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G A S C O M P R E S S I O N:

A PRIMER ON GAS COMPRESSION EQUIPMENT & TECHNOLOGY


BY W. NORM SHADE, PE

11
Compression Terms,
Acronyms, and
Units of Measure

C H A P T E R

A basic introduction to gas compression,


intended for operators, maintenance
technicians, supervisors, engineers, stu-
dents, and others who want to gain a fun-
damental understanding of gas compres-
sor rating, application, analysis, and control.

The following is an excerpt from the forthcoming book, Gas Compression: A Primer On Gas Compression Equipment & Technology. Each
month, Gas Compression Magazine will publish approximately one chapter. At a later date, it is planned that all the individual chapters
and sections will be combined into a comprehensive text book that will include sample problems and even some homework assignments.
Part I:
Introduction to Compression: Compressor Types and Applications

11 CHAPTER

Compression Terms, Acronyms, and Units of Measure

As closure to Par t I of this four-par t primer on compres- Adiabatic Exponent. A thermodynamic term for a pure gas
sion equipment and technology, it is useful to identify and SVEKEWQM\XYVIXLEXMWXLIVEXMSSJXLIWTIGM½GLIEXEXGSR-
HI½RIERYQFIVSJGSQQSRP]YWIHGSQTVIWWMSRXIVQWEG- WXERXTVIWWYVI Gp XSXLIWTIGM½GLIEXEXGSRWXERXZSPYQI Gv).
ronyms, and accepted units of measure. Compressors and Adiabatic Head. 8LIIRIVK] X]TMGEPP]MRJXPFf) required to
XLIMVETTPMGEXMSRWLEZIQER]HIWGVMTXMZIXIVQWXLEXHIWGVMFI GSQTVIWWEHMEFEXMGEPP]ERHHIPMZIVPFm of a given gas from
their construction and performance. Additionally, there are a lower pressure to a higher pressure.
commonly accepted units of measure that apply to cer tain Adiabatic Horsepower. The thermodynamic power, 0 Pdv,
XIVQW ERH TEVEQIXIVW XLEX HIWGVMFI GSQTVIWWSV ERH TVS- required to compress the gas in one end of a reciprocating
cess performance. compressor cylinder from its suction connection to its dis-
charge connection, exclusive of any valve losses or mechani-
COMMON COMPRESSION TERMS cal losses such as seal friction.
8LI JSPPS[MRK EPTLEFIXMGEP PMWX MRGPYHIW MQTSV XERX XIVQW Aftercooler. A heat exchanger for cooling the air or gas
XLEX EVI GSQQSRP] YWIH XS HIWGVMFI GSQTVIWWSVW XLIMV stream discharged from a compressor.
construction, and their performance. Although the list is Ambient Temperature. The atmospheric temperature in
VIEWSREFP]PSRKMXMWGIVXEMRP]RSXEPPIRGSQTEWWMRK%QYGL the area where equipment is located.
QSVI I\XIRWMZI PMWX SJ XIVQW GER FI JSYRH MR Illustrated Atmospheric Pressure. 8LI TVIWWYVI I\IV XIH F] XLI
Dictionary of Essential Process Machinery Terms.1 The Gas IEVXL´WEXQSWTLIVIEPWSVIJIVVIHXSEWXLIFEVSQIXVMGTVIW-
Processors Suppliers Association’s Engineering Data Book, WYVISVEFWSPYXIEQFMIRXTVIWWYVI%WXERHEVHSJQQ,K
Volumes I2 and 2,3 as well as the Society of Petroleum Engi- QIVGYV] MR,KSVTWMEMWYWIHEWEWXERHEVH
neers’ PetroWiki4 are excellent references for terms used in for some measurements.
gas processing, including compression and expansion. Axial. The direction of the equipment shaft centerline.
Absolute Pressure. 8LI WYQ SJ EXQSWTLIVMG EQFMIRX Axial Compressor. % H]REQMG GSRXMRYSYW ¾S[ QEGLMRI
pressure and gauge pressure. YXMPM^MRK SRI SV QSVI VS[W SJ EMVJSMPW SV FPEHIW EXXEGLIH XS
Actual Cubic Feet Per Minute (ACFM). 8LI GYFMG JIIX rotating disks to accelerate and add energy to gas passing axi-
TIVQMRYXISJKEWSVEMV¾S[EXXLIEGXYEPSTIVEXMRK TVIW- ally through it, creating velocity that is decelerated in trailing
sure and temperature) conditions. WXEXMSREV]HMJJYWIVWFPEHIWSVZSPYXIWXSKIRIVEXITVIWWYVI
Adiabatic Compression. A thermodynamic compression Balance Piston. An internal component in a rotary com-
process from a lower to a higher pressure in which there is pressor designed to counter the thrust force on the rotor
no heat transferred to or from the gas during the compres- HIZIPSTIHF]XLITVIWWYVIVMWIKIRIVEXIHF]XLIMQTIPPIVW
sion cycle. Barometric Pressure.8LITVIWWYVII\IV XIHF]XLIIEV XL´W
%HMEFEXMG)J½GMIRG]The ratio of the work output for an atmosphere; also referred to as the atmospheric pressure or
ideal isentropic compression process to the work input to EFWSPYXIEQFMIRXTVIWWYVI
develop the required head. Blade.%R]SJERYQFIVSJEMVJSMPWLETIHZERIWEWWIQFPIH
Adiabatic Expansion. A thermodynamic expansion process EVSYRHXLITIVMTLIV]SJEXYVFMRIVSXSVXSKYMHIXLI¾S[SJ
from a higher to a lower pressure in which there is no heat gas and extract energy, or around the periphery of a com-
transferred to or from the gas during the expansion cycle. TVIWWSVVSXSVXSKYMHIXLI¾S[ERHMQTEV XIRIVK]

