrifuge is switched off, they can be called up when the centrifuge is switched back on.

Apart from that the selectable programs are stored in the EEPROM.

MSTM/KW/0408 Descriptions 10-3


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Rotational speed monitoring and rotor recognition

These functions are carried out with the help of a unipolar Hall sensor with an open-collector output. A
"pull-up" resistor (R32) in the output of the sensor is used as a load resistor which supplies a defined
signal at the processor input if e.g. a cable break occurs between the sensor and the PCB “58xx
Control“. The Hall sensor (HAL506UA) is soldered to a sensor board which is located underneath the
motor covering in the rotor chamber.

Under the influence of the magnetic field of the coded magnet bar in the lower part of the rotor the
output of the sensor becomes conductive against ground. The sensor board is connected to the control
PCB via the plug connector X10. The pulses are supplied via a triggered inverter (IC5) at PORT 1.3 and
1.4 of the processor.

During the rotation the magnetic strips on the rotor move past the Hall sensor and according to the
length of the strips they generate “LOW“ pulses which are analyzed as rotational speed pulses. The
magnetic systems of the rotors consist of a strip with even length (starting magnet) and a strip with
variable length which enables coding of the rotors. By making the relation, a large number of rotors can
be coded. The rotational speed has no influence in this context. R23 and C38 serve to reduce interfering
pulses (low-pass filter) and IC 5 serves to improve the pulse steepness.

For measuring purposes the rotational speed pulses can be taken from OUTX(X17).

Imbalance monitoring

The imbalance monitoring is done by a system which analyzes the distance between a magnet fastened
to the motor and a Hall sensor which is installed in a fixed position on the motor plate. This sensor is an
analogue Hall sensor (UGN3503U) in which a voltage is induced that corresponds to the strength and
polarity of the magnetic field. This voltage is applied to the A/D converter in the processor (PORT 7.3).

Depending on the position of the motor the magnetic field of the magnet influences the sensor with
different field strengths which in turn changes the induced voltage at the output.

The voltage is proportional to the deflection. This enables an analysis of the imbalance that can be
exactly reproduced. An RC combination (R14, C31) serves as a low-pass filter that dampens interfering
pulses.

The sensor is integrated on the PCB "Imbalance detection" which amplifies the Hall signal. This
assembly group is installed at a distance of approx. 10 mm from the initial magnet.

In order to achieve a sufficient signal the operating voltage of the OpAmp. on the imbalance PCB is 8 V.
The signal is generated on the control PCB from the 24V supply by means of a Z stabilization.

Since the analogue voltage at the processor input to be analyzed may not exceed 5 V, the voltage is
limited by a 4.7 V Z-diode (D2).

10-4 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Temperature monitoring (only refrigerated version)

Rotor chamber temperature

In order to measure the rotor chamber temperature, an NTC resistor is used which is encapsulated in a
sleeve and located on the rotor chamber base.

Depending on the temperature the sensor (NTC 10 k / 25 °C) changes its resistance. Via a voltage
divider (R8) this leads to a change of the voltage at the analogue input (PORT 7.0) of the processor.

Condenser temperature

In order to measure the condenser temperature, an NTC resistor is used which is fastened at the output
of the compressor.

This sensor (NTC 10 k / 25°C) serves as a protection against overtemperature. Via X11 and a voltage
divider (R7) it is connected to the analogue input of the processor PORT 7.1.

Locking mechanism of the lid

The locking mechanism consists of the lid motor drive, the lid position request and the position request
of the locking mechanism.

The necessary current is supplied to the lid motor by means of an IC driver (IC9). Depending on the
signal at the ports 4.2 and 4.3 the motor can rotate in left-hand or right-hand direction. Normally the
motor will rotate in left-hand direction when it opens as well as when it closes the lid. In case of a fault
(e.g. the locking bar is blocked) the motor will be rotated in right-hand direction after a certain time
(approx. 2 s) to loosen the blocking. For a short period of time (less than 1 s) during the locking process
it can draw up to 1.5 A current. This reduces the transformer voltage from 30 V to approx. 15 V.

