US 201602!
cu») United States
«2 Patent Application Publication co) Pub. No.: US 2016/0290563 Al
Diggins
(54) SYSTEM AND METHOD FOR UNLOADING
COMPRESSED NATURAL GAS
(71) Applicant: David A. Diggins, Midland, TX (US)
(72) Inventor: David A. Diggins, Midland, TX (US)
(21) Appl. Nos 14/677,728
(22) Filed: Apr. 2, 2015
Publication Classification
()) IneeL
FITC 702 (2006.01)
(43) Pub, Date Oct. 6, 2016
FITC 72 (2013.01); FITC 2227/08
(Go1301)
on ABSTRACT
A system and method for unloading highly pressurized com-
pressed natural was from transport vessels By depressurizing
the gis chrouph low lines inking a series of sutomated flow
‘control valves tht lower the as pressure to predetermined
Tevel, the valves being linkedin series with and separated by
heat exchangers in which the lower pressure gas flowing
through the system i also reheated to predetermined tome
perature by 2 heat exchange medium recirculation system in
‘whieh the heat exchange medium i rated by heat source
‘hat can bo internal othe system, The use ofa minor portion
ofthe depressurized and reheated gs as fel gas reheat the
heat exchange medium is also disclosed. The subject system
can be skid- mounted if desePatent Application Publication Oct. 6, 2016 US 2016/0290563 AI
60
FIG. 1US 2016/0290563 Al
SYSTEM AND METHOD FOR UNLOADING
COMPRESSED NATURAL GAS
1. FIELD OF THE INVENTION
{0001} ‘The subject invention relates 10 a system and
method for unloading. pressurized gus, preferably com-
pressed natural gas(°CNG"), fom transport tanks in which it
fs delivered from a source sich as a Wellhead storage tank to
a destination soch asa customer, industrial user, oF pipeline
More particularly, the invention relates to a system and
sth for ualooding and depres
as while automatically controlling tbe
and flow rate ofthe delivered gas within aceptable ranges.
‘Another aspect of the iavention relates (0 a system and
rmthod for redcing residual gns pressure in a transport tank
to a desirod minimal level when unloading compressed nati-
ral gas, Still another aspect of the invention relates 10 @
method for unloading compressed natural gas that includes
diverting « minor portion of the ofloaded gas that is dis
‘charged from the system ofthe invention following depres
surization for use as low pressure Fel gas to heat reci=
culating heat exchange medium thst is used 10 heat the
transported gas as it cools while Being llloaded through the
system. The present inveation is distinguished from, and is
not intended for use with, systems ormethodsfor transporting
‘or delivering liquefied natural gas C°LNG").
2, DESCRIPTION OF RELATED ART
[0002] In locations where gas-producing wells ae located
emote from pipelines or other industrial use sites. itisoften
desirable to compress the natural yas and transportitby and,
rail or sea in tube trailers of in gas transpor modules
(GTM) that re well known to those of ordinary skill in the
fat In other situations it may be desirable to transport CNG
from a pipeline t an industrial customer. Gas pressures in
such CNG transport vessels often ringe from about 3000 to
4200 PSlormore, and typically from about 32500 3600 PSI,
depeoding upon parameters such as ambient temperature,
‘uid composition, vehicular weight limits and helike. Using
‘conventional unloading systems, operational dificulies are
‘offen encountered in unloading CNG from transport tanks
into pipelines orduring delivery other industrial customers,
particularly when ambient temperatures are well befow stan-
‘dard canditions. The economics of pressurized gs transport
and delivery ace also adversely affected ifthe amount of gas
‘liver is insalicient to reduce the residual pressure inthe
transport vessel to desired minimum level for return to 8
as-loading site
10003) With conventional CNG delivery systems, an ini-
tially high pressure (such as, for example, around 3600 PSI)
inside @ transport tank drops as the gas passes throvgh a
throttling valve the unloading ste. As the remaining lower-
pressure gas passes through the valve, the pressure, temperi-
ture and flow rate can drop even lower, o undesirably low
levels, especially whe the ambient temperatures are low as
well. Where the delivered CNG is being discharge into gas
supply ines o furnaces, boilers, or lage internal combustion
‘engines (eg, those powering lncomotives, generators, ofthe
Tike, the gas flow rate needed to needed fo meet the down-
stream demand stypically measured in standard cubic fest of
ts per minute or hour, andl can be highly variable, requiring
throttling valves in the unloading or delivery equipment to
‘constantly’ adjust for such variations. In some cates, this
Oct. 6, 2016
require increasing the flow rate through the discharge line of
the delivery system atthe same time that the Now eate in the
elivery system is being depleted as the tansport tank is
‘emptied, which in tum Tuner cools the temperature of the
ss discharged through the throttling valves.
