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AN1298
Instrumentation Amplifier Application Note Rev 2.00
May 27, 2009
Table of Contents
Introduction to the Instrumentation Amplifier................................................................................................................................... 2
Application Circuits.......................................................................................................................................................................... 20
This Application Note describes the Intersil bipolar and MOS • Its symbol looks like an op amp (see Figure 1)
input (see Table 1). Instrumentation Amplifiers, theory of • It has many of the same basic properties and specifications
operation, advantages, and typical application circuits. These as an op amp Offset Voltage, Input Bias Current, CMRR,
devices are micropower Instrumentation Amplifiers which PSRR, etc.
deliver rail-to-rail input amplification and rail-to-rail output
• You can make an Instrumentation Amplifier from a simple op
swing on a single 2.4V to 5V supply. These Instrumentation
amp circuit.
Amplifiers deliver excellent DC and AC specifications while
consuming only 60µA typical supply current. Because they But the behavior of an Instrumentation Amplifier is profoundly
provide an independent pair of feedback terminals to set the different than an op amp! And it is very difficult to make a
gain and to adjust output level, these Instrumentation precision Instrumentation Amplifier from a simple op amp
Amplifiers achieve high common-mode rejection ratios circuit – many have tried, but most have failed.
regardless of the tolerance of the gain setting resistors. The
An Instrumentation Amplifier provides a voltage subtraction
ISL28271 and ISL28272 have an ENABLE pin to reduce power
block followed by a fixed gain block; i.e.
consumption, typically less than 5.0µA, while the
V OUT = IN+ – IN- Gain (EQ. 1)
Instrumentation Amplifier is disabled.
TABLE 1.
Often, there is an optional output reference input which allows
MINIMUM the output voltage to be shifted by a fixed voltage:
INPUT # OF CLOSED BW
PART STAGE AMPLIFIERS LOOP GAIN (kHz) ENABLE? V OUT = IN+ – IN- Gain + V REF (EQ. 2)
FIGURE 1.
R2 R1 R2
R1
-
-
IN- + VOUT = (IN+ - IN-) * (1 + R2/R1)
+
IN+
FIGURE 2. TWO OP AMP INSTRUMENTATION AMPLIFIER
For the ability to reject a voltage that appears on both IN- and Two Amplifier Instrumentation Amplifier
IN+ (i.e., common mode voltage), resistor values must match
To provide a high input impedance, a two amplifier
such that R1 = R3 and R2 = R4. The common mode rejection
Instrumentation Amplifier can be used as in Figure 6.
ratio (CMRR) is set by the matching ratio of R1:R3 and R2:R4.
R2 R1 R4
High common mode rejection ratio requires a very high degree
of ratio matching.
TABLE 2.
V OUT = IN+ – IN- Gain (EQ. 8)
RESISTOR CMRR
Also note that the common mode voltage will bias internal
nodes at a voltage that is set by the ratio of R3 and R4, or the
gain of the circuit. For example, in Figure 5, for a gain of 100
R1 R2
Introduction to Instrumentation Amplifier
IN- +
-
Product Family
V2
IN+
R5
- VIN
Rg VOUT V1
IN-
R6 +
VOUT VOUT
V4
FB+
- R3 R4
VREF V3
FB- Rf
IN+ +
V OUT = IN+ – IN- Gain + V REF (EQ. 10) This Application Note describes the Intersil Instrumentation
Amplifier Product Family, which includes the following features:
With this circuit, the Gain can be set with a single resistor,
RGAIN and the input impedance is very high. However, the 1. Bipolar transistor inputs for low voltage noise
common mode rejection ratio, CMRR, just like the Difference 2. PMOS transistor inputs for low input bias current
Amplifier topology, is still set by the resistor matching between 3. Micropower operation requiring only 60A supply current
R1, R2, R3, and R4. Extremely low tolerance resistors or 4. Rail-to-rail inputs and rail-to-rail output swing
precision resistor trimming is required to achieve high CMRR. 5. Single supply operation from 2.4V to 5V supply
The equations and Table shown for the Difference Amplifier
6. An independent pair of feedback terminals to set the gain
apply directly to the Classic Three Amplifier Instrumentation
and to adjust output level allow these Instrumentation
Amplifier configuration. Amplifier to achieve high CMRR (>104dB) regardless of the
tolerance of the gain setting resistors.
Monolithic Instrumentation Amplifier
7. Internal loop compensation to provide optimum bandwidth
Architecture trade-off as shown in Table 1
Each of the three basic Instrumentation Amplifier architectures 8. The ISL28271 and ISL28272 have an ENABLE pin to
that have been already discussed have been implemented in reduce the supply current to a typical of less than 5µA and tri-
standard integrated circuit packages. To achieve a high CMRR, state the output stage to a high impedance state.
extensive resistor trimming is required with lasers or other suitable
techniques. While each of these devices provide adequate Instrumentation Amplifier Specifications
specifications for a precision Instrumentation Amplifier, each Many of the Instrumentation Amplifier specifications are very
device has its own compromise based on operating voltage similar to the standard specifications for operational amplifiers.
range, supply current, common mode operating range, input However, the unique architecture of the Intersil Instrumentation
impedance, etc. These instrumentation amplifiers use one Amplifiers make some of these specifications differ slightly.
external resistor to set the gain; while this may seem to be an Table 3 summarizes the Specifications and Features of the
advantage, there are considerations which make the single Instrumentation Amplifier Product Family.
resistor configuration undesirable from a design viewpoint. The
temperature coefficient (TC) of the external resistor will be a direct
gain drift. Also, an external filter can not be applied to the
feedback network because it is internal to the device.
TABLE 3.
PARAMETERS EL8170 ISL28270 ISL28470 EL8173 ISL28273 EL8171 ISL28271 EL8172 ISL28272 UNITS
Offset Drift 0.24 0.7 0.7 2.5 0.7 1.5 0.7 0.14 0.7 µV/C
Slew Rate (Typ) 0.55 0.5 0.5 0.55 0.6 0.55 0.5 0.55 0.5 V/µs
Output Current Limit, V+ = 5V ±26 ±29 ±29 ±26 ±29 ±26 ±26 mA
Gain Accuracy ±0.35 ±0.5 ±0.5 ±0.1 ±0.12 ±0.15 0.08 ±0.2 -0.19 %
CMRR (Typ) 114 110 110 106 110 100 100 dB
Operating Temp. Range -40 to +85 -40 to +85 -40 to +85 -40 to +85 C
+Ven
I I I I
Re Re
Va Vb
Ix1 Ix2
V1 V4
Q1 Q2 V2 V3 Q3 Q4
IN- IN+ FB+ FB-
I1 I2 I3 I4 V5
V6
VOUT
I5 I6 GAIN = A
Ry Ry
I6 = 2 I + V2 – V1 Re + V3 – V4 Re (EQ. 19)
For the standard data sheet connection: The input terminals (IN+ and IN-) and feedback terminals (FB+
and FB-) are single differential pair devices aided by an Input
V2 Range Enhancement Circuit to increase the headroom of
IN+
operation of the common-mode input voltage. As a result, the
VIN input common-mode voltage range for all these Instrumentation
V1
IN-
VOUT VOUT
Amplifiers is rail-to-rail. The parts are able to handle input voltages
V4 that are at or slightly beyond the supply and ground making these
FB+
in-amps well suited for single 5V or 3.3V low voltage supply
systems. There is no need then to move the common-mode input
V3 Rf
FB- voltage of the these Instrumentation Amplifiers to achieve
symmetrical input voltage.
