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1 GMFSD


م‬CNC ‫  و
 آ ﺍﻝﻔﺭﻴﺯﺓ‬
FANUC21M

‫إاد‬
‫!ل "!ي‬$/‫م‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪2‬‬ ‫‪GMFSD‬‬

‫ه)ا ا('&ب‬

‫‪ 4‬ااد ه)ا ا('&ب


! ‪0 1 23‬رف ‪ - .‬و‪,‬رات !‪ 1 1!5- !
6‬ااد &رب‬
‫?در (> ‪   ;6 <=3‬آت ا(‪9- :‬ة ‪,!
CNC‬رة و"'‪;( 4‬‬
‫)‪
( CNC Operator‬ا‪ 
;6 5-‬ه)‪ L‬ا(!آت وا‪&.‬ج ا‪9$J‬اء و ا(!&ت (‬
‫ا(? )‪ (CNC Programmer‬و ه)ا ا('&ب ‪&-‬ول ا‪PP‬ت   و
 آت‬
‫ال‪9- 3 CNC‬ة ‪PP3‬ت ا(& 
ا‪ 1 -‬ا(&‪ 0‬ف ‪ ;6‬آت ال‪ CNC‬و"وره ا(‪QR‬‬
‫وا(ورا‪ .‬و‪ S&3 =- T‬وا‪=-‬ف ا(!آ و!‪ <WX 6‬و‪ 9,‬ا(!آ (&‪ ):‬ا(‪ W‬ا‪UP V‬اء‬
‫آ‪ 6! ].‬ا(‪!6( <W5‬آ ه;  \ [‪ :‬ا(!آ او ‪ 9,‬د ا(=‪ ZQ‬ا(!‪R&Y‬‬
‫و?‪ ,P‬و"!‪ ;6 ,6‬ا(!آ واد_ل
‪ V.‬ا(; ا(!آ وا_&‪W‬رة ‪ ^- T 1‬ا(!"آ‪L‬‬

( ‪ ;`a` 4P‬ا‪0
J‬د او ا_&‪W‬ر‪ ^- T 1 L‬ا(&  ا(ف (‪!6‬آ ‪.‬‬
‫وا‪PP‬ت ا(‪
 W‬ا‪ 1 -‬ا(" آ ا(‪ 0- Y‬وا(=‪ ZQ‬وا‪!'&PJ‬ل ا(‪ 4` ;QR‬ا(=‪ ZQ‬وا‪!'&PJ‬ل‬
‫ا(ا‪ i‬ى و?‪ ZQ‬ا(=‪a‬وظ و
‪ 0‬ذ(‪ e‬ا(ورات ا(‪ &
d‬وا(ه‪9‬ة ‪ d‬دورة  آ‪9‬ة ا(‪ c=d‬ودورة‬
‫ا(‪ c=d‬ا(‪ _
^!0‬اج ا( ا‪ ji‬ودورة ا(‪ c=d‬ا(‪ Y'&
^!0‬ا( ا‪ ji‬و! ا(‪ V. W‬ا(‪; :‬‬
‫وا‪\J‬ا`ت ا(=‪. WQ‬و‪ 1 ;!&.‬ا‪ 9 m‬و‪ $‬ان ‪ _ '( =3U-‬ا‪ 40. 2.‬ا(!‪ ;(U‬و‪ 40.‬ا(‪ k‬‬

‫م‪!$ /‬ل "!ى‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


3 GMFSD

‫ س‬,:(‫ا‬
":k(‫ا‬ ‫د‬ ‫ع‬UXU!(‫ا‬ Y6Y
‫ت‬Y(‫ا‬
3 6 CNC ‫; آ‬6 ‫ ف‬0&(‫ا‬ 1
CNC ‫; آ‬6 ‫ ف‬0&(‫ ا‬-1
CNC ‫
!آ‬4'"&(‫\ ا‬U( q[‫ و‬-2
9 6 CNC‫ﺘﻌﺭﻴﻑ ﻤﺤﺎﻭﺭ ﻤﺎﻜﻴﻨﺎﺕ ﺍل‬ 2
CNC ‫; آ‬6 ‫م ا(!"ور‬. -1
CNC ‫ات   آ‬UQ_ -2
14 12 CNC ‫; آ‬6 :6&R!(‫ع ا(&  ا‬X‫او‬ 3
Ref.mode 0$ !(‫ ا‬Q=(‫ ا(!آ ا‬q- 0 ZX‫و‬ -3
Automatic node (‫ ا‬V. W(‫) ا‬: ZX‫و‬ -4
Edit mode V. W(‫ ا‬-0‫ آ&
 و‬ZX‫و‬ -5
(‫د ا(وران ا‬U!  ‫ و‬-‫و‬- ‫ ا(!"ور‬e- " ZX‫و‬ -6
JOG
MDI mode -‫و‬- ‫ت‬.W(‫ ا(&  اد_ل ا‬ZX‫و‬ -7
‫ ' ون‬10- ‫ ' ون‬1 !=
-‫و‬- ‫ ا(!"ور‬e- " ZX‫و‬ -8
(‫ ' ون ا‬100-
17 6 CNC‫ة‬9- :(‫; آ ا‬6 :k(‫ و \ ا‬0$ !(‫ا(=ط ا‬ 4
‫; آ‬6 :k(‫  \ ا‬-1
CNC ‫; آ‬6 ;6"!(‫ ا‬:k(‫ام ا‬R&P‫ ا‬-2
22 CNC ‫ة‬9- :(‫; آ ا‬6,‫ا‬9,‫د و‬0(‫ا‬ 5
12 CNC ‫; آ‬6 ‫د‬0(‫ ا‬c‫ و آ‬Z! -1
CNC ‫; آ‬6 ‫د‬0(‫< ا‬WX‫ ?س و‬-2

CNC ‫; آت ال‬6 ‫ت‬.W(‫إد_ل ا‬


33 6 CNC‫; آت ال‬6 ‫ت‬.W(‫_ ا‬- -1
‫ول  ة‬J -$ V.
- -2
W? 1 ‫د‬U$U V.
S&:- -3
V. W(‫ دا_ ا‬-0&(
‫م‬U=- -4

 &(‫ ا‬6! W? V. W(‫ر ا‬W&_‫ا‬ 6


38 12 ^- T 1 ‫
ون   ا(!آ‬V. W(‫ر ا‬W&_‫ ا‬-1
3Dview‫د‬0
J‫`; ا‬a` 4P (‫ا‬
^- T 1 ‫
ون   ا(!آ‬V. W(‫ر ا‬W&_‫ ا‬-2
Dry run ‫ا(&  ا(ف‬
‫; ا(!آ‬6 V. W(‫
&  ا‬V. W(‫ر ا‬W&_‫ ا‬-3
First part ‫ول  ة‬J

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


4 GMFSD

":k(‫ا‬ ‫د‬ ‫ع‬UXU!(‫ا‬ Y6Y


‫ت‬Y(‫ا‬
58 6 CNCT‫ ا‬R(‫; آ ا‬6 -U'‫ و‬V. W(‫ ا‬q- 0 7
G90/G91 ‫ى‬-‫^ او ا(&)ا‬6Q!(‫  ا‬W(‫م ا‬. ‫ ا_&ر‬-1
G71/G70- [U
‫!& او‬6 ‫ ا_&ر و\ة ا(=س‬-2
G21/G20
67 6 CNCT‫ ا‬R(‫; آ ا‬6  &(‫ وا‬ZQ=(‫Œ وط ا‬ 8
=?‫او و\ة ?س (' د‬:( '( ‫ و\ة ?س‬-) &(‫ل ا‬0 -1
G95/G94
G96/G97 .‫ او دورا‬Q_ ZQ=(‫  ا‬P -2
M3/M4/M5 ;Yi (‫د ا(وران ا‬U! ‫ دوران‬L‫ ا‬-3
M8/M9 3=-‫ وا‬- W&(‫ ا‬iP   -4

