Doc No.

: IMS/FORM/ERWPP/FORM/OPN-14 REV-0 DATED-25-03-2015

MONTHLY PRODUCTION DATA SHEET OF ERWPP MONTH ______________
CUMULATIVE PIPE SCRAP
DIA. VARIOUS WALL THICKNESS (WT)/NO.OF PIPES MADE DELAYS CUM.
NO. OF CUMULATIVE WEIGHT GENERATION
DATE (In mm) DESPATCH
COILS COIL WEIGHT ∑(D-WT)XWTX11X0.00002466 NO. OF CUM.
(D) WT-1 WT-2 WT-3 WT-4 WT-5 Tons 666 266 366 766 630 (Tons)
PIPES WEIGHT
Doc No.: IMS/FORM/ERWPP/FORM/OPN-14 REV-0 DATED-25-03-2015
CALCULATION OF CONTINUAL IMPROVEMENT/ EFFECTIVENESS PARAMETERS( MONTH- )

1. TOTAL PRODUCTION I) 8 5/8” = ___________________ II) 10 ¾” = _________________ III) 12 ¾” TO 18” = ____________________

2. TOTAL SCRAP GEN. I) 8 5/8” = ___________________ II) 10 ¾” = _________________ III) 12 ¾” TO 18” = ____________________

3. NET PRODUCTION = (TOTAL PRODUCTION- TOTAL SCRAP) I) 8 5/8” = ___________________ II) 10 ¾” = _________________ III) 12 ¾” TO 18” = ____________________

4. NET DISPATCH = _____________________________

5. TOTAL COIL WEIGHT I) 8 5/8” = ___________________ II) 10 ¾” = _________________ III) 12 ¾” TO 18” = ____________________

6. MATERIAL YIELD %= (NET PRODUCTION/TOTAL COIL WEIGHT) X 100 i) 8 5/8” = ___________________ ii) 10 ¾” = _________________ iii) 12 ¾” to 18” = ____________________

7. REJECTION % = (TOTAL SCRAP /TOTAL PRODUCTION)X100= ______________________

8. TOTAL PIPE PASSING (PASSED/INSPECTED) (AS PER RCL REPORT ATTACHED) I) IS GRADE = __________________ II) API GRADE = ____________________

III) CQ DOWN GRADED = _________________ IV) CQ PASSED = ____________ IV) OTHERS = ________________

9. IS YIELD% = (IS PIPE PASSING/TOTAL PIPES INSPECTED) X 100 = ___________________

10. API YIELD % = (API PIPE PASSING/TOTAL PIPES INSPECTED) X 100 = ___________________

11. DELAYS I) 266= _________ II) 366=_____________ III) 666=_____________ IV) 766=_____________ V) 630= ______________ VI) OTHERS= _______________

12. TOTAL DELAY = _______________

13. CALCULATION OF MILL UTILIZATION % -

a) TOTAL WORKING HOURS = ( TOTAL NO. OF SHIFTS X 8) = ___________ b) AVAILABLE HOURS(A) = ( TOTAL WORKING HOURS – DIA-CHANGE DELAY) = _________________

c) MILL AVAILABILITY % = [ A / (24 X NO. OF DAYS IN THE MONTH)] X 100 = __________ d) UTILIZATION HOURS(U) = ( TOTAL WORKING HOURS – TOTAL DELAY) = _________________

e) UTILIZATION HOURS % = [U / (24 X NO. OF DAYS IN THE MONTH)] X 100 = ___________________

f) UTILIZATION OF AVAILABLE TIME % = (U/A) X 100= _______________

14. UTILIZATION HOURS =( TOTAL WORKING HOURS – TOTAL DELAY) i) 8 5/8” = ___________________ ii) 10 ¾” = _________________ iii) 12 ¾” to 18” = ___________________

15. ROLLING RATE ( TON/HR) (NET PRODUCTION/UTILIZATION HOURS) i) 8 5/8” = ___________________ ii) 10 ¾” = _________________ iii) 12 ¾” to 18” = ____________________