The “ENABLE“ line, controlled by PORT 4.5, blocks the outputs of IC 9 when the locking mechanism for
the lid is inactive.

Two microswitches are used for the position request of the lid. They are located at the slots in the
housing in which the brackets of the lid are inserted. When these brackets are inserted into the slots
PORT 3.4 and 3.5 are connected to GND. In this way it is recognized that the lid is closed and can now
be locked.

In order to recognize the position of the locking mechanism the junction plate has one magnet each on
the upper and lower edge with opposite magnetic polarity. An analogue Hall sensor (SEN1) is located on
the control PCB which is influenced by these magnets. Without the influence of a field the voltage at the
sensor is approx. 2.5 V. When the lid is locked the lower magnet is positioned above the sensor and the
voltage is approx. 2.7 V. If the lid is unlocked the upper magnet is positioned above the sensor and the
voltage is approx. 2.3 V. Since this voltage can be measured at ANALOGPORT 7.3 it is possible to
request the position.

MSTM/KW/0408 Descriptions 10-5


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Condenser fan regulation (only refrigerated version)

A condenser is installed in the refrigeration circuit which is used to distribute the heat from the
compressor to the environment. Additionally the condenser is supplied with cooling air by a fan.

The fan regulation is done phase-controlled. This is done by a solid state relay (TRI1) which influences
the voltage at the fan and is controlled by the processor. In this application there are only two steps; full
load during the run and fixed load in stand-by mode.

The necessary phase analysis (D1, R3, OK1, R4) of the mains voltage is done by means of the phase
analysis circuit. D1 suppresses the negative half wave and the positive half wave is switched by the
opto-coupler onto a trigger. This generates a rectangular signal, which is used by the processor to
control the rotational speed of the fan.

Power supply for the refrigerating aggregate, the motor fan (lifting magnet) and the converter

These 3 aggregates operate with the mains voltage. For the individual aggregates the power is supplied
in the following way:

– the refrigerating aggregate via relay K5

– the converter via relay K3 and K4

– the motor fan (refrigerated version) via relay K6

– the lifting magnet (non-refrigerated version) directly from pin 15 and 16 of the IC7

All relay contacts are equipped with a radio shielding capacitor to minimize sparks when switching off.
On the refrigerating aggregate relay an RC circuit (R2, C7) is used for this purpose.

Converter interface

The communication between the control and the converter is done on the basis of a serial data
transmission (RS232). This makes it possible to change the converter parameters during a run to achieve
an optimal run of the centrifuge. During a run telegrams are constantly exchanged, in this way a
malfunction of the converter can be immediately analyzed.

The data input to the converter is done by port 6.2 and the data output from the converter is done by
port 6.1.

Additionally a release signal (PORT 6.4) is transferred to the converter which reports its readiness to
PORT 6.5.

The connection is done by plug connector X9.

10-6 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

PC interface

The centrifuge series 58XX can be equipped with a standard serial interface RS232C and with an
Eppendorf specific interface (BBUS).

For this it is necessary to retrofit the module "IFACE" on the control PCB and to retrofit the 9-pole cable
in the device with SUB_D connector (9-pole). Then it is possible to communicate directly with the
centrifuge via a PC.

A special PC program is also required.

X15 is the plug connection and X8 the plug for the SUB_D cable.

The selection of the interface type is done by PORT 3.5.

– PORT 3.5 (SELECT) means "HIGH" ➞ RS232C active

– PORT 3.5 (SELECT) means "LOW" ➞ BBUS active

Pin assignment on the interface cable:

9-pole male SUB_D

■ 1
TX n 2
RX n 3 RS232C
x n 4
GND n 5
n 6
V_BUS n 7
I/O_BUS n 8 BBUS
GND_BUS n 9

MSTM/KW/0408 Descriptions 10-7


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Assembly group "IFACE" PCB

This assembly group contains all components that are needed to operate the centrifuge with a PC or an
Eppendorf-BBUS.

