for approval

for working
for final

SALINITY INDICATOR
YO - 100D
H.5375/76

DAE SUNG ELECTRIC CO., LTD

Office & Factory : 684-5, JEON HA 2DONG, DONG GU

ULSAN, KOREA
Tel : (052) 232-1978
Fax : (052) 252-5334, (052) 233-8193
E-mail : iaia1978@nate.com
 INDEX
PART1. DRAWING
1 - SPECIFICATION
2 - SYSTEM BLOCK DIAGRAM

3 - MAIN UNIT
4 - SYSTEM DIAGRAM

5 - SENSOR (SCHP-1)
6 - SENSOR (SCHP-1)
7 - SENSOR (SCHP-1)
8 - JUNCTION BOX

9 - CIRCUIT DIAGRAM

10 - SPARE PART LIST

PART2. INSTRUCTION MANUAL

 SPECIFICATION

SALINITY INDICATOR
INSTRUMENT SHIPYARD DAE WOO SHIPYARD
TYPE : YO-100D

USE SHIP NO. H.5375/76

Boiler feed water line, Vacuum condenser, Air ejector condenser
Tank cleaning heater line, Cargo tank heating condensate line
SPECIFICATION
1 SERIAL NO.
2 MEASURING RANGE 0 - 170 PPM

3 ACCURACY

1) INDICATION 2% of Full Span

2) ALARM ON/OFF DIFFERENCE 1.0% of Full Span
4 WATER TEMP. COMPENSATION RANGE 5 C - 150 C

5 SENSOR OPERATING PRESSURE Max. 19.6 bar Max. working Temp.:195 C

6 ALARM POINT 30 PPM ADJUSTABLE

7 ALARM & CONTROL SIGNAL

1) SALINITY HIGH SIGNAL 1 C - NO - NC

8 OUTPUT SIGNAL 4-20mA (DC24V Loop power) (Load Resistance :

max. 350 :Resistive)
9 POWER SOURCE AC 220V 60Hz 1Ph

10 POWER CONSUMPTION Max 15VA

11 MOUNTING WALL

12 GLAND 20Bx2 20Cx2

COMPONENTS
NO. NAME OF PART TYPE Q'TY REMARK
1 Main Unit YO-100D 5 Wall

2 Salinity Sensor SCHP-1 5

3 Junction Box JB-T 5 Daeyang electric co.
4 Spare Parts STIP-D 1

Drawn Check Final Revised Title SALINITY INDICATOR SPECIFICATION

M.Y.KIM Y.T.OH DWG NO. YO-100D-01

1
 FUNCTION NORMAL FULL SCALE
OSCILLATOR
SELECTION SPAN ADJ.
SWITCH

SELF
TEST

10 P.P.M. WATER
TEMPERATURE
V1 (+15V) SETTING

V2 (+12V)
POWER V3 (-12V)
SUPPLY V4 (+5V)

SENSOR

POWER
IND.
AC POWER LED
SOURCE
OUTPUT
4-20mA without +
DC24V source ISOLATOR
ALARM (0-20ppm) - PCB
IND.
LED

RELAY RELAY DRIVE

Rz Ry AMP. PPM INDICATION

for for
SOLENOID VALVE ALARM CONTACT ALARM POINT
SETTING
(with source voltage) (without power)

SALINITY INDICATOR
Drawn Check Final Revised Title SYSTEM BLOCK DIAGRAM
M.Y.KIM Y.T.OH DWG. NO. YO-100D-02
2
 30
9x4 4.5
95 22

SALINITY INDICATOR YO-100D/400A

NAME-PLATE

280 (betwn hole)

PPM
250

1 6

ALARM
POWER ALARM SETPOINT POWER
"A"
2 3 4 5

20Bx2
180(betwn hole) Gland 20Cx2

220

22 RUBBER
"A"
SECTION 30
95

3.5

GND

220

* NAME-PLATE NO. Description

BOILER FEED WATER LINE 1 PPM INDICATING (DIGITAL)
VACUUM CONDENSER
2 POWER IND. LAMP
AIR EJECTOR CONDENSER
TANK CLEANING HEATER LINE 3 ALARM IND. LAMP
CARGO TANK HEATING CONDENSATE LINE 4 ALARM SET POINT CHECK