60 30 CNCT‫ ا‬R(‫; آ ا‬6  W(‫اد ا‬U‫اآ‬ 9


G17/G18/G19 ‫; ا(!آ‬6  &(‫ى ا‬U&Y ‫ا_&ر‬ -1
G00 ‫?& اب‬J‫ وا‬0- Y(‫ا(" آ ا‬ -2
G01 ;QR(‫&'!ل ا‬PJ‫ وا‬ZQ=(‫ا‬ -3
G02/G03 ‫ ى‬i‫&'!ل ا(ا‬PJ‫ وا‬ZQ=(‫ا‬ -4
G42/G41 ‫Œ!ل‬-1!- ‫ة‬0(‫ ا‬Q? qk. ‫اض‬U0&P‫ا‬ -5
G04 ;Yi (‫د ا(وران ا‬U! ‫&! ار دوران‬P‫ ا‬Z -) &(‫ (" آ ا‬q?U&(‫ ا‬-6
G33 ‫وظ‬a=(‫ ا‬ZQ?‫   و‬-7
M98/M99 2i&P‫ ; وا‬:(‫ ا‬V. W(‫ام ا‬R&P‫ ا‬-8
109 35 ‫ة‬9- :(‫; آ ا‬6 &
d(‫ا(ورات ا‬ 10
G83j-‫ و إ_ اج ا( ا‬c"Y
^!0(‫ ا‬c=d(‫ دورة ا‬-1
Deep hole drilling with chip remove
G73j-‫ ا( ا‬Y'&
^!0(‫ ا‬c=d(‫ دورة ا‬-2
Deep hole drilling with chip breake
Tapping cycle1!- ‫ووظ‬a=(‫
)آ ا‬c=d(‫ دورة ا‬-3
Reaming cycle(6“ W(‫ )ا‬c:d(‫ ا‬40 ! ‫ دورة‬-4
133 CNC‫ة‬9- :(‫; آ ا‬6 U& 1-‫!ر‬ 11

137 ;(!$J‫ا‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪5‬‬ ‫‪GMFSD‬‬

‫ﺍﻝﺘﻌﺭﻑ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺎﺕ ﺍل‪ CNC‬ﻓﺭﻴﺯﺓ‬


‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻴﺼﻑ ﺍﻻﺠﺯﺍﺀ ﺍﻝﺭﺌﻴﺴﻴﺔ ﻝﻤﺎﻜﻴﻨﺔ ﻓﺭﻴﺯﺓ‪ CNC‬ﻭﻴﻌﺭﻑ ﻭﻅﻴﻔﺔ ﻜل ﺠﺯﺀ‬
‫• ﻴﻌﺭﻑ ﻝﻭﺤﺔ ﺍﻝﺘﺤﻜﻡ ﺒﺎﻝﻤﺎﻜﻴﻨﺔ ﻭﻭﻅﻴﻔﺔ ﻜل ﻤﻔﺘﺎﺡ ﺒﻬﺎ‬
‫• ﻴﻨﻔﺫ ﺨﻁﻭﺍﺕ ﺘﺸﻐﻴل ﻭﺍﻴﻘﺎﻑ ﻤﺎﻜﻴﻨﺔ ﺍل ‪ CNC‬ﻓﺭﻴﺯﺓ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪6‬‬ ‫‪GMFSD‬‬

‫ﺍﻝﺘﻌﺭﻑ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺎﺕ ﺍل‪ CNC‬ﻓﺭﻴﺯﺓ‬


‫ﺍﻷﺠﺯﺍﺀ ﺍﻝﺭﺌﻴﺴﻴﺔ ﻝﻤﺎﻜﻴﻨﺔ ‪ CNC‬ﻓﺭﻴﺯﺓ‪:‬‬

‫‪ -1‬ﻓﺭﺵ ﺍﻝﻤﺎﻜﻴﻨﺔ ﻭﻋﻠﻴﻪ ﺍﻝﻤﻨﺯﻝﻘﺘﺎﻥ ‪X and Y‬‬


‫ﺘﺘﺤﺭﻙ ﺍﻝﻤﻨﺯﻝﻘﺎﺕ ﺍﻝﻁﻭﻝﻴﺔ ﻭﺍﻝﻤﻨﺯﻝﻘﺎﺕ ﺍﻝﻌﺭﻀﻴﺔ ﻋﻠﻰ ﺍﻝﻤﺠﺎﺭﻯ ﺍﻝﺩﻝﻴﻠﻴﺔ ﺍﻝﻤﻭﺠﻭﺩﺓ ﻋﻠﻰ ﻓﺭﺵ ﺍﻝﻔﺭﻴﺯﺓ ﻭﺘﺴﻴﺭ ﺒﺩﻗﺔ‬
‫ﻋﻠﻰ ﻤﺭﺸﺩﺍﺕ ﺩﻝﻴﻠﻴﺔ ﻋﻠﻰ ﺸﻜل ﺫﻴل ﺍﻝﺤﻤﺎﻤﺔ ‪.‬‬
‫‪-2‬ﻤﺴﺎﺤﺔ ﺍﻝﺘﺸﻐﻴل ﻝﻠﻤﺎﻜﻴﻨﺔ‬
‫‪-3‬ﻝﻤﺒﺔ ﻹﻀﺎﺀﺓ ﻤﺴﺎﺤﺔ ﺍﻝﺘﺸﻐﻴل ﺍﻝﻤﺎﻜﻴﻨﺔ‬
‫‪-4‬ﺒﺎﺏ ﺍﻝﺤﻤﺎﻴﺔ ﻤﻥ ﺍﻝﺭﺍﻴﺵ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪7‬‬ ‫‪GMFSD‬‬