For the RS232 (PC) the MAX233CPP (IC2) is used.

The BBUS operation is done by opto-couplers and is thus uncoupled from the RS232C. This interface is
operated by a BBUS converter which is externally connected or by the Eppendorf BUS system.

By means of the data selector IC (IC1) the signals TXD0 and RXD0 are either switched to the BBUS
interface or to the RS232C interface.

Frequency converter CCI 1000

The frequency converter is used to convert the single-phase alternating voltage into a 3-phase
alternating voltage which powers the 3-phase asynchronous motor (no collector). The output of the
converter is approx. 1100 W. The converter is equipped with a basic data set which can be updated with
the required parameters via the interface.

This makes it possible to adjust optimal acceleration and brake curves, also the power consumption and
the power loss can be reduced to a minimum.

The converter contains the electronic braking circuit which uses the external braking resistors to reduce
the excess energy which is generated (the motor acts as a generator).

10-8 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Assembly group operation / display

Keypad

The keypad request is done by a resistor matrix that contains tactile switches. By pressing a key a
certain voltage divider is generated. The voltage value is either higher than TZ1 or TZ2 at the analogue
inputs PORT 8.0, 8.1. To each key a certain voltage value is assigned.

Display

The display is an LCD module with a driver/decoder and background illumination. The intensity of the
illumination is fixed. The brightness of the display can be set at the potentiometer POT1.

The control of the display is done by 3 control lines and 8 data lines.

– control lines EN from PORT 4.5 enable signal for the driver
RW from PORT 4.6 read / write command
RS from PORT 4.7 selection whether the incoming byte (DB0...DB7)
is a control command or a data byte

– data lines DB0...DB7 PORT 5.0...5.7

The standstill of the device and the readiness to open the lid of the centrifuge is indicated by the "OPEN"
LED LED1 (PORT 4.2).

The buzzer SUM1 signals the completion of the centrifuge run or a fault during the centrifuging process
(PORT 1.1).

MSTM/KW/0408 Descriptions 10-9


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Specifications for the serial interface of the Centrifuges 5804/5804R/5810/5810R

Control via serial interface

The centrifuge can be controlled together with other laboratory devices via the BBUS as well as
individually via a PC and an RS 232 interface. During operation via BBUS, several different devices can
be connected to one BBUS interface and controlled by a master PC.

The centrifuge functions as a "slave", meaning that it must be addressed via an external EDP. A test with
an interface tester is only possible when the centrifuge and the EDP are connected.

A voltage of approx. minus 9.5 volt should be measured at the EDP plug output (TX) of the centrifuge
when not connected to the EDP.

9-pole plug output: TX = pin 2

Ground= pin 5

In service program 1, set the interface type and the device address.

Pin assignment and connection to a PC

The Centrifuges 58xx have two different interfaces on a 9-pin SUB-D plug.

The pin assignment for the 9-pin male SUB-D plug is as follows::

RS232 2 = TX
3 = RX
5 = GND
BBUS 7 = V-BUS
8 = I/O-BUS
9 = GND-BUS

Telegram format

– 1 start bit

– 8 data bits

– 1 parity bit (even)

– 1 stop bit

In total, 11 bits are transmitted.

Transmission at 9,600 Baud.