gascompressionmagazine.com | MAY 2017 25


Blow Case. A small tank in which liquid is accumulated and shaft to pressurize and transfer gas from a lower pressure
then forced from the tank by applying gas or air pressure to a higher pressure.
above the liquid level. Compressor Package. % GSQTPIXI ½IPHVIEH] WLSTEW-
Blow Down. The act of emptying or depressurizing a pres- sembled gas compression system consisting of a compres-
surized vessel or system. sor, gas engine or electric motor driver, controls and safety
Brake Horsepower. The actual amount of horsepower equipment, cooling systems, inlet air and exhaust systems,
GSRWYQIH SV TVSHYGIH F] E ¾YMH QEGLMRI EW QIEWYVIH process gas piping and separators, pulsation control (for
on a pony brake or dynamometer. For compressors, it is reciprocating compressors), and utility systems, usually con-
also the total power required for compression at a set of tained on one or more I-beam fabricated skids.
WTIGM½IHSTIVEXMRKGSRHMXMSRWHI½RIHEWXLIWYQSJXLIKEW Compressor Piston. The moving element within a recip-
and friction horsepower of all cylinder ends, the crankcase rocating compressor cylinder that is operated by the com-
friction and windage horsepower, and the horsepower re- pressor crankshaft to compress and transfer gas from a
quired by any pumps and auxiliary equipment driven off the lower pressure to a higher pressure.
compressor crankcase. Compressor Valve. A specially designed check valve that
BTU Content. The heat value or amount of energy, mea- GSRXVSPWXLI¾S[SJKEWMRXS MIWYGXMSR ERHSYXSJ MI
sured in British thermal units (BTU), obtained from the discharge) a reciprocating compressor cylinder. Valve-sealing
combustion of a volume of natural gas. One BTU is the elements may be single plates, multiple poppets, rings, or
quantity of heat required to raise the temperature of 1 lb of reed strips.
water by 1°F at standard atmospheric pressure. Connecting Rod. A linkage component that connects the
Bushing. A plain hydrodynamic bearing mounted within a crankshaft of a reciprocating compressor to the crosshead
housing to provide a bearing surface for a rotating shaft. or directly to the piston.
Bypass. A line with a control valve that is used to recycle Cooler. A component, either a shell and tube device, that
gas from a high pressure to a low pressure, typically from MWYWIHXSXVERWJIVLIEXJVSQSRI¾YMHXSERSXLIV¾YMHSV
the discharge to the suction of a compressor. a radiator device with a rotating fan that is used to transfer
Capacity.8LI QE\MQYQ SV VEXIH ¾S[ VEXI XLEX GER FI LIEXSYXSJKEWSV¾YMHXSEQFMIRXEMV
TVSHYGIH F] E GSQTVIWWSV EX E WTIGM½IH WIX SJ STIVEXMRK Coupling. A component designed to connect two shafts
conditions. at their ends for the purpose of transmitting power. In
Catalytic Converter. An emissions control device that most cases, the component has a measure of flexibility that
conver ts toxic and/or regulated combustion by-products in can accommodate misalignment and shaft end movement,
the exhaust of an internal combustion engine or turbine to while transmitting power from the driver to the driven
less toxic substances by way of catalyzed chemical reactions. equipment.
Centrifugal Compressor.%H]REQMGGSRXMRYSYW¾S[QE- Crankcase. The metal casing enclosing the crankshaft and
chine in which one or more rotating impellers accelerate associated parts in a reciprocating compressor or engine.
gas passing into it axially and out of it radially, creating ve- Crank End. The end of a reciprocating compressor cylin-
locity that is decelerated in trailing stationary diffusers or der closest to the crankcase.
volutes to generate pressure. Crank Pin. The shor t cylindrical bearing surface between
Clearance Pocket. An auxiliary volume that may be two webs or arms of a crankshaft that is set parallel to the
opened to communicate with the end clearance of a re- main shaft of the crankshaft.
ciprocating compressor cylinder to increase the volumetric Crankshaft. A compressor component that converts ro-
GPIEVERGIXSVIHYGIXLIZSPYQIXVMGIJ½GMIRG]ERHXLIVIJSVI tary motion into reciprocating linear motion; or an engine
XLI¾S[VEXI component that converts reciprocating linear motion into
Clearance Volume. The internal volume remaining in a rotary motion.
compressor cylinder end when the piston is at the outer Crosshead. A sliding component, containing a bushing and
end of its stroke, i.e., closest to the end wall of the cylinder. a wrist pin or crosshead pin, that connects it to the small
Compressibility Factor. A factor, usually expressed as “Z,” end of a connecting rod to eliminate sideways forces on
which is the ratio of the actual volume of gas at a given tem- pistons in large reciprocating compressors.
perature and pressure to the volume of gas when calculated Crosshead Guide. A stationary component that is part of
by the Ideal Gas Law. or is bolted to a reciprocating compressor frame or crank-
Compression. The process of pressing or compacting a case, which suppor ts and restrains the sideways motion of
trapped mass of gas into a smaller space or volume. the crosshead.
Compression Ratio. The ratio of the absolute discharge Crosshead Pin. A shor t shaft suppor ted by bushings that
pressure from a compressor to the absolute suction pres- connects the small end of a reciprocating compressor con-
sure. It can apply to one cylinder or stage of a reciprocating necting rod to a crosshead.
compressor or to one or more stages within a single section Cylinder Head. A pressure restraining component, at-
of a centrifugal, axial, or rotary compressor. tached by bolting and incorporating a static seal, on the end
Compressor Cylinder. A pressure-containing component of a reciprocating compressor cylinder, and is removable for
attached to a reciprocating compressor crankcase in which gaining access to the inside of cylinder for inspection and
a reciprocating piston is operated by the compressor crank- maintenance.

