Professional Documents
Culture Documents
1
© 2003 AspenTech. All Rights Reserved.
EA1031.31.05
09 Natural Gas Dehydration with TEG.pdf
2 Natural Gas Dehydration with TEG
Workshop
At the wellhead, reservoir fluids generally are saturated with water. The
water in the gas can present some problems:
The natural gas industry commonly uses tri-ethylene glycol (TEG) for
gas dehydration where low gas dew point temperatures are required,
such as in the design of offshore platforms in the Arctic or North Sea
regions or for other cryogenic processes.
In this example, the water dewpoint spec for the dry gas is -10°C
(-14°F) at 6200 kPa (900 psia).
Learning Objectives
Once you have completed this section, you will be able to:
Prerequisites
Before beginning this section you need to be able to add streams,
operations and columns.
2
Process Overview
4 Natural Gas Dehydration with TEG
Column Overview
TEG Contactor
Figure 1
4
Natural Gas Dehydration with TEG 5
TEG Regenerator
Figure 2
5
6 Natural Gas Dehydration with TEG
6
Natural Gas Dehydration with TEG 7
2. Add a second Material stream for the TEG feed to the TEG Contactor
with the listed values.
The values for the stream TEG Feed will be updated once the Recycle
operation is installed and has calculated.
Mixer Operation
The composition of the natural gas stream has been provided on a
water-free basis. To ensure water saturation, the gas is mixed with water
prior to entering the Contactor.
Add a Mixer to mix the Inlet Gas and Water to Saturate streams.
What is the vapour fraction of the stream Gas+H20? (It should be less than
1.0 to ensure saturation) _____________________________________________
7
8 Natural Gas Dehydration with TEG
Separator Operation
Any free water carried with the gas is first removed in a separator
operation, FWKO.
Contactor Operation
The TEG Contactor can now be simulated.
8
Natural Gas Dehydration with TEG 9
Valve Operation
The Rich TEG stream is flashed across the valve, VLV-100. The outlet
pressure will be back calculated.
9
10 Natural Gas Dehydration with TEG
Regenerator Operation
The TEG Regenerator is simulated as a Distillation Column. The TEG
Regenerator consists of a condenser, a reboiler and one ideal stage.
2. Set the Damping Factor (on the Solver page) to Adaptive. This will
result in much faster convergence for this column.
3. Run the Column.
10
Natural Gas Dehydration with TEG 11
Mixer Operation
TEG is lost in small quantities, so a makeup stream is required to ensure
that the material balance is maintained.
11
12 Natural Gas Dehydration with TEG
Pump Operation
A pump is installed to raise the pressure of the TEG before it enters the
Contactor.
Heat Exchanger
A second heat exchanger is added to cool the TEG returning to the
Contactor.
12
Natural Gas Dehydration with TEG 13
Recycle Operation
The Recycle installs a theoretical block in the process stream. The feed
into the block is termed the calculated recycle stream, and the product
is the assumed recycle stream. The following steps take place during the
convergence process:
In this case, the lean TEG (TEG Feed) stream which was originally
estimated will be replaced with the new calculated lean TEG (TEG to
Recycle) stream and the Contactor and Regenerator will be run until the
recycle loop converges.
Figure 3
Recycle Button
13
14 Natural Gas Dehydration with TEG
14
Natural Gas Dehydration with TEG 15
Figure 5
15
16 Natural Gas Dehydration with TEG
Now, you will note that the Equilibrium Phase reported on the
Performance tab is Vapour phase, which matches the Hydrate
Calculation Model chosen, as follows:
Figure 6
16
Natural Gas Dehydration with TEG 17
17
18 Natural Gas Dehydration with TEG
18
Natural Gas Dehydration with TEG 19
The stream pressure is 6155 kPa which is too high for the Regenerator.
Use a Mole balance to transfer the flow and composition of Strip Gas to
SG to Regen. Specify the following parameters for SG to Regen:
• T = 70°C (160°F)
• P = 110 kPa (15 psia)
Hint: You should ignore the adjust, as the sales gas will now exceed the
dewpoint specification easily.
19
20 Natural Gas Dehydration with TEG
20