10-10 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Data transmission protocol

Send request

Enquiry from master computer (Enquiry Telegram)

EOT TYP ADR CNR CNR CNR ENQ

The send request to a centrifuge contains the following parameters:

EOT Control character (04H)

TYP Identification code for device type – 1 byte,


centrifuges = 21H

ADR Device address – 1 byte 20H ... 29H


Setting via the service program of the centrifuge

CNR Code number of a control parameter,


three-figure decimal number as ASCII characters

ENQ Control character (05H)

Answer from the centrifuge

STX CNR CNR CNR = VAL VAL VAL VAL VAL ETX BCC

STX Control character (02H)

CNR Code number of the parameter requested (3 characters)

= Equal sign (03dH)

VAL Value of the parameter in ASCII characters (max. 5 characters)

ETX Control character (03H)

BCC Block Check Count link-up (in bytes with exclusive - OR


(from 1 byte CNR (exclusive STX) to inclusive ETX)

If the incorrect code number is entered, the centrifuge responds with NAK.

If severe errors occur, no answer is transmitted.

MSTM/KW/0408 Descriptions 10-11


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Adjust request (Select Telegram)

An adjust request allows a nominal value or a control command from the PC to be transmitted to the
centrifuge.

EOT TYP ADR STX CNR CNR CNR = VAL VAL VAL VAL VAL ETX BCC

EOT Control character (04H)

TYP Type address of the device (21H = centrifuges)

ADR Device address (20H...29H, default 20H)


The device address is set via a service program of the centrifuge.

STX Control character (02H)

Code Code number of the control parameter

= Equal sign (03DH)

VAL Parameter value (max. five ASCII characters)

ETX Control character (03 H)

BCC Block Check Count link-up (in bytes with Exclusive - OR


(from 5 bytes – CNR (after STX) to inclusive ETX)

Answer from centrifuge:

ACK Adjust command executed (06H)

NAK Error in protocol acknowledged, command not executed (15H)


If severe errors occur, no answer is transmitted.

Permitted format of VAL

– Max. 20 characters are accepted (e.g. 3000.000). The figures after the decimal point are not
processed. The centrifuge requires a maximum of 5 figures. (VAL – type integer)

– Figures 0...9

– A negative sign must follow the equal sign

– A decimal point is accepted, but is not processed

– The value is set to the left, i.e. the highest position follows the equal sign

10-12 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Examples of telegram

Inquiry from PC to centrifuge – nominal rotational speed (CNR=10)

04 21 20 30 31 30 05

Answer from centrifuge – VAL=4000

02 30 31 30 3D 34 30 30 30 03 0B

Adjust request to centrifuge – nominal rotational speed=4000

04 21 20 02 30 31 30 3D 34 30 30 30 03 0B

Answer from centrifuge: 06(ACK)

Adjust request to centrifuge – nominal temperature = –5 °C

04 21 20 02 30 31 33 3D 2D 35 03 14

Answer from centrifuge: 06(ACK)

MSTM/KW/0408 Descriptions 10-13


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Interface parameters of Centrifuges 58xx

Control codes

CNR Name Value range Access Description

1 STW1 binary 8 W Control word


5 ZUW1 0..6 R Drive status
6 ZUW2 0..8 R Machine status
7 ZUW3 binary 8 R General status

10 N_S 200..NMAX R/W Nominal rotational speed value


11 RCF_S 10..fkt (NMAX,RAD) R/W Nominal rcf value
12 TIME_S 0..99 R/W Nominal time value (0=continuous run)
13 TEMP_S –9..40 R/W Nominal temperature value
14 ROTNR 1..20 R/W Rotor number
15 RADIUS 10..RAD R/W Radius for rcf calculation
16 ACCEL 0..9 R/W Acceleration level
17 BRAKE 0..9 R/W Deceleration level, 0=free deceleration

20 N_I 0..14000 R Rotational speed list value


21 RCF_I 10..20800 R Actual rcf value
22 TIME_I 0..99 R Actual time value
23 TEMP_I –15..50 R Actual temperature value

30 NMAX R Nominal rotational speed of rotor


31 NAB R Cut-off speed of rotor
32 RAD R Max. radius of rotor

40 BSTD 0...65000 R Operating hours


41 FENR 0..25 R Error number
42 VERSNR 0..99 R Software version number

10-14 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Control words and status words

Control word (STW 1):

