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Docking Entertainment System DCM5090/10

TABLE OF CONTENTS
Page
PCBs Location & Version Variations..................................... 1-2
Specifications
fi ....................................................................... 1-3
Measurement Setup ............................................................. 1-4
Service Aids, Service Instruction, etc ................................... 1-5
Software Version Checking ..................................................... 2
Set Block Diagram ................................................................... 3
Set Wiring Diagram ................................................................. 4
Main Board .............................................................................. 5
CD Board................................................................................. 6
VFD/KEY Board ....................................................................... 7
Iphone/Ipod & IR & USB & FM & AUX IN Board .................... 8
Set Mechanical Exploded View ................. ............................. 9
Revision List .............................................. ........................... 10

CLASS 1
©
Copyright 2011 Philips Consumer Electronics B.V. Eindhoven, The Netherlands LASER PRODUCT
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.

Published by SL 1134 BG LE Printed in The Netherlands Subject to modification 3141 785 36690

Version 1.0
1-2

PCBS LOCATION
IPHONE/IPOD DOCKING BOARD

VFD/KEY & LED BOARD

HDD BOX

IR BOARD

USB JACK BOARD

CD BOARD

CD MECH

FM ANT BOARD

SWITCHING TRANSFORMER MODULE

VERSION VARIATIONS
Type /Versions: DCM5090

Service policy /10


Board in used:
MAIN BOARD M
CD BOARD M
USB JACK BOARD M
VFD/KEY/LED BOARD M
IR & FM & AUX IN BOARD M
SWITCHING TRANSFORMER MODULE M
CD MECHANISM M

* TIPS : C -- Component Lever Repair.


M -- Module Lever Repair
x -- Used
1-3

Speakers
Rated Output 200 W Speaker 6 ohm + 3 x 6 ohm
Power Impedance
Frequency 100 Hz - 16 kHz, ±3 dB Speaker Drive 5.25”woofer + 3 x 2.75”
Response full range
Signal to Noise >70 dB Sensitivity >82 dB/m/W
Ratio
MP3 LINK Inpu <600 mV RMS
General information
AC power 220 - 240 V, 50/60 Hz
Disc Standby Power <1W
Laser Type Semiconductor Consumption
Disc Diameter 12 cm USB Direct Version 2.0/1.1
Support Disc CD-DA, CD-R, CD-
RW, MP3-CD, WMA- Dimensions
CD - Main Unit
Audio DAC 24 Bits / 44.1 kHz
Total Harmonic <1% Weight
Distortion - With Packing 15 kg
Frequency 60 Hz -16 kHz (44.1 - Main Unit 11.5 kg
Response
S/N Ratio >65 dBA

Tuner
Tuning Range FM: 87.5 - 108
MHz
Tuning grid 50 KHz
Sensitivity
- Mono, 26dB S/N Ratio <22 dBu
- Stereo, 46dB S/N Ratio <45 dBu
Search Selectivity <30 dBu
Total Harmonic Distortion <3%
Signal to Noise Ratio >45 dB
1-4

MEASUREMENT SETUP

Tuner FM

Bandpass
DUT 250Hz-15kHz LF Voltmeter
e.g. 7122 707 48001 e.g. PM2534
RF Generator
e.g. PM5326
Ri=50

S/N and distortion meter


e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

CD
Use Audio Signal Disc SBC429 4822 397 30184
(replaces test disc 3)

DUT
L

S/N and distortion meter


e.g. Sound Technology ST1700B

LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
1-5

SERVICE AIDS

GB WARNING ESD
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

GB
Safety regulations require that the set be restored to its original CLASS 1
condition and that parts which are identical with those specified,
be used LASER PRODUCT
Safety components are marked by the symbol ! .

Lead free
2-1 2-1

SOFTWARE VERSION CHECKING PROCEDURE

How to read MCU+CD+Touch Panel version:


At CD source mode and NOT insert disc status -> press and hold "PROG" touch key for 3~ 5 seconds
until the display show the software version no. e.g. MCU-V038 CD-V006 TP-013
-> then shortly press "PROG" key again -> VFD pattern will be shown
3-1 3-1

SET BLOCK DIAGRAM

FM LINE-IN

Switch + ADC PRESET-EQ


PRESET-EQ ++ Power
Power
SI4705 VOLUME
VOLUME Amplifier
Amplifier
CE2631
FM Tuner STA326 (30Wx2)

DSP PRESET-EQ
PRESET-EQ ++ Power
Power
VOLUME
VOLUME Amplifier
Amplifier
CS48520
STA326 (30W + 70W)
Main Audio
Control Signal
Analog Signal
Digital Audio
iPhone / iPod CP Chip / Charge CTRL
D1032 & Audio Buffer AY423DS
IR-Receiver
USB Audio +
USB Switch Touch Key x

CD & Tuner pcb


System CPU

Key & VFD pcb


FSUSB30 OTK5250 10
U- Drive GT1000A

I-POD pcb
Main pcb
16M
16M SDRAM
SDRAM M5673D
M5673D (ALi)
(ALi) SPI Flash 16M SDRAM
•• MP3/WMA
MP3/WMA decoder
decoder W25Q80BV
2Mb
2Mb SPI
SPI Flash •• CD
Flash
A25L020
CD DSP
DSP ++ RF
RF Amp
Amp
A25L020
•• ESP
Sl eep Timer ROC K POP Jaz z C lassi c Alarm-2 Alarm-1
ESP VFD Driver
iPod AU X MW FM AM PM

SMPS
Motor
Motor Driver
Driver ET16315
SCA4720
SCA4720
CD Mechanism SOC, Key Panel and LCD
4-1 4-1

SET WIRING DIAGRAM

K
5-1 5-1

MAIN BOARD - LAYOUT DIAGRAM


5-2 5-2

MAIN BOARD - CIRCUIT DIAGRAM


AUDIO AMP PART
5-3 5-3

MAIN BOARD - CIRCUIT DIAGRAM


PROCESSOR WITH AMPLIFIER
6-1 6-1

CD BOARD - LAYOUT DIAGRAM


6-2 6-2

CD BOARD - CIRCUIT DIAGRAM


7-2 7-2

VFD & KEY & LED BOARD - CIRCUIT DIAGRAM (BOTTOM VIEW)
8-1 8-1

IPHONE/IPOD DOCKING BOARD

J903
8-2 8-2

FM ANT & AUX IN & IR & USB BOARD - LAYOUT DIAGRAM

FM ANT BOARD AUX IN BOARD

IR BOARD USB BOARD


8-3 8-3

USB & AUX IN & CD LED & IR & IPHONE DOCKING BOARD - CIRCUIT DIAGRAM
9-1 9-1

SET MECHANICAL EXPLODED VIEW

A
10 - 1

REVISION LIST

1.0 Manual 3141 785 36690


Initial Service Manual released.