[004] Also, shea the prssuredilleretial across de throt-
ting valve fas to 9 evel where a significant volume of
Jowerspressure gas remains inside the tank and eannot be
sischarged atthe required minimum temperature and pres-
sure. The natural gas transporter i then faced withthe prob-
Jem of having to transport 2 significant volume of gas hack 10
the reloading station, theceby incuting additional tanspor-
tation changes fora portion ofthe original natural gas payload
that was not deliverable,
[0008] Other methods for transporting and unloading CNG
or ENG are disclosed, for example, in US. Pat. Nos. 5,608,
360; 5,676,180, 8,281,820 and 8,607,830. In another known
prior application, closed loop regulators have sometimes
been used for verifying compressor delivery pressure and
power load requirements at steady slate low rates Ia the
Jatter case, such gas regulators are typically. manually
adjusted fo control low rae, pressure and temperature ofthe
Selivered gas by recyeling 8 portion of the gas discharged
from the compressor at a high discharge pressure of about
4200 PSI tothe compressor inlet to dietlyprebest the inlet
as.
[0006] A system and method for unloading CNG and deliv-
cing it to an industrial user at an acceptable outlet gas tem-
perature, pressure and flow rate and for redueing the residual
pressure level inthe transport vessel toa minimal acceptable
level under ambient conditions are therefore nosed. Such a
system and method are disclosed below.
SUMMARY OF THE INVENTION
[0007] ‘Tae presentinventionincludes system and method
‘useful for unloading CNG that has been transported at high
pressure, such as from about 3000 t0 about 4200 PSI. and
preferably from about 3250 to about 3600 PSI, and for detiv~
fring it fo an induscil user st temperature and presse
falling within a range specified by the user. In one embodi-
the invention, the subject system comprises aseries of
automated flow control valves through which the loaded
(CNG flows to lower the gas pressure and through a plural
‘of heat exchangers, some of which are disposed between the
‘auomiated flow contol valves, to mise the temperature ofthe
Jower-pressure gas at intermediate stages and atthe outlet. A
culating liquid heat exchange medium is desirably pro-
vided as part ofthe system to reheat the oflloaded gas fs it
pumped through the heat exchangers in a direction that is
countercurrent tothe Hew of gas. The flow contro valves, at
Teast one heater for the heat exchange medium, and a recir
crating pump for the heat exchange medium are desirably
electronically’ linked o and contolled by 2 pre-programmed
orprogrammabledevice to achieve acceptable gas flow rats,
a predetermined gas outlet temperature, and acceptable pres:
ste levels fr hth the delivered gas (ne “delivery presse")
fand the pas retuined in the transport vessel (Sometimes
referred to asthe “abandonment pressure"), More partic
Jory, the sensed temperature ofthe flowing outlet yas down-
seam ofthe last heat exchanger is desirably used to eontol
the temperature ofthe recirculating heat exchange medium to
achieve a desired gas outlet temperature.
[0008] As used in this specification, the tem “astomated
ow control valves" is intended to extend to and includeUS 2016/0290563 Al
devices sometimes refered toi the industy as “regulators?
“regulator valves." “1/1” or “Joule-Thompson valves" that
are preferably gas operated and areactuatedin response to gas
pressures sensed dowastream ofthe valves selectively open
‘or rostiet the cross-sectional area of the fluid low path pro=
vided bythe orifice in the valve. When used to control the flow
rate of a uid flow primarily comprising CNG within the
‘operating ranges disclosed in this specification, the auto
rated flow control valves progressively lower the pressure of
the CNG passing through the valves, causing the temperature
1 fall as Well Bocause the CNG temperature drops when it
undergoes successive pressure drops fom the tansport pres
sure down tothe delivery discharge pressure (or “ott pres-
sure"), plurality of heat exchangers disposed between su
‘cessive flow contol valves ean be use to reheat the node
as 10 a satisfactory delivery temperature. A heat source for
the liquid heat exchange medium and a least one recreu
tion pump are desirably provided to move the heat exchange
medium through the reeteulation loo.