‫‪-5‬ﻋﻤﻭﺩ ﺍﻝﺘﻔﺭﻴﺯ ﺍﻝﺭﺌﻴﺴﻰ ﺒﺒﺭﺝ ﺍﻝﻌﺩﺩ‬


‫ﻴﺘﻡ ﺇﺩﺍﺭﺓ ﻋﻤﻭﺩ ﻭﺭﺍﺱ ﺍﻝﺘﻔﺭﻴﺯ ﺒﻭﺍﺴﻁﺔ ﻤﻭﺘﻭﺭ ﺨﻼل ﺴﻴﺭ ﻋﻠﻰ ﺸﻜل ﺤﺭﻑ ‪.V‬‬
‫‪-6‬ﻤﻔﺘﺎﺡ ﺍﻝﻐﻠﻕ ﻋﻨﺩ ﺍﻝﻁﻭﺍﺭﻯ‬
‫ﻴﺘﻡ ﺍﺴﺘﺨﺩﺍﻡ ﻫﺫﺍ ﺍﻝﻤﻔﺘﺎﺡ ﻓﻰ ﺤﺎﻝﺔ ﺍﻝﻁﻭﺍﺭﺉ ﻓﻘﻁ ﺤﻴﺙ ﺃﻨﺔ ﺒﺎﻝﻀﻐﻁ ﻋﻠﻰ ﻫﺫﺍ ﺍﻝﻤﻔﺘﺎﺡ ﻴﺘﻡ ﺘﻭﻗﻑ ﻋﻤل ﻜل ﻤﻥ ﺍﻝﻤﻭﺘﻭﺭ‬
‫ﺍﻝﺭﺌﻴﺴﻰ ﻭﻤﻭﺍﺘﻴﺭ ﺍﻝﺘﻐﺫﻴﺔ ﻭﻜﺫﻝﻙ ﺍﻝﻤﻭﺘﻭﺭ ﺍﻝﺨﺎﺹ ﺒﺒﺭﺝ ﺍﻝﻌﺩﺓ ﻭﻴﺘﻡ ﺇﻋﺎﺩﺓ ﺘﺸﻐﻴل ﺍﻝﻤﺎﻜﻴﻨﺔ ﺒﺎﻝﻀﻐﻁ ﻋﻠﻰ ﻫﺫﺍ ﺍﻝﻤﻔﺘﺎﺡ‬
‫ﻤﺭﺓ ﺃﺨﺭﻯ ﻭﺇﺩﺍﺭﺘﻪ ﻓﻰ ﻋﻜﺱ ﺍﺘﺠﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻝﺴﺎﻋﺔ ﻭﻴﺠﺏ ﺘﻌﺭﻴﻑ ﺍﻝﻤﺎﻜﻴﻨﺔ ﻨﻘﻁﺔ ﺍﻝﻤﺭﺠﻊ ﺤﻴﻨﺌﺫ ‪.‬‬

‫‪-7‬ﺼﻨﻴﺔ ﻝﺘﺠﻤﻴﻊ ﺍﻝﺭﺍﻴﺵ‬

‫‪-8‬ﺸﺒﻜﺔ ﻝﺘﺼﻔﻴﺔ ﻭﺤﺠﺯ ﺍﻝﺭﺍﻴﺵ‬

‫‪-9‬ﺤﻭﺽ ﺴﺎﺌل ﺍﻝﺘﺒﺭﻴﺩ‬

‫‪-10‬ﻁﻠﻤﺒﺔ ﺴﺎﺌل ﺍﻝﺘﺒﺭﻴﺩ‬

‫‪-11‬ﺍﻝﻤﻔﺘﺎﺡ ﺍﻝﺭﺌﻴﺴﻰ ﻝﺘﺸﻐﻴل ﺍﻝﻤﺎﻜﻴﻨﺔ‬

‫‪-12‬ﺍﻝﻜﺎﺒﻴﻨﺔ ﺍﻝﻜﻬﺭﺒﻴﺔ‬

‫‪-13‬ﻝﻭﺤﺔ ﺍﻝﺘﺤﻜﻡ ﺒﺎﻝﻤﺎﻜﻴﻨﺔ )ﻓﺎﻨﻭﻙ‪-‬ﺴﻴﻨﻴﻭﻤﺭﻴﻙ‪-‬ﻓﺎﺠﻭﺭ‪-‬ﻫﺎﻴﺩﻨﻬﻴﻥ‪ -‬ﺍﻝﺦ‪(..‬‬

‫‪-14‬ﻝﻭﺤﺔ ﻤﻔﺎﺘﻴﺢ ﺍﻝﺤﺎﺴﺏ ﺍﻻﻝﻰ ﻭﺍﻝﻔﺎﺭﺓ‬

‫‪-15‬ﺼﻨﺩﻭﻕ ﻻﻀﺎﻓﺔ ﺤﺎﺴﺏ ﺍﻝﻰ ﺍﺨﺭ‬

‫‪-16‬ﺠﺴﻡ ﺍﻝﻤﺎﻜﻴﻨﺔ‬
‫ﺠﺴﻡ ﺍﻝﻤﺎﻜﻴﻨﺔ ﻋﺒﺎﺭﺓ ﻋﻥ ﻫﻴﻜل ﺼﻨﺩﻭﻗﻰ ﺍﻝﺸﻜل ﻤﺩﻋﻡ ﺒﺤﻭﺍﻤل ﻤﻠﺤﻭﻤﺔ ﻝﺴﻨﺩ ﻜل ﻤﻥ ﻓﺭﺵ ﺍﻝﻤﺎﻜﻴﻨﺔ ﻭﻭﺤﺩﺓ ﺍﻝﺤﺎﺴﺏ‬
‫ﺍﻵﻝﻰ ﻭﺠﻤﻴﻊ ﺍﻷﺠﻬﺯﺓ ﻭﺍﻝﻜﻬﺭﺒﻴﺔ ﻜﻤﺎ ﻴﻭﺠﺩ ﺨﺯﺍﻥ ﺴﺎﺌل ﺍﻝﺘﺒﺭﻴﺩ ﻭﺍﻝﻁﻠﻤﺒﺔ ﺍﻝﺨﺎﺼﺔ ﺒﺩﻭﺭﺓ ﺍﻝﺘﺒﺭﻴﺩ ‪.‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


8 GMFSD

CONTROL KEYBOARD‫
(!آ‬ 4'"&(‫\ ا‬U( q[‫و‬
9 (‫ا‬ ‫ﺍﻝﻭﻅﻴﻔﺔ‬ ‫ﺍﺴﻡ ﺍﻝﻤﻔﺘﺎﺡ‬
( /) a0(‫ ا‬,‫آت ا(&; أ‬U6W(‫ا‬ Skip block
‫)ه‬: 4&- J

V. W(‫ر ا‬W&_‫م  ا‬R&Y- DRY RUN


(‫)ا(&  ا(ف‬

(M01)‫ ا(! وط‬q?U&(‫ا‬ OPTIONAL


STOP

,‫ ? اء‬0
, (P‫œ( ء أى ر‬ RESET
e()‫ وآ‬S"k(‫ اء ا‬$‫و! ا‬
i3 V. W(‫=ف ا‬-œ

‫  ا
 ك ك‬
SINGLE
BLOCK

PROGRAM
V. W(‫=ف ا‬-‫   وإ‬START/STOP

< 5(
-‫و‬- ‫ ا(!"ور‬e- "&(
‫ب‬U6Q!(‫ر ا‬U"!(‫&ح ا‬: ;6 MANUAL
JOG ZXU(‫ ا_&ر ا‬1 
J‫و‬ AXIS
=WY MOVEMENT

'( 0$ !(‫ ا‬Q=6( ‫ل‬U[U(‫ا‬ APPROACHING


‫ا(!"ور‬ THE REFERENCE
POINT IN ALL
AXES
-) &(‫=ف ا‬-‫  أو إ‬ FEED
START/FEED
STOP

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


9 GMFSD

 P  :_ ‫دة أو‬-‫ز‬ SPINDLE


-U¢ WY
‫ دوران ا( ف‬OVERRIDE
ROTATIONAL
0 SPEED
‫=ف دوران‬-‫دوران أو إ‬ SPINDLE
START/SPINDL
‫ا( ف‬
E STOP

‫ب‬W(‫ ا‬S&3 ‫^ أو‬6“ CLOSE / OPEN


THE DOOR
'U‫ا‬

6 (‫] ا‬Wd S&3 ‫^ أو‬6“ CLOSE/OPEN


CLAMPING
'U‫ا‬
DEVICE

‫م أو‬¤( ‫ ا( اب ا(!&" ك‬e- " TAILSTOCK


'U‫ ا‬q6R(‫ا‬ BACK/FORWAR
D

SWIVEL TOOL
‫دوران 
ج ا ة‬
TURRET

COOLANT

 ‫ أو إ ف  ا‬#$%
ON/OFF

AUXILLARY
&' ‫ ا *)
ء‬+, ‫ أو‬-% DRIVES ON/OFF
1 . /, )0‫ و‬1
)* ‫اء ا‬203‫ا‬
‫اد‬4‫ا‬