08H = Fast Cool

10H = START

20h = STOP

40h = OPEN

Status word (ZUW 1): Drive mode

0= Drive not active

1= Run started (wait for Ready status of frequency converter)

2= Acceleration phase

3= Run at nominal rotational speed

4= Deceleration phase

5= Direct current brake

6= Free deceleration

Status word (ZUW 2): Machine status

0= Lid open

1= Lid disengaged

2= Lid latch: undefined position

3= Latch backwards

4= Latch forwards

5= Latch forwards (2nd attempt)

6= Lid closed

7= Lid closed; run started until lid is opened

8= Lid blocked (Error 3)

Status word (ZUW 3):

Bit Bit value 0 Bit value 1


0 – Collective error message O.K. Error
1 – Set Standby time 6h Endless
3 – Frequency converter Off Frequency converter ready
4 – Rotor recognition Rotor recognized
6 – Left-hand lid switch Active Off (lid open)
7 – Right-hand lid switch Active Off

MSTM/KW/0408 Descriptions 10-15


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Setting the serial address of the centrifuge

The Service programs run completely separately from the normal operating procedure. By simultane-
ously pressing both register keys and by switching on the main power supply at the same time, the user
arrives at the program selection menu.

START Program 1 (SE 1)

Display:

1 • x x x x x

xxxxx = RS232 To set, press the PLUS key,


BBUS the last value set is stored
disable

The device address is set by pressing the START key.

Display:

2 • x x

xx = Device address 20...29 (Hex)

When the PLUS key is pressed, the address which is to be set is incremented.
START – To confirm the address selected

END – Program end – Press the STOP key.

After the address has been set, the centrifuge must be switched off and switched on again in order to
restore the normal operating status.

Rotor table

The rotor number should be set after the rotor has been exchanged to enable every nominal rotational
speed value to be specified:

Rotor no. Max. rotational speed Max. radius


2 A-2-DWP 3,700 rpm 147 mm
3 A-2-MTP 4,000 rpm 126 mm
4 A-4-62 4,000 rpm 180 mm
5 A-4-81 4,000 rpm 180 mm
8 A-4-44 5,000 rpm 161 mm
13 F45-48-PCR 12,000 rpm 95 mm
14 F34-6-38 12,000 rpm 115 mm
17 F45-30-11 14,000 rpm 95 mm
18 T-60-11 14,000 rpm 75 mm

10-16 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Notes for centrifuge operation

With the exception of Short spin and the programming of fixed programs, all machine functions can be
operated via the serial interface. The fixed programs of the centrifuge cannot be used, although this
function may be simulated on a computer by transferring fixed data records.

The parameters 10, 11, 12, 13, 15, 16, 17 may be modified during a centrifugation run. Unlike operation
using the keypad, the run time (Par. 12) cannot be calculated using the time which has already expired.
The value which is transferred is valid as the new nominal value.

Par. 12 =0 signifies continuous operation.

For technical reasons, it is not possible to switch during the braking phase from free deceleration
(Par. 17 =0) to a braking level (Par.17= 1...9).

MSTM/KW/0408 Descriptions 10-17


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Fixed-angle and swing-bucket rotors with bucket

Period of use
The service life of a rotor/bucket depends on different parameters like care, material and of course on
the factors type and scope of runs.
Eppendorf rotors and buckets have a max. period of use of 7 years from initial commissioning.
No fixed-angle rotors have any restriction on period of use with the exception of F-34-6-38 and T-60-11.

Please follow the instructions in the operating manual and the rotor supplement sheet with specific
reference to measures for looking after rotors.

Once period of use has expired, rotors and buckets should be decommissioned at once!

Visual check/cleanliness

Examine rotors/buckets for dirt residues and check that they have a smooth, clean surface. The
Eppendorf markings should be clearly legible. The bores of the fixed-angle rotors should be checked
with the torch for deposits and for residues of chemicals (use an endoscope if possible).
Aluminum rotors are protected against common laboratory chemicals by an anodized coating. No traces
of corrosion from chemical or mechanical effects, such as falls, blows, scratches, cracks and damage
which may be due to glass from broken tubes not having been removed may be present.