[0009] ‘The CNG unloading system and method disclosed
here are desirably configured and automated to unload high
pressure natural gas received from a CNG transpor such as 2
lube tmiler, gas anspor module or gas transport container
and to deliver the gas toa customer within specified ranges fo
delivery pressure and temperature. Gas transport containers
sitable for ese in conjunction with the subject system and
‘method can be mounted, for example, ona semi-traler or ral
‘car and will typically contain natural gas compressed to pres
futes ranging from about 3000 PS] up to about 4208 PST oF
higher during transport, with pressures ranging from about
3250 to about 3600 PSI being typical for such uses. Of
Joaiing of the gas desirably contin uni the individ gas
tubesare emptied to a residual gas pressure of about 100 PST
or lower.
10010] The subject invention is particularly useful in 2
‘dynamic environment in which the inlet flow rates and
Upstream pressure fm the transport are constantly decreas
‘ng, but in which the temperature and pressure at which the
depressurized gas is discharged from the system must be
sustained. Once the desired delivery pressure and temper
Ture ae set, low controls ean automaticaly “Wim” the stems
Jn the flow control valves in response to the sensed down-
stream pressures to adjust the low rates needed to contol
the line pressure inthe delivery system. Similarly other flow
‘controls can automatically adjust the temperature and flew
rate the recirculating liquid heat exchange medium so 380
liver the outlet gas discharged from the inventive syste a
a desited temperature. According t one embodiment of the
Jnventioa, a buller tank i also provided as part of the system
and is disposed in fluid communication with the fii flow
fines for use in balancing pressures and low rates between
successive flow contol valves and heat exchangers in the
system, particularly in response toa “throtle slam” (such as
anengine fue demanel change from ile to fullthrotteor vice
‘vers) that can occur while flow contol valve i responding
to asensed pressure and substantial change in delivery flow
volume In such eases, buller tank having 2 volume sulli-
‘cient to contain fom about a 1S-second to about a 60-seeond
supply of gas is typically sufficient t0 accommodate and
‘compensate forsuch an event while the valve contro reacts to
the change in downstream pressure during the unloading
process,
10011} In another embodiment ofthe invention, a natural
bas presse reduction system ofthe inveation is coigured
Oct. 6, 2016
‘asa skid mounted unit that ean be conveniently delivered and
installed ta preferred, possibly temporary location quickly
put into service, and then relocated wo another use site when
‘esired, Such « skid-mounted unit is desimby Tocated at oF
nearby CNG unloading site and comprises heat exchangers,
‘auloniated ow contro valves, heat exchange medi and
‘eeirculation system, a heat source forthe recirculated heat
exchange medium, piping, instrumentation and controls
ede fo receive highly pressurized CNG from a transport
tank and discharge it into the receiving lines of aa industrial
user. The automated flow contol valves desirably inelude
stem-guided, high pressure coniol valves (as marketed, for
‘example, By Kimray In.) Such valves are atomated in that
they are “selF-rimming” in response to the sensed down-
steam pressure. digital conta system, preferably incivd-
ing a programmable logic contollee (*PLC”) or finetional
‘equivalent, is desirably provided to regulate the flow rate and
temperature of the heat exchange medium within the heat
exchange reccculation system of the invention by controlling
‘operation of a beater and recirelation pump. The subject
system differs from prior closed-loop regulators in that the
beat source desirably uilizes the same yas being unloaded 10
reheat gs that has undergone the pressure drop and asso
ated cooling upon being discharged from the transport. Col-
Jy, the automated flow control valves and the heat
medium recirculation system are desirably confi
‘ured to enable the system to achieve lower residual gas pres-
sures (“abandonment pressures”) in the gas transport, thereby
‘improving the eficieney of the gas transport and delivery
process
[BRIEF DESCRIPTION OF THE DRAWINGS.