MODE
#$ ‫ ا‬56‫ر و‬7‫ا‬ SELECTOR
(REF-AUTO-
EDIT-MDI-JOG-
INC)

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


10 GMFSD

 P  :_ ‫دة أو‬-‫ز‬ OVERRIDE


FEED/RAPID
0- Y(‫ أو ا(" آ ا‬-) &(‫ا‬ SWITCH
0 -U¢ WY

EMERGENC
‫م‬R&Y-‫ارى و‬UQ(‫&ح ا‬: Y OFF
‫ ورة‬5(‫ ا‬

KEY SWITCH
‫'; أو‬U‫ او‬ZX‫_&ر و‬J FOR SPECIAL
d [R(‫ت ا‬6!0(‫ ا‬ZX‫و‬ OPERATION
‫ب‬W(‫د وا‬0(‫ ?س ا‬6! e.g.
‫ح‬U&: MEASURING
TOOLS
V. W(‫; (&  ا‬.` ‫&ح‬: ADDITIONA
L PROGRAM
START KEY
^6“ ‫ أو‬S&:( ;.` ‫&ح‬: ADDITIONAL
6 (‫] ا‬Wd CLAMPING
DEVICE KEY

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪11‬‬ ‫‪GMFSD‬‬

‫ﺘﻌﺭﻴﻑ ﻤﺤﺎﻭﺭ ﻤﺎﻜﻴﻨﺎﺕ ﺍل‪CNC‬‬


‫‪Axis identification‬‬
‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻴﺼﻑ ﺍﻨﻭﺍﻉ ﻭﺍﺘﺠﺎﻫﺎﺕ ﺍﻝﺤﺭﻜﺔ ﻋل ﻤﺎﻜﻴﻨﺎﺕ ﺍل‪CNC‬‬
‫• ﻴﻁﺒﻕ ﻗﺎﻋﺩﺓ ﺍﻝﻴﺩ ﺍﻝﻴﻤﻨﻰ ﻻﺴﺘﻨﺘﺎﺝ ﺍﻝﻤﺤﻭﺭ ﺍﻝﺜﺎﻝﺙ‬
‫• ﺨﻁﻭﺍﺕ ﺘﺸﻐﻴل ﺍﻝﻤﺎﻜﻴﻨﺔ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪12‬‬ ‫‪GMFSD‬‬

‫ﺘﻌﺭﻴﻑ ﻤﺤﺎﻭﺭ ﻤﺎﻜﻴﻨﺎﺕ ﺍل‪CNC‬‬


‫‪Axis identification‬‬
‫ﻓﻲ ﻫﺫﺍ ﺍﻝﺠﺯﺀ ﺴﻭﻑ ﻨﺤﺎﻭل ﺍﻝﺘﻌﺭﻑ ﻋﻠﻰ ﺍﻝﻤﺤﺎﻭﺭ ﺍﻷﻜﺜﺭ ﺸﻴﻭﻋﻴﺎ ﻭﺍﻝﺘﻲ ﻴﺘﻡ ﺍﻝـﺘﺤﻜﻡ ﻓﻴﻬـﺎ‬
‫ﺒﻭﺍﺴﻁﺔ ﻤﺭﺍﻜﺯ ﺍﻹﻨﺘﺎﺝ ﻭﺍﻝﺨﺭﺍﻁﺔ ‪ . CNC‬ﺇﻥ ﺍﻷﺴﺎﺱ ﺍﻝﺫﻱ ﺒﻨﻰ ﻋﻠﻴﻪ ﻋﻤﻠﻴﻪ ﺘﻌﺭﻴﻑ ﺍﻝﻤﺤﺎﻭﺭ‬
‫ﻫﻭ ﺍﻝﻨﻅﺎﻡ ﺍﻹﺤﺩﺍﺜﻲ ﺍﻝﺩﻴﻜﺎﺭﺘﻰ )‪ (system Cartesian coordinate‬ﺍﻝﺫﻱ ﻴـﺴﺘﺨﺩﻡ ﻓـﻲ‬
‫ﻋﻤﻠﻴﻪ ﺍﻝﺭﺴﻡ ﺍﻝﺒﻴﺎﻨﻲ ﻓﻲ ﺍﻝﺭﻴﺎﻀﻴﺎﺕ ‪.‬ﻭﻓﻰ ﺤﺎﻝﻪ ﺍﺴﺘﺨﺩﺍﻤﻪ ﻓﻲ ﺍﻝﻤﺎﻜﻴﻨﺎﺕ ﻓﺈﻥ ﺍﻝﻤﺤﺎﻭﺭ ﺘﻜـﻭﻥ‬
‫ﻤﻨﺎﻅﺭﺓ ﻝﻠﻤﺴﺘﻭﻴﺎﺕ ﺍﻝﻁﻭﻝﻴﺔ ﻭﺍﻝﻌﺭﻀﻴﻪ ﻭﺍﻝﺭﺃﺴﻴﻪ ‪.‬ﻭﻴﺘﻡ ﺘﻌﺭﻴـﻑ ﺍﺘﺠﺎﻫـﺎﺕ ﺍﻝﺤﺭﻜـﻪ ﺍﻝـﺜﻼﺙ‬
‫ﺒﺎﻷﺤﺭﻑ ﺍﻹﻨﺠﻠﻴﺯﻱ ‪ x.y.z‬ﻭﻴﺠﺏ ﺃﻥ ﻴﺘﻡ ﺘﺤﺩﻴﺩ ﺍﺘﺠﺎﺓ ﺍﻝﺤﺭﻜﻪ ﺇﻤﺎ ﻓـﻲ ﺍﻻﺘﺠـﺎﻩ ﺍﻝﻤﻭﺠـﺏ ﺃﻭ‬
‫ﺍﻻﺘﺠﺎﻩ ﺍﻝﺴﺎﻝﺏ ﻝﻠﻤﺤﻭﺭ ﺍﻝﺫﻱ ﻴﺘﻡ ﺍﻝﺘﺤﻜﻡ ﻓﻴﻪ ‪.‬ﻭﻴﺘﻡ ﺘﻌﺭﻴﻑ ﺍﺘﺠﺎﺓ ﺍﻝﺤﺭﻜـﻪ ﺒﻭﺍﺴـﻁﺔ ﻭﻀـﻊ‬
‫ﺍﻝﻌﻼﻤﺔ ﺍﻝﻤﻭﺠﺒﺔ )‪ (+‬ﺃﻭ ﺍﻝﻌﻼﻤﺔ )_( ﻭﻴﺘﻡ ﺘﺤﺩﻴﺩ ﺍﺘﺠﺎﺓ ﺍﻝﻤﻭﺠﺏ ﺃﻭ ﺍﻝﺴﺎﻝﺏ ﺒﺎﻝﻨـﺴﺒﺔ ﻝﻨﻘﻁـﺔ‬
‫ﺃﺼل ﺍﻝﻤﺎﻜﻴﻨﺔ )‪ (machine datum point‬ﻭﻴﺘﻡ ﺘﻌﺭﻴﻑ ﺍﻝﻤﺤﺎﻭﺭ ﺍﻝﺭﺌﻴﺴﻴﺔ ﻜﺎﻷﺘﻲ ‪- :‬‬

‫‪ -1‬ﺍﻝﻤﺤﻭﺭ ‪: Z‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪13‬‬ ‫‪GMFSD‬‬