VS+
INPUT RANGE ENHANCEMENT CIRCUIT
Ven = VS+ + 2V
I I I I
Re Re
Va Vb
Q1 Q2
IN- IN+ FB+ Q3 Q4 FB-
Q5
IBC IBC IBC IBC P-Channel
OUT
Q6
N-Channel
Ry Ry
VS-
IBC => INPUT BIAS CURRENT CANCELLATION
FIGURE 11. SIMPLIFIED SCHEMATIC
VS+ 250
VDD = 5.5V
200
Q3 Q4 0
-50
+IN TRANSISTION -IN -100
CIRCUIT +85°C
TO OUTPUT STAGE
-150
-200
-250
Q1 Q2 -0.5 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
COMMON-MODE INPUT VOLTAGE (V)
I
FIGURE 14. TYPICAL RAIL-TO-RAIL INPUT AMPLIFIER
VS- In addition to shifts in offset voltage as the input common mode
FIGURE 12. 2 AMPLIFIER INSTRUMENTATION AMPLIFIER voltage changes, the input bias current will change
dramatically as the input stages transition from a PNP
Unless the input stages transistors are exactly matched, transistor input stage to a NPN transistor input stage. The
changes in offset voltage and input bias current will result as following graphs compare the input bias current over the
the common mode input range transitions between the two common mode input range for the EL8170 (Figure 15) and a
input stages. typical rail-to-rail input amplifier (Figure 16).
In contrast, the Product Family uses a single input stage for the 1500
AVERAGE INPUT BIAS CURRENT (pA)
200 +85°C
2 TA = +25°C
100 +25°C
1
50 0
-45°C
0 -1
-0.5 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5
-2
COMMON-MODE INPUT VOLTAGE (V)
-3
FIGURE 13. EL8170
-4
-0.5 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
The PNP input stage transistors are biased with an adequate operation on 3.3V or 5V power supplies. Also, it will operate
amount of current for speed, and consequently, their base with a single 4.2 lithium ion battery. Additionally, they are well
current increases. In order to keep the input bias current low, suited for battery operation since the supply current is only
an Input Bias Current Cancellation Circuit is used to apply and 66µA maximum.
equal but opposite compensation current to the inputs. This
Another unique feature built into the ISL28271 and ISL28272 is
compensation current subtracts from the base currents, and
the ability to tri-state the output stage to a high impedance
the resulting input bias current is reduced to typically around
state when the part is disabled via the ENABLE pin. This
500pA. This is shown in Figure 17 for the IN+ and IN- inputs,
allows several outputs to be wired together for a multiplexer
where the FB+ and FB- are identical for proper matching
function. This feature will be shown in the Applications section.
between stages. The compensation current, (Icomp) is derived
from the IBC circuit and is equal to the base current of Q1 and Because the Instrumentation Amplifier product family provides
Q2. an independent pair of feedback terminals to set the gain and to
Ven = VS+ + 2V adjust output level, these Instrumentation Amplifiers achieve
high CMRR regardless of the tolerance of the gain setting
resistors. The FB+ pin can be used as a REF terminal to center
I I
or to adjust the output voltage. Because the FB+ pin is a high
Re impedance input, an economical resistor divider can be used to
Va Vb set the voltage at the REF terminal without degrading or
Q1 Q2 affecting the CMRR performance. Any voltage applied to the
IN- IN+
REF terminal will shift the output voltage by VREF times the
Icomp Icomp closed loop gain, which is set by resistors RF and RG.
VS = 3.3V
Rg
1000
500 +85°C
FIGURE 19. TYPICAL RAIL-TO-RAIL INSTRUMENTATION
+25°C AMPLIFIER
0
The gain of this circuit is set by the ratio of Rf and Rg such that:
-500
V OUT = V IN 1 + R f R g (EQ. 33)
-1000
-0.5 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 In this configuration, adjustable gain is possible with external
COMMON-MODE INPUT VOLTAGE (V) resistors for gains from unity up to 10,000. Two external gain
setting resistors are used to minimize temperature coefficient
FIGURE 18.
(TC) mismatch as is common with a single gain setting resistor.
The operating voltage range of the Instrumentation Amplifier Notice that resistor value mismatches only effect the gain, and
product family is from 2.4V to 5.5V making it ideally suited for CMRR is not degraded by resistor mismatches as is the case
with the other basic Instrumentation Amplifier configurations The feedback terminals can also be used to apply a reference
discussed previously. voltage to shift the output voltage as shown in Figure 22 with
Rg connected to VREF instead of ground.
The feedback terminals can be used to apply a reference
voltage to shift the input voltage. These are a high impedance
IN+
reference input that is not affected by gain. The basic circuit is
shown in Figure 20: VIN
IN-
VOUT VOUT
IN+ VREF
FB+
VIN
IN-
FB- Rf
VOUT VOUT
VREF FB+
FB- Rf Rg
Rg FIGURE 22.
V IN = FB- – FB+
Since the current in Rg must flow into VREF, the driving point
V IN = V OUT R g R f + R g – V REF (EQ. 35)
impedance of VREF will effect the accuracy of this
V OUT = V IN + V REF 1 + R f R g configuration. Therefore, VREF should be a low impedance
(EQ. 36)
from an op amp, voltage regulator, or voltage reference.
Since the FB+ is a high input impedance, a simple resistor Alternately, if a resistor divider is used to obtain VREF, the
divider could be used to set the VREF voltage as shown in Thevenin resistance of the divider network must be much lower
Figure 21. than the values of Rf and Rg, or the Thevenin resistance must
be included in the value of Rg and VREF. However, the CMRR
IN+ is not affected by the reference voltage or its source
VIN
resistance.
IN-
VOUT VOUT Care and Feeding of Instrumentation
VREF Amplifiers
VCC FB+
As in any low voltage, high accuracy measurement system,
Rf FB- Rf extreme care must be taken with any of the Instrumentation
Amplifiers with respect to grounding scheme, Kelvin sense
connections, guarding and shielding, and interface to the
digital world. If the PCB connections are made incorrectly, the
Rg Rg most perfect measurement circuit can still have errors resulting
from poor grounding considerations and not understanding the
impact of Ohm’s Law. Any analog or mixed signal PCB must
FIGURE 21. have a well thought-out grounding scheme with multiple
ground planes or traces. There must be no heavy DC current
In this case:
or AC current in the analog ground planes that connect system
V REF = V CC R 2 R 1 + R 2 (EQ. 37)
measurement points.
thermocouple to an A/D Converter. The “High quality Converter. Furthermore, a 0 resistor can be used to connect
measurement Ground” must only connect to the critical ground the two grounds; this ensures a separate Net for each ground
points in the analog front-end; this ground must make a single so the PCB layout software or layout person does not
point connection to the A/D converter at its Analog Ground pin arbitrarily connect the two grounds. The use of a 0 resistor is
(AGND). There must be no other connections such as digital cheap insurance against a noisy and inaccurate analog
grounds or power supply returns to the “High quality system! This Thermocouple Circuit will be discussed in more
measurement Ground” except a single connection at the A/D detail in the Applications section.
