MEGHA ENGINEERING & INFRASTRUCTURES LTD

Job Safety Analysis

JSA Number: NEW REVISED Page No.1 of 8

Job being analysed: FOR PIPE FABRICATION / ERRECTION
Department/Section doing JSA: JSA
members:
Job Area / Location: Job MEIL, MECHANICAL
performers:
NORMAL APPROVALS: POSITION Name Designation Signature Date General Job Requirements/Common
PPE
JSA By: EHS
JITHIN a. HSE INDUCTION
SHANKAR b. HELMET
Job Supervisor: c. SAFETY SHOES
d. SAFETY GLASS
e. COVER ALLS
f. HAND GLOVES
Construction Manager

Safety Representative

SE&QFORM070 -- Rev 00 1 of 8 April 02

 MEGHA ENGINEERING & INFRASTRUCTURES LTD
Job Safety Analysis

SEQUENCE OF BASIC JOB POTENTIAL HAZARDS ACTIONS (Safe working

STEPS practices/procedures/hazard
(Write risk levels-High/Medium/Low;
control/methods/PPE/action by)
(Number them with description, write frequency)
duration)

(1.0) Area preparation  Slipping and tripping hazards  Proper housekeeping of the area
 Potential pinch, caught-in-
between, and crush points  Potential pinch, caught-in-
between, and crush points

 Back injury  Training of personnel on proper

manual handling and lifting
techniques
(2.0) Material preparation-  Slipping and tripping hazards  Proper housekeeping of the area
Manual handling  Potential pinch, caught-in-
between, and crush points  Potential pinch, caught-in-
between, and crush points

 Back injury  Training of personnel on proper

manual handling and lifting
techniques
(2.01) Using crane  Defective crane  Crane must have valid 3rd party
inspection sticker and must have
passed with Client inspection.
 Crane must have a documented
regular (i.e. monthly) maintenance
inspection.
 Crane must have a documented
daily inspection before being used

SE&QFORM070 -- Rev 00 2 of 8 April 02

 MEGHA ENGINEERING & INFRASTRUCTURES LTD
Job Safety Analysis
 . Improper rigging technique
 Defective rigging equipment
Incorrect identification of weight of
load
 Incorrect identification of crane
lifting capacity
 Incompetent/non-qualified rigger
SE&QFORM070 -- Rev 00 3 of 8
 A valid record of 3rd party
certificate of inspection of all
rigging equipment should be
available at all times
 An approved lifting permit must be
available before any lifting activity
is done.
 Weight of load must be accurately
taken and should be reflected in
the lifting permit. Data on the
weight of the load can be taken
from shipping documents or any
technical specification documents.
 A test lift should be conducted
before proceeding with the actual
lift to identify accurately the weight
of the load and to determine the
correctness of the rigging of the
load (i.e. the correct centre of
gravity)
 All riggers and crane operators
must have a valid 3rd party
certificate and records must be
available at all times
 A flagman should be available at
all times during any crane
movement.
April 02
 MEGHA ENGINEERING & INFRASTRUCTURES LTD
Job Safety Analysis
 Congestion of area / Limited
equipment movement
 Outrigger not fully extended
 Personnel working under
suspended load
 Bad weather condition
 Overhead power lines
SE&QFORM070 -- Rev 00 4 of 8
 Crane operator must follow only
one (1) signalman at all times.
Signalman must be clearly visible
to the operator.
 For a mobile crane, outriggers
must be fully extended and must
rest on proper size outrigger mat
(i.e. 6" thick for 50 ton and below
and 8" thick for 60 tons and
above).
 Area where crane lifting activity
will be conducted should be clear
and barricaded. It should also be
compacted and levelled off at
least 1% grade
 No worker shall stay under
suspended load.
 Two (2) tag lines must be used at
all times in order to control the
load properly.
 No crane lifting shall be conducted
during wind speeds higher than 20
miles/hour (32 km/hour or 9 m/s)
and no lift at night.
 Crane boom or load line must
maintain at least 20-feet distance
from any overhead power lines
with voltages up to 250,000 volts
and 25-feet distance for voltages
more than 250,000 volts.
 Crane operator must follow only
one (1) signalman at all times.
April 02
 MEGHA ENGINEERING & INFRASTRUCTURES LTD
Job Safety Analysis
(2.3) Material transportation  Damage to existing and
surrounding facilities during
heavy/ light vehicle movement
(3.0) Piping Fabrication  Grinding disc break
Fabrication (cutting, positioning, fit
up, welding)
 Ear drum damage, Hearing leak
 Back fire wile gas cutting
 Accident with Hoist hook
 Object falling from stand
SE&QFORM070 -- Rev 00 5 of 8
Signalman must be clearly visible
to the operator
 All vehicles shall be of adequate
capacity and of a design suitable
for work.
 Only vehicles with permit shall be
allowed.
 Trailer shall be fitted with side
restraints for containing long loads.
 Avoid loads that extend beyond the
rear of vehicle.
 Vehicles shall be fitted with audible
reverse alarm, controlled and
sighted by a banks man.
 Drivers are not allowed to work
more than 12 hours shift period.
 Grinding disc should be visually
inspected and suitable grinding
wheel (rpm) shall be used.
 Grinding machine guard shall not
be removed
 Face shield shall be used during
grinding.
 Ear plug should be used
 Flash back arrester should be
used
 Visually inspect the hooks
Grounding
 Object should be properly secured
using slings or vise
April 02
 MEGHA ENGINEERING & INFRASTRUCTURES LTD
Job Safety Analysis

