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We have pleasure in presenting the Spare Parts Catalogue for ‘Bajaj PLATINA 125cc
DTS-Si’ Motorcycle. This catalogue has been specially designed to assist you in
selecting the correct parts for procurement to maintain 100% availability.
The Bajaj spares are subjected to the stringent quality control standards to ensure
longer life of the vehicle. It is therefore necessary that only the Genuine Bajaj Spares
are used.
1. How to Read the Catalogue : Open the catalogue and from the pictorial index No. Description Page
No. Description Page
locate the group in which the part you want to find is present. Turn over to the No. No.
concerned page number (as given by pictorial index). Now find out the figure of 1 Cover Cylinder head 1 30 Tyre / Tube / Rim 35
the part you wish to order. Write down the part number against that particular 2 Cylinder Head 2 31 Front Hub 36&37
figure number from the text. 3 Rocker Arm / Valve 3 32 Rear Hub 38&39
4 Camshaft Tensioner 4 33 Brake Pedal 40
In case, if you have the part number and you need the other details, the part index
can be used. The part index (at the end of the catalogue) will give you the figure 5 Cylinder & Piston 5 34 Handle Bar 41&42
and page number of the part you wish to order.
6 Crankshaft 6 35 Front Fork 43&44
2. How to Order Spare Parts : The part number and the description of the part 7 Transmission 7 & 8 36 Painted Parts 45&46
required should be invariably mentioned in the order as per the catalogue text. 8 Change Drum / Shift Fork 9 37 Fuel Tank Cap, Tap Assembly
9 Gear Change Mechanism 10 & Fuel Gauge 47
The latest part number as conveyed through our service circulars should only
10 Crankcase RH 11 38 Fittings - Petrol Tank &
appear on the order. In case of ordering painted components, colour shade of the Side Cover 48
components should be mentioned.
39 Chain Case 49
11 Crankcase LH 12&13
The quantity shown against the part number is the quantity per vehicle for that 12 Clutch cover 14&15
group so that particular quantity should be multiplied by the number of sets 40 Meter Assembly 50
13 Cover Magneto 16
required. 41 Control Cables 51
14 Clutch 17
42 Head Lamp Assly / Fairing 52&53
3. Part Number System: We have used 8 digit system for part numbers. The model 15 Kick starter Mechanism 18
43 Turn Signal Lamp 54
or hardware item is indicated by first two digits or alphanumeric, the next two or
44 Tail Lamp Assembly 55
four digits indicate main group and the last four or two digits indicate serial number 16 Carburetor Assembly Ucal 19
in main group or serial number or subgroup of fastener respectively. Thus the part 17 Air Filter Assembly 20
