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Mechanical Fabrication

ASC2018_TP05_M2_EN

Submitted by:

Howard Mark N. Plete – PH


Ahmad Juang Pratama – ID
CONTENTS

This Printer Machine proposal consists of the following documentation/files:


1. ASC2018_TP05_M2_EN.pdf (printed) 2. Prints of all parts
(printed document)
3. Supplied parts required in the full assembly (not to be 4. Given skeleton animation
modeled)

INTRODUCTION

A Printer machine manufacturer is redesigning one of its top printer machines. You will model components
for three subassemblies of this redesign and then assemble them to the existing assemblies. The three
subassemblies are the Frame, Casing, and Clipper Assembly.
DESCRIPTION OF PROJECT AND TASKS

Review the prints of the assemblies and parts, and then model the required parts, frames and
subassemblies. Also, create exploded views and detail drawings.
You have 5 hours to complete this project.
INSTRUCTIONS TO THE COMPETITOR

OPEN AND REVIEW SUPPLIED PRINTS AND FILES


1. Prints of the frame subassemblies and parts.
2. The supplied assemblies and part files are located in D:\Day1\Module 2\.
MODEL AND ASSEMBLE THE PARTS
1. Model the required parts and frames. Refer to the printed document for the part names or
dimensions of each part or frame.
2. Create the required subassemblies using the modeled parts, standard parts, and supplied parts. Use
the prints for reference.
3. Create the required assembly using the printed document and data files for reference.
CREATE DRAWINGS
1. To complete the drawings:
i. On the first sheet, create 2D Assembly Drawing (Top, Front, and Left Side View) and a 3D
shaded isometric view of the complete Printer Machine Assembly. Add 3 major dimension of
Printer Machine Assembly (Scale : 1 : 12).
ii. On the second sheet, create an exploded shaded isometric and 3D Isometric View of the MA –
Sub Frame (add at least 3 welded symbol) (Scale 1 : 20 for Exploded and 1 : 15 for 3D
Isometric View).
iii. On the third sheet, create an exploded shaded isometric view of the MA – Sub Casing
(Scale 1 : 10).
iv. On the fourth sheet, create an exploded shaded isometric view of the MA – Sub Bottom
(Scale 1 : 8).
v. On the fifth sheet, create an exploded shaded isometric view of the MA – Sub Conveyor
(Scale 1 : 8).
vi. On the sixth sheet, create exploded shaded isometric view of the MA – Sub Clipper
(Scale 1 : 10).
vii. For sheet 1st – 6th, add balloons and parts list as given in the printed document. The list should
have 5 columns, ITEM, QTY, PART NUMBER, MATERIAL, and DESCRIPTION.
viii. On the 7th, 8th, and 9th sheet, create flat pattern drawings of parts CA – Cover N (Scale 1 : 6),
MA – Cover Up (Scale 1 : 8), and RO – Bracket (Scale 1 : 2). Add parts numbers, mass,
material, and all necessary dimensions.

Day 1 for Skill 05 Version: 1.4


ASC2018_TP05_M2_EN_1 Date: 24/08/2018 2 of 3
CREATE ANIMATIONS
Create an animation of the printer machine process (.AVI or .WMV Format with 1024 x 768).
Duration (s) Description
0-6 Move camera to show the entire assembly in isometric view
6 - 10 Reduce the transparency of the MA – Sub Casing, MA - Sub Frame, MA – Cover Up, and
MA - Top Sheet
10 - 15 Animate the assembly: move the BO – Table towards the MA – Sub Head
15 - 17 Zoom to showing the printing process
17 - 25 Animate the assembly: Move the BO – Table down and show the printed Box (given files)
with slowly
25 - 27 Zoom out to show overall assembly in isometric view with the Box
27 - 32 Animate the assembly: Move the BO – Table to where it started
32 - 40 Animate the assembly: Move the MA – Sub Clipper following the rail to get close to the
printed Box
40 - 42 Zoom in to show MA – Sub Clipper and the Box
42 - 45 Animate the assembly: Move RO - Clipper Opt A in order to holding the Box

45 - 49 Animate the assembly: Move the RO - Clipper Opt A upwards to get the box raised
49 - 57 Animate assembly: MA – Sub Clipper following the rails to center of MA – Sub Conveyor
57 - 60 Animate assembly: Place the Box on MA – Sub Conveyor
60 - 62 Animate assembly: MA – Sub Clipper following the rails to move to where it started
62 - 64 Animate assembly: Move the box towards the outside of the machine with the help of MA
– Sub Conveyor
62 - 65 Remove the transparency
62 - 70 Zoom out to show the overall assembly in isometric view with the work pieces

REMARKS
1. Standard fasteners are required as partlist given.
2. All drawings must be printed on A3 sheet size.
3. Projection Angle can be decided by the competitor.
4. All files must be saved using the competition file naming convention in the following folder:
D:\Country Name\Day1\Module 2\.
MARKING SCHEME

CRITERION SUBCRITERION Judgement (if Measurement Total


applicable)
B1 Sheet Metal Parts and Assemblies 10 10
B2 Frame Parts and Assemblies 10 10
B3 Fabrication Drawing Details 5 5
B4 Presentation 5 5
B5 Drawing Views (nomenclature, title block, 1 2 3
notes, projection symbol, scale)
Total: 1 32 33

Day 1 for Skill 05 Version: 1.4


ASC2018_TP05_M2_EN_1 Date: 24/08/2018 3 of 3

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