26 gascompressionmagazine.com | MAY 2017


Cylinder Liner.% VITPEGIEFPI WPIIZI XLEX MW ½XXIH MRXS E Explosion Relief Valve.% UYMGOSTIRMRK WEJIX] ZEPZI EX-
VIGMTVSGEXMRKGSQTVIWWSVG]PMRHIV XEGLIHXSERIRKMRISVGSQTVIWWSVJVEQISVGVEROGEWIXLEX
Deactivator.%HIZMGI[MXLEREGXYEXSVXLEXMWYWIHXSTVI- TVIZIRXW XLI FYMPHYT SJ MRXIVREP TVIWWYVI JVSQ XLI YRMR-
ZIRX XLI TVIWWYVI [MXLMR SRI IRH SJ E VIGMTVSGEXMRK GSQ- XIRHIHGSQFYWXMSRSJPYFISMPQMWX[MXLMRXLIGVEROGEWI
TVIWWSVG]PMRHIVJVSQFYMPHMRKYTXSXLIHMWGLEVKITVIWWYVI Fixed Volume Clearance Pocket.%¾S[GSRXVSPHIZMGIMR
PIZIPXLIVIF]TVIZIRXMRK¾S[SYXSJXLIG]PMRHIVIRH8LMW EVIGMTVSGEXMRKGSQTVIWWSVG]PMRHIVXLEXJYRGXMSRWF]STIR-
IWWIRXMEPP]±YRPSEHW² XLI G]PMRHIV IRH VIWYPXMRK MR RS ¾S[ MRKSVGPSWMRKE½\IHZSPYQIGPIEVERGITSGOIXEXXLILIEH
SYX SJ MX LS[IZIV WSQI TEVEWMXMG TS[IV VIQEMRW8LI YR- IRH SV GVERO IRH8LI TSGOIX EHHW E ½\IH ZSPYQI XS XLI
PSEHMRKQE]FIGVIEXIHF]LSPHMRKGSQTVIWWSVZEPZIWIEPMRK FYMPXMRGPIEVERGIZSPYQISJXLIG]PMRHIVXSVIHYGIXLIZSPY-
IPIQIRXWSTIRSVVIXVEGXMRKETPYKSZIVETSVXMRXLIGIRXIV QIXVMGIJ½GMIRG]ERHXLIVIJSVIXLI¾S[VEXI
SJEZEPZISVIPWI[LIVIMRXLIG]PMRHIVIRH Flow Rate.8LIZSPYQISJKEWTEWWMRKETSMRXMREKMZIRXMQI
Density.%QIEWYVISJXLIQEWWSJEKMZIRZSPYQISJKEW Flywheel.%LIEZ]VMQQIHVSXEXMRK[LIIPSVHMWOYWIHXS
Dew Point.8LIXIQTIVEXYVIEXER]KMZIRTVIWWYVISVXLI QMRMQM^I ZEVMEXMSRW MR ERKYPEV ZIPSGMX] ERH VIZSPYXMSRW TIV
TVIWWYVI EX ER] KMZIR XIQTIVEXYVI EX [LMGL PMUYMH MRMXMEPP] QMRYXISVXSMRGVIEWIVSXEXMRKMRIV XMEJSVTYVTSWIWSJXYRMRK
GSRHIRWIW JVSQ E KEW SV ZETSV TLEWI -X MW WTIGM½GEPP] ET- EXSVWMSREPREXYVEPJVIUYIRG]SYXSJXLIVIUYMVIHSTIVEXMRK
TPMIH XS XLI XIQTIVEXYVI EX [LMGL [EXIV ZETSV WXEV XW XS WTIIHVERKI
GSRHIRWI JVSQ E KEW QM\XYVI SV EX [LMGL L]HVSGEVFSRW Frame.%REPXIVREXIXIVQJSVEVIGMTVSGEXMRKGSQTVIWWSV
WXEV XXSGSRHIRWI GVEROGEWIXLIQIXEPGEWMRKIRGPSWMRKXLIGVEROWLEJXERHEW-
Diaphragm. % WXEXMSREV] IPIQIRX FIX[IIR WXEKIW SJ E WSGMEXIHTEVXWMREVIGMTVSGEXMRKGSQTVIWWSV
QYPXMWXEKIGIRXVMJYKEPGSQTVIWWSVXLEXYWYEPP]GSRXEMRWEHMJ- Free End.8LI STTSWMXI SV RSRHVMZI  IRH SJ ER IRKMRI
JYWIVWIGXMSRXSHIGIPIVEXIXLIKEWERHEVIXYVRGLERRIPERH XSXLIHVMZIIRH%RGMPPEV]IUYMTQIRXWYGLEWEGSSPMRKJER
MRPIXKYMHIZERIWIGXMSRXSHMVIGXXLIKEWXSXLIWYFWIUYIRX GSSPERX TYQT SV EPXIVREXSV MW JVIUYIRXP] HVMZIR JVSQ XLI
GSQTVIWWSVWXEKI JVIIIRH
Diffuser.%WIGXMSRSJEGIRXVMJYKEPGSQTVIWWSVXLEXGSR- Gas Constant.8LI GSRWXERX QYPXMTPMIV YWYEPP] I\TVIWWIH
ZIV XWOMRIXMGIRIVK] ZIPSGMX] XSTSXIRXMEPIRIVK] TVIWWYVI EW±6²MRXLI-HIEP+EW0E[2YQIVMGEPP]6!4:8[LIVI:
SVLIEH  MWXLIZSPYQISJSRIQSPISJERMHIEPKEWEXXIQTIVEXYVI8
Discharge.8LI I\MX GSRRIGXMSR SR E GSQTVIWWSV SV XLI ERHTVIWWYVI4
PMRISVLIEHIVMRXS[LMGLEGSQTVIWWSVHIPMZIVW¾S[ Gas Horsepower.8LI TS[IV VIUYMVIH XS GSQTVIWW XLI