numbers will be indicated by 2-2-4 or 2-4-2 digit system. Understanding this 45 Front & Rear Number Plate 56
18 Silencer Assembly 21
system will enable you to identify the spare parts easily. 46 Electrical Equipment 57
19 Seat Assembly 22
47 Tool Kit 58
20 Oil Pump 23
4. Abbreviations : The following abbreviations are used in this catalogue. 48 Accessories Leg Guard &
Saree Guard 59
assly. Assembly V Volts 21 Magneto Assembly 24
22 Starter Assembly 25
N.I. Not illustrated W Watts Kits List 60,61
23 Starter Motor (Flash) 26
& 62
C'case Crankcase accl. Accelerator 23A Starter Motor (TVS) 27
Cyl Cylinder Comp. Complete 24 Frame Fittings 28
Amendment Sheet
25 Frame & Frame Fittings 29 (Parts Added) 63
o/s. Over size Fr Front
Std. Standard L Length 26 Swing Arm / Rear Shock Amendment Sheet
Absorber 30&31 (Parts Deleted) 64
A/t. Alternate Rr Rear 27 Stay Main Step 32
R.H. Right hand Hex. Hexagonal 28 Stand Assembly 33 Parts Index 65
29 Fender - Front & Rear 34
L.H. Left hand AR As required
Brand ID: 001MC636 Brand ID: 001MC636
Pictorial Index Pictorial Index
PLATE NO. : 1 PAGE NO.: PLATE NO. : 2 PAGE NO.: PLATE NO. : 7 PAGE NO.: PLATE NO. : 8 PAGE NO.:
COVER CYLINDER HEAD 1 CYLINDER HEAD 2 TRANSMISSION 7 & 8 CHANGE DRUM / SHIFT FORK 9
PLATE NO. : 3 PAGE NO.: PLATE NO. : 4 PAGE NO.: PLATE NO. : 9 PAGE NO.: PLATE NO. : 10 PAGE NO.:
PLATE NO. : 5 PAGE NO.: PLATE NO. : 6 PAGE NO.: PLATE NO. : 11 PAGE NO.: PLATE NO. : 12 PAGE NO.:
1
Brand ID: 001MC636 Brand ID: 001MC636
Pictorial Index Pictorial Index
PLATE NO. : 13 PAGE NO.: PLATE NO. : 14 PAGE NO.: PLATE NO. : 19 PAGE NO.: PLATE NO. : 20 PAGE NO.:
PLATE NO. : 15 PAGE NO.: PLATE NO. : 16 PAGE NO.: PLATE NO. : 21 PAGE NO.: PLATE NO. : 22 PAGE NO.:
KICK STARTER MECHANISM 18 CARBURETTOR ASSLY UCAL 19 MAGNETO ASSEMBLY 24 STARTER ASSEMBLY 25
10
PLATE NO. : 17 PAGE NO.: PLATE NO. : 18 PAGE NO.: PLATE NO. : 23 PAGE NO.: PLATE NO. : 23A PAGE NO.:
AIR FILTER ASSEMBLY 20 SILENCER ASSEMBLY 21 STARTER MOTOR (FLASH) 26 STARTER MOTOR (TVS) 27
4
Brand ID: 001MC636 Brand ID: 001MC636
Pictorial Index Pictorial Index
PLATE NO. : 24 PAGE NO.: PLATE NO. : 25 PAGE NO.: PLATE NO. : 30 PAGE NO.: PLATE NO. : 31 PAGE NO.:
FRAME FITTINGS 28 FRAME & FRAME FITTINGS 29 TYRE / TUBE / RIM 35 FRONT HUB 36&37
EU
R
OGRIP
EU
R
OGRIP
PLATE NO. : 26 PAGE NO.: PLATE NO. : 27 PAGE NO.: PLATE NO. : 32 PAGE NO.: PLATE NO. : 33 PAGE NO.:
SWING ARM / REAR SHOCK ABSORBER 30&31 STAY MAIN STEP 32 REAR HUB 38&39 BRAKE PEDAL 40
PLATE NO. : 28 PAGE NO.: PLATE NO. : 29 PAGE NO.: PLATE NO. : 34 PAGE NO.: PLATE NO. : 35 PAGE NO.:
STAND ASSEMBLY 33 FENDER - FRONT & REAR 34 HANDLE BAR 41&42 FRONT FORK 43&44
7