Converter pins (AGND and DGND). To be sure there is no
digital noise introduced into the Analog Ground, the two
grounds are tied together at only one point at the A/D
+5V
7
+5V VS+
OPEN TC BIAS
R1 R4
R R
3 VS- 4 A/D CONVERTER
IN+
C1
INPUT FILTER C s
(Vtc) 2
IN- V VOUT = (Vtc + Vcjc) * (1 + Rf/Rg)
J-TYPE OUT 6
R2 VIN
THERMOCOUPLE R3 (V cjc ) 8
R FB+
IBIAS R
(51.7µV/C)
+5V RETURN 5 Rf
FB-
191k, 1%
ISL6007DIB825
GAIN = 1 + Rf/Rg VREF
LM35DM VOUT
GAIN = 1 + 191k/1k Rg (2.5V)
(10m/C) R5 GAIN = 192 GND
1k, 1%
191k,
1%
R6
1k, 1% HIGH QUALITY
AGND
MEASUREMENT GROUND
s DGND
CONNECT AGND AND DGND
d
AT ONE POINT AT ADC
FIGURE 23.
Rs
1.2V PROCESSOR LOAD
DC/DC CONVERTER
OUTPUT 10A, MAX
0.005
3 IN+
2 IN-
5 FB- V - Rf
S 48.7k, 0.1%
4
GAIN = 50
Rg
1k, 0.1%
FIGURE 24.
Instrumentation Amplifiers can be used in high accuracy current If we review the classic three amplifier instrumentation
sense applications as shown in the circuit in Figure 24. amplifier configuration shown in Figure 25, the effect of internal
clipping can be clearly shown.
Notice the use of a Kelvin connection shown on the current VCC
sense resistor Rs as indicated by the slanted connections to
IN- VO1
the resistor. To avoid errors caused by IR drops, the +
A1
connections must be made directly at the leads of the 0.005 -
10k 10k
current sense resistor. Just 1m of contact resistance or PCB
trace resistance will cause a 20% error in the current reading.
VIN R1
Guarding and driven guards is a PCB layout technique to 50k A3
-
Rg VOUT
reduce errors caused by PCB leakage currents and improve 100
R2 +
50k
high frequency CMRR. This can be done by surrounding high
impedance input leads with traces that are driven by a low
source impedance voltage that is equal to the common mode - 10k 10k
voltage. IN+ A2 VREF
+
VO2
At any point in a circuit where dissimilar metals come in contact
a small thermocouple voltage is developed. Fortunately, the Vcm
copper lead frame of a surface mount device is the same
copper material as PCB etch, and the thermocouple effect is
minimized. However, there are many other places where
thermocouples can be generated; for example, across a FIGURE 25.
connector finger, across relay contacts, or even across a
resistor! Yes, a poorly constructed resistor can show many Simple circuit analysis shows that the two internal voltage VO1
µV/C of thermocouple voltage. It has been found that external and VO2 are:
components (resistors, contacts, sockets, etc.) can create V O1 = V IN 1 + R 1 R g + V cm (EQ. 39)
thermocouple voltages that exceed 10µV/C.
I I I I VS+
VS+ VS+ VS+
Re Re
VS-
20k TRANSFORMER
3
IN+ COUPLED SOURCE 3
IN+
VIN 20k VIN
2
IN- 2
6 IN-
VOUT VOUT 6
VOUT
8 VOUT
FB+ 8
FB+
5 Rf
FB- 5 Rf
FB-
Rg
Rg
FIGURE 28.
FIGURE 30.
Input bias current from the IN+ and IN- inputs of the
Instrumentation Amplifiers must find a DC path to their home
AC COUPLED SOURCE
(i.e., Ground). While it seems obvious to the casual user, this is 3
IN+
an often ignored principle when designing with an
VIN
Instrumentation Amplifier, and results in many telephone calls 2
IN-
to the Applications Engineer. Many voltage sources do not
47k 47k VOUT 6
provide a DC path to Ground such as thermocouples, VOUT
8
microphones, transformer coupled circuits, and AC coupled FB+
3 FIGURE 31.
IN+
An error budget can be calculated by summing the factors
VIN 2
IN- which contribute to the output voltage error. Most of the error
VOUT 6 sources are referred to the input and multiplied by the Gain to
VOUT
10k 8 get an output voltage error term as shown in the following.
FB+
Common Mode Rejection Ratio: The error introduced by Gain Error: Gain error results from two factors. The first is the
common mode voltage can be modeled the same as an input basic gain deviation from the ideal gain equation, Gain = (1 +
offset voltage, VCMR. Rf/Rg); for the EL8173 this error (E.g.) is typically ±0.2%.
CMRR = 20 log V CMR V CMV Second is the tolerance (ERf and ERg) of the Rf and Rg
10 (EQ. 50)
resistors which set the Gain.
CMRR 20 V OUT = V IN 1 + R f R g 1 – ER f + ER g + Eg (EQ. 54)
V CMR = V CMV 10 (EQ. 51)
Rs
1.2V PROCESSOR LOAD
DC/DC CONVERTER
OUTPUT 10A, MAX
0.005
3 IN+
2 IN-
5 FB- V - Rf
S 48.7k, 0.1%
4
GAIN = 50
Rg
1k, 0.1%
FIGURE 32.
Example of an Error Budget Calculation PMOS sources current and pulls the output up to 4mV below the
Consider the circuit shown in Figure 32 for a CPU core voltage positive supply, while the NMOS sinks current and pulls the output
current monitor circuit operating at +25°C. down to 4mV above the negative supply, or ground in the case of
a single supply operation. As the load current is increased, the
The importance of an Error Budget as shown in Table 4 is that maximum output voltage will decrease as a result of the voltage
it is shows the overall accuracy which can be expected and drop caused by the sourced load current times the top MOSFET
which factors are determining the overall accuracy of the ON resistance. Likewise, the minimum output voltage will
circuit. In this circuit, the Offset voltage is the factor which is increase as a result of the voltage drop caused by the sink load
driving the Total Error; if tighter accuracy is required for the current times FET ON resistance.
application, the offset term could be removed by hardware
calibration with a digital potentiometer or software calibration. The current sinking and sourcing capability is internally limited
The Total Error could be reduced to 0.5% just by decreasing to about 26mA with a 5V supply.
the offset voltage term by a factor of 10. Care must be taken with excessive load capacitance, CLOAD. As
Because of the independent pair of feedback terminals shown in the following graphs, excessive load capacitance will
provided by Intersil’s Instrumentation Amplifiers, the CMRR is cause excessive peaking in the frequency response. The result
not degraded by any resistor mismatches. Hence, unlike a three will be ringing in the output voltage under transient conditions,
op amp and especially a two op amp instrumentation amplifier, and potentially oscillations resulting from unstable operation. If
the Intersil solution will reduce the cost of external components the Instrumentation Amplifiers are used in applications where
by allowing the use of 1% or more tolerance resistors without there may be large load capacitance (cable driving, filters, FET
sacrificing CMRR performance. The CMRR will be greater than gates, etc.), a suitable buffer should be used on the output of the
100dB regardless of the tolerance of the resistors used. Instrumentation Amplifier.