 Electric Shock  Electric equipment’s and cables

must be inspected and color
coded

 ELCB (Earth leakage circuit

breaker) must connected to all
equipment’s
 Material fall in Eyes  Face shield and proper safety
goggles shall be used
 Welding spatters  Fire blanket should be used
(3.2) NDT (Non Destructive Testing)  Exposure of radiation  Radiation monitoring devices,
 barricading, signboards
 Use real-time radiation meter to
monitor activity level
(3.3) Heat Treatment  Burns  Proper PPE, and safe work area
preparation
 Electrical Shock  All equipment’s grounded, and
insulated
(4.0) Pipe Erection  Crane toggle  Steel plate/ wooden should be
used for outrigger pads
 Struck by equipment  Barricade the area and pictogram
/signboard where necessary
around the area covered with the
activity.
 Scaffolding collapse  Proper base plate and every
surface at ground
 Wear recommended PPE and
Safety harness all time.
 Proper work platform and access
means are to be secured
 All scaffolding material should be
confirmed to standard.

SE&QFORM070 -- Rev 00 6 of 8 April 02

 MEGHA ENGINEERING & INFRASTRUCTURES LTD
Job Safety Analysis

 All scaffolding should have proper

scaff-tag and periodic checks to
be performed Suitable methods
for scaffolding erection shall be
done
 Qualified and certified scaffolders
to erect and dismantle scaffolding.

 Objects /Personnel falling from  Close supervision at all time

temporary platform
 Scaffolding have Toe-board

 Scaffolding not to be used as

support for heavy loads

 Check safe work load of chain

 Chain block brake block, inspected and color coded

 Belt sling /break  Check the slings for damage

 Check safe work load of slings

inspected and color coded

(5.0) Painting works  Fumes inhalation /dermatitis  Ensure proper paint mask
aerosols (cartridge mask are using will
spray painting) for manual painting
use dust mask &disposable
overalls rubber gloves
 Ensure fire extinguisher are in
place
 Environmental hazard land  All empty paint tins must dispose
contaminations in designed area
 Follow chemical MSDS Procedure

SE&QFORM070 -- Rev 00 7 of 8 April 02

 MEGHA ENGINEERING & INFRASTRUCTURES LTD
Job Safety Analysis

 Job rotation sufficient manpower

for the activity
Note:
1) If any of the tasks involves biological, physical or chemical hazards, then Industrial Hygienist must also sign this Form, against Any Other
Approving authority above.
2) If steps in a job are more than the space provided above, use a photocopy of this sheet to continue on the next page.
3) Details on safety (PPE, Hazards etc) and environmental requirements can be found in Safety & Environment Procedures available from the
Company Documents & Standards.

SE&QFORM070 -- Rev 00 8 of 8 April 02