Brand ID: 001MC636 Brand ID: 001MC636
Pictorial Index Pictorial Index
PLATE NO. : 36 PAGE NO.: PLATE NO. : 37 PAGE NO.: PLATE NO. : 42 PAGE NO.: PLATE NO. : 43 PAGE NO.:
FUEL TANK CAP, TAP ASSLY &
PAINTED PARTS 45&46 FUEL GAUGE 47 HEAD LAMP ASSEMBLY / FAIRING 52&53 TURN SIGNAL LAMP 54
6
5
PLATE NO. : 38 PAGE NO.: PLATE NO. : 39 PAGE NO.: PLATE NO. : 44 PAGE NO.: PLATE NO. : 45 PAGE NO.:
FITTINGS- PETROL TANK & SIDE COVER 48 CHAIN CASE 49 TAIL LAMP ASSEMBLY 55 FRONT & REAR NUMBER PLATE 56
PLATE NO. : 40 PAGE NO.: PLATE NO. : 41 PAGE NO.: PLATE NO. : 46 PAGE NO.: PLATE NO. : 47 PAGE NO.:
6
3
4 5
1A 1B
No. Part No. Description Remarks
ES KS
1
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 2 : CYLINDER HEAD Plate No. 3 : ROCKER ARM / VALVE
2
4
1 1
3 6
3
7
6
8
4
10 5
5
2A 2B 3A 3B
No. Part No. Description Remarks No. Part No. Description Remarks
ES KS ES KS
1 JA 5110 30 Head cylinder complete with 1 JA 5112 10 Shaft Rocker arm intake 1 1 (Length 36mm)
valve guide & studs 1 1 2 JA 5112 11 Shaft rocker arm exhaust 1 1 (Length 48mm)
2 JA 5110 08 Bolt head mounting 2 2 M8x1.25x196L 3 JA 5112 04 Rocker arm with roller 2 2
3 JA 5110 28 Stud 2 2 4 DG 1010 29 Cotter Valve 4 4
4 JA 5110 06 Gasket cylinder head 1 1 5 36 JA00 02 Valve kit 1 1 Ref. page no. 60
5 JB 5814 02 Intake manifold (Rubber) 1 1
6 36 JA00 03 Valve repair kit 1 1 Ref. page no. 60
6 JA 5814 06 Bolt flange 2 2 M6x1x25L 7 39 2017 19 Seal valve stem 2 2
7 39 1283 21 ‘O’ Ring 2 2
8 JA 1812 08 Sleeve carburettor 1 1
9 JA 5812 18 Clamp 35mm 1 1
10 JA 5814 07 Clamp 39mm 1 1
2 3
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 4 : CAMSHAFT / TENSIONER Plate No. 5 : CYLINDER AND PISTON
2
10 5
14 11
8
6
7
9 2
1 1
8 4
5
13 12
2
6 4
3
4
4A 4B 5A 5B
No. Part No. Description Remarks No. Part No. Description Remarks
ES KS ES KS
6 36 JB00 10 Guide chain kit 1 1 Ref. page no. 60 6 JA 5210 15 Damper cylinder block 3 3
7 JA 5112 18 Bolt special 1 1 7 JA 3514 00 Thermal sensor 1 1 With aluminium gasket
8 JA 5210 17 Tensioner (Black) assly chain 1 1 8 JB 4022 02 Grommet for thermal sensor 1 1
9 CS 1011 28 Gasket 1 1
10 JA 5210 18 Bolt tensioner 1 1
4 5
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 6 : CRANK SHAFT Plate No. 7 : TRANSMISSION
6
4
10 1 14
15
9
8
2
3 12 13
3
4 21
7 11
1 5 21
6 4
10 9
7
2
5 8 17
16
7
19 18
20
6A 6B 7A 7B
No. Part No. Description Remarks No. Part No. Description Remarks
ES KS ES KS
6 7
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 7 : TRANSMISSION Plate No. 8 : CHANGE DRUM / SHIFT FORK
1 14
15
2 7 3
3 12 13
9
4 21
11 8
5 21
6 4
1
10 9 2
7
8 17
5
16 4
7
19 18
20
7A 7B 8A 8B
No. Part No. Description Remarks No. Part No. Description Remarks
ES KS ES KS