[0012] The system and method ofthe invention are further
{described and explined in relation to the following drawings
‘wherein:
[0013] FIG. 1 is a simplified diagrammatic view of one
embodiment ofthe apparatus ofthe subject system and sso
illustrates an embodiment of the inventive method of the
‘vention that is practiced when using the subject apparatus
DESCRIPTION OP THE PREFERRED
EMBODIMENTS.
[0014] System 10 and the method ofthe invention are far-
ther disclosed in relation to FIG. 1 of the drawings, Com-
pressed satural gas (*CNG") is received into system 10
‘hough ile valve 12a flow line M4 ata transport pressure of
‘about 3000 to about 4200 PSI. Pressure relief valve 88 is
‘disposed between inlet valve 12 and heat exchanger 16 10
protect system 10 from any gas source in which the gas
pressure exceeds the maximum operational pressure Tor
‘whieh system 10 is designed, such as, for example, about
44500 PSI. Heat exchanger 16s desirably shel and tube heat
‘exchanger designed for use at pressures exceeding the opent-
‘ional pressures disclosed above,
[0018] The CNG is desirably heated toabout 105°. in eat
‘exchanger 16 and, upon exiting the heat exchanger, passes
‘rough flow Hines 18, 24 aad Valves 20, 26 w be throted
from the inlet pressure to an intemediate pressure of 300 PS]
in one of more automated flow control valves 22, 28, The
number of throttle valves is determined by the maximam
rehired flow rate meastred in standard cubie feet per minute
for hotr and the lowest operational pressure of the outlet oF
delivery pressure. Ata very high initial transport pressure andUS 2016/0290563 Al
‘at low or “idle” low rate the throtle valve trim is very small,
As the transport gas pressure drops the flowing gas density
‘drops proportionally and the valve trim or effective orifice
‘diameter must increase to allow for greater flow. Asthe trans=
port pressure drops, the trim or orifice of fist automate flow
‘contol valve 22 reaches a maximum open position and the
first throtle valve is unable to flow additional volume atthe
upstream and downstream pressure differentia. At this point,
‘automated flow control valve 28 throttle valve begins open
tnd ads tothe max flow rate through automated Now control
valve 22. The percent of opening ofthe orifice in automated
flow control valve 28 is adjusted automatically by sensing the
‘downstream pressure and moving the digphragm and stem of
‘low contol valve 2%, thereby either increasing or decreasing
the effective temperature due tothe Joule Thompson cooling
‘of an expanding gas
10016] Flow contol valves 22,28 are desirably configured
(such as by the use of different orifices and stems, or by the
use of other similarly effective components) with difereat
trim levels that are inversely proportional tothe preset crack
ing pressures. When so configured, a low control valve 22
‘with a higher preset cracking presure will desirably have a
finer tim (eraek open toa lesser extent) than a flow control
valve 28 having a lower preset cracking, pressuce. For
‘example, where the trim level of low control valve 22 is 14
‘inch and the preset cracking pressure is set at 350 PSI, @
representative trim level of flow control valve 28 i inch
and the preset cracking pressure o flow control valve 28 sat
‘lower Value, seh as about 325 PSI, The trim level and preset
‘racking pressure of a flow contol valve to be used in a
particular service within the system of the invention can be
specified, reconfigured oradjusted as needed in elation tothe
inlet pressure and flow rate of the CNG,
{0017} Thegas ow as apportioned by automated flow con-
trol valves 22,28 is then directed past pressure safety valve
‘90 and conventional temperature and pressure sensors by ow
Fines 30, 32 and enters a second set of shell and tube heat
‘exchangers 34,36. The length and diameter of heat exchang~
‘ers 34, 36 is desirably determined by the residence time
exited to reheat the flowing gas based on the maximum gas
‘low capacity measured in pounds of owing gas pe hour.
10018] The flowing gas is heated to about 105° Fin heat
‘exchangers 34,36, and the gas exiting heat exchangers 34, 36
through flow Fines 38 requires at least one more thre t0
Jarther drop the pressure of the flowing paso its design outlet
fr discharge pressure (the pressure at which the gas ean,
typically be delivered toa industrial user) Because the frst
throttling valve, automated flow control valve 22, senses the
‘dowastreum pressure to adjust its percent of erfie opening,
the next throttle valve, automated New contro valve 40, will
be adversely affected by changes in the upstream pressure as
result of the pressore drop across the upsteam valves 22,28
Thisean cause potential feedback or“hunt” oscillations a5 the
‘contol system seeks to determine an effective pereent of
‘orifice opening. A Tame volume buffer such as buffer vessel
446 can be used 10 compensate for“ihrottle slams” and reduce
‘and slow the changes in downstream pressure in automated
flow control valve 4 allowing the valves trim time to adjust
the percent of open in the trim orifice and the control valve.