5 POWER SWITCH

* Paint Color : Munsell 7.5BG 7/2 6 DOOR LOCK

* Weight : 5.5Kg * POWER IND. LAMP ; GREEN

* Material : Steel * ALARM IND. LAMP ; RED
SALINITY INDICATOR
Drawn Check Final Revised Title MAIN UNIT
M.Y.KIM Y.T.OH DWG. NO. YO-100D-03

3
 Salinity High Alarm Power Source
AC 220v 1Ph
60Hz

ECRRPS2
ECRD2
220 0
C NO NC U V

* MAIN UNIT
(YO-100D)

A B

Output Signal
4-20mA (without power)
ECRD2
(DC24V Loop power)
ECRRPS2

* JB-T

* Sensor
* Cable
3m

* Socket Valve

* Mark : Maker Supply

Drawn SALINITY INDICATOR

Check Final Revised Title SYSTEM DIAGRAM
M.Y.KIM Y.T.OH DWG. NO. YO-100D-04

4
 3 m
Cable

abt.210
PT 1 1 2
47
26

* Working pressure of Sensor : max. 19.6 bar

* Weight : 3.5Kg
* Material : Brass

Drawn Check Final Revised Title SENSOR (SCHP-1)

M.Y.KIM Y.T.OH DWG. NO. YO-100D-05

5
 1 Installed in Pipe

40
47 26
abt.203

2 Taken out sensor

37
Spring return socket valve

* Working pressure of Sensor : max. 19.6 bar

* Weight : 3.5Kg

Drawn Check Final Revised Title SENSOR (SCHP-1)

M.Y.KIM Y.T.OH DWG. NO. YO-100D-06

6
 WELDING
BOSS

max. 40

* Welding bit must be fully Grinded.

( Sensor socket valve must move free without any touch )

Drawn Check Final Revised Title SENSOR (SCHP-1)

M.Y.KIM Y.T.OH DWG. NO. YO-100D-07

7
 84

90 35

3 5
7

118

50

4 34

1
A Blue
1 1
To Main Unit B Brown To Sensor
2 2
3 3
4 4

Terminal

3 PACKING RUBBER 1
5 CABLE GLAND BRASS 2 M24xW14 2 COVER BRASS 1
4 TERMINAL BLOCK 1 4P 1 BODY BRASS 1
NO NAME OF PARTS MATERIAL Q`TY REMARKS NO NAME OF PARTS MATERIAL Q`TY REMARKS
APPROVED H. H. LEE UNIT MM SYMBOL TITLE
CHECKED B. K. KIM SCALE N/S 2-WAY JUNCTION BOX
DESIGN Y. M. CHA COLOR NATURAL J
FOR MARINE USE
DATE 2000. 03. 27 IP 56

DAEYANG ELECTRIC CO.,LTD. DECO

MODEL NO. JBWS-R4BNI WEIGHT 0.9 Kg
CODE NO. 5-40 SHT NO 66

8
 Drawn

M.Y.KIM
+15V +12V +12V
POWER
TH Ge
REC
Select Normal Sensor
F1 T1 R83 Sw Signal
OSCILLATOR A B ADJ.

Check
Reg OP OP
R84 AMP AMP
POWER REC Water
220V SW 1A SelfTest
- + 250-280Hz
Temp. (VR1-VR4) (VR5-VR8)
POWER +24V ADJ.
SOURCE + + R48 R49
P.W Zero
0V SelfTest
- - ADJ. ADJ.
ADJ. TH
0V
SelfTest Normal
F2 Reg -12V -12V
REC

Final
3A - + +15V
+ +

Y.T.OH
C

- - R54

SOLENOID
NC
VALVE Reg
REC +12V
- +
NO +12V
+ +
Rz
- -

Revised
OUTPUT
Reg + ISOLATOR
REC 4-20mA without OP
DC24V source AMP
- + PCB
-12V
-
+ + (0-170ppm)
- -

Title
Reg +12V +5V -12V
-12V
REC
- + +5V
+ +

DWG. NO.
- -

0V DISPLAY
PCB
Power
LED

PPM

Alarm
Set point

PB +12V
Alarm
LED

YO-100D-09
+12V

(for Alarm OP
Ry AMP

CIRCUIT DIAGRAM
Contact)
: Outside Components of PCB
+12V Alarm
SET.

(for Solenoid
Rz
valve) -12V

9
 SPARE PAGE 10

NO.
SALINITY INDICATOR
BOX NO.