21 JA 5510 02 Spline washer 2 2 For 3rd gear output 6 JA 5610 06 Fork gear shift input 1 1
7 DK 1011 35 Bush (Drum change) 2 2
8 JA 5610 02 Cam drum change 1 1
9 JA 5610 03 Cup washer 1 1
8 9
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 9 : GEAR CHANGE MECHANISM Plate No. 10 : CRANKCASE RH
2
10
9
1 11
3
12
7 6 8
5
4
8
6 3
12
5
14
13
10 7
9
11 4
9A 9B 10A 10B
No. Part No. Description Remarks No. Part No. Description Remarks
ES KS ES KS
10 11
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 11 : CRANKCASE LH Plate No. 11 : CRANKCASE LH
2 2
8 19 8 19
3 3
11 11
17 17
10 10
1 1
9 9
18 18
5 6 5 6
13 7 12 13 7 12
14 14
15 15
4 4
16 16
12 13
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 12 : CLUTCH COVER Plate No. 12 : CLUTCH COVER
20 21 22 20 21 22
19 19
18 18
10 10
11 5 11 5
12 3 12 3
9 9
17 2 17 2
13 13
8 8
7 7
15 15
4 4
14 14
17 17
16 16
6 6
1 1
14 15
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 13 : COVER MAGNETO Plate No. 14 : CLUTCH
9 14
3 13
12
10
4 11
8
5 9
3
10
11
3 2 8
1
4
6
7
6
6
15
16
2
17
1 7
1 JA 5412 41 Cover magneto 1 -- Threaded cap design 1 JA 5514 00 Clutch assly. complete 1 1
JP 5412 05 Cover magneto -- 1 Threaded cap design 2 JA 5514 06 Collar clutch 1 1
2 59 0400 38 Flange bolt 2 2 3 39 2600 11 Washer 2 2
3 JA 5412 33 Cap TDC finder 1 1 Threaded cap 4 JA 5514 13 Clutch plate assly. 1 1
4 30 1011 95 ‘O’ Ring 15.8x2.4 1 1 5 JA 5514 14 Wheel clutch 1 1
5 JA 5412 05 Gasket magneto cover 1 -- 6 JA 5514 19 Plate clutch 4 4
JP 5412 08 Gasket magneto cover -- 1 7 JA 5514 18 Plate friction 4 4 (45 Segments)
8 JA 5514 17 Plate friction reduced 1 1 (30 Segments)
6 JA 5410 44 Flange bolt M6x1x40L 8 8 9 JA 5514 21 Plate judder 1 1 One side chamfer
7 JB 5412 03 Cover LH rear with decal 1 -- 10 JA 5514 22 Spring judder 1 1
JB 5412 04 Cover LH rear with decal -- 1 11 JA 5514 15 Hub clutch 1 1
8 JA 5412 20 Damper magneto cover 1 1 12 JA 5514 23 Compression spring 4 4
9 39 2208 04 Flanged bolt M5x10 3 3 13 JA 5514 05 Holder 1 1
10 JA 5412 21 Plate damper magneto cover 1 1 14 39 1553 04 Bolt flanged M6 4 4
15 JA 5514 16 Washer belleville 1 1
11 JA 5410 05 Bush bendix 1 1 16 JA 5514 20 Washer plain 1 1
17 JA 5310 07 Nut 1 1
16 17
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 15 : KICK STARTER MECHANISM Plate No. 16 : CARBURETOR ASSEMBLY (UCAL MAKE)
6 4
11
6 10
7 7
13 8
9
8 12
9 11
1
5 13
10 5 14
2
5
1
12 2
5
18 19
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 17 : AIR FILTER ASSEMBLY Plate No. 18 : SILENCER ASSEMBLY
3
10 2 7
17
2 16
5
6
8 5
1 9
4
11 5
4
13 3 5
8
9
12 1
15 10
6
5
14 7
20 21
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 19 : SEAT ASSEMBLY Plate No. 20 : OIL PUMP