‘The volume of buffer vessel 46 is desirably sufficient to
provide from about 1S secand to about a 60 second flaw of
‘22s to maintain the gas fow rate as flow contol valves 22,28,
respond to sensed ine pressures Valve 42 and pressure relief
Oct. 6, 2016
valve 92 are desirably provided in low line 4410 facilitate
‘cntrol aid protect the system.
[0019] Although only one atomated flaw control valve 40
Js depicted in FIG. 1 foruse between heat exchangers 4, 36
‘and 48, i should be appreciated by those of ordinary’ skil ia
‘heart upon reading this disclosure one or more valves oper
‘ating Silly to automated low control valves 22, 28 may
be required to drop the pressure of te Mowing gusto a level
tat is consistent with the predetermined delivery pressure
‘andthe maxinatm Mow rate
[0020] After the pressure of the flowing CNG has been
{urter reduced by one or more automated flow control valves
40, the flowing CNG is then desirably reheated tothe prede-
termined final gas temperature, System 10 ofthe iavention
preferably comprises a beat exchange medium recirculation
system comprising least one heater suchas as-fred heater
62 and anoptional supplemental heater 70, preferably inciud-
ing a inline electrical heater, af least oe Aud recirculation
‘pump 72, valves 64,78, 6, flow lines 60, 74, 78,80, 82,84,
‘cntrollee 86, and other instrumentation as may be desired by
those of ordinary skill inthe at twill benoted, for example,
that temperature and pressure gauges are noted at various
positions in FIG. 1 that are not specifically identified by
reference numerals bul are well known to thse of skill inthe
art, who will be familiar with seeing them on piping and
instrumentation drawings of this type. Ou the shell side of
cach heat exchanger 16, 34, 36 and 4, low lines 78, 80,82,
{4,60 are provide (conventional connections ot shown) for
tse in recirculating a contained heated heat exchange
‘medium through each of the heat exchangers in a direction
that is countercurrent tothe direction athe CNG flow.
[0021] _ thermocouple disposed nea the tube-side outlet
‘flaeat exchanger 48 mcasures the gos temperature as it exits
hat exchanger 48. The thermocouple desirably reports the
exit emperatre ofthe lw pressure gas downstream of heat
‘exehianger 48 controller 86 that is desirably inked, together
‘with automated flow contro valves 22,2840 and the various
other temperature and pressure sensors shown in FIG. 1,10 4
programmable logic conrller (“PLC”) 96 or ater similarly
effective controller that s either resident jn or eommunica-
tively Tinked to other control elements of system 10 and is
preprogrammed to monitor andadjust the settings ofall auto-
‘mated devices in system 10 as discussed herein to achieve the
intermediate pressures, temperatures an low rates required
to reduce the pressure ofthe inlet CNG ta the predetermined
sg delivery pressure and to reheat the pressurized gas to a
‘desirable predetermined temperate.
0022} _ preferred heat exchange modium for use in the
shell and tube beat exchangers disclosed herein isa glveol
‘water mi, typically a 50/80 mix ethylene glycol and water.
