PROJECT:

Septage Plant - INDONESIA

PRETREATMENT
septage receiving station

our ref : XQU7531_A1 upd : 13/05/2017

by : FLB
picture for information only - not contractual
 EQUIPMENT SELECTION
EMO ref : XQU7531 Date : 13/05/2017
Revision: A1 Destination : INDONESIA
Project name SEPTAGE

DESIGN DATA from the inquiry

Type of effluent : septage

Installation of equipment : indoor

Type of screen required : NS

Number of units : 1 (1 duty + 0 stand-by)

Operation time : 24 h/d

Max flowate for each station : 60 m3/h (6 trucks per hour Max)

Max flowrate for each screen : 60 m3/d

Screen opening : NS mm

Suspended solids concentration : NS mg/l

max upstream water level : NS mm

Mounting position : NS

Materials of construction : NS

Specific requirement voltage 400 V - 50 Hz - 3 ph

accesories required stone collector

waste screenings press
grit trap with classifier

OUR TECHNICAL PROPOSAL

Type : septage receiving station

Make : EMO

Model : SRS 110-60

Quantity : 1 (1 duty + 0 stand-by)

suggested screen discharge height : 500 mm from operation floor

Bar spacing : 6 mm

Materials of construction : Stainless Steel AISI 304L

NS = not specified

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 TECHNICAL DESCRIPTION
EMO ref : XQU7531 Date : 13/05/2017
Revision: A1 Destination : INDONESIA
Project name SEPTAGE

1. SEPTAGE RECEIVING STATION

1.1 - Tank
Tank dimensions L x W x H 3000x1440x...mm
Materials stainless steel AISI 304

1.2 - Fine screen

Equipment
Type : STEP type SCREEN
Make : EMO
Model : DE 110-60
Quantity : 1 (1 duty + 0 stand-by) * Picture is for information only.
Screen opening : 6 mm Will be different according
Capacity : 60 m3/h per screen max. to options
lps
Design upstream level H1 : mm
Design downstream level H2 : mm
Maximum allowed upstream water level : 800 mm
Max allowed downstream water level H2 : 600 mm

Dimensions
channel width : 800 mm
channel depth : 1 100 mm
discharge height : 1 100 mm from bottom of the tank
discharge height : 0 mm from top of the tank
Length in the channel : 1 060 mm
Required length for tilting : 1 960 mm
frame width : 740 mm
effective screen width : 600 mm
height : 1 380 mm when installed with 55° angle
installation angle : 50 °
Odor extraction flange : diam. 150

Description of the equipment

Frame material : stainless steel AISI 304
protection on part above channel : by removable covers
Blades material stainless steel AISI 304
blades thickness : 3 mm

Driving system
drive unit : worm gearmotor (brake motor) Make NORD or similar
power : 0,75 kW
Output speed : 14 rpm
Motor protection : IP 55 - Temperature class B - Isolation class F
Electrical equipment
junction box : standard
torque overload switch : included
home position switch : included
emergency stop : included
Local control panel : OPTIONAL
logic of operation : by PLC Make SCHNEIDER or SIEMENS
start screen : controlled by means of level sensor, with also additional timer
materials : enclosure in UPVC
Feedback signals to main panel : by free volt contacts
control voltage : 24 V DC or 48 V DC
Power supply : 400 V - 50 Hz - 3 ph
included options : none

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 TECHNICAL DESCRIPTION
EMO ref : XQU7531 Date : 13/05/2017
Revision: A1 Destination : INDONESIA
Project name SEPTAGE

2. - Fine screenings conveying, washing and compacting

2.1- washer / compactor
Type : washer / compactor
Make : EMO
Origin : France
Quantity : 1 (1 duty + 0 stand-by)
Model : VLC-20-50
Admissible flow rate : 1 m3/h wet screenings
output dryness minimum 40%

Dimensions:
Inlet opening LxWxH : 260 x 500 mm
Outlet opening : outlet DN 200
Drainage outlet : 76,1 mm

Material: Trough : stainless steel AISI 304

Spiral : stainless steel AISI 304
Wear strips : stainless steel AISI 304 + HARDOX on last flight

Drive unit: Type Gear box axial bearing

Installed motor power : 1,5 kW
Output speed 13 rpm (to be confirmed)
Make : gearmotor Make NORD or similar
Power supply : 400 V - 50 Hz - 3 ph
Protection : IP 55 - Temperature class B - Isolation class F

Connections: wash and press zone equipped with solenoid valve 24V and adjustment valve
Water connection: : solenoid valve 3/4" resp " for washing
solenoid valve resp 3/4 " for flushing
Pressure required : 4-5 bars
Water consumption : 0,5 - 1 l/s during operation

OPTIONS not included bagging unit after discharge pipe

2.2 - COMPACTING PIPE (discharge pipe)

Material: pipe : : AISI 304L

Diameter : 200 to 250 mm
Pipe length : 3 m approx.
Discharge height : approx. 1,5 m

OPTION : bagging unit

Screenings after washing bagging unit

* Pictures for informations only

 TECHNICAL DESCRIPTION
EMO ref : XQU7531 Date : 13/05/2017
Revision: A1 Destination : INDONESIA
Project name SEPTAGE

3. - Grit trap and classifier

3.1. - CONVEYOR
Purpose : removal of grit and stones
Type : endless & shaftless screw conveyor
Make : EMO (France)
Model : SCV 210/4
Quantity : 1 duty
Conveying length : 4000 mm
Mounting position : inclined
Motor position : pulling
Design capacity : 1 m3/h
Weight : kg approx.
Spiral diameter : 210 mm
Spiral pitch : 210 mm

Power supply : IP 55 - Temperature class B - Isolation class F

screw drive
Installed motor power : 0,55 kW
Output speed : 4-8 rpm
Speed variation : no
Motor protection : IP 55 - Temperature class B - Isolation class F
Motor class IE2

Material Trough and accessories : stainless steel AISI 304L

Spiral : hard mild steel
Liner : HDPE
Covers : stainless steel AISI 304L

ACCESSORIES INCLUDED : 1 set of covers in stainless steel

1 emergency stop (mushroom head)
1 torque limiter (to be installed in control panel)
inspection hatch
 TECHNICAL DESCRIPTION
EMO ref : XQU7531 Date : 13/05/2017
Revision: A1 Destination : INDONESIA
Project name SEPTAGE

3.2 - GRIT CLASSIFIER

Equipment
Type : grit classifier
Make : EMO
Model : CSB 020
Quantity : 1 duty + 1 stand-by
Design peak flowrate : 5 m3/h
Flowrate : 0-20 m3/h
Power supply : 400 V - 50 Hz - 3 ph

Dimensions
Spiral diameter : 190 mm
spiral blade thickness : 8 mm
Spiral pitch : 190 mm
Spiral length : 2980 mm
overall length : 3517 mm
Tank surface : 1 m2
tank volume : 0,345 m3
Tank height : 1257 mm
overall height : 1669 mm
Inlet flange : 80 mm
Outlet flange : 100 mm
Weight empty : 267 kg
Weight in charge : 612 kg

Description of the equipment

Materials tank : stainless steel AISI 316L

spiral trough : stainless steel AISI 316L
covers : stainless steel AISI 316L
spiral : E36 steel (ADX)
Liner : HDPE 1000 (dimensions 400 x 8 )
:
Spiral drive system
drive unit : worm gearmotor
power : 0,25 kW
Motor manufacturer : NORD or similar
output speed : 5 rpm
Motor protection and isolation : IP 56 - class F

Accessories included : manual draining valve 2"

: hinged type cover
: adjustable feet
: emergency stop

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