3
1
2 4
22 23
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 21 : MAGNETO ASSEMBLY Plate No. 22 : STARTER ASSEMBLY
5
6
5
16 4
10 8
11 10
7 9
1
3
11
6
4
9
12 15
3
10
9
1
14 2
7
8
13 8
24 25
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 23 : MOTOR ASSLY STARTER (FLASH MAKE) Plate No. 23A : MOTOR ASSLY STARTER (TVS MAKE)
4 5
2
1 3 1 3
26 27
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 24 : FRAME FITTING Plate No. 25 : FRAME & FRAME FITTING
2
5
4 1
9
1
5
6
5
7
7
3
4
28 29
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 26 : SWING ARM / REAR SHOCK ABSORBER Plate No. 26 : SWING ARM / REAR SHOCK ABSORBER
11 11
6 9 10 11 11 6 9 10 11 11
8 8
7 7
17 17
12 12 12 12
10 5 10 5
3 3
4 4
4 4
3 3
2 2
1 1
16 16
11 14 11 14
15 15
9 10 14 15 9 10 14 15
15 15
13 15 13 15
30 31
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 27 : STAY MAIN STEP / STAY LH/RH Plate No. 28 : STAND ASSLY (CENTER / SIDE)
3
2
2
1
3 1
9
8 7
6
4
2
5/6
32 33
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 29 : FENDER - FRONT & REAR Plate No. 30 : TYRE / TUBE / RIM
1
5
EU
R
4 OGRIP
3 2
1
EU
R
OGRIP
}
3 39 2222 04 Flanged bolt (M8) 4 4 3 DM 1510 25 Tyre Front 1 1
4 DS 1611 25 Cable guide 1 1 4 DS 1510 49 Tube Front 1 1
5 DJ 1610 69 Nail for cable guide 1 1 5 DM 1510 28 Tyre Rear 1 1 Not Serviceable
34 35
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 31 : FRONT HUB Plate No. 31 : FRONT HUB
5 5
6 7 8 6 7 8
2 3 2 3
4 4
1 1
16 16
24 24
23 23
22 22
1 1
21 25 21 25
12 12
20 20
19 10 19 10
18 11 18 11
11 11
17 15 9 17 15 9
14 13 14 13
36 37
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 32 : REAR HUB Plate No. 32 : REAR HUB
28 28
4 7 4 7
1 5 1 5
6 6
3 9 3 9
8 10A 8 10A
2 2
10 10
13 13
12 12
11 11
21 23 21 23
24 24
14 27 14 27
22 25 22 25
15 15
18 18
16 16
11
3 11
3
19 20 19 20
17 17
38 39
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 33 : BRAKE PEDAL Plate No. 34 : HANDLE BAR
5 6 2 26
16 25 1
4
9
4
3 17
2
18
1 20 8
5
7 24
21
2 19
22 12
10 11 15
9 11
14 8
8 16
13 16 14
9
12 23
15 13 77
27
10
6 23
9
14 11 10
9
40 41
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 34 : HANDLE BAR Plate No. 35 : FRONT FORK
3 10
9
2 26 6 11
25 1 12
4 19/20
9
17
13
18
17
18 1
20 8
5
24
21
19
22 12 7 20
15 8
11
8 19
16 2/3
13 16 14
9
23
77
27
4
10
6 23 14
5
15
9 16
16 36 DU19 01 Cable Adjuster kit 1 1 Ref. Page No. 61 1 DL 1810 80 Seal Oil 1 1
17 FD 1810 31 Holder Handle Lower 2 2 2 JK 1210 03 Pipe Left Fork Outer 1 1
18 DF 1810 91 Damper Handle Upper 2 2 3 JK 1210 06 Pipe Right Fork Outer 1 1
19 DF 1810 92 Damper Handle Lower 2 2 4 30 1810 26 Gasket 2 2
20 FD 1810 19 Washer Plain Upper 2 2 5 30 1810 25 Bolt 2 2
42 43
