Professional Documents
Culture Documents
11
Compression Terms,
Acronyms, and
Units of Measure
C H A P T E R
The following is an excerpt from the forthcoming book, Gas Compression: A Primer On Gas Compression Equipment & Technology. Each
month, Gas Compression Magazine will publish approximately one chapter. At a later date, it is planned that all the individual chapters
and sections will be combined into a comprehensive text book that will include sample problems and even some homework assignments.
Part I:
Introduction to Compression: Compressor Types and Applications
11 CHAPTER
As closure to Par t I of this four-par t primer on compres- Adiabatic Exponent. A thermodynamic term for a pure gas
sion equipment and technology, it is useful to identify and SVEKEWQM\XYVIXLEXMWXLIVEXMSSJXLIWTIGM½GLIEXEXGSR-
HI½RIERYQFIVSJGSQQSRP]YWIHGSQTVIWWMSRXIVQWEG- WXERXTVIWWYVIGp
XSXLIWTIGM½GLIEXEXGSRWXERXZSPYQIGv).
ronyms, and accepted units of measure. Compressors and Adiabatic Head. 8LIIRIVK]X]TMGEPP]MRJXPFf) required to
XLIMVETTPMGEXMSRWLEZIQER]HIWGVMTXMZIXIVQWXLEXHIWGVMFI GSQTVIWWEHMEFEXMGEPP]ERHHIPMZIVPFm of a given gas from
their construction and performance. Additionally, there are a lower pressure to a higher pressure.
commonly accepted units of measure that apply to cer tain Adiabatic Horsepower. The thermodynamic power, 0 Pdv,
XIVQW ERH TEVEQIXIVW XLEX HIWGVMFI GSQTVIWWSV ERH TVS- required to compress the gas in one end of a reciprocating
cess performance. compressor cylinder from its suction connection to its dis-
charge connection, exclusive of any valve losses or mechani-
COMMON COMPRESSION TERMS cal losses such as seal friction.
8LI JSPPS[MRK EPTLEFIXMGEP PMWX MRGPYHIW MQTSV XERX XIVQW Aftercooler. A heat exchanger for cooling the air or gas
XLEX EVI GSQQSRP] YWIH XS HIWGVMFI GSQTVIWWSVW XLIMV stream discharged from a compressor.
construction, and their performance. Although the list is Ambient Temperature. The atmospheric temperature in
VIEWSREFP]PSRKMXMWGIVXEMRP]RSXEPPIRGSQTEWWMRK%QYGL the area where equipment is located.
QSVI I\XIRWMZI PMWX SJ XIVQW GER FI JSYRH MR Illustrated Atmospheric Pressure. 8LI TVIWWYVI I\IV XIH F] XLI
Dictionary of Essential Process Machinery Terms.1 The Gas IEVXL´WEXQSWTLIVIEPWSVIJIVVIHXSEWXLIFEVSQIXVMGTVIW-
Processors Suppliers Association’s Engineering Data Book, WYVISVEFWSPYXIEQFMIRXTVIWWYVI%WXERHEVHSJQQ,K
Volumes I2 and 2,3 as well as the Society of Petroleum Engi- QIVGYV]
MR,KSVTWMEMWYWIHEWEWXERHEVH
neers’ PetroWiki4 are excellent references for terms used in for some measurements.
gas processing, including compression and expansion. Axial. The direction of the equipment shaft centerline.