The effects of loading the rail-to-rail output stage must also be Noise calculations for the Instrumentation Amplifiers are very
considered too since the output stage exhibits an “ON” state similar to those for an op amp circuit. The noise model is shown in
resistance. A pair of complementary MOSFET devices with the following where the Input Noise Voltage and Input Noise
approximately 50 ON resistance drives the output VOUT to Current noise sources are lumped into the IN+ terminal.
within a few millivolts of the supply rails. At a 100k load, the
25 30
VS = ±2.5V 25
20 CL =
CL = 47pF
MAGNITUDE (dB)
MAGNITUDE (dB)
VS =
20
15
CL = 27pF
15
10 A = 10 VS =
V A = 10
RL = 1k 10 VV = 5V
S
C = 10pF RL = 10k
5 RL/R = 9.08
F G 5 RF/RG = 9.08
RF = 178k RF = 178k
RG = 19.6k RG = 19.6k
0 0
100 1k 10k 100k 1M 100 1k 10k 100k 1M
FREQUENCY (Hz) FREQUENCY (Hz)
FIGURE 33. EL8171 FREQUENCY RESPONSE vs SUPPLY FIGURE 34. EL8171, EL8172 FREQUENCY RESPONSE vs
VOLTAGE CLOAD
30 50
25 CL = 45
CL = 47pF CL =
CL =
MAGNITUDE (dB)
MAGNITUDE (dB)
20
40
CL = 27pF
15 CL = 820pF
A = 10 35 AV = 100
10 VV = 5V VS = 5V
CL = 390pF
S
RL = 10k RL = 10k
30 RF/RG = 99.02
5 RF/RG = 9.08
RF = 178k RF = 221k
RG = 19.6k RG = 2.23k
0 25
100 1k 10k 100k 1M 100 1k 10k 100k 1M
FREQUENCY (Hz) FREQUENCY (Hz)
FIGURE 35. EL8171 FREQUENCY RESPONSE vs CLOAD FIGURE 36. EL8172 FREQUENCY RESPONSE vs CLOAD
V V V V V IN+
IN-
Rs
VOUT VOUT
FB+
FB- Rf
NOISE MODEL Rg
FIGURE 37.
Where: en(V) is the Input Noise Voltage over the desired The 1.57 term in the equations is the noise equivalent bandwidth
bandwidth en(I1) is the voltage noise generated by the Input representing a 1st order roll-off equivalent as if there is a brick
Noise Current over the desired bandwidth and the source wall filter at 1.57*Fh. If we have a brick wall filter that cuts off right
resistance (Rs): (infinitely steep) at Fh then this term is 1.
e n I1 = I IN R s (EQ. 55) 1st order = 1.57
2nd order = 1.11
en(I2) is the voltage noise generated by the Input Noise Current
3rd order = 1.05
over the desired bandwidth and the feedback and gain
4th order = 1.025
resistors (Rf || Rg):
e n I2 = I IN R f R g To determine the total rms output noise from all the sources,
(EQ. 56)
the rms summation is taken multiplied by the gain.
en(Rs) is the thermal noise over the desired bandwidth of Rs. 2 2 2 2 2 2
e n = 1 + R f R g e n V + e n I1 + e n I2 + e n I2 + e n Rs + e n Rfg
en(Rfg) is the thermal noise over the desired bandwidth of Rf
(EQ. 59)
|| Rg
Rs is the source resistance The peak-to-peak output noise is typically 6 times the rms
Rf and Rg are the gain setting resistors value (rule of thumb).
To calculate rms noise, N over a desired bandwidth:
en P – P = 6 en (EQ. 60)
N = N O F C ln F h F l + 1.57 F h – F l (EQ. 57)
eno(pp) = 6 * eno
where: NO is the specified noise density in nV/Hz
Fc is the corner frequency
Fh is the upper frequency of interest
Fl is the lower frequency of interest
+5V
5 Rf
FB- VS- 100k
4
Rg
100k
FIGURE 38.
2 2 2 2 2 +5V
e n = 1 + R f R g e n V + e n I1 + e n I2 + e n Rs + e n Rfg
7
2 2 2 2 2 3 VS+
= 1 + 90.9k 1k 0.81V +0.012V +0.0014V +0.12V +0.04V IN+
= 100 0.82V
(EQ. 66) VIN
2
= 82 Vrms IN-
To determine the total rms output noise from all the sources, VOUT 6 VOUT
8
the rms summation is taken multiplied by the gain. FB+ Rf
12k
Note that the total output noise is dominated by basic Input Rf
5
Noise Voltage and higher source resistance could be used FB- VS- 100k
without degrading the overall error resulting from noise. 4 Cx
0.1µF
e n P – P = 6 82V (EQ. 67)
= 492 V P – P GAIN = 100 BELOW 14Hz
GAIN = 100 BELOW 140Hz Rg
This represents an error of 0.02% for a 2.5V full scale output. 1k
Application Circuits Since the offset calibration voltage is operating at very close to
zero voltages (±25mV), the driving point impedance is kept
Instrumentation Amplifier With Auto Zero and Auto very low (1k, R6) to avoid variations caused by the increasing
Gain Calibration bias current. The configuration of U5, R5, and R7 is carefully
The circuit shown in Figure 40 shows an analog front-end circuit selected so that the D-Pot never is operated at a negative
with an Auto Zero and Auto Gain Calibration to eliminate the offset voltage.
voltage and gain errors of the EL8173. It is intended to be part of
The ±25mV offset calibration source is obtained by
an overall data acquisition system with an A/D Converter and
programming U5 with the appropriate digital code in Equation
microprocessor to perform an auto zero/gain software routine.
71.
Figure 40 does not include the A/D Converter or processor 1 1
hardware/software. 5 -------------------------- – -------
R + R R
1 pot 2
TABLE 5. Vcal = -----------------------------------------------------------
-
1
------------------------- 1 1
- + ------- + -------
R + R R
SWITCH 1 pot 2 R3 (EQ. 71)
A2 A1 CLOSED MODE
The +25mV reference voltage is obtained with the ISL6007’s
0 0 SWO Measure the input voltage VIN+ - VIN-
2.5V output voltage divided down by a factor of 100 with R1,
0 1 SW1 Calibrate with external common mode R2, and R3. The accuracy of the gain calibration is determined
voltage applied
by the accuracy of the ISL6007 and the tolerance of resistors
1 0 SW2 Calibrate offset voltage to zero R1 and R2. Therefore, it is recommended to use very low
1 1 SW3 Calibrate gain with 25mV reference tolerance resistors for R1 and R2, or use a precision resistor
voltage applied divider network.
Other nominal gains and gain adjustment range can be made Another complication of SPPT application is the large
by changing the values of R8, R9, and R10. temperature dependence of both total bridge resistance and
peizosensitivity (the ratio of bridge output to excitation voltage
Pressure Sensor Interface Circuit times pressure). Bridge resistance increases with temperature
while peizosensitivity decreases. Some SPPT designs (e.g.