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 35 : FRONT FORK Plate No. 36 : PAINTED PARTS
10
6
9 3
6 11
12
19/20
1
17
13
18 5
7 20
8
19
2/3
4 4
14
5 2
15
16
16 39 1813 04 Bolt Hex. 2 2 1 JK 7102 22 Petrol tank with decal 1 1 Jet black
17 DD 1810 11 Dust seal 2 2 JK 7102 2V Petrol tank with decal 1 1 Cocktail wine red
18 30 1810 23 Ring snap 2 2 JK 7102 3A Petrol tank with decal 1 1 Long beach blue
19 JK 1210 00 Front Fork (axle dia 15) 1 1 JK 7102 3V Petrol tank with decal 1 1 Slate gray
20 36 3140 01 Bearing cone Kit 1 1 Ref. page No. 61
2 36 JB00 04 Decal Set 1 1 Jet black
36 JB00 05 Decal Set 1 1 Cocktail wine red
36 JB00 06 Decal Set 1 1 Long beach blue
36 JB00 07 Decal Set 1 1 Slate gray
44 45
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 36 : PAINTED PARTS Plate No. 37 : FUEL TANK CAP, TAP ASSLY. & FUEL GAUGE
6 2
3 1
3
4
14
6
10
7
7
9
4
13
2 8 11
12
5
11 30 1410 32 Bolt 1 1
12 DZ 1010 34 Tube Rubber 1 1
13 33 1410 08 Clamp 1 1
14 JK 2326 00 Lock Assly. 3 IN 1 1 1
46 47
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 38 : FITTINGS-PETROL TANK & SIDE COVER Plate No. 39 : CHAIN CASE
10
1
9 3
3
1 2
3
1 DG 1410 19 Damper 2 2 Petrol tank fixing plate 1 36 DZ00 01 Case Chain Kit 1 1 Refer page no. 61
2 DF 1411 28 Damper 2 2 Steering tube 2 DF 1614 16 Rubber Cap 1 1
3 DG 1611 18 Grommet 2 2 Side cover 3 59 0400 28 Flanged Bolt 4 4
4 DP 1610 77 Collars 1 1
5 DZ 1611 43 Screw 1 1
6 31 1610 18 Damper 1 1 LH side cover ‘C’ shape
48 49
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 40 : METER ASSEMBLY Plate No. 41 : CONTROL CABLES
1
2
3
10/11 4
5
6
2
6 7 10
3
9
4
5 11 8
9
8
1
50 51
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 42 : HEAD LAMP ASSEMBLY / FAIRING Plate No. 42 : HEAD LAMP ASSEMBLY / FAIRING
18 18
17 17
14 14
15 15
7 13 7 13
1 1
4 4
6 6
5 5
19 19
2 2
16 16
11 11
8 8
9 9
10 12 10 12
3 3
1 JK 4010 00 Head Light Assy. / Lamp 1 1 16 39 0813 02 Cross Rec. Pan Hd. Tp Screw 4 4
JK 4010 01 Head Light Assy. (w/o bulbs) 1 1 17 DP 1810 69 Wind Shield/Label 1 1
2 CL 2010 23 Lamp 12V-35/35W 1 1 18 DL 1810 09 Screw SS 4 4
3 DJ 2010 72 Lamp 12V-5W 1 1 19 JK 4010 01 Head lamp assly w/o bulb 1 1
4 DZ 1810 01 Flap Cowling 1 1
5 DL 1810 10 Nut Well 4 4
6 DL 1810 09 Screw 5 5
7 39 2141 24 Washer (Non metallic) 9 9
8 DP 1810 12 Bracket Cowling side 1 1
9 DP 1810 13 Bracket Fork side 1 1
10 KA DF06 10 Bolt Flanged Small 1 1
1
8
7
1/2
3
7
6
5
6
4
3/4
8 2
1 DJ 2011 48 Dir. ind. Front LH with Lamp 1 1 1 39 0817 15 Hex Nut / Flange 3 3
2 DJ 2011 49 Dir. ind. Front RH with Lamp 1 1 2 DP 2010 30 Tail Light Assly. with lamp 1 1
3 DJ 2011 46 Dir. ind. Rear LH with Lamp 1 1 3 DP 2010 19 Lens Tail Light 1 1