Absolute Pressure. 8LI WYQ SJ EXQSWTLIVMG EQFMIRX Axial Compressor. % H]REQMG GSRXMRYSYW ¾S[ QEGLMRI
pressure and gauge pressure. YXMPM^MRK SRI SV QSVI VS[W SJ EMVJSMPW SV FPEHIW EXXEGLIH XS
Actual Cubic Feet Per Minute (ACFM). 8LI GYFMG JIIX rotating disks to accelerate and add energy to gas passing axi-
TIVQMRYXISJKEWSVEMV¾S[EXXLIEGXYEPSTIVEXMRKTVIW- ally through it, creating velocity that is decelerated in trailing
sure and temperature) conditions. WXEXMSREV]HMJJYWIVWFPEHIWSVZSPYXIWXSKIRIVEXITVIWWYVI
Adiabatic Compression. A thermodynamic compression Balance Piston. An internal component in a rotary com-
process from a lower to a higher pressure in which there is pressor designed to counter the thrust force on the rotor
no heat transferred to or from the gas during the compres- HIZIPSTIHF]XLITVIWWYVIVMWIKIRIVEXIHF]XLIMQTIPPIVW
sion cycle. Barometric Pressure.8LITVIWWYVII\IV XIHF]XLIIEV XL´W
%HMEFEXMG)J½GMIRG]The ratio of the work output for an atmosphere; also referred to as the atmospheric pressure or
ideal isentropic compression process to the work input to EFWSPYXIEQFMIRXTVIWWYVI
develop the required head. Blade.%R]SJERYQFIVSJEMVJSMPWLETIHZERIWEWWIQFPIH
Adiabatic Expansion. A thermodynamic expansion process EVSYRHXLITIVMTLIV]SJEXYVFMRIVSXSVXSKYMHIXLI¾S[SJ
from a higher to a lower pressure in which there is no heat gas and extract energy, or around the periphery of a com-
transferred to or from the gas during the expansion cycle. TVIWWSVVSXSVXSKYMHIXLI¾S[ERHMQTEV XIRIVK]
KEWGSQTVIWWMSRQEKE^MRIGSQ`MAY 27
sealing ring friction; also the power measurement obtained perposition of inertia forces resulting from the reciprocating
from an analyzer with a pressure transducer connected to masses outboard of the small end of the connecting rod and
a port communicating directly with the internal volume on the gas forces exer ted on both sides of the piston.
one end of a reciprocating compressor cylinder and time- Non-Reversal. An undesirable condition where the super-
phased to piston position or crankshaft angular position. imposed (combined) dynamic pressure and inertia forces on
Induction Motor. An alternating current electric motor in a reciprocating compressor throw, outboard of the crosshead
which the primary winding on the stator is connected to pin, never reverse direction during one crankshaft revolution.
power and a secondary winding or a squirrel-cage second- This condition typically leads to rapid failure of the crosshead
ary winding on the rotor carries the induced current. Be- pin bushing as a result of inadequate lubrication.
cause of slippage, induction motors tend to run at speeds 2 Pipeline-Quality Natural Gas (PLQNG). Natural gas that
to 5% lower than synchronous motors. QIIXWEXVERWQMWWMSRGSQTER]´WQMRMQYQWTIGM½GEXMSRW
Inertia Rod Load. The force on a reciprocating compres- Piston. A moving component within a reciprocating com-
sor throw and piston rod resulting from the instantaneous pressor cylinder that is operated by the compressor crank-
iner tia forces of the throw’s reciprocating masses outboard shaft to displace volume to pressurize and transport gas
of the small end of the connecting rod (typically the piston, from a lower pressure to a higher pressure.
piston rod, piston rod nut, crosshead, and balance weights) Piston Ring. Also called a piston sealing ring; a nonmetal-
acting on the crosshead pin. PMGSVQIXEPPMGWTPMXVMRKXLEX½XWEVSYRHETMWXSRERHVMHIW
Inlet Guide Vanes. A set of vanes at the inlet of a dynamic in a groove to seal the gap between the outer diameter of
GSQTVIWWSV SV I\TERHIV HIWMKRIH XS TVSZMHI ER IJ½GMIRX the piston and the inner diameter (bore) of the compres-
QIERWSJ¾S[GSRXVSP sor cylinder in which it operates. One or more piston rings
Integral Engine-Compressor. A reciprocating machine in operate in series to prevent or minimize leakage from one
which the engine and the compressor pistons are connect- side of the piston to the other.
ed to a common crankshaft, and the power and compressor Piston Rod. A long, round, cross-sectional rod with one
cylinders are mounted on the same crankcase or frame. end attached to a reciprocating compressor piston and the
Intercooler. A heat exchanger for cooling air or gas be- other connected to a crosshead.
tween stages of compression or between individual com- Piston Rod Packing. A series of segmented nonmetallic or
pressors operating in series. metallic rings used to prevent or minimize the leakage of pres-
Jacket Water.;EXIV SV SXLIV GSSPERX XLEX ½PPW SV MW GMV- surized gas around a reciprocating compressor piston rod.
culated through, a compressor cylinder or engine block or Piston Rod Wiper Packing. A set of ring seals designed to
crankcase to remove, add, or distribute heat to control the prevent the transfer of compressor crankcase lubricating oil
internal temperature. into the compressor distance piece or compressor cylinder.
Journal.% WTIGM½G TSVXMSR SJ E WLEJX WYVJEGI JVSQ [LMGL Polytropic Compression. A thermodynamic compression
the shaft (crankshaft or rotor)-applied loads are transmitted process from a lower to a higher pressure in which the pro-
to bearing supports. cess obeys the relationship PVn = a constant, where P is the
Journal Bearing.%XMKLX½XXMRKL]HVSH]REQMGSMPPYFVMGEXIH absolute pressure, V is the volume, and n is the polytropic
metallic bearing used in compressors, engines, and motors. exponent.