SUPPLY DRAWING
NO. NAME SKETCH MATERIAL REMARKS
Working Spare No. Part No.
012 0101
RED -2-
1 INDICATING LED 4
EA GREEN -2-
012 0200
2 GLASS 3 1A
FUSE
012 0300
14011
3 14011 2
I . C
(4011)
012 0400
4 I . C
2902 4 2902

012 1300
5 7805 2 7805
VOLTAGE REGULATOR
012 1400
6 7815 2 7815
VOLTAGE REGULATOR
012 1501
7 1 SCHP-1
SENSOR

10

11

12

MFR'S NAMEN DAE SUNG ELECTRIC CO., LTD

& ADDRESS
684-5, JEON HA 2DONG, DONG GU, ULSAN, KOREA
INSTRUCTION MANUAL FOR SALINITY INDICATOR

DAE SUNG ELECTRIC CO., LTD

1. General Description
The salinity indicator YO-100D is capable of making measurement of
the density of salinity, impurity, chemicals in the distilled water or fresh water.
Salinity detecting method is conductivity check of water.
This equipment is so designed that it causes the alarm lamp to light
when the density of salinity, impurity, chemicals is over the setting point (10 PPM).
Also in the same time salinity high alarm signal can be issued to the monitoring
system.
When the density of salinity, impurity, chemicals returns to less than setting
point (10 PPM), alarm is automatically released.
DC 24V without power 4mA - 20mA output signal (0 - 20 ppm) is supplied to alarm
monitoring system (ECR Console).
2. Specification
1) Measuring range 0 - 20 PPM

2) Water temp. compensating range 5 C - 150 C

3) Sensor operating pressure Max. 19.6 bar

4) Setting range of alarm 0.1 - 20 PPM (10 PPM

Factory setted)
5) Relay contact rating for Salinity high alarm signal 5A 250V AC, C-NO-NC
(Without Voltage)
6) Relay contact rating for External voltage signal 5A 250V AC, C-NO-NC
(With Source Voltage)
7) Output signal DC 4mA-20mA (0-20 PPM)
DC 24V Loop power.
Load: Resistive 350: max.
8) Power source 220v 60Hz 1Ph

9) Power consumption Max. 15vA

3. Composition of the Equipment

1) Measuring unit (Main Unit) -5- set
2) Sensor Socket Valve -5- set
4. Explanation of Main Unit

PPM

13
7 8 11 12
2 3 4 5 9 10

14

1
1
 1) Cable Gland
2) Power Indicating Lamp
3) Alarm Indicating Lamp
4) Alarm Point
20B (2EA), 20C (2EA) for cable inlet.
The lamp illuminates when power switch is `on'.
(DC 12V LED)
The lamp illuminates when density of salinity is
over the setting value. (DC 12V LED)
By pushing the button, alarm set point is displayed.

5) Power Switch The power supply switch for the equipment.

( Push Button )
6) PPM Display Display for ppm indicating.
7) Alarm Setting Variable For setting alarm point.
Resistor

8) Power Source Fuse
9) Alarm Relay
10) External Voltage Signal Relay
11) Self Test Switch
12) Adjusting Knob for Self Test
13) Temp. Compensating Knob
water being measured. ( 5 C - 150 C)
* Normally set the `water temp. compensation knob' to actual water temperature.
14) Terminal Block
Fuses for power source. (1A Slow Blow)
Relay for salinity high alarm.
( Omron G2R-2-S, 12V DC )
Relay with source voltage. When salinity high
alarm occurred, this relay is engaged.
( Omron G2R-2-S, 12V DC )
Switching toggle switch to `test' position, enables
operator to ascertain 10 PPM of alarm setting
value. ( Set the self test switch to `Normal'
during normal operation )
The self test switch position to `Test', turn
adjusting knob to the clockwise, the indicating
digit will increase.
At 10 PPM, alarm lamp and external volt signal
relay are operated.
For use in compensating the variation of electirc
conductivity due to temperature of the distilled
Terminal for wire connection.

5. Method For Mounting And Wiring

1) Mounting
Respecting the mounting place of measuring instruments, correctly mount
them at optimum place paying attentions to the followings.
2
 a. In mounting the instrument select place which is not under the influence
of outside induction.(Avoid neighbourhood of solenoid valve and motor, etc.)
b. Avoid mounting at place which is remarkably influenced by vibration.
c. In mounting the instruments, select place whose ambient temperature
around the instruments is as approximate to the normal temperature
as possible.
d. In mounting the instrument, select place which is free of waterdrop
beside being at normal temperature.