4 DJ 2011 47 Dir. ind. Rear RH with Lamp 1 1 4 DP 1610 75 Screw For Lens 2 2
5 GH 2020 12 Lamp 12 V 10 W 4 4 5 DZ 2010 15 Collar 3 3
54 55
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 45 : FRONT AND REAR NUMBER PLATE Plate No. 46 : ELECTRICAL EQUIPMENT
13
3 6
1
4 7
1
8
14
2 2
10
11
10
12
6 7 3 4
14
11
15
5 9
9 5
8
56 57
Brand ID: 001MC636 Brand ID: 001MC636
Plate No. 47 : TOOL KIT Plate No. 48 : ACCESSORIES LEG GUARD, SAREE GUARD)
1A
2
1B
1 DZ 2210 05 Tool kit 1 1 1 36 JK00 01 Saree Guard / Leg Guard kit 1 1 Refer page no. 62
1A JK 2312 01 Leg guard 1 1
1B JK 2312 03 Saree guard 1 1
2 36 JK00 02 Hardware kit 1 1 Refer page no. 61
58 59
Brand ID: 001MC636 Brand ID: 001MC636
KIT LIST KIT LIST
Sr. Kit Part Consisting of Following Parts Sr. Kit Part Consisting of Following Parts
Kit Description Kit Description
No. No. Part No. Description Qty./Kit No. No. Part No. Description Qty./Kit
1 36JA0002 Valve kit JA511200 Valve intake 1 10 36JB0008 Seat Damper Kit DP211009 Seat Damper 9
JA511201 Valve Exhaust 1 DP211014 Seat Damper 1
2 36JA0003 Valve Repair Kit 28101129 Seat Spring 2 11 36314001 Bearing Cone kit DH181023 Bearing Cone 1
39201719 Seal Oil 2 DH181025 Bearing Cone 1
JA511202 Spring valve 2 DH181026 Bearing race 1
JA511203 Retainer valve spring 2 DH181024 Upper Bearing Race 1
DG101029 Collet 4
12 36JB0003 Chain Sprocket Kit JK141001 Chain (114 Links) 1
3 36JB0010 Chain Guide Kit JA541035 Guide Chain Slack side 1 JA131206 Sprocket (42 T) 1
JA521002 Guide Chain Tight side 1 JA551010 Sprocket Drive (15 T) 1
4 JA521207 Set Piston Ring JA521209 Ring Piston (Second) 1 13 36DZ0001 Chain Case Kit DZ161023 Chain Case Upper Assly. 1
JP521202 Ring Piston (Oil) 1 Dz161027 Chain Case Lower Assly. 1
JP521203 Ring Piston (Top) 1
14 JA581245 Piston Valve Kit JA581224 Ring 1
JA581228 Spring 1
5 36JA0010 Set Drive Driven JA531010 Gear Primary Drive 1
JA581229 Piston Valve Assembly 1
JA551401 Clutch Housing Complete 1
7 36JK0003 Air Screw Kit JB581224 Air Screw 1 17 36DU1901 Cable Adjuster Kit 30191017 Nut 2
24121064 Spring air screw 1 DD191147 Adjusting Screw 2
24121062 "O" ring 1
18 36JB0004 Decal Set - Jet Black JK233018 Tank Decal - LH 1
16121032 Washer 1
JK233019 Tank Decal - RH 1
JK233020 Cover Seat Decal - LH 1
8 JA581243 Idling screw kit JA581230 Adjuster 1
JK233021 Cover Seat Decal - RH 1
CB121044 Sping 1
JK213022 Cowling Decal -LH 1
24121062 "O" ring 1 JK233023 Cowling Decal - RH 1
24121063 Washer 1
19 36JB0005 Decal Set - CW Red JK233006 Tank Decal - LH 1
9 36JK0005 Jet Kit JB581218 Pilot jet 1 JK233007 Tank Decal - RH 1
JB581222 Main jet 1 JK233008 Cover Seat Decal - LH 1
JB581217 Needle jet 1 JK233009 Cover Seat Decal - RH 1