Discharge Flange or Nozzle.8LIGSRRIGXMSRERHSVRS^- KEWMREGSQTVIWWSVJVSQMXWWYGXMSRGSRRIGXMSRXSMXWHMW-
^PIXLEXHMVIGXW¾S[SYXSJEGSQTVIWWSV GLEVKIGSRRIGXMSRI\GPYWMZISJER]QIGLERMGEPPSWWIWWYGL
Displacement.8LIXSXEPZSPYQIHMWTPEGIHF]SRIIRHSJE EWTMWXSRERHVSHWIEPMRKVMRKJVMGXMSRFIEVMRKPSWWIWGVERO-
VIGMTVSGEXMRKGSQTVIWWSVG]PMRHIVHYVMRKSRIWXVSOI GEWI[MRHEKIIXG
Distance Piece.%GSQTSRIRXFIX[IIRXLIGVEROGEWIERH Gas Load.8LIEKKVIKEXIRIXJSVGIVIWYPXMRKJVSQXLIMRXIV-
XLIG]PMRHIVSJEVIGMTVSGEXMRKGSQTVIWWSVXLEXMWSPEXIWXLI REPTVIWWYVIMRIEGLGLEQFIVEGXMRKSRXLITMWXSRERHG]PMR-
MRXIVREPWTEGIW[MXLMRXLIX[SGSQTSRIRXWJVSQIEGLSXLIV HIVIRH[EPPWYVJEGIWSJEVIGMTVSGEXMRKGSQTVIWWSVG]PMRHIV
-XGSRXEMRWX[SSVQSVIWIXWSJTMWXSRVSHTEGOMRKWTEGIH Gas Rod Load.8LIJSVGISREVIGMTVSGEXMRKGSQTVIWWSV
WYGLXLEXRSTEV XSJXLITMWXSRVSHXVEZIPWXLVSYKLER]X[S XLVS[ERHTMWXSRVSHGEYWIHF]XLIMRWXERXERISYWKEWJSVG-
WIXWSJTEGOMRKWIEPW IWI\IV XIHSRFSXLWMHIWSJXLITMWXSR
Double-Acting Cylinder.%VIGMTVSGEXMRKGSQTVIWWSVG]P- Gauge Pressure. 8LITVIWWYVIXLEXMWQIEWYVIHF]EKEYKI
MRHIVMR[LMGLKEWMWGSQTVIWWIHF]FSXLWMHIWSJXLITMWXSR SVSXLIVTVIWWYVIQIEWYVMRKMRWXVYQIRX-XMWEHHIHXSXLI
SREPXIVREXMRKWXVSOIWMIHYVMRKFSXLXLISYX[EVHERHMR- EXQSWTLIVMGTVIWWYVIXSSFXEMRXLIEFWSPYXITVIWWYVIYWIH
[EVHWXVSOIW MRQSWXXLIVQSH]REQMGTIVJSVQERGIGEPGYPEXMSRW 
Drive End.8LI IRH SJ ER IRKMRI EX [LMGL XLI ¾][LIIP Head End.8LIIRHSJEVIGMTVSGEXMRKGSQTVIWWSVG]PMRHIV
MW EXXEGLIH XS XLI GVEROWLEJX ERH [LMGL XLI GVEROWLEJX MW JEV XLIWXJVSQXLIGVEROGEWI
GSYTPIHXSXLIGSQTVIWWSVFIMRKHVMZIRF]XLIIRKMRI Horsepower.%QIEWYVISJXLIVEXISJ[SVO3RILSVWI-
Dry Gas.+EWMR[LMGLXLI[EXIVGSRXIRXLEWFIIRVIHYGIH TS[IVMWIUYMZEPIRXXSPMJXMRKPFWXSELIMKLXSJJX
F]EHIL]HVEXMSRTVSGIWWSVE±PIER²KEWGSRXEMRMRKPMXXPISV MRQMR
RSL]HVSGEVFSRWGSQQIVGMEPP]VIGSZIVEFPIEWPMUYMHTVSHYGX Ideal Gas.%XLISVIXMGEPKEWXLEXJSPPS[WXLI-HIEP+EW0E[
Enthalpy. % XLIVQSH]REQMG LIEX GSRXIRX YWYEPP] I\- HI½RIHF]XLIIUYEXMSR4:!R68[LIVI4MWXLIEFWSPYXI
TVIWWIHEW±,²GSQTSWIHSJMRXIVREPIRIVK] ±)² ERH¾S[ TVIWWYVI:MWXLIZSPYQI8MWXLIEFWSPYXIXIQTIVEXYVI6MW
IRIVK]VIPEXMRKXSTVIWWYVIXMQIWZIPSGMX] ±4:² YWYEPP]I\- XLIKEWGSRWXERXERHRMWXLIRYQFIVSJQSPIW
TVIWWIHEW,!)4: Impeller.%GEWXSVJEFVMGEXIHZERIHGSQTSRIRXEXXEGLIH
Entropy.% XLIVQSH]REQMG UYERXMX] YWYEPP] I\TVIWWIH EW XSEWLEJXJSVXLITYVTSWISJMQTEVXMRKOMRIXMGIRIVK]XSXLI
±7² HI½RIH F] XLI IUYEXMSR ¯H7 ! H58 [LIVI 5 MW XLI KEWFIMRKGSQTVIWWIH
EQSYRXSJLIEXIRXIVMRKSVPIEZMRKXLIW]WXIQEXEFWSPYXI Indicated Horsepower.8LITS[IVVIUYMVIHXSGSQTVIWW
XIQTIVEXYVI8 XLIKEWMRSRIIRHSJEVIGMTVSGEXMRKGSQTVIWWSVG]PMRHIV
Expansion. 8LI TVSGIWW SJ I\TERHMRK SV VIPIEWMRK E JVSQMXWWYGXMSRGSRRIGXMSRXSMXWHMWGLEVKIGSRRIGXMSRI\-
XVETTIHQEWWSJKEWMRXSEPEVKIVWTEGISVZSPYQI GPYWMZISJER]QIGLERMGEPPSWWIWWYGLEWTMWXSRVMRKERHVSH