Also check for deformation.

For Rotor A-4-62 with MTP carriers only: ensure that there are no traces of abrasion on the rotor caused
by careless insertion/removal of MTP carriers (not guided in straight).

Rotor cone and motor shaft

Clean with a clean, grease-free, damp cleaning cloth and then dry.

Note: do not use pivot grease.

Perform a visual inspection (using torch if necessary). Check for score marks which can be caused only
by the customer not securing the rotor properly with the rotor key.

Rotor and motor thread

Assess the thread of the motor shaft of the centrifuge (use torch if necessary). Check that the rotor can
be tightened up properly clockwise using the rotor key so as to test the rotor nut as well. After the rotor
nut has been turned through approx. two revolutions, the threads must mesh and it should no longer be
possible to take off the rotor. Turn the nut right in up to the stop and check that it is properly and firmly
located.

Note: do not use pivot grease.

10-18 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Swing-bucket rotors

Clean the pivots, they must be free of contamination. Is there any obvious wear? Clean the buckets and
suspend them in the rotor to check possible swing path. With the bucket inserted in the rotor, check
whether it is possible for the bucket to swing evenly at all positions without jerks when swinging
backwards and forwards. Grease lightly with Eppendorf pivot grease.

Rotor cross: have the distances between the individual arms of the rotor cross changed as a result of
incorrect use? With a bucket suspended in the rotor, check whether even swinging is possible at all
positions without jerks when swinging backwards and forwards.

 Note: only use original Eppendorf pivot grease, order no. 5810 350.050, other types may go
resinous or sticky! It is recommended that a few runs be started in the centrifuge before
routine operation to distribute grease evenly.

Buckets

Clean grooves, which must be free of contamination. If there is visible wear on the bearing surface of the
pivots, this may be a result of aggressive cleaning in a dishwasher. Clean the buckets and suspend them
in the rotor to check possible swing path. With a bucket inserted in the rotor, check whether it is possible
for the bucket to swing evenly at all positions without jerks when swinging backwards and forwards.
Grease grooves lightly with Eppendorf pivot grease.

Note: only use original Eppendorf pivot grease, order no. 5810 350.050, other types may go
resinous or sticky! It is recommended that a few runs be started in the centrifuge before routine
operation to distribute the grease evenly.

MSTM/KW/0408 Descriptions 10-19


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Weight classes

Buckets are sorted by weight. The weight class is embossed into the side of the groove, see illustration:
e.g.. "_60" (the last 2 digits in grammes if the empty bucket weighs 260 g, for example).

Then place all buckets on a scale, consecutively if possible, and check for deviations.
In this example "60", the weight must be between 260 g and 260.9 g with empty and cleaned
rectangular buckets A-4-44.

Opposing buckets in the rotor must be of the same weight class.

 Note: a mixed arrangement of 2 opposing MTP carriers with 2 rectangular buckets or 2 Flex
buckets is permitted only on swing-bucket rotor A-4-81

Use with only two buckets inserted is prohibited for all swing-bucket rotors!

Supplementary information for MTP/DWP/Flex buckets

Are the side walls bent as a result of too many plates or the wrong, non-approved plates having been
inserted? The cause may also be a plate inserted carelessly at the edge of the bucket.
Under no circumstances continue using buckets with bent side walls.
Watch out for deformation.

If the baseplate is damaged or cracked or the screws are oxidized as a result of aggressive chemicals or
inadequate cleaning, then replace them. In the process, replace plastic baseplates on all buckets with
rubber baseplates.

Information: to replace the rubber baseplate: undo screws, remove baseplate and clean bucket. Ensure
that the new rubber baseplate is located centrally. Do not use any adhesive such as Loctite or similar;
gently tighten new screws alternately to 0.6 Nm so that no unnecessary deformation is caused.