JB581219 Jet needle 1 JK233010 Cowling Decal -LH 1
JB581223 Jet holder 1 JK233011 Cowling Decal - RH 1
JA581228 Spring PV 1
60 61
Brand ID: 001MC636 Brand ID: 001MC636
62 63
Brand ID: 001MC636 Brand ID: 001MC636
24 1210 69 15 19 31 2010 79 6 57
24 1213 65 5 19 31 2010 81 5 12
30 1011 42 4 14 33 1410 08 13 47
30 1011 95 4 16 36 1400 01 4 29
30 1410 28 10 47 36 3140 01 20 44
30 1410 31 4 47 36 DF17 01 12 30
30 1410 32 11 47 36 DU10 07 3 18
30 1410 39 6 47 36 DU15 06 10 38
30 1410 52 2 47 36 DU19 01 16 42
30 1510 33 4 36 36 DZ00 08 12 36
30 1510 35 16 37 36 JA00 02 5 3
30 1510 38 21 37 36 JA00 03 6 3
30 1510 38 22 39 36 JA00 04 6 4
30 1510 42 11 36 36 JA00 06 1 49
30 1510 68 25 37 36 JA00 10 7 6
30 1510 69 14 38 36 JB00 03 3 38
30 1510 69 24 37 36 JB00 04 2 45
30 1510 95 14 40 36 JB00 05 2 45
30 1611 69 10 48 36 JB00 06 2 45
30 1810 18 6 43 36 JB00 07 2 45
30 1810 23 18 44 36 JB00 08 2 22
30 1810 25 5 43 36 JK00 01 1 59
30 1810 26 4 43 36 JK00 02 2 59
30 1810 29 11 43 36 JK00 03 11 19
30 1910 31 7 40 36 JK00 05 13 19
30 1910 35 8 40 39 0198 11 2 40
30 1910 38 4 40 39 0422 15 9 33
30 1910 69 3 51 39 0454 11 7 30
30 1910 70 2 51 39 0553 02 8 30
30 1910 71 4 51 39 0594 17 12 4
30 1910 72 5 51 39 0708 15 10 40
31 1011 73 3 6 39 0708 15 21 39
31 1510 08 15 38 39 0738 17 6 18
31 1510 18 11 38 39 0743 01 4 22
31 1510 23 16 39 39 0746 01 4 24
31 1510 29 9 38 39 0746 01 8 11
31 1610 18 6 48 39 0747 01 9 12
31 2010 28 6 55 39 0753 01 3 23
64 3 65
Brand ID: 001MC636 Brand ID: 001MC636
66 3 67
Brand ID: 001MC636 Brand ID: 001MC636
68 3 69
Brand ID: 001MC636 Brand ID: 001MC636
70 3 71
Brand ID: 001MC636
JK 1220 03 16 31 JK 4010 00 1 52
JK 1220 05 13 30 JK 4010 01 1 52
JK 1220 06 2 30 JK 4010 01 19 53
JK 1220 07 9 30 JK 4020 00 14 24
JK 1220 08 5 30 JK 4022 00 3 57
JK 1220 09 10 30 JK 4022 01 5 57
JK 1310 15 8 36 JK 4022 05 4 57
JK 1310 16 13 36 JK 4024 01 1 50
JK 1310 17 1 35 JK 4024 02 5 50
JK 1310 17 2 36 JK 4024 03 5 50
JK 1310 18 14 36 JK 4024 04 10 50
JK 1310 19 15 36 JK 4024 05 11 50
JK 1312 01 18 39 JK 7102 22 1 45
JK 1312 02 5 38 JK 7102 2V 1 45
JK 1312 03 23 39 JK 7102 3A 1 45
JK 1312 04 19 39 JK 7102 3V 1 45
JK 1316 04 22 37 JK 7302 1E 7 46
JK 1316 05 5 36 JK 7303 22 4 46
JK 1316 06 3 36 JK 7303 2V 4 46
JK 1318 00 5 40 JK 7303 3A 4 46
JK 1318 02 7 57 JK 7303 3V 4 46
JK 1318 03 8 57 JK 7401 22 3 45
JK 1610 01 3 40 JK 7401 2V 3 45
JK 1612 00 11 51 JK 7401 3A 3 45
JK 1612 01 6 51 JK 7401 3V 3 45
JK 1612 02 1 51 JN 1132 00 11 21
JK 1812 00 6 46 KA DF06 10 10 52
JK 1910 03 1 22
JK 2312 01 1A 59
JK 2312 03 1B 59
JK 2314 00 6 29
JK 2326 00 7 48
JK 2326 00 14 47
JK 3510 01 2 24
JK 351000 16 24
JK 3512 00 7 24
JK 3512 01 5 24
JK 3512 02 6 24
72 3