KEWGSQTVIWWMSRQEKE^MRIGSQ`MAY 27
sealing ring friction; also the power measurement obtained perposition of inertia forces resulting from the reciprocating
from an analyzer with a pressure transducer connected to masses outboard of the small end of the connecting rod and
a port communicating directly with the internal volume on the gas forces exer ted on both sides of the piston.
one end of a reciprocating compressor cylinder and time- Non-Reversal. An undesirable condition where the super-
phased to piston position or crankshaft angular position. imposed (combined) dynamic pressure and inertia forces on
Induction Motor. An alternating current electric motor in a reciprocating compressor throw, outboard of the crosshead
which the primary winding on the stator is connected to pin, never reverse direction during one crankshaft revolution.
power and a secondary winding or a squirrel-cage second- This condition typically leads to rapid failure of the crosshead
ary winding on the rotor carries the induced current. Be- pin bushing as a result of inadequate lubrication.
cause of slippage, induction motors tend to run at speeds 2 Pipeline-Quality Natural Gas (PLQNG). Natural gas that
to 5% lower than synchronous motors. QIIXWEXVERWQMWWMSRGSQTER]´WQMRMQYQWTIGM½GEXMSRW
Inertia Rod Load. The force on a reciprocating compres- Piston. A moving component within a reciprocating com-
sor throw and piston rod resulting from the instantaneous pressor cylinder that is operated by the compressor crank-
iner tia forces of the throw’s reciprocating masses outboard shaft to displace volume to pressurize and transport gas
of the small end of the connecting rod (typically the piston, from a lower pressure to a higher pressure.
piston rod, piston rod nut, crosshead, and balance weights) Piston Ring. Also called a piston sealing ring; a nonmetal-
acting on the crosshead pin. PMGSVQIXEPPMGWTPMXVMRKXLEX½XWEVSYRHETMWXSRERHVMHIW
Inlet Guide Vanes. A set of vanes at the inlet of a dynamic in a groove to seal the gap between the outer diameter of
GSQTVIWWSV SV I\TERHIV HIWMKRIH XS TVSZMHI ER IJ½GMIRX the piston and the inner diameter (bore) of the compres-
QIERWSJ¾S[GSRXVSP sor cylinder in which it operates. One or more piston rings
Integral Engine-Compressor. A reciprocating machine in operate in series to prevent or minimize leakage from one
which the engine and the compressor pistons are connect- side of the piston to the other.
ed to a common crankshaft, and the power and compressor Piston Rod. A long, round, cross-sectional rod with one
cylinders are mounted on the same crankcase or frame. end attached to a reciprocating compressor piston and the
Intercooler. A heat exchanger for cooling air or gas be- other connected to a crosshead.
tween stages of compression or between individual com- Piston Rod Packing. A series of segmented nonmetallic or
pressors operating in series. metallic rings used to prevent or minimize the leakage of pres-
Jacket Water.;EXIV SV SXLIV GSSPERX XLEX ½PPW SV MW GMV- surized gas around a reciprocating compressor piston rod.
culated through, a compressor cylinder or engine block or Piston Rod Wiper Packing. A set of ring seals designed to
crankcase to remove, add, or distribute heat to control the prevent the transfer of compressor crankcase lubricating oil
internal temperature. into the compressor distance piece or compressor cylinder.
Journal.% WTIGM½G TSVXMSR SJ E WLEJX WYVJEGI JVSQ [LMGL Polytropic Compression. A thermodynamic compression
the shaft (crankshaft or rotor)-applied loads are transmitted process from a lower to a higher pressure in which the pro-
to bearing supports. cess obeys the relationship PVn = a constant, where P is the
Journal Bearing.%XMKLX½XXMRKL]HVSH]REQMGSMPPYFVMGEXIH absolute pressure, V is the volume, and n is the polytropic
metallic bearing used in compressors, engines, and motors. exponent.
Liquid Natural Gas (LNG). The light hydrocarbon por tion Polytropic Exponent. An experimentally determined ex-
of natural gas, predominantly methane, which has been liq- ponent used to predict the performance of dynamic com-
YI½IHERHWXSVIHEXZIV]PS[XIQTIVEXYVIWEVSYRH¯„* pressors that obey the relationship PVn = a constant, where
¯„'  P is the absolute pressure, V is the volume, and n is the
Maximum Allowable Working Pressure. The maximum polytropic exponent.
continuous gauge pressure for which the manufacturer has Polytropic Head. The energy (usually in ft-lbf) required to
designed the equipment (or any part to which the term is compress polytropically and deliver 1 lbm of a given gas from
VIJIVVIH [LIRLERHPMRKXLIWTIGM½IH¾YMHEXXLIWTIGM½IH one pressure to another.
operating temperature. Pressure.8LIJSVGII\IVXIHF]E¾YMH KEWSVPMUYMH TIV
Mineral Oil. A light hydrocarbon lubricating oil that is typi- unit of area.
cally a distillate of petroleum. Pressure-Volume (P-V) Diagram. A preferred tool for ana-
Mole(s). The mass of a substance corresponding to its mo- lyzing positive displacement compressor performance. It de-
lecular weight, usually expressed either as lbmole or gmmole. picts the relationship of the pressure and volume of a gas with-
Molecular Weight. The sum of the atomic weights of all in one end of a reciprocating compressor cylinder during the
the atoms in a molecule, given in lbm/lbmole. full displacement of the piston (inward and outward strokes).
Natural Gas. A gaseous form of petroleum, consisting pre- Pulsation Dampener. Also often called a pulsation bottle
dominately of mixtures of hydrocarbon gases of which the or manifold, an engineered device attached to one or more
most common component is methane. reciprocating compressor cylinders or elsewhere in a com-
Natural Gas Liquids (NGL). Liquids extracted from the heavi- TVIWWMSRW]WXIQXLEXYWIWEGSYWXMG½PXIVMRKERHHEQTMRKXS
er molecular weight components of a raw natural gas mixture. reduce the cyclic pressure amplitude generated by the com-
Net Rod Load. The force on a reciprocating compressor pressor and/or from acoustic resonances in the compres-
throw and piston rod resulting from the instantaneous su- sion system.