2) Wiring
In making wiring for the equipment, ensure the correct wiring by setting
terminal symbols as shown in the circuit diagram, as for the end of the
electric wire, correctly fasten it to the terminal stand using force fitting
terminal.

a. This equipment can be operated by AC 200V - 230V.

Therefore, upon ascertaining the prescribed power source voltage to be
supplied.

6. Method For Adjustment

1) Method for testing the performance

With the power source switched on, the power source indicating lamp glows
when the measuring instruments is under operation.
After ascertaining that the power from the power source is being supplied,
set the selftest switch to `test' position with self test knob turning to clockwise
or counter clockwise and thereby ascertain that the alarm lamp glows and
the indicator shows 1-20 PPM.
Set the selftest switch to `Normal' position.
2) Method for setting the alarm
Setting of alarm is accomplished by alarm setting variable resistor 7.
Push the `Alarm point' push button in front of panel and Adjust `Alarm setting
variable resistor' (0.1-20 ppm).

3) Setting the temperature compensating variable resistor

Compensation of conductivity variation with temperature of the distilled water
being measured can be done by turning the `water temp. compensation knob'.
Normally set the `water temp. compensation knob' to actual water temperature.
3
7. Maintenance And Check

1) Cleaning of electrode
In order to maintain exact performance of the equipment, remove the sensor
at least once 6 months and clean it.

a. Remove the sensor from valve.

b. By use of soft cloths (waste cloth or the like), wipe the dust or scale
deposited on the surface of the electrode of the sensor.

2) How to take out sensor

a. Take out cable connecter 1.

b. Loose and pull out nut 2.

c. Take out sensor 3 .

2
Water
3

8. Internal Details

10 2

7 9 9

8 4 5 6

3
4
 1 Main PCBoard
2 Display PCBoard
3 4-20mA Isolating PCBoard
4 Self Test Switch
5 Adjusting Knob of Self Test
6 Temp. Compensating Knob
7 Alarm Point
8 power Source Fuse
9 Alarm Relay
10 Transformer

* The test method of sensor with multimeter(ohm meter).

The insulation resistance must be over the 10 :M (10000k: ) between anode and cathod,
after disconnect a cable from sensor.

Cable
Cathod Anode

SENSOR

( )
Disconnect a cable to check
a sensor insulation resistance.

* Multimeter (ohm meter)

Over
10 M :is good.

5
Selecting installation position of Main Unit
(Display Unit) & Salinity Sensor
1. Main Unit (Display Unit)
1) Please avoid severely vibrating position(Paricularly, to avoid Tank, or near Tank
Wall, which transmitting easily water hammering vibration)
2) Steel Seat should be installed with strong one sustainable to the vibration.
3) Please selsect the position as possible as lower surrounding temperature.
4) To avoid the position any possible water splashing or dropping.

2. Salinity Sensor
1) Normal installation of Sensor ( in case of full water in pipe )
sensor
water water
sensor

pipe pipe
Top installation Side installation

(O) (O)
2) In case of low flow rate
sensor
water water

sensor

pipe pipe
Top installation Side installation

(X) (O)

6
3) The phenomen of PPM Reading of Main unit gradually increasing is the case when
the sensor has been installed in collected water, which is corresponding to the case
water flow stoppage inside the pipe when the system shutdown.
When water flow stopped, conductivity increase due to either `rusting occurrence' or
`Ion Increase'. When conductivity increase, PPM increase.
(For your reference, The principle of the `Salinity Indicator Sensing Method' is the
one of Conductivity check of the water).
Accordingly, when there is no water flow due to system stoppage, the sensor should
be installed at the location either not to touch with collected water or removing the
collected water as below figure;
WATER WATER

SENSOR

SENSOR

PIPE collected water PIPE collected water

Status sensor installed Status never touching the sensor

in collected water when with collected water.
system stoppage.

(X) (O)
4) Do not installate a sensor on bottom side
Under the circumstances of system stoppage, or no
water flow inside the pipinig system, or nearly no water
existence in the system, there might be yet occurred
water
sensor
abnormal alarm (high ppm) due to ion increase, which
caused by collected water inside socket valve itself
(X) (water collection phenomenon from gravity).

5) It is not adequate to install the sensor at the mixed location

of steam and water. (detecting sensing hunting phenomenon)