‘The heated glycol watermix is desirably cireulatedina closed
Joop by an electrically driven centrifugal pump 72. An inline
natural gas fied glycol heaters used o supply the majority if
‘otal the heat to theglyeol watermix. The tural gas fuel for
‘heii Fine glycol heaters sourced fom the natural gs streams
exiting the systom through gas Now line 50. A minor portion
ofthe was low is desirably diverted through line $4, valve $6
And astomated low control valve Sto supply fuel gas a an
‘even lower pressure sch as about 310 10 inches of water
column (0.25-0.36 PSI to heater 62, thereby using a very
small percentage ofthe delivered yas to reheat the ofloaded
‘gas asthe gas pressure is reduced during the unloading pro-US 2016/0290563 Al
10023] Inthe embodiment depicted in FIG. 1, the heat out-
putof secondary heater 70, preferably electric powered. can
be adjusted by’ controller 86 or by PLC 96 to increase of
decrease the Wattage of eletricty or BTU's of gas burned in
heaters 70, 62, respectively, 10 heat the heat exchange
medium contained is the closed loop recirculation system
suicienty to reheat the recirculating heat exchange medium
to a desired temperature
0024) The in line electrical heater is controlled by a ther
‘mostat sensing the final gas temperature. The thermostat var-
jes the wattage in the electrical heating element, thereby
‘increasing or decreasing the fsa gs temperate to achieve
the desired or selected Hlowing gas temperature. Where very
fine control ofthe final gas temperature is required, such as
plus or minus 1° F the fast response time of the inline
‘elecsical heater used, In some applications where final yas
temperature has a broad range, the electrical heater can be
‘eliminated,
10025] The thermocouple is desimably communicatively
Tinked toa PLC 96 oraprocess control thermostat that pulses
‘or varies the wattage powering the inline elecrie heater (In
‘conventional process control the heater would measure the
temperature of the glycol water mix and vary the wattage to
maintain a preset fuid temperature similar toa hot tm ther
‘most control circuit. The distinction here isthe thermostat is
reading the Mowing gas temperature and then varying the
‘wattage to control tke as temperature not the glycal Water
mix temperature, There is a thermocouple thermostat that
Jnterlocks with the povser supply tothe inline electrical heater
that prevents the inline heater fom ovecheating the glycol
mix. Should the temperature interlock reach a preset maxi
um safe glyco! temperature, reyaniles ofthe fina gs lws=
ing temperature, the power is removed from the inline ele
trical heater,
10026) Other alterations and modifications ofthe invention
likewise become apparent o those of ordinary skill inthe
rt upon reading this specification in view of the aecompsny-
Jing drawings, and itis intended that theseopeof the invention
disclosed herein be limited only bythe broadest intepretation
‘of the appended claims to which the iaventor andor Appl
‘cant are legally entitled.
‘What is claimed is
1. A compressed natural gas unloading system for use in
unloading highly pressurized compressed natural gs from &
transport vessel, the system comprising gas low lines
‘enabling fluid communication between a series of paired,
suiomated flow contol valves that cooperate lower the ws
pressure. predetermined level, plurality heat exchange
fers, and a heat exchange medium recieulation system,
wherein each pair of automated flaw contol valves is sepa-
rated hy at least one best exchanger and wlercin the heat
‘exchange medium recirculation system cooperates with the
hat exchangers to heat gas Mowing through the compressed
natural pas ualoading system to apredetermined temperate.
2, The compressed natural gas unloading system of claim
1, further comprising an inlet valve through which highly
pressurized compressed natural gas is received into the sys-
3. The compressed natural gas unloading system of claim
2, farther comprising an outlet valve through which gas is
‘dischanged from the system at a discharge pressure that is
lower than the pressure at which highly pressurized com-
pressed natural zs s received int the syste
Oct. 6, 2016
4. The compressed natural gas unloading system of el
1, further comprising surge vessel disposed in fluid com-
‘munication wih the yas ow Ties between at leat to sue-
cessive flow control valves and heat exchanger
5. The compressed natural gas unloading system of claim
‘3, comprising atleast three automated flow control valves
{isposed between the inlet valve and the outlet valve
‘6. The compressed natural gastunloading system of clan 1
‘wherein a gas flow line disposed between two successive
‘aulomated flow control valves is divided into two dierent
How paths that each passthrough a diferent heat exchanger
and are then recombined
7. The compressed natural gas unloading system of claim 6
wherein a surge vessel is conligured to be selectively placed
in uid communication withthe recombined different flow
pas.
8. The compressed natural gos unloading system of aim 1
wherein the heat exchange’ medium recirculation syste
‘comprises contained heat exchange medium, at least one
hater forthe heat exchange medium, at least one pump, and
4 fluid recirculation loop configured to recreulate the heat
exchange medium thnugh the hewter, pump and heat
exchangers.
9. The compressed natural gos unloading system of claim
wherein the heat exchange medium comprises a mixture of
‘water and ethylene give.