28 gascompressionmagazine.com | MAY 2017


Radial Bearing. A bearing that supports forces (loads) act- 7TIGM½G:SPYQI The volume of a substance per unit mass,
ing perpendicular to the axis of the compressor crankshaft the inverse of density.
or rotor shaft. Standard Cubic Feet Per Minute (SCFM).% QEWW ¾S[
Reciprocating Compressor. A positive displacement ma- VEXI SJ KEW HIWGVMFIH EW E ZSPYQI ¾S[ VEXI EX WXERHEVH
chine having one or more cylinders, each with a piston or conditions, typically set at 14.696 psia (1 bar), 60°F (15.5°C),
plunger that moves back and for th in a reciprocating motion and 0% relative humidity.
to pressurize gas by decreasing its volume and displacing Stonewall. Also called choke; a point on a centrifugal com-
E½\IHEQSYRXSJKEWZSPYQI[MXLIEGLVIZSPYXMSRSJXLI pressor performance curve speed line where the maximum
crankshaft to which the piston is connected. ¾S[VEXIERHQMRMQYQTSP]XVSTMGSVEHMEFEXMGLIEHEVIIR-
Recycle. The return of par t of a process stream to a point countered, and where any fur ther decrease in head at that
upstream from where it was removed to enhance recovery WTIIH[MPPRSXVIWYPXMRERMRGVIEWIH¾S[VEXI
or control, typically the return of pressurized gas down- Stroke. The distance the piston travels within a reciprocat-
stream of the compressor discharge through a return line ing compressor cylinder from inner to outer, or from outer
with a throttle valve that reduces its pressure to enable its to inner, positions.
return to line upstream of the compressor suction. Suction. The inlet connection on a compressor, or the line
Relative Humidity. The ratio of the par tial pressure of wa- SVLIEHIVJVSQ[LMGLEGSQTVIWWSVHVE[W¾S[
ter vapor in an air-water mixture to the saturated vapor Surge.%RYRHIWMVEFPI¾S[GSRHMXMSRMRE\MEPERHGIRXVMJ-
pressure of water at a prescribed temperature. ugal compressors that occurs when the compressor dis-
Relief Valve. A type of safety valve used to control or charge pressure or polytropic head exceeds the maximum
limit the pressure in a system or vessel to a predetermined capability of the compressor at the speed at which it is
level, functioning by opening at the predetermined pressure STIVEXMRK8LMW GEYWIW VITIEXIH G]GPMG VIZIVWEP SJ XLI ¾S[
WIXXMRKXSEPPS[XLITVIWWYVM^IHKEWXS¾S[XSEWEJIEXQS- which if not controlled, results in severe internal damage to
spheric vent or other lower pressure area. the compressor.
Rider Band. Also often called a wear band or rider ring; a Sweet Gas. Gas containing essentially no objectionable
ring or band of low-friction material that keeps a metallic sulfur compounds.
piston from contacting the bore of the reciprocating com- Swept Volume. The volume swept by the piston as it re-
pressor cylinder in which it operates. ciprocates inside a compressor cylinder, calculated by mul-
Rod Load Rating. The maximum (tensile), minimum (com- tiplying the length of the stroke by the cross-sectional area
pressive), or total (absolute sum of tensile and compressive) of the cylinder bore.
allowable force permitted on a single reciprocating com- Synchronous Motor. An electric motor that operates at
pressor throw. a constant speed, propor tional to the line frequency, up to
Rotary Compressor. A machine having a casing or housing full load.
with one or more rotating elements that are either lobes Synthetic Oil. A lubricating oil consisting of chemical com-
or helical screws that mesh with each other, or have sliding pounds that were not originally present in crude (oil) pe-
ZEPZIWSVPMUYMHVMRKWIEGLSJ[LMGLHMWTPEGIE½\IHZSPYQI XVSPIYQFYX[IVIEV XM½GMEPP]QEHIJVSQSXLIVGSQTSYRHW
with each revolution. Throw. A single crank section of a reciprocating compres-
Rotary Screw Compressor. A machine having a casing or sor, including a single connecting rod, crosshead and pin
housing with two rotating elements with helical lobes that bushing, and a piston and rod assembly. Reciprocating com-
QIWL[MXLIEGLSXLIVXSHMWTPEGIE½\IHZSPYQI[MXLIEGL pressors commonly have as few as one throw to as many
revolution. as six throws, with some special units having as many as ten
Separable Compressor. A reciprocating compressor that throws on a single crankshaft and frame.
MW HVMZIR XLVSYKL E ¾I\MFPI GSYTPMRK SR SRI IRH SJ XLI Thrust Bearing. A bearing designed to suppor t axial forc-
crankshaft by a separate engine or motor. es (loads in the direction of the axis or centerline) and to
Separator. A vessel for separating hydrocarbon liquid and control the axial position of a compressor crankshaft or
water from a gas stream. rotor shaft.
Single-Acting Cylinder. A reciprocating compressor cyl- Valve Cage. A component that is clamped between a
inder in which gas is compressed by only one side of the compressor valve and a valve cap that is retained by bolt-
piston, i.e., during only the outward or the inward stroke. ing to hold the valve in place in a reciprocating compressor
Sour Gas. A gas that contains undesirable levels of hydro- G]PMRHIV[MXLSYXVIWXVMGXMRK¾S[MRXSSVSYXSJXLIZEPZI
KIRWYP½HIGEVFSRHMS\MHIERHSVQIVGETXERW Valve Cap. A cover that is attached to a reciprocating
7TIGM½G+VEZMX] The ratio of the mass of a given volume compressor cylinder with bolting and a seal that prevents
of a gas to that of another equal volume of another gas leakage of gas from the cylinder opening, which holds the
YWIHEWWXERHEVH9RPIWWSXLIV[MWIWTIGM½IHEMVMWYWIHEW valve and valve cage into position when the compressor is
the standard for gases, with the volumes typically measured operating, and is removable to provide access to the valve
at 60°F (15.5°C) and atmospheric pressure. for inspection and maintenance when the compressor cylin-
7TIGM½G,IEX The amount of heat energy required to in- der is depressurized and not being operated.
crease a unit mass (cp) or a unit volume (cv) of gas or liquid Valve Loss Horsepower. The power consumed by the re-
by 1°F or 1°C. WMWXERGIXS¾S[GEYWIHF]XLIGSQTVIWWSVZEPZIWFSXLWYG-