Liquid Natural Gas (LNG). The light hydrocarbon por tion Polytropic Exponent. An experimentally determined ex-
of natural gas, predominantly methane, which has been liq- ponent used to predict the performance of dynamic com-
YI½IHERHWXSVIHEXZIV]PS[XIQTIVEXYVIWEVSYRH¯* pressors that obey the relationship PVn = a constant, where
¯'
P is the absolute pressure, V is the volume, and n is the
Maximum Allowable Working Pressure. The maximum polytropic exponent.
continuous gauge pressure for which the manufacturer has Polytropic Head. The energy (usually in ft-lbf) required to
designed the equipment (or any part to which the term is compress polytropically and deliver 1 lbm of a given gas from
VIJIVVIH
[LIRLERHPMRKXLIWTIGM½IH¾YMHEXXLIWTIGM½IH one pressure to another.
operating temperature. Pressure.8LIJSVGII\IVXIHF]E¾YMHKEWSVPMUYMH
TIV
Mineral Oil. A light hydrocarbon lubricating oil that is typi- unit of area.
cally a distillate of petroleum. Pressure-Volume (P-V) Diagram. A preferred tool for ana-
Mole(s). The mass of a substance corresponding to its mo- lyzing positive displacement compressor performance. It de-
lecular weight, usually expressed either as lbmole or gmmole. picts the relationship of the pressure and volume of a gas with-
Molecular Weight. The sum of the atomic weights of all in one end of a reciprocating compressor cylinder during the
the atoms in a molecule, given in lbm/lbmole. full displacement of the piston (inward and outward strokes).
Natural Gas. A gaseous form of petroleum, consisting pre- Pulsation Dampener. Also often called a pulsation bottle
dominately of mixtures of hydrocarbon gases of which the or manifold, an engineered device attached to one or more
most common component is methane. reciprocating compressor cylinders or elsewhere in a com-
Natural Gas Liquids (NGL). Liquids extracted from the heavi- TVIWWMSRW]WXIQXLEXYWIWEGSYWXMG½PXIVMRKERHHEQTMRKXS
er molecular weight components of a raw natural gas mixture. reduce the cyclic pressure amplitude generated by the com-
Net Rod Load. The force on a reciprocating compressor pressor and/or from acoustic resonances in the compres-
throw and piston rod resulting from the instantaneous su- sion system.
UNITS
Area Square Inches (in. 2) Square Millimeters (mm2) Square Millimeters (mm2)
1 mm2 = 0.00155 in. 2 1 mm2 = 0.00155 in. 2
Pressure Pounds/Square Inch (lb f /in2) Kilograms/Square Centimeter Bar (bar) or Kilopascal (kPa)
(kgf /cm2) 1 bar = 14.5 lb f /in. 2
1 kgf /cm2 = 14.21 kgf/cm2 1 kPa = 0.14505 lb f /in. 2
Temperature Degrees Fahrenheit (°F) Degrees Celsius (°C) Degrees Centigrade (°C)
1°C = 0.5555°F 1°C = 0.5555°F
'!\*¯
'!\*¯
Temperature Degrees Rankin (°R) Degrees Kelvin (°K) Degrees Kelvin (°K)
(Thermodynamic) °R = °F + 459.69 °K = °C + 273 °K = °C + 273
Figure 11.1: Most commonly used terms for gas compression with units of measure.
A
-RXLIKEWGSQTVIWWMSRERHTVSGIWWMRHYWXVMIWQEWW¾S[MWSJXIRVITVIWIRXIHEWEZSPYQI¾S[EXWXERHEVHXIQTIVEXYVIERH
TVIWWYVIIK7'*1SV117'*(WIIEGVSR]QW
'SRZIVWMSRJEGXSVWFIX[IIR%QIVMGERERHQIXVMGWXERHEVHZSPYQI¾S[W
EVIHITIRHIRXSRXLIHI½RIHWXERHEVHGSRHMXMSRW[LMGLEVIKIRIVEPP]HMJJIVIRX8LIVIJSVIXLIGSRZIVWMSRWEVIRSXWMQTP]E
ratio of the units of measure for the volume, but must also consider the ratios of the different standard absolute pressures and
temperatures, V2 = V1\41/P2
\82 /T1).