8/22/2018 Choosing Coated Abrasives - Canadian Metalworking

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Choosing Coated Abrasives

Coated abrasives offer many advantages, but how do you choose ... and specify your
type? Norton Abrasives simplifies the process.
JULY 24, 2014
BY: CANADIAN METALWORKING (/AUTHOR/CANADIAN-METALWORKING)

(https://static.canadianmetalworking.com/import/2014/07/0724.png?size=1000x1000)
Photo Courtesy, Norton Abrasives

How to read a coated abrasives specification

A coated abrasive product is made up of three basic raw materials: an abrasive mineral, the backing onto which the
abrasive is applied, and an adhesive bond.

The Norton Abrasives coated abrasive marking system includes both a generic and a technical marking. The generic
markings identify the abrasive type, bond, backing, and any special features and/or tradenames.

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The technical markings identify the actual components which make up the product. Technical markings consists of up to
10 parts.

[gallery type="slideshow" link="none" ids="104390,104391,104392,104388,104393,104389"]

Abrasive Types
Emery

Emery is a dark gray, round-shaped grain which tends to polish rather than abrade a work surface.

For polishing and cleaning metal only

Garnet

Garnet is reddish brown in colour. This natural abrasive is medium hard and relatively sharp, but not as durable as
synthetic abrasives.

For use on wood only

Particularly good for soft woods such as pine
Produces an excellent finish

Silicon Carbide

Silicon carbide is the hardest and sharpest of the manufactured abrasives. Because of its extreme sharpness, this bluish-
black abrasive grain permits fast stock removal and cool cut.

Cast iron
Non-ferrous metals, i.e. Brass, aluminum and
bronze
Non-metallics, i.e. Glass, rubber, plastic and
stone
Final finish on wood and stainless steel
Abrasive planing particleboard
(https://static.canadianmetalworking.com/import/2014/07/0724open
Heat-treated Aluminum Oxide
size=1000x1000)
Heat-treated aluminum oxide is a tough but cool cutting
abrasive which gives both long life and freeness of cut on a wide range of materials.

Ferrous metals
Wood sanding

Zirconia Alumina

Zirconia alumina is an ultra-tough, synthetic abrasive which provides a free, cool cut for high stock removal applications. It
is tougher and sharper than aluminum oxide. It has a micro-crystalline structure which allows for controlled breakdown
and self-sharpening.

Heavy-duty snagging and grinding of all ferrous and non-ferrous metals

Abrasive planing of wood, plywood and particleboard
Grinding fiberglass, rubber and plastics

Ceramic Alumina

The sub-micron structure of ceramic alumina allows each grain to continually expose sharp cutting points, resulting in a
cooler cutting action and an extended life.

All ferrous/non-ferrous metals, carbon steel and exotic alloys

Backing Types
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Backings are the base for the abrasive minerals and, combined with the adhesive bond, support and anchor the abrasive
mineral. The backings used in the manufacturing of coated abrasives are:

Paper

Paper is used for a variety of operations from hand sanding to mechanical sanding. It is the lease expensive backing. Due
to the fine surface of paper, a consistent finish is produced. Paper weights include A, B, C, D, E and F weights with A
being the lightest and the most flexible and F being the heaviest and least flexible. A, B, C and D weight papers are used
for hand sanding and light mechanical operations in the form of sheets, Grip-On and Stick-On discs and Stick-On rolls. E
and F weight papers are primarily used for more aggressive mechanical operations in the form of belts and discs.

Cloth

Cloth backings used for coated abrasives are identified

by weight. Cloth backings are filled or "finished" with a
variety of materials, glues or resins, to create various
backing characteristics, most notably flexibility. There
are three basic weights of cloth: J-weight or "jeans" is
the lightest and most flexible. X-weight or "drills" is a
heavier cloth that ranges in flexibility, strength and
durability and is used on the broadest range of (https://static.canadianmetalworking.com/import/2014/07/0724close
applications. Y-weight is a heavyweight drills cloth used size=1000x1000)
on heavy-duty, high stock removal operations. Several
cloth types are used: cotton, polyester, and polyester/cotton blends.

Fiber

Vulcanized fiber (cotton fibers which are chemically treated and then pressed under temperature and pressure to form a
very durable backing) is used exclusively as the backing for resin fiber discs.

Film

Polyester film backing comes in 3 mil. and 5 mi. thicknesses, which have high strength and surface smoothness. They are
used primarily in disc and roll applications requiring consistent surface finish.

Coating Types
There are two types of abrasive coatings used in the manufacturing of coated abrasives: open coat and closed coat.

Open Coat

With an open coat, 50% to 75% of the coated abrasive surface is covered by abrasive grain. There are evenly spaced
voids between the particles of grain, helping reduce the effect of loading caused by wood dust or metal particles.

Closed Coat

With a closed coat, the entire coated abrasive surface is covered with abrasive grain, with no voids between the particles.
This is the most typical coating, permitting the greatest degree of stock removal and longest product life.

Bond Types
An adhesive bond system is required to secure the abrasive mineral to the backing. All coated abrasive products are
made with a two-stage bonding process. The first layer of bond applied to the backing is called the make coat. The make
coat provides the adhesive base between the abrasive mineral and backing.

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The second coat is the size coat, which is applied over the abrasive mineral and make coat to anchor the abrasive mineral
and provide the desired physical strength of the finished product.

Glue, urea resin, and phenolic resin are the three basic bonding agents most commonly used. There are many size coat
and make coat combinations, such as glue over glue, urea over glue, and resin over resin. Glue over glue is the most
flexible bond while resin over resin bond is moisture-resistant, harder, less flexible, heat-resistant and has superior grain
retention.

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