gascompressionmagazine.com | MAY 2017 29


tion and discharge, in a reciprocating compressor cylinder. Variable Volume Clearance Pocket. % ¾S[ GSRXVSP HI-
Valve Unloader. A device with an actuator, often called a vice on the head end of a reciprocating compressor cylinder
deactivator, that is attached to one end of a reciprocating that functions by positioning an internal piston to add a
compressor (usually suction) valve to create a bypass around ½\IHZSPYQIXSXLIFYMPXMRGPIEVERGIZSPYQISJXLIG]PMR-
the valve sealing elements, which prevents the internal cylin- HIVXSVIHYGIXLIZSPYQIXVMGIJ½GMIRG]ERHXLIVIJSVIXLI
der pressure from building up to the discharge pressure level ¾S[VEXI
WSXLEXXLIVIMWRS¾S[SYXSJXLIG]PMRHIVIRHLEZMRKXLIYR- Velocity. The distance that a molecule of gas travels per
loader. This essentially “unloads” the cylinder end, resulting in YRMX SJ XMQI HIXIVQMRIH F] XLI ¾S[ VEXI HMZMHIH F] XLI
RS¾S[SYXSJMXLS[IZIVWSQITEVEWMXMGTS[IVVIQEMRW8LI cross-sectional area of the channel through which the gas
bypass may be created by holding the sealing elements open MW¾S[MRK
or retracting a plug over a port in the center of the valve. :SPYQIXVMG )J½GMIRG] The ratio of the actual delivered
Vane. An airfoil-shaped stationary component within a gas volume to the swept volume of a reciprocating com-
¾S[TEWWEKIXSKYMHIXLI¾S[SJKEWERHI\XVEGXIRIVK]SV pressor cylinder end.
around the periphery of a compressor rotor to guide the Wet Gas. A gas-containing water, or a gas that has not been
¾S[ERHMQTEVXIRIVK] dehydrated. The term is often synonymous with “rich gas.”

UNITS

Term American System SI System Traditional Metric System

Area Square Inches (in. 2) Square Millimeters (mm2) Square Millimeters (mm2)
1 mm2 = 0.00155 in. 2 1 mm2 = 0.00155 in. 2

Length Inch (in.) Millimeter (mm) Millimeter (mm)


1 mm = 0.0039 in. 1 mm = 0.0039 in.
Length Foot (ft.) Meter (m) Meter (m)
1 m = 3.2808 ft. 1 m = 3.2808 ft.
Flow Rate (Mass)A Pounds/Minute (lb m /min) Kilograms/Minute (kg/min) Kilograms/Minute (kg/min)
1 kg/min = 2.205 lb m /min 1 kg/min = 2.205 lb m /min
Flow Rate (Volume) Cubic Feet/Minute (ft3/min) Cubic Meters/Minute (m3/min) Cubic Meters/Minute (m3/min)
1 m3/min = 35.313 ft3/min 1 m3/min = 35.313 ft3/min
Mass Pound (lb m) Kilogram (kg) Kilogram (kg)
1 kg = 2.205 lb m 1 kg = 2.205 lb m
Power Horsepower (hp) Kilowatt (kW) Metric Horsepower (hpmetric)
1 kW = 1.341 hp 1 hp metric = 0.986 hp

Pressure Pounds/Square Inch (lb f /in2) Kilograms/Square Centimeter Bar (bar) or Kilopascal (kPa)
(kgf /cm2) 1 bar = 14.5 lb f /in. 2
1 kgf /cm2 = 14.21 kgf/cm2 1 kPa = 0.14505 lb f /in. 2
Temperature Degrees Fahrenheit (°F) Degrees Celsius (°C) Degrees Centigrade (°C)
1°C = 0.5555°F 1°C = 0.5555°F
„'!\ „*¯ „'!\ „*¯
Temperature Degrees Rankin (°R) Degrees Kelvin (°K) Degrees Kelvin (°K)
(Thermodynamic) °R = °F + 459.69 °K = °C + 273 °K = °C + 273

Torque Pound-Feet (lb f -ft) Newton-Meter (Nm) Kilogram-Meter (kgf -m)


1 Nm = 0.738 lb f -ft 1 kgf -m = 7.233 lb f -ft

Velocity Feet/Minute (ft/min) Meters/Second (m/s) Meters/Second (m/s)


1 m/s = 196.85 ft/min 1 m/s = 196.85 ft/min
Volume Cubic Feet (ft3) Cubic Meters (m3) Cubic Meters (m3)
1 m3 = 35.313 ft3 1 m3 = 35.313 ft3

Figure 11.1: Most commonly used terms for gas compression with units of measure.
A
-RXLIKEWGSQTVIWWMSRERHTVSGIWWMRHYWXVMIWQEWW¾S[MWSJXIRVITVIWIRXIHEWEZSPYQI¾S[EXWXERHEVHXIQTIVEXYVIERH
TVIWWYVIIK7'*1SV117'*( WIIEGVSR]QW 'SRZIVWMSRJEGXSVWFIX[IIR%QIVMGERERHQIXVMGWXERHEVHZSPYQI¾S[W
EVIHITIRHIRXSRXLIHI½RIHWXERHEVHGSRHMXMSRW[LMGLEVIKIRIVEPP]HMJJIVIRX8LIVIJSVIXLIGSRZIVWMSRWEVIRSXWMQTP]E
ratio of the units of measure for the volume, but must also consider the ratios of the different standard absolute pressures and
temperatures, V2 = V1\ 41/P2 \ 82 /T1).