10, The compressed natural gas unloading system of elaim
8 wherein the heater is configured to be fueled by a minor
portion of lower-pressure gs that is diverted to the heater
‘owastream ofthe lst heat exchanger,
11, The compressed natural gas unloading system of claim
10 wherein the minor portion of lower pressure yas that is
vented to the heater downstream ofthe lst heat exchanger
hhasa flow rate that i concolled by an automated ow control
valve installed ina as flow Tine t the heater.
12, The compressed natural gas unloading system of claim
8 further comprising 2 second heater configured to maintain
the best exchange medium at temperature that is within a
‘arrow range ofthe predetemtined temperature.
13, The eompressed natural gas unloading system of claim
12 whercin the second heater i an inline electrical eter.
14, The compressed natural gas unloading system of elaim
12 wherein the narrow range i predetermined temperature
plus or minis one degree.
15, The compressed natural gas unloading system of claim
1 wherein the automated flv contol valves ane monitored
and controlled by 2 preprogrammed PLC.
16, The compressed natural gas unloading system of elaim
1 mounted ona transportable skid,
17, The compressed natural pas unloading system of claim
1 wherein the heat exchangers are shell and tube heat
exchangers configured to rovireulate the heat exchange
‘medium countercurrent 10 the flow of pressurized CNG
through the heat exchangers.
18, The compressed natural gas unlowding system of eam
3 configured to receive and process compressed natural gas
faving an inlet presstire ranging from about 3000 to abot
4200 PSI
19, The compressed natural yas unloading system of claim
18 configured to receive and process compresied natural pas
having an inlet pressure ranging Irom about 3250 to about
3600 PSI
20. The compressed natural gas unloading system of claim
18 configured fo reduce the pressure ofthe compressed nateUS 2016/0290563 Al
ral gas from the inlet pressure to a delivery pressure ranging
{rom about 80 to abodt 125 PSI.
21. A method for use ia unloading compressed natural gas
from a transport vessel by reducing the gas pressure Irom
‘bout 3000 to 4200 PSI io lower predetermined delivery
pressure by contolling a low of the compressed natural yas
Through gas flow lines providing fhuid communication
between. series of paired, automated fow contro valves that
‘cooperate to lower the gas pressure tothe predetermined level,
while also heating the reuced-pressure gas to predeter
ined temperature by lowing the gas though a plurality of
hat exchangers wherein atleast one heat exchanger is dis-
posed inline between exch pair of automated flow control
Valves and wherein a heat exchange medium recirculation
system cooperates with the heat exchangers to heat the dliv=
ered yas.
22. The method of claim 21 wherein the gas pressure is
reduced fom about 3250 to about 3600 PSI wo a lower pre-
determined delivery pressure
23, The method of claim 21 wherein the predetermined
dalivery pressure ranges from about 80 to about 125 PSI.
24, The method of claim 21 wherein the predetermined
temperature of the delivered gas ranges from about 50 to
‘about 115° F.
25, The method of claim 21 wherein the heat exchange
rei system comprises a contained heat
‘exchange medium, atleast one heater forthe heat exchange
medium, atleast one pump, and a fuid recirculation foo
‘configured to recitculate the heat exchange medium through
the heater, pump and heat exchangers
126, The method of elaim 28 wherein the heat exchangers
are shell and tube heat exchangers having a tube side and a
shel side through which the pressurized gas flows inside the
tube side and the heat exchange medium flows through the
shel side in a direction that is substantially countercurrent to
the gas low.
Oct. 6, 2016
27, The method of claim 25 wherein the heat exebange
medium isa mixture of water and elllene glycol
28. The method of claim 25 wherein « minor portion of the
redueed-pressure gas discharged downstream of a last heat
‘exchanger in the pluniiy of heat exchangers is diverted
‘through flow contol valveto theheater for seas fel gas 10
reba the heat exchange medium,
29, The method of claim 28 wherein the heat exchange
‘medium recirculation system comprises a second heater that
is configured to maintain a temperature in the beat exchange
‘medium that is within a narrow range.
30. The method ofelaim 29 wherein the second heaterisan
inline electric heater,
31, The method oF claim 29 wherein the natrow range is
pus or minus one degree.
32. The method of elaim 21 wherein the gas flow between
wo succestive automated How contol valves is divided into
two dillerent flow paths, each of which passes through
ferent heat exchanger, that are then recombine.
33, The method of claim 32 wherein surge vessel is