Fixed-angle rotors

Examine the bores of the fixed-angle rotor. Are there any cracks, changes inside or underneath the
rotor? Perform the examination using the torch (or endoscope, if appropriate). Any residues of chemicals
or the like will have to be removed for this purpose. Is there visible efflorescence/are there visible
material changes at the edge of the rotor under the seal?
This is often caused by the customer not taking adequate care of the rotor.

10-20 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Rotor lid

Perform a visual inspection, in particular of the lid screw with thread (not for Rotor F-45-30-11). Check
that circlip and spacer are securely located.
Place rotor lid on a smooth surface and inspect it for an out-of-round, deformed appearance.

Locking mechanism

Check rotor lid and rotor (not for Rotor F-45-30-11).


Perform a visual inspection, in particular of the rotor thread for the lid locator. A connection should have
been achieved after no more than a 360° revolution of the lid screw on the rotor thread. Undo and tighten
the lid screw several times to test it.

Information: the rotor lid and the rotor thread can be greased lightly with Eppendorf pivot grease, order
no. 5810 350.050 to minimize noise when tightening.

Rotor F 45-30-11

On this rotor, the lid is simply placed on top and is held on the rotor during operation by physical
conditions.
The O-rings should be replaced as a precaution during a service.
O-ring for lid mounting, order no. 0013 578.109
O-ring for rotor (set of 5 pcs.), order no. 5498 900.137

Aerosol-tight rotor FA-45-30-11

The aerosol-tight rotor lid has two sealing rings: one on the lid screw and another in the lid groove. The
aerosol-tight rotor lid may only be used with undamaged, clean seals. Frayed, worn or dirty seals do not
provide adequate protection and may lead to loss of aerosol-tightness. Damage may also occur as a
result of incorrect autoclaving operations.

The rotor lid should be replaced with a new aerosol-tight rotor lid every 10 autoclaving cycles (121 °C, 20
min.). Please check regularly that seals are undamaged! Rotor lids with defective seals may not continue
to be used and should be replaced by a new rotor lid. It is not permitted to replace the seals!

Information: the rotor with aerosol-tight rotor lid is tested using the Porton Down test. Tests are also
offered by other institutes. However, it is cheaper to replace the existing lid with a new aerosol-tight rotor
lid tested by the factory.

 Please note: to prolong the life of the seal, do not store aerosol-tight rotors with the lid
screwed up tightly!

MSTM/KW/0408 Descriptions 10-21


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Old aerosol-tight rotor FA-45-30-11

The old aerosol-tight rotor in silver has the aerosol-tight sealing ring in the rotor and not in the lid. The
sealing ring (set of 2 x 5) order no. 5498 900.013 continues to be available and replaceable.
However, a test of leaktightness cannot be performed.

Information: the aerosol-tight rotor with lid has passed the Porton Down test. Tests are also offered by
other institutes, though it is cheaper to replace the rotor complete with rotor lid with a new one if
required. The silver design is no longer available.

Drum rotor T-60-11

Check whether the locators for the adapters are still firmly assembled. Check for visible damage.

10-22 Descriptions MSTM/KW/0408


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Rotor marking

Date of manufacture

Manufacturer date e.g. 09.2002 Manufacturer date e.g. 10/2004

Swing-bucket rotor, rotor number and material code

Rotor number Material code


e.g. 00221 e.g. W013

Fixed-angle rotor, rotor number and material code

Material code Rotor number


e.g. A002 e.g. 03671

MSTM/KW/0408 Descriptions 10-23


Centrifuge 5804/5804 R and 5810/5810 R
10 Descriptions

Buckets, Material code

Material code e.g. Z046

Buckets, Weight classes

Weight class e.g. 60

Gas spring

The gas spring should be inspected by a service technician at least once a year. The gas spring should
replaced as a precaution every 2 years.

10-24 Descriptions MSTM/KW/0408

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