30 gascompressionmagazine.com | MAY 2017


COMMON UNITS OF MEASURE 3( SYXWMHIHMEQIXIV
Units are a system of terms for measuring physical quanti- 3(' SYXIVHIEHGIRXIV
ties, such as length, weight, time, energy, etc. The most com-
QSRGPEWWM½GEXMSRSJYRMXWGERFIJSYRHMRXLI-RXIVREXMSREP OEM original equipment manufacturer
7]WXIQSJ9RMXW 7- QIXVMG-QTIVMEPERH%QIVMGERW]WXIQW 37,% 3GGYTEXMSREP,IEPXLERH7EJIX]%HQMRMWXVEXMSR
% PMWX SJ WSQI SJ XLI QSWX GSQQSRP] YWIH XIVQW JSV KEW 40' TVSKVEQQEFPIPSKMGGSRXVSPPIV
GSQTVIWWMSR[MXLXLIMVYRMXWSJQIEWYVIMWTVSZMHIHMR*MK-
YVI[MXLYRMXWJSVXLI%QIVMGER7-ERHQIXVMGW]WXIQW PLQNG pipeline-quality natural gas
PRV pressure relief valve
COMMONLY USED ACRONYMS
47- TSYRHWTIVWUYEVIMRGL
% RYQFIV SJ EGVSR]QW EVI GSQQSRP] YWIH MR XLI KEW
GSQTVIWWMSR MRHYWXV] ERH MX MW LIPTJYP XS FI JEQMPMEV [MXL 47-% TSYRHWTIVWUYEVIMRGLEFWSPYXI
XLIQ8LMWWIGXMSRTVSZMHIWXLIQSWXGSQQSRP]YWIHEGVS- 47-+ TSYRHWTIVWUYEVIMRGLKEYKI
R]QWMREPTLEFIXMGEPSVHIV
PSV pressure safety valve
%'* EGXYEPGYFMGJIIX
PV pressure vs. volume (generally referring to
%'*1 EGXYEPGYFMGJIIXTIVQMRYXI compressor performance)
%27- %QIVMGER2EXMSREP7XERHEVHW-RWXMXYXI R universal gas constant
API American Petroleum Institute 6, VIPEXMZILYQMHMX]
%781  QIVMGER7SGMIX]SJ8IWXMRKERH1EXIVMEPW
% RPM revolutions per minute
International
68( VIWMWXERGIXIQTIVEXYVIHIXIGXSV
&(' FSXXSQHIEHGIRXIV
7%') WMRKPIEGXMRKGVEROIRH
&,4 FVEOILSVWITS[IV
SAE Society of Automotive Engineers
CPM cycles per minute
7%,) WMRKPIEGXMRKLIEHIRH
') GVEROIRH
7'* WXERHEVHGYFMGJIIX
'60 GSQTVIWWMZI GSQTVIWWSV VSHPSEH
7'*1 WXERHEVHGYFMGJIIXTIVQMRYXI
() HVMZIIRH
SF service factor
EPA Environmental Protection Agency
SPE Society of Petroleum Engineers
GHP gas horsepower
SRV safety relief valve
GPA Gas Processors Association
8(' XSTHIEHGIRXIV
GPSA Gas Processors Suppliers Association
8)*' XSXEPP]IRGPSWIHJERGSSPIH
,) LIEHIRH
8);' XSXEPP]IRGPSWIH[EXIVGSSPIH
HP horsepower
860 XIRWMPI GSQTVIWWSV VSHPSEH
-( MRWMHIHMEQIXIV
:) ZSPYQIXVMGIJ½GMIRG]
-(' MRRIVHIEHGIRXIV
:*( ZEVMEFPIJVIUYIRG]HVMZI
-+: MRPIXKYMHIZERI
VLHP valve loss horsepower
-,4 MRHMGEXIHLSVWITS[IV
-73 -RXIVREXMSREP3VKERM^EXMSRJSV7XERHEVHM^EXMSR
REFERENCES
,) LIEHIRH 1
Perez, R.X., Illustrated Dictionar y of Essential Process Ma-
O4E OMPSTEWGEP chiner y Terms ;EYOIWLE;-(MIWIP
+EW8YVFMRI4YFPMGE-
O; OMPS[EXX tions, 2013).
2
Gas Processors Suppliers Association, Engineering Data
02+ PMUYMHREXYVEPKEW
Book, vol. 1, 11th IH 8YPWE 3/ +EW 4VSGIWWSVW 7YTTPMIVW
1%;4 QE\MQYQEPPS[EFPI[SVOMRKTVIWWYVI Association, 1998).
117'*( QMPPMSRWXERHEVHGYFMGJIIXTIVHE] 3
Gas Processors Suppliers Association, Engineering Data
Book, vol. 2, 11th IH 8YPWE 3/ +EW 4VSGIWWSVW 7YTTPMIVW
1; QSPIGYPEV[IMKLX
Association, 1998).
NEMA National Electrical Manufacturers Association 4
7SGMIX] SJ 4IXVSPIYQ )RKMRIIVW -RXIVREXMSREP 4IXVS;MOM,
2+0 REXYVEPKEWPMUYMHW [[[TIXVS[MOMSVK

gascompressionmagazine.com | MAY 2017 31

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