Programmable Pressure Transducer Circuit
the Nova Sensor NPC-410 series) carefully equalize these
The silicon piezoresistive-bridge pressure transducer (SPPT) is opposite-sign tempcos. The payoff comes when such SPPTs
a dominant technology in automotive, industrial, medical, and are excited with constant current because the increase with
environmental pressure sensor applications. All SPPTs share a temperature of bridge resistance (and therefore of bridge
similar architecture in which a thin (5µm to 200µm) micro excitation voltage) then cancels the simultaneous decrease of
machined silicon diaphragm incorporates an implanted peizosensitivity.
piezoresistive Wheatstone-bridge strain-gauge. Applied pressure
bends the diaphragm, imbalances the strain gauge, and thereby A 10mV/psi pressure-proportional strain gauge signal is
produces a differential output signal proportional to the product outputted differentially on pins 2 and 4 of the sensor; this signal is
of pressure times bridge excitation voltage. superimposed on a common mode voltage of 1.2V from the
bridge excitation voltage. The low level differential output voltage
SPPTs must be supported by appropriate signal conditioning is amplified by the EL8173 with a nominal gain set at 50. The high
and calibration circuits. Finite elasticity limits the SPPT common mode rejection capability of the EL8173 eliminates the
diaphragm to relatively small deflections which generate only common mode output voltage of the bridge. The bridge is biased
±1% modulation of the bridge resistance elements and low from a constant current source (Q2) and two digitally controlled
signal output levels, creating the need for high gain, low-noise, potentiometers provide for zero (DPOT1) and full scale (gain)
temperature-stable DC amplification. The signal conditioning adjustments (DPOT2).
circuit must also include stable, high resolution, preferably non-
interactive, zero and span trims. The automation of the In the detailed circuit shown in Figure 41, the U2b and U3 circuit
calibration of the sensor circuit is an enormous benefit in the provides for the precision offset adjustment, via DPOT1, of any
production environment. transducer initial null offset error. To accomplish this, the bridge
+5V
R2 R3
402 402
CURRENT MIRROR FOR LOW HEADROOM
FROM +5V SUPPLY
Q2
DMMT3906
BRIDGE EXCITATION, 600µA CURRENT SOURCE
-Vbridge
-5V
FIGURE 41.
excitation voltage is programmably attenuated by DPOT1 and Thermocouples present several unique challenges when
applied to the FB+ pin of the EL8173. The range for the zero interfacing them to a real world measurement system.
adjustment voltage is from +25mV to -25mV. The resolution is
1. Thermocouples generate a very low output voltage that
200µV and is proportional to the bridge excitation voltage, thus
must be amplified with a high gain amplifier. Each
improving the temperature stability of the zero adjustment. thermocouple type requires a different gain when
The 10mV/psi bridge output signal is amplified by 50x to a interfacing to an A/D Converter with a fixed full scale
convenient 0.5V/psi output level with the EL8173 its feedback voltage, VFS/VoMAX.
and calibration network consisting of R8, R9, R10, and DPOT2. 2. Thermocouples do not generate an absolute voltage that is
The gain of U3 can be varied from 40 to 60 with a resolution of proportional to temperature. Instead, they generate a
0.10. voltage that is a relative voltage that is the proportional to
the temperature difference between the “hot” end and the
Bridge bias is provided by the constant current circuit (U1, U2a, “cold” end. All thermocouple tables showing output voltage
and Q1) which sets a current in Q1 of 1.2 V/2k = 600µA. A current vs temperature are for the “cold” end placed in an ice bath
mirror (Q2, R2, R3) reflects the output current so as to source the at 0°C. Since it is very impractical to place an ice bath on a
600µA into the top of a grounded bridge (PS1). PCB, electronic cold junction compensation is used. Each
thermocouple type requires a cold junction compensation
The net result of the combination of transducer and the EL8173 rate, dVO/dT.
circuitry is a signal conditioned precision pressure sensor that is 3. The output voltage of a thermocouple is non-linear, and is
compatible (thanks to DPOT1 and DPOT2) with full automation dependant on the type of thermocouple. Linearization is
of the calibration process, is very low in total power draw most often done with diode break-point techniques or via
(<2mA), most of which goes to transducer excitation and microprocessor software, and is not covered in this
current mirror circuit. Application Note.
The circuit shown in Figure 42 uses the unique features of the
Thermocouple Input with A/D Converter Intersil EL8173 Instrumentation Amplifier to simplify the
Output Thermocouple interface to a high resolution A/D Converter
Thermocouples are the industry standard temperature sensor (U5). A programmable gain digital pot (U3) and programmable
for measuring a wide range of temperatures from temperature sensor (U2) allows digital selection of the four
-250°C to + 2300°C. The four most popular thermocouple most popular thermocouple types: E, J, K, and T.
types are shown in Table 6; however, any time two dissimilar
metals are placed in contact, a thermocouple is created via the
Seebeck Effect.
U1 U5 Y? 10Mhz
EL8173 HI7190
8Hz INPUT FILTER 17 16
E, J, K, T TYPE VS+ 7 +5V
R1 OSC1 OSC2
THERMOCOUPLE
1k 3 IN+ VS- 4 13 AVDD DVDD 15
+5V +5V
C1
10µF (VTC) s -5V 7 AVSS SCLK 1 CLOCK
2 IN-
R3 6 (VOUT) 12 VINHI SDIO 3
R2 (VCJC) VOUT DATA I/O
1k 1M 8 FB+
R6 11 VINLO SDO 2 DATA OUT
+5V 5 FB- 150.0k 10 VCM SYNC 19 SYNC
8 s
VCC CS 4 CS
5 14 AGND
SCL
6 R4 R7 DRDY 5 DATA READY
I2C BUS SDA 8 VRLO
3 7 357k 4.53k
A0 VOUT +5V 6 DGND RST 18
SLAVE 2 RESET
ADDRESS BUS A1 C2 8
(0101000x) 1 10µF VCC
9 VRHI MODE 20
A2 VSS
7 RH WP-L 1 WRITE
4 s PROTECT
1.6Hz LPF 5 RW SCL 2
U2 I2C BUS
50k 6
ISL21400 s R5 3 2 VIN VOUT
6 RL SDA +5V
10.7k
GND GND R9
U4 1 4 2k
COLD JUNCTION COMPENSATION 4 U3
R8 ISL21009-25
C3
s 1.05k s ISL95810 C4
0.01µF
PROGRAMMABLE GAIN 10µF
s GAIN = 30 TO 150
FIGURE 42.
The programmable gain amplifier (U1, U3) provide a gain from Low pass filters (R1, R2, C1) provide noise filtering with a
30 to 150 that is programmed via the I2C bus with the digital 8Hz cut-off frequency. R3 is used for a return current path for
pot for each of the thermocouple types as shown in Table 7. the EL8173 input bias current. An additional low pass filter (R4,
R5, C2) attenuates the ISL21400’s output noise voltage with a
TABLE 7. THERMOCOUPLE TYPES
1.6 Hz cut-off frequency.
D-POT
TC TYPE MAX VOUT GAIN CODE10 A high resolution (24-bit) Sigma-Delta A/D Converter, HI7190,
converts the output of the instrumentation amplifier, EL8173,
E 68.97mV 36.34 195
with a full scale input voltage of 2.5V set by the ISL21009-2.5
J 42.30mV 59.10 094 voltage reference.
K 50.64mV 49.37 126
Thermocouple Input with 4mA to 20mA
T 17.82mV 140.3 000
Output Current
Cold junction compensation is provided by a programmable Another output option for a thermocouple input circuit is an
reference/temperature sensor (U2) and resistor divider network industry standard 4mA to 20mA current transmitter. The theory
R4 and R5 according to the following table with of operation for a 4mA to 20mA current transmitter circuit is
AV = 1 and N register = 0. described in Intersil Application Note AN177 with Figures 33,
34, and 35; this theory of operation applies to the
TABLE 8. COLD JUNCTION COMPENSATION thermocouple circuit shown in Figure 43, and therefore, will not
TC TYPE VCJC (µV) M REGISTER be repeated.