‫ﻴﻜﻭﻥ ﻤﺤﻭﺭ ﺍﻝﺤﺭﻜﻪ ‪ z‬ﺩﺍﺌﻤﺎ ﻤﻭﺍﺯﻯ ﻝﻠﻌﻤﻭﺩ ﺍﻝﺭﺌﻴﺴﻲ ﻝﻠﺩﻭﺭﺍﻥ ﻝﻠﻤﺎﻜﻴﻨﺔ ﺒﻐﺽ ﺍﻝﻨﻅﺭ ﻋﻤـﺎ ﺇﺫﺍ‬
‫ﻜﺎﻥ ﻫﺫﺍ ﺍﻝﻌﻤﻭﺩ ﻴﺤﻤل ﻋﺩﺓ ﺃﻭ ﺸﻐﻠﻪ ‪ .‬ﻭﻓﻰ ﻤﺭﺍﻜﺯ ﺍﻹﻨﺘﺎﺝ ﺍﻝﺭﺃﺴﻴﺔ ﻴﻜﻭﻥ ﺍﻝﻤﺤـﻭﺭ ‪ z‬ﺭﺃﺴـﻴﺎ‬
‫ﺒﻴﻨﻤﺎ ﻴﻜﻭﻥ ﺃﻓﻘﻴﺎ ﻓﻲ ﺤﺎﻝﻪ ﻤﺭﺍﻜﺯ ﺍﻹﻨﺘﺎﺝ ﺍﻻﻓﻘﻴﻪ ‪.‬ﻭﻴﻜﻭﻥ ﺍﺘﺠﺎﻩ ﺍﻝﺤﺭﻜـﻪ ﺍﻝﻤﻭﺠـﺏ ﻓـﻲ ﻫـﺫﺍ‬
‫ﺍﻝﻤﺤﻭﺭ )‪ (+z‬ﻫﻭ ﺍﻻﺘﺠﺎﻩ ﺍﻝﺫﻱ ﻴﺅﺩﻯ ﺇﻝﻰ ﺯﻴﺎﺩﺓ )ﺃﻭ ﻴﺤﺎﻭل ﺯﻴﺎﺩﺓ ( ﺍﻝﻤـﺴﺎﻓﺔ ﺒـﻴﻥ ﺍﻝـﺸﻐﻠﻪ‬
‫ﻭﺍﻝﻌﺩﺓ ﻭﻜﻤﺜﺎل ﻝﺫﻝﻙ ﻓﻲ ﻤﺭﺍﻜﺯ ﺍﻹﻨﺘﺎﺝ ﺍﻝﺭﺃﺴﻴﺔ ﻴﻜﻭﻥ ﺍﻻﺘﺠﺎﻩ ﺍﻝﻤﻭﺠﺏ ﺤﺭﻜﻪ ﺍﻝﻤﺤﻭﺭ ‪ z‬ﺩﺍﺌﻤـﺎ‬
‫ﻝﺒﻌﺩﺓ ﺍﻝﻌﺩﺓ ) ﻷﻋﻠﻰ ( ﻋﻥ ﻓﺭﺵ ﺍﻝﻤﺎﻜﻴﻨﺔ ‪ .‬ﺃﻤﺎ ﻓﻲ ﺤﺎﻝﺔ ﻤﺭﻜﺯ ﺍﻝﺨﺭﺍﻁﺔ ﻓﻴﻜﻭﻥ ﺍﺘﺠﺎﻩ ﺍﻝﺤﺭﻜـﻪ‬
‫ﺍﻝﻤﻭﺠﺒﺔ ﻝﻠﻤﺤﻭﺭ ‪ z‬ﺩﺍﺌﻤﺎ ﻴﺒﻌﻴﺩ ﺍﻝﻌﺩﺓ ﻋﻥ ﻤﺤﻭﺭ ﺍﻝﺩﻭﺭﺍﻥ ‪.‬‬
‫‪ -2‬ﺍﻝﻤﺤﻭﺭ ‪: X‬‬
‫ﻭﻴﻜﻭﻥ ﻤﺤﻭﺭ ‪ X‬ﺩﺍﺌﻤﺎ ﺃﻓﻘﻴﺎ ﻭ ﻤﻭﺍﺯﻯ ﻝﺴﻁﺢ ﺘﺜﺒﻴﺕ ﺍﻝﺸﻐﻠﺔ ﻭﻋﻠﻰ ﺯﺍﻭﻴﺔ ﻗﺎﺌﻤﺔ ﻤﻊ ﺍﻝﻤﺤـﻭﺭ‬
‫‪.Z‬‬
‫ﺇﺫﺍ ﻜﺎﻥ ﺍﻝﻤﺤﻭﺭ ‪ Z‬ﺭﺍﺴﻴﺎ ) ﻜﻤﺎ ﻓﻲ ﻤﺭﻜﺯ ﺍﻹﻨﺘﺎﺝ ﺍﻝﺭﺃﺴﻲ ( ﻴﻜﻭﻥ ﺍﻻﺘﺠﺎﻩ ﺍﻝﻤﻭﺠﺏ ﻝﻠﺤﺭﻜﺔ ﻓﻲ‬
‫ﺍﻝﻤﺤﻭﺭ‪ X‬ﻓﻲ ﺍﺘﺠﺎﻩ ﺍﻝﻴﻤﻴﻥ ﺇﺫﺍ ﺸﻭﻫﺩ ﻤﻥ ﻋﻤﻭﺩ ﺍﻝﺩﻭﺭﺍﻥ ﻓﻲ ﺍﺘﺠﺎﻩ ﻗﺎﺌﻡ ) ﻋﻤﻭﺩ ( ﺘﺜﺒﻴﺘﻪ ﺃﻤـﺎ‬
‫ﻝﻭ ﻜﺎﻥ ﺍﻝﻤﺤﻭﺭ ‪ Z‬ﺃﻓﻘﻴﺎ ) ﻜﻤﺎ ﻓﻲ ﻤﺭﻜﺯ ﺍﻝﺨﺭﺍﻁﺔ ( ﻴﻜﻭﻥ ﺍﻻﺘﺠﺎﻩ ﺍﻝﻤﻭﺠـﺏ ﻝﻠﻤﺤـﻭﺭ ‪ X‬ﻓـﻲ‬
‫ﺍﺘﺠﺎﻩ ﺍﻝﻴﻤﻴﻥ ﺇﺫﺍ ﺸﻭﻫﺩ ﻤﻥ ﻋﻤﻭﺩ ﺍﻝﺩﻭﺭﺍﻥ ﻓﻲ ﺍﺘﺠﺎﻩ ﺍﻝﺸﻐﻠﺔ ‪.‬‬
‫‪ -3‬ﺍﻝﻤﺤﻭﺭ ‪: Y‬‬
‫ﻴﺼﻨﻊ ﺍﻝﻤﺤﻭﺭ ‪ Y‬ﺩﺍﺌﻤﺎ ﺯﺍﻭﻴﺔ ﻗﺎﺌﻤﺔ ﻤﻊ ﻜل ﻤﻥ ﺍﻝﻤﺤﻭﺭﻴﻥ ‪ . Z , X‬ﻭﻴﻜﻭﻥ ﺍﻻﺘﺠﺎﻩ ﺍﻝﻤﻭﺠـﺏ‬
‫ﻝﻤﺤﻭﺭ ‪ Y‬ﻫﻭ ﺍﻝﺫﻱ ﻴﻜﻤل ﺍﻝﻨﻅﺎﻡ ﺍﻹﺤﺩﺍﺜﻲ ﺍﻝﻨﻤﻁﻲ ﺫﻭ ﺍﻝـﺜﻼﺙ ﻤﺤـﺎﻭﺭ ‪ .‬ﺃﻱ ﺍﻥ ‪+ Z ، + X‬‬
‫ﺴﻭﻑ ﻴﺤﺩﺩﺍﻥ ﺒﺩﻗﺔ ﺍﻻﺘﺠﺎﻩ ﺍﻝﻤﻭﺠﺏ ‪+ Y‬‬
‫ﻓﻲ ﺤﺎﻝﺔ ﻤﺭﻜﺯ ﺍﻝﺨﺭﺍﻁﺔ ‪ CNC‬ﻴﻜﻭﻥ ﻫﻨﺎﻙ ﻤﺤﻭﺭﻴﻥ ﺭﺌﻴﺴﻴﻥ ﻝﻠﺤﺭﻜﺔ ﻋﻠـﻰ ﺯﺍﻭﻴـﺔ ﻗﺎﺌﻤـﺔ‬
‫ﻝﺒﻌﻀﻬﻡ ﺍﻝﺒﻌﺽ ‪ .‬ﻭﺍﻝﺸﻜل ﺍﻝﺴﺎﺒﻕ ﻴﻭﻀﺢ ﺍﻝﻤﺤﺎﻭﺭ ﺍﻝﺭﺌﻴﺴﻴﺔ ﻝﻐﺎﻝﺒﻴﺔ ﻤﺎﻜﻴﻨﺎﺕ ﺍﻝﺘﺤﻜﻡ ﺍﻝﻌـﺩﺩﻱ‬
‫ﺒﺎﻝﺤﺎﺴﺏ ) ‪( CNC‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪14‬‬ ‫‪GMFSD‬‬