E 61.0 0
J 51.7 20
K 40.5 43
T 40.7 43
+5V U5
ISL60002BIH325Z-TK D1
U1 U4 LM2936M-5.0
VOUT VIN 1 VOUT VIN 8 B140
EL8173
J-TYPE
8Hz INPUT FILTER 7 GND
THERMOCOUPLE
VS+ C3 C4 GND
(51.7µV/C) R1, 1k
3 IN+ VS- 4 0.001µF 10µF 2 3 6 7
C1 C5
R2, 1k 10µF (VTC) 4.7µF
2 IN-
+5V
R8 U3
D2 R3
499k EL8176 Q1
BAT54C 1M
(0V TO 2.5V) 7 IRLL014N
+5V VOUT 6 3
6
+Vloop
(VCJC) 8 R9 2
+5V FB+ 7VDC TO 30VDC
PROG. 127k R 10 R13
R6 80.6k 4 R12 10
R14 R15 8 5 FB-
VCC R4 57.6k, 1% 100k
LOOP
VOUT 7 357k (INTERNAL "GROUND") RESISTOR
5 SCL GAIN = 58.6
SCL (51.7µV/C) R11
6 SDA R7
SDA 100
1k, 1%
I2C BUS 4 VSS
A0 A1 A2 1.6Hz LPF
U2
ISL21400 R5 CURRENT TRANSMITTER
3 2 1 C2
SLAVE ADDRESS 10.7k, 1% 10µF
(010100x)
RTN
PROG.
COLD JUNCTION COMPENSATION
FIGURE 43.
The circuit uses the unique features of the Intersil EL8173 RTD Input with A/D Converter Output
Instrumentation Amplifier to simplify the Thermocouple
Another popular industry standard temperature sensor is the
interface to a 4mA to 20mA Current Transmitter circuit. Since
RTD whose resistance varies with temperature, and is typically
this is circuit is shown for a single J-type thermocouple, a fixed
specified with a nominal resistance at +25°C. For example, a
gain of 58.6 is used so that the output voltage of the EL8173 is
PT100 RTD has a resistance of 100 at 0°C. The shape of the
+2.5V at the maximum thermocouple temperature. The
resistance vs temperature curve is described by Equation 73, a
ISL21400 programmable voltage reference/temperature
second order equation, with a unique alpha value as defined
sensor is used for cold junction compensation. Since the
by DIN EN 60751. For a PT100 RTD with alpha = 0.385%/ °C:
ISL21400 has non-volatile storage of the register values, it can
2 3
be programmed either prior to PCB assembly or programmed RTD = R 0 1 + A T + B T + C T – 100 T (EQ. 73)
via the I2C bus as shown in this schematic. It must be
cautioned that the I2C programming “ground” is not at the Where: A = 3.9083 E-3, B = -5.775 E-7, C = -4.183 E-12 below
same potential as the “Internal Ground” or loop supply ground; 0°C and zero above 0°C.
therefore, when programming U2, the loop supply power
RTDs are typically biased with 1mA to 5mA to minimize self-
supply or associated grounds must not be connected, or the
heating effects; this low operating current generates very low
I2C programming system must be floating off ground.
voltage levels shown in Table 9.
Low pass filters (R1, R2, C1) provide noise filtering with a
TABLE 9. TYPICALLY BIAS RTD’s
8Hz cut-off frequency. R3 is used for a return current path for
the EL8173 input bias current. An additional low pass filter (R4, TEMPERATURE RTD VRTD @ 1mA
(°C) () (mV)
R5, C2) attenuates the ISL21400’s output noise voltage with a
1.6Hz cut-off frequency. -40 84.3 84.3
Since the 4mA to 20mA loop voltage can be as high as 0 100.0 100.0
24VDC, a high voltage linear voltage regulator (U5) is used to +100 138.5 138.5
generate an internal +5V supply.
+200 175.8 175.8
Since the RTD is often operated a great distance from In the circuit shown in Figure 44, RTD excitation current is
receiving electronics, the use of differential voltage sensing is supplied by R1 and R2 operating from +5V. It would appear that
used to reduce the errors generated by high mode voltage this current is not accurate enough for a high precision
induced noise. temperature measurement. And, that is true except for the trick
that is played by utilizing the ratiometric mode of operation with
The circuit in Figure 44 shows an RTD interface to a high
the A/D Converter.
resolution A/D Converter using an EL8173 Instrumentation
Amplifier to differentially sense the RTD output and provide the TABLE 10.
proper gain for the input to the A/D Converter. Ratiometric mode
TEMP. RTD IEXT VRTD @ 1mA CODE
operation of the A/D Converter eliminates the error introduced (°C) () (mA) (mV) OUT10
by variations in the RTD excitation current.
-40 84.3 1.22 84.3 7 778 756
VOUT
RTD
Rw
-
Rw
FIGURE 44.
R1
2k Y1 10MHz
+5V
U1 17 16
EL8173 OSC1 OSC2
R2
2k VS+ 7 +5V 13 AVDD DVDD 15
+5V +5V
Rw1
3 IN+ VS- 4 9 VRHI SCLK 1 CLOCK
RTD s 8 VRLO SDIO 3
2 IN- DATA I/O
PT100
3-WIRE Rw2 VOUT 6 (VOUT) 12 VINHI SDO 2 DATA OUT
8 FB+
11 VINLO SYNC 19 SYNC
R3
Rw3 5 FB- 10k 10 VCM CS 4 CS
GAIN = 11 14 AGND DRDY 5 DATA READY
Rw1, Rw2, Rw3 - LEAD RESISTANCE
6 DGND RST 18
#22 AWG WIRE - 0.0168/Ft RESET
R4
1k 7 AVSS MODE 20
+5V -5V
U5
HI7190
24 BIT SIGMA DELTA
A/D CONVERTER
GAIN = 11
R5
10k
R6
1k
FIGURE 45.
For the A/D Converter, the digital output code, The voltage drop created by the wire resistance, Rw, is
N multiplied by the same gain as the EL8173, and then the
2 IN+ - IN- (EQ. 74)
CODE = -------------------------------------------------- differential input of the A/D Converter (U5) subtracts off the
REF HI – REF LOW
effect of the wire resistance, Rw.
Where N = Resolution
Iext
Iext Rw
Iext Rw
Rw
RTD
RTD PT100 VOUT Rw
RTD
PT100 VOUT 3-WIRE PT100 VOUT
Rw
2-WIRE Rw 4-WIRE Rw
Rw
Rw
VOUT = Iext*(RTD + 2*Rw)
VOUT = Iext*(RTD + Rw)
ERROR = Iext*2*Rw VOUT = Iext*RTD
ERROR = Iext*Rw
ERROR = 0
FIGURE 47A. 2-WIRE CONNECTION FIGURE 47B. 3-WIRE CONNECTION FIGURE 47C. 4-WIRE CONNECTION
FIGURE 47.
Rs
0.005
1.2V OUTPUT
OUTPUT VOLTAGE 10A
5 FB- Rf
VS- 48.7k
4
GAIN = 50
Rg
1k
FIGURE 48.
Low Voltage High Side Current Sense current sense resistor since the average value of the inductor
current is equal to the load current in a buck regulator.
Due to the rail-to-rail input stage of the EL8173, high side
current sensing is very easy to implement, as shown in Figure The circuit shown in Figure 49 is an example of using the
48. current sense resistor, Rs, that is already a part of the current
mode control loop to sense load current. There is a ripple
This circuit is appropriate for any power supply circuit with or voltage across Rs that is the inductor ripple current * Rs. The
without remote sense capability. The output current is inductor ripple current is usually 30% to 50% of the load
measured by a current sense resistor, Rs that is scaled for the current and is set by the switching frequency and inductor
desired output voltage and resistor power rating. R1, R2, C1, value. This ripple voltage is essential for the current mode
and C2 are a simple low pass filter to attenuate the power control loop, but must be filtered to obtain the output load
supply output ripple and noise. Resistors Rf and Rg set the current; this filter is performed by R1, R2, C1, and C2. Notice
gain of the EL8173 for the desired full scale output voltage. that even though the input voltage of the DC/DC converter is
Rf (EQ. 75) +12V, the common mode voltage that is applied to the EL8173
V OUT = I OUT R S 1 + -------
Rg is the output voltage; in this case, 1.2V. As long as the output
voltage is <5V, the input voltage can be much higher.
In this circuit, Equation 76 shows a full scale voltage of 2.5V.
If the inductor current is sensed by using the switching FET’s
1 + 48.7K
V OUT = I OUT 0.005 ------------------------- ON resistance as a current sense element, this method is not
1K
possible with the EL8173 circuit.
V OUT = 0.25 I OUT (EQ. 76)
The output current can also be sensed by using the inductor’s
An accurate output voltage is obtained since remote sense is DCR (DC Resistance) as a current sense element as shown in
used by connecting Ra after the sense resistor, Rs. If remote the following circuit. This example in Figure 50 shows using the
sense is not possible, care should be exercised to minimize the EL7566, but this method applies to any buck mode switching
voltage drop across Rs. regulator.
VIN = 12V
Q1 Rs
TG
L1 0.005
1.2V OUTPUT
10A
Cout
CURRENT MODE BG Q2
PWM CONTROLLER
+IS
-IS
3.3V
R2 7 EL8173
R1
10k 10k VS+
2 IN-
3 IN+
5 FB- Rf
VS- 48.7k
4
GAIN = 50 Rg
1k
FIGURE 49.
L1
P/O EL7566
COILCRAFT, DO3316P-272HC
2.7µH
DCR = 12m
+5V LX 2.5V OUTPUT
6A
C5
150µF
+5V
R1 7 EL8173
R2
10k VS+
10k
2 IN-
3 IN+
5 FB- Rf
VS- 40.2k
4
GAIN = 41.7 Rg
1k
FIGURE 50.
In the circuit shown in Figure 50, the R1 and C1 filter is sensing the output current. Due to the high currents, the use of
extremely important because it remove the voltage square current sense resistors become very impractical due to their
wave (swinging between the input voltage and ground) that is low values to minimize their power dissipation. For example,
applied to the inductor. The values for R1 and C1 should be with a 50A output current, the current sense resistor must be
selected to attenuate the signal to a level that is appropriate for <400µ to keep the power dissipation <1W. In addition, it is
the VOUT noise that is acceptable. very difficult from a PCB layout viewpoint to break a high
current power plane to insert a current sense resistor, and that
Since the DCR of the inductor is being used as a current sense
forces the plane to neck-down to a very narrow current flow
resistor, there are several factors which degrade the accuracy of
path.
this approach. First, most inductors are specified for only
maximum DCR; for example, the Coilcraft DO3316P-27HC High current DC/DC converter outputs now take advantage of
shown above is specified for a DCR of 12m, maximum. Actual advances in multi-phase DC/DC converters where a multiple
lab measurements should the DCR to be 9m. Vishay offers a lower current DC/DC conversion stages are connected in
product line of inductors with a specified tolerance on the inductor parallel to obtain the necessary high output current. Rule of
DCR; for example, IHLP2525CZ-07 product family guarantees a thumb operates each phase at 15A to 20A so that for a 40A
DCR with ±5% tolerance. output current either 2- or 3-phases can be operated in
parallel.
Second, the inductor’s internal winding’s have a temperature
coefficient of +0.393%/°C (copper wire) which can be a large With multi-phase DC/DC converters the output current of each
error source if the inductor is allowed to get hot from ambient phase can be measured with a current sense resistor or DCR
temperature or self-heating due to core losses and DCR power current sensing. The output from each current sense circuit is
loss. If the error from this source is critical to the application, a summed together to get the total load current. An additional
thermistor could be mounted in close proximity to the inductor feature of this scheme is that the current balance of each
and be used to compensate the temperature coefficient of the phase can be monitored. The circuit using a ISL28273 (dual
copper windings. EL8173) current sense circuit is shown in Figure 51 for a 30A,
two phase circuit.
High current (>30A) DC/DC converter outputs for
microprocessor cores present very unique challenges for
VIN = 5V
Q1 L1
0.33µH
VOUT = 1.2V AT 30A
Cout U1
Q2 +5V
16 ISL28273
R1 VS+
10k 6 IN+A OUTA 2 PHASE 1 Iout
Vout1
R2
R5 200mV/A
10k 5 IN-A
61.9k R9
VIN = 5V C1 C2 FB-A 4 4.99k
0.1µF 0.1µF TOTAL Iout
Q3 L2 R6 Vout = 0V to +3.0V
0.33µH 1k 100mV/A
FB+A 3 R10
4.99k
Q4
R3
10k 11 PHASE 2 Iout
IN+B OUTB 15
Vout2
U2 R4
200mV/A
ISL6568 10k 12 IN-B R7
F = 600kHz L1, L2: 61.9k
C3 C4 FB-B 13
IHLP-2525CZ-07 GAIN = 62.5
0.1µF 0.1µF
±5% DCR TOLERANCE
DCR = 3.2m R8
1k
FB+B 14
VS-
8
FIGURE 51.
The output current of each phase is measured by the DCR of For this application, it is assumed VOUT would be measured
L1 and L2 as explained in the previous example. VOUT1 and with a microprocessor A/D Converter with a full scale voltage
VOUT2 are proportional to the output current of each phase with of 2.5V. Each channel is scaled for an output voltage, VOUT,
a scale factor of 200mV/A. The two outputs, VOUT1 and VOUT2, equal to 2.0V at maximum load current to provide an overload
are summed together with R9 and R10 to give a total output measurement capability of 25%.
current, Total IOUT, with a scale factor of 100mV/A.
For each amplifier,
This basic scheme can be extended to any number of phases
Sensed voltage, Vs = IOUT*Rs
for extremely high output currents exceeding 100A.