‫ﻤﺤﺎﻭﺭ ﺍﻝﺩﻭﺭﺍﻥ‬
‫‪-1‬ﺍﻝﻤﺤﻭﺭ ﺍﻝﺩﻭﺭﺍﻨﻰ ‪A‬‬
‫ﻭﻫﻭ ﻤﺤﻭﺭ ﺩﻭﺭﺍﻨﻰ ﺤﻭل ﺍﻝﻤﺤﻭﺭ ﺍﻝﺨﻁﻰ ‪X‬‬
‫‪-2‬ﺍﻝﻤﺤﻭﺭ ﺍﻝﺩﻭﺭﺍﻨﻰ ‪B‬‬
‫ﻭﻫﻭ ﻤﺤﻭﺭ ﺩﻭﺭﺍﻨﻰ ﺤﻭل ﺍﻝﻤﺤﻭﺭ ﺍﻝﺨﻁﻰ ‪Y‬‬
‫‪-3‬ﺍﻝﻤﺤﻭﺭ ﺍﻝﺩﻭﺭﺍﻨﻰ ‪C‬‬
‫ﻭﻫﻭ ﻤﺤﻭﺭ ﺩﻭﺭﺍﻨﻰ ﺤﻭل ﺍﻝﻤﺤﻭﺭ ﺍﻝﺨﻁﻰ ‪Z‬‬
‫ﻭﺍﻝﺤﺭﻜﺔ ﺍﻝﺩﻭﺭﺍﻨﻴﺔ ﻓﻲ ﺍﺘﺠﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻝﺴﺎﻋﺔ ﺘﻌﺘﺒﺭ ﻫﻲ ﺍﻝﺤﺭﻜﺔ ﺍﻝﻤﻭﺠﺒﺔ ﻝﻠﻤﺤﻭﺭ ﻓـﻲ ﺤـﻴﻥ‬
‫ﺘﻌﺘﺒﺭ ﺍﻝﺤﺭﻜﺔ ﻓﻲ ﻋﻜﺱ ﻋﻘﺎﺭﺏ ﺍﻝﺴﺎﻋﺔ ﺤﺭﻜﺔ ﺴﺎﻝﺒﺔ ‪ .‬ﻭﻴﺤﺩﺩ ﺍﺘﺠﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻝﺴﺎﻋﺔ ﻤﻥ ﺨﻼل‬
‫ﺍﻝﻨﻅﺭ ﻤﻥ ﻨﻘﻁﺔ ﺍﻷﺼل ﻓﻲ ﺍﺘﺠﺎﻩ ‪ . +X ، +Y ، +Z‬ﻴـﺘﻡ ﺘﺤﺩﻴـﺩ ﻜﻤﻴـﺔ ﺤﺭﻜـﺔ ﺍﻝـﺩﻭﺭﺍﻥ‬
‫ﺒﺎﻝﺩﺭﺠﺎﺕ ‪.‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


15 GMFSD

CNC‫ات   آ ال‬UQ_

MAIN SWITCH ‫!آ‬6( ªYi (‫&ح ا‬:!(‫م


&  ا‬U=.-1
;6 < 5(‫ ا‬Z ‫ب‬W(‫ق ا‬a“‫ وإ‬S&:
‫م‬U=. 4` V. W(‫ "! ا‬4&- ;&\ &.-2

!0- 2.¬
‫&ح ان‬: ‫ر‬W&_J e(‫أ`ء ذ‬ CONSENT KEY ‫&ح‬:

AUXILLARY DRIVE ON ‫&ح‬: ;6 < 5(‫ ا‬4&- -3


!06( ‫ة‬9‫ه‬$ ‫ن‬U'&( 
,'(‫اء ا‬9$‫ ا‬Z!( ‫
ء‬,'(‫[ ا‬U&(

;6 ‫ع‬X‫&ح او‬: <W5


‫!آ‬6( 0$ !(‫ ا‬Q=(‫ ا‬q- 0 4&--4

Y‫ر‬U" 4` X‫ر‬U" 4` J‫ او‬Z ‫ر‬U" q- 0 4` J‫ أو‬REF ZX‫و‬

CNC ‫^ آ ال‬6“ ‫ات‬UQ_

AUXILLARY DRIVE OFF ‫&ح‬: ;6 < 5. -1

]?U(‫> ا‬:. ;3 RESET ‫و‬ SKIP ;\&: ;6 < 5. -2


ALT+F4 WINDOWS  &(‫م ا‬. ^6
‫م‬U=. -3

MAIN SWITCH ‫!آ‬6( ªYi (‫&ح ا‬:!(‫ ا‬:=


‫م‬U=. -4

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪16‬‬ ‫‪GMFSD‬‬

‫ﺍﻭﻀﺎﻉ ﺍﻝﺘﺸﻐﻴل ﺍﻝﻤﺨﺘﻠﻔﺔ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺔ ‪CNC‬‬


‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻴﻌﺭﻑ ﻭﻴﻨﻔﺫ ﻤﻬﺎﺭﺓ ﻭﻀﻊ ‪REF Mode‬‬
‫• ﻴﻌﺭﻑ ﻭﻴﻨﻔﺫ ﻤﻬﺎﺭﺓ ﻭﻀﻊ ‪AUTO Mode‬‬
‫• ﻴﻌﺭﻑ ﻭﻴﻨﻔﺫ ﻤﻬﺎﺭﺓ ﻭﻀﻊ ‪EDIT Mode‬‬
‫• ﻴﻌﺭﻑ ﻭﻴﻨﻔﺫ ﻤﻬﺎﺭﺓ ﻭﻀﻊ‪JOG Mode‬‬
‫• ﻴﻌﺭﻑ ﻭﻴﻨﻔﺫ ﻤﻬﺎﺭﺓ ﻭﻀﻊ ‪MDI Mode‬‬
‫• ﻴﻌﺭﻑ ﻭﻴﻨﻔﺫ ﻤﻬﺎﺭﺓ ﻭﻀﻊ ‪INC Mode‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


17 GMFSD

CNC‫ﻤﻔﺘﺎﺡ ﺍﻻﻭﻀﺎﻉ ﺍﻝﻤﺨﺘﻠﻔﺔ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺎﺕ ﺍل‬


Mode Switch

Q=(‫ ا(!آ ا‬q- 0 ZX‫ و‬U‫ وه‬Reference Mode ‫ ال‬ZX‫و‬ (1)


:J‫ت ا‬J"(‫; ا‬3 ‫م‬R&Y-‫ و‬Reference point 0$ !(‫ا‬
‫ ا(!آ‬,3   4&- ‫; آ  ة‬3 •
‫ارى‬UQ(‫&ح ا‬: ;6 < 5(‫•  ا‬
;
,'(‫ع ا(&ر ا‬Q=.‫•  ا‬
Reference Machine (P (‫د ا‬U$‫; ا(!آ وو‬6 ‫دم‬k ‫•  \وث‬

‫!آ‬6( ;(J‫ ا(&  ا‬ZX‫ و‬U‫ وه‬Automatic Mode‫ ال‬ZX‫و‬ (2)


:J‫ت ا‬J"(‫; ا‬3 ‫م‬R&Y-‫و‬
Dry Run ‫
(&  ا(ف‬V. W(‫ر ا‬W&_‫•  ا‬
(;(J‫)ا(&  ا‬V. W6( ;'UJ‫•  ا(&  ا‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


18 GMFSD

V. W6( -0&(‫ ا('&


وا‬ZX‫ و‬U‫ وه‬Edit Mode‫ ال‬ZX‫و‬ (3)
:J‫ت ا‬J"(‫; ا‬3 ‫م‬R&Y-‫و‬

‫ول  ة‬J -$ V.


‫ء‬.‫•  ا‬
23 -0&(‫; ا(!آ وا‬6 ‫د‬U$U V.
‫&ء‬P‫•  ا‬
‫; ا(!آ‬6 ‫د‬U$U V.
‫•  \)ف‬

-‫و‬- ‫ت‬.W(‫ اد_ل ا‬ZX‫ و‬U‫ وه‬Manual Data Input‫ ال‬ZX‫و‬ (4)
:‫ت‬J"(‫; ا‬3 ‫م‬R&Y-‫و‬

‫ة‬0(‫;
ج ا‬6 ‫ة‬0
Q" 1 ‫&ء ة‬P‫•  ا‬
Zero offset :k(‫< ا‬WX‫ر ["  \ و‬W&_‫• & ا‬
Tool offset ZQ=(‫ر [" ?س د ا‬W&_‫• & ا‬

-‫و‬- ‫ ا(!"ور‬e- " ZX‫ و‬U‫ وه‬JOG ‫ ال‬ZX‫و‬ (5)


:‫ت‬J"(‫; ا‬3 ‫م‬R&Y-‫و‬

Zero :k(‫< ا‬WX‫   \ و‬6 (‫ ا‬c.‫ا‬U$ Ya!( X,Y,Z ‫ ا(!"ور‬e- "&( •
offset
Tool offset ZQ=(‫ & ?س د ا‬6 (‫ ا‬2$‫ و‬Ya!( X,Y,Z ‫ ا(!"ور‬e- "&( •
‫د ا(وران‬U!  &( •
- W&(‫ ا‬iP  &( •
‫Œ ة‬W (&(‫ة ا‬0(‫&ء ا‬PJ •

3Y -‫و‬- ‫ ا(!"ور‬e- " ZX‫ و‬U‫ ا(!' ون وه‬ZX‫و‬ (6)


:‫ت‬J"(‫; ا‬3 ‫م‬R&Y-‫"دة و‬

-Œ ‫
" ص‬6 (‫ ا‬SQY( ZQ=(‫ ة ا‬Ya  •
(ad 422) U60 3Y ‫•  " ك ا(!"ور‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪19‬‬ ‫‪GMFSD‬‬

‫ﺍﻝﻨﻘﺎﻁ ﺍﻝﻤﺭﺠﻌﻴﺔ ﻭﺘﺭﺤﻴل ﺍﻝﺼﻔﺭ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺔ ﺍﻝﻔﺭﻴﺯﺓ‪CNC‬‬


‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻴﻌﺭﻑ ﻜل ﺍﻨﻭﺍﻉ ﺍﻝﻨﻘﺎﻁ ﺍﻻﺴﺎﺴﻴﺔ ﻋل ﻤﺎﻜﻴﻨﺎﺕ ﺍل‪CNC‬‬
‫• ﻴﺸﺭﺡ ﻨﻘﺎﻁ ﺍﻝﺼﻔﺭ ﺍﻝﻤﺨﺘﻠﻔﺔ ﻭﻴﺤﺩﺩ ﺍﻝﻌﻼﻗﺎﺕ ﺍﻝﺘﻰ ﺘﺭﺒﻁ ﺒﻴﻨﻬﺎ ﻝﻤﺎﻜﻴﻨﺎﺕ ﺍل‪CNC‬‬
‫• ﻴﻨﻔﺫ ﺘﺭﺤﻴل ﺼﻔﺭ ﺍﻝﻤﺎﻜﻴﻨﺔ ﺍﻝﻰ ﻤﻜﺎﻥ ﻤﻨﺎﺴﺏ ﻋﻠﻰ ﻭﺠﻪ ﺍﻝﻤﺜﺒﺕ ﺍﻭﻋﻠﻰ ﻭﺠﻪ ﺍﻝﺸﻐﻠﺔ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


20 GMFSD

CNC ‫ﺍﻝﻨﻘﺎﻁ ﺍﻝﻤﺭﺠﻌﻴﺔ ﻭﺘﺭﺤﻴل ﺍﻝﺼﻔﺭ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺔ ﺍﻝﻔﺭﻴﺯﺓ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪21‬‬ ‫‪GMFSD‬‬

‫ﺍﻝﻨﻘﺎﻁ ﺍﻝﻤﺭﺠﻌﻴﺔ ﻭﺘﺭﺤﻴل ﺍﻝﺼﻔﺭ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺔ ﺍﻝﻔﺭﻴﺯﺓ‪CNC‬‬


‫ا( ‪9‬‬ ‫ا(&‪q- 0‬‬ ‫ا‪4PJ‬‬

‫ﻨﻘﻁﺔ ﺍﺼل ﺍﻝﻤﺎﻜﻴﻨﺔ‬


‫)‪(M‬‬ ‫ﻫﻲ ﻨﻘﻁﺔ ﻭﻀﻌﻬﺎ ﺍﻝﻤﺼﻨﻊ ﻝﻠﻤﺎﻜﻴﻨﺔ ﻭﻻ ﺩﺨل ﻝﻠﻤﺴﺘﺨﺩﻡ‬
‫‪MACHINE‬‬
‫ﺒﻬﺎ ﻭﺘﻜﻭﻥ ﻨﻘﻁﺔ ﺍﺼل ﺍﻝﻤﺤﺎﻭﺭ ﻤﻨﻁﺒﻘﺔ ﻋﻠﻰ ﻫﺫﻩ‬
‫‪ZERO POINT‬‬
‫ﺍﻝﻨﻘﻁﺔ‬

‫)‪(R‬‬ ‫ﻭﻫﻰ ﻨﻘﻁﺔ ﻤﻭﺠﻭﺩﺓ ﺩﺍﺨل ﻤﺴﺎﺤﺔ ﺍﻝﻌﻤل ﺍﻝﻤﺴﻤﻭﺡ ﺒﻬﺎ‬ ‫ﺍﻝﻨﻘﻁﺔ ﺍﻝﻤﺭﺠﻌﻴﺔ‬
‫‪ REFERENCE‬ﻭﻫﻰ ﻤﺤﺩﺩﺓ ﺒﻤﻔﺎﺘﻴﺢ ﺘﺤﺩﻴﺩ)ﻤﺼﺩﺍﺕ(‬
‫‪limit switches‬‬ ‫‪POINT‬‬

‫)‪(N‬‬ ‫ﻫﻰ ﻨﻘﻁﺔ ﻝﺒﺩﺍﻴﺔ ﻗﻴﺎﺱ ﺍﻝﻌـﺩﺓ ﻭﻴـﺘﻡ ﻭﻀـﻌﻬﺎ ﻋﻠـﻰ‬ ‫ﻨﻘﻁﺔ ﺼﻔﺭ ﺍﻝﻌﺩﺓ‬
‫‪ TOOL‬ﺍﻝﻤﺎﻜﻴﻨﺔ ﺒﻭﺍﺴﻁﺔ ﺍﻝﻤﺼﻨﻊ ﻝﻠﻤﺎﻜﻴﻨﺔ ﻭ ﻻ ﺩﺨل ﻝﻠﻤﺴﺘﺨﺩﻡ‬
‫‪ MOUNT‬ﺒﻬﺎ ﻭﺘﻜﻭﻥ ﻋﻠﻰ ﻭﺵ ﺒﺭﺝ ﺍﻝﻌﺩﺓ‬
‫‪REFRENCE‬‬
‫‪POINT‬‬

‫)‪(W‬‬ ‫ﻭﻫﻰ ﻨﻘﻁﺔ ﻴﻘﻭﻡ ﺍﻝﻤﺒﺭﻤﺞ ﺒﺄﺨﺫﻫﺎ ﻓﻰ ﻤﻜﺎﻥ ﻤﻨﺎﺴﺏ ﺤﻴﺙ‬


‫ﻨﻘﻁﺔ ﺼﻔﺭ ﺍﻝﺸﻐﻠﺔ‬
‫‪WORKPIECE‬‬
‫ﺘﻨﻘل ﻨﻘﻁﺔ ﺃﺼل ﺍﻝﻤﺤﺎﻭﺭ ﺍﻝﻴﻬﺎ ﺒﻌﺩ ﺫﻝﻙ ﻭﻴﻤﻜﻥ ﺍﺨﺘﻴﺎﺭ‬ ‫‪ZERO POINT‬‬
‫ﺃﻜﺜﺭ ﻤﻥ ﺼﻔﺭ ﻝﻠﺸﻐﻠﺔ ﺩﺍﺨل ﺍﻝﺒﺭﻨﺎﻤﺞ ﺍﻝﻭﺍﺤﺩ ‪.‬‬

‫)‪(A‬‬ ‫ﻨﻘﻁﺔ ﺼﻔﺭ ﺍﻝﻤﺜﺒﺕ وه‪ ;6 &


` Q=. U‬ا(!‪ d 6 6( ]Wd‬‬
‫‪ Fixture zero‬ا( ف `‪ ;`a‬ا(‪U':‬ك)ا(‪(4=6‬‬
‫‪point‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


22 GMFSD

CNC ‫ة‬9- :(‫; آ ا‬6 :k(‫ات  \ ا‬UQ_

CNC ‫ة‬9- :(‫; آ ا‬6 ,6  ‫ب‬U6Q!(‫ ا‬6!(‫; ا‬6 6 (‫] ا‬Wd&
‫م‬U=. -1

:J‫ات ا‬UQR(‫! ا‬0


 &(‫ ا‬ZX‫; و‬3 0$ !(‫ة ا‬0(‫ر ا‬5\‫ ا‬4&- -2
‫&ح‬: 4` ( ) MDI ZX‫• ا_&ر و‬

< 5. 4`M6 c&'. 4` < 5. 4`T10 c&'. 4` •

< 5. 4` •
:J‫ات ا‬UQR(‫! ا‬0
X ‫ر‬U" L‫ى‬3 6 (‫ ا‬c.
0$ !(‫ة ا‬0(‫ ا‬Ya 4&
-3
( ) JOG ZX‫• ا_&ر و‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


23 GMFSD

‫ام ور? او‬R&P‫ ا‬1'!- X ‫ر‬U" L‫ى‬3 6 (‫ ا‬Ya 4& ;&\ X,Y,Z ‫ ا(!"ور‬e- "&
4` •
Ya!(‫ ا‬1 ‫&آ‬6( ‫ر‬a3

X !? ‫ه‬.‫و‬ ‫&ح‬: ;6 < 5. •


23 >a. ‫ ا()ى‬LJ‫ ا‬cY\ ;6 0$ !(‫ة ا‬0(‫ ا‬Q? qk. !? ‫ ح‬Q. ‫ او‬Z!. •

Œ(‫ ا‬:P‫ ا‬WORK < 5. 4` ‫&ح‬: ;6 < 5. - 4


(G54) 1 4?‫Œ ا(; ا(!'ن ر‬±!(
‫&" ك‬. •
< 5. 4` 6'(‫ ا‬X !W? c&'. •
X ‫ر‬U" L‫; ا‬3 6 (‫ ا‬SQP 1 0$ !(‫ة ا‬0(‫د ا‬0
‫ ا‬4&- •
:J‫ات ا‬UQR(‫! ا‬0
Y ‫ر‬U" L‫ى‬3 6 (‫ ا‬c.
0$ !(‫ة ا‬0(‫ ا‬Ya 4&
-5
‫ام ور? او‬R&P‫ ا‬1'!- Y ‫ر‬U" L‫ى‬3 6 (‫ ا‬Ya 4& ;&\ X,Y,Z ‫ ا(!"ور‬e- "&
4` •
Ya!(‫ ا‬1 ‫&آ‬6( ‫ر‬a3

Y !? ‫ه‬.‫و‬ ‫&ح‬: ;6 < 5. •


23 >a. ‫ ا()ى‬LJ‫ ا‬cY\ ;6 0$ !(‫ة ا‬0(‫ ا‬Q? qk. !? ‫ ح‬Q. ‫ او‬Z!. •

Œ(‫ ا‬:P‫ ا‬WORK < 5. 4` ‫&ح‬: ;6 < 5. -6


(G54) 1 4?‫Œ ا(; ا(!'ن ر‬±!(
‫&" ك‬. •
< 5. 4` 6'(‫ ا‬Y !W? c&'. •
Y ‫ر‬U" L‫; ا‬3 6 (‫ ا‬SQP 1 0$ !(‫ة ا‬0(‫د ا‬0
‫ ا‬4&- •

:J‫ات ا‬UQR(‫! ا‬0


Z ‫ر‬U" L‫ى‬3 6 (‫ ا‬c.
0$ !(‫ة ا‬0(‫ ا‬Ya 4&- -7
‫ام‬R&P‫ ا‬1'!- Z ‫ر‬U" L‫ى‬3 6 (‫ ا‬SQP Ya 4& ;&\ X,Y,Z ‫ ا(!"ور‬e- "&
4` •
Ya!(‫ ا‬1 ‫&آ‬6( ‫ر‬a3 ‫ور? او‬

Z !? ‫ه‬.‫و‬ ‫&ح‬: ;6 < 5. •

Œ(‫ ا‬:P‫ ا‬WORK < 5. 4` ‫&ح‬: ;6 < 5. -