VOUT = Gain*Vs
Multiplexed Low Voltage Current VOUT = Gain*Rs*IOUT
Sense TABLE 11. SENSED VOLTAGE
In a multiple voltage computer power supply, it is often VOUT AT
necessary to monitor the output current from each DC/DC VOUT MAX LOAD
converter with an A/D Converter. When the EN pin of the SENSITIVITY CURRENT
ISL28271 and ISL28272 are enabled (i.e., device shutdown), EN IOUT(AMPS) (V/A) (V) GAIN
the output stage goes into a high impedance state. This allows 1 20 0.10 2.0 100
multiple VOUT pins to be connected together for multiplexed
2 10 0.20 2.0 100
output applications. Since the output stage is in a high
impedance state, only one set of feedback resistors (Rf, Rg) 3 4.0 0.50 2.0 100
are required if all the amplifiers are operating with the same 4 7.5 0.27 2.0 134
gain. Likewise, if different gains are required for each amplifier,
separate feedback resistors can be used to set a unique gain
The gains of the two amplifiers of U1 are both set to 100 by a
on each amplifier.
single feedback resistor divider network, R9 and R10. The
Figure 52 demonstrates the multiplexing scheme for a power gains of U2 are different in order to get the same VOUT
system with four output voltages; 1.2V at 20A, 1.8V at 10A, sensitivity using standard current sense resistor values. Gain A
3.3V at 4A, and 5.0V at 7.5A. is set to 100 by R11 and R12, and Gain B is set to 134 by R13
and R14.
The dual instrumentation amplifier, ISL28271, is used to
minimize parts count and circuit size. Each power supply load The EN lines (EN1, EN2, EN3, EN4) select the desired
current is monitored with a low value current sense resistor measurement channel.
(RS1, RS2, RS3, and RS4) to minimize voltage drop across the
resistor. Input protection resistors (R1 to R8) limit the input fault
current to <5mA in case of a short circuit on the OUT
connection.
Rs1 0.001
1.2V IN 1.2V OUT, 20A
Rs2 0.002
1.8V IN 1.8V OUT, 10A
R1 R2 R3 R4
EN1 U1
1k 1k 1k 1k ISL28271
7 6 5 11 12
2
16 VS+ ENA IN+A IN-A IN+B IN-B VOUTA VOUT
+5V
8 15
VS- ENB FB+A FB-A FB+B FB-B VOUTB
10 3 4 14 13 R9
EN2 97.6k
Rs3 0.005
3.3V IN 3.3V OUT, 4A
Rs4 0.002
5.0V IN 5.0V OUT, 7.5A
R5 R6 R7 R8
EN3 U1
1k 1k 1k 1k ISL28271
7 6 5 11 12
2
16 VS+ ENA IN+A IN-A IN+B IN-B VOUTA
+5V
8 15
VS- ENB FB+A FB-A FB+B FB-B VOUTB
R11 R13
10 3 4 14 13
97.6k 133k
EN4
GAIN A = 100
GAIN B = 133.5
R12 R14
1.0k 1.0k
Rs
0.01
X1 X2
+5V
R1 R2 U1
EL8170
4.7k 4.7k
+5V
7 VS+
D1 4 VS- VOUT 6
BAT54S VOUT = IOUT + 2
2 IN- R3 R5
250k 100k
3 IN+
8 (20mv)
FB+
5
FB-
R4 R6
1.0k 1.0k
The use of the FB pins of the EL8170 make it an ideal choice LOAD CURRENT (ILOAD) VOUT
for a bi-directional current sense circuit for battery gas gauging -2A 0.0V
or current monitor in a H-bridge configuration as shown in the
0A +2.0V
following circuits.
+2A +4.0V
In Figure 53, current is monitored with the use of a low value
resistor Rs. R1, R2, and D1 protect the EL8170 from The range of the measured current can easily be changed by
overvoltage which would be applied with excessive load proper selection of Rs, Gain and FB+ voltage.
current or a short circuit on the output, X1 or X2. The amplifier
is set for a gain of 100 with R5 and R6. R4 and R5 offset the The circuit in Figure 54 shows the EL8170 set-up as a battery
FB+ pin at 20mV to center 0A at mid-range of the output gas gauge to monitor both charging current and discharging
voltage VOUT. current.
Sensed voltage is shown in Equation 77. In this circuit, when the battery is charging, the current in Rs
V S = I LOAD R will be negative (i.e., flowing from X2 to X1). The EL8170
S
output voltage will be between 0V and +2V. When the battery is
V OUT = Gain V S + V FB+ being discharged, the current flow will be from X1 to X2, and
the EL8170 output voltage will be between +2V and +4V.
V OUT = Gain I LOAD R S + V FB+
+5 R 4
V FB+ = ---------------------
R4 + R5
Rs D3
0.01
SYSTEM LOAD
X1 X2 D2
+5V
BT1
R1 R2 U1
LITHIUM-ION 4.7k 4.7k EL8170
+5V
(4.2V) 7 VS+
D1 4 VS- VOUT 6
BAT54S VOUT = IOUT + 2
2 IN-
R3 R5
250k 100k
3 IN+
8 (20 mv)
FB+
5
FB-
R4 R6
1.0k 1.0k
If a more direct measurement for the current polarity and Figure 56 shows the bi-directional current source circuit
increased output voltage sensitivity is required, the circuit configured to monitor the motor current in a H-bridge circuit.
shown in Figure 55 can be used. The direction of the motor (CW, CCW) is monitored by the
polarity bit depending on the direction of current flow in the
In Figure 55, U1 is used to measure positive current flow (X1 to
motor. The rail-to- rail input capability of the EL8170 allows
X2) and U2 is used to measure negative current flow (X2 to
current sensing at ground level (Q1 and Q4 ON) or at +5V (Q3
X1). The polarity of the current is detected by U3 which is being
and Q2 ON). If pulse width modulation is used to control the
used a zero crossing detect comparator. The EN pins of the
speed of the motor, filter capacitors C1 and C2 should be used
EL8170 (U1, U2) are used to turn on the proper amplifier
to obtain the average value of the motor current. The value of
depending if the current flow is positive or negative. In the
the capacitors should be selected based on the PWM
above circuit, current is monitored with the use of a low value
frequency and desired overall accuracy.
resistor Rs. R1, R2, and D1 protect the EL8170’s from over-
voltage which would be applied with excessive load current or
a short circuit on the output, X1 or X2. When this bi-directional
current sense circuit is used in a PWM application such as a H-
bridge, C1 and C2 can be added to filter the PWM signal for an
average current value.
The amplifiers are set for a gain of 100 with R5 and R6. The
minimum sensed current is set by the EL8170 offset voltage.
V OS
I MIN = ------------
RS
0.25mV
I MIN = ---------------------
0.01
I MIN = 25mA (EQ. 78)
Rs
0.01
X1 X2
R1 R2
4.7k D1 +5V
4.7k
BAT54S
U1 10k
C1 C2 ISL28271
SEE TEXT SEE TEXT +5V
7 VS+ ENA 7
4 VS- VOUTA 2
3 IN+ FB+A 3
2 IN- FB-A 4
+Iout AMP
U1
ISL28271
+5V
7 VS+ ENB 10
4 VS- VOUTB 15
VOUT
1V/A
3 IN+ FB+B 14 R3
100k
2 IN- FB-B 13
-Iout AMP R4
AV = 100
1.0k
U2
ISL28271
+5V +Iout
7 VS+ ENA 7
-Iout
4 VS- VOUTA 2 Q1
2N7002
3 IN+ FB+A 3
2 IN- FBA- 4
POLARITY DETECT
+5V
Q1 Q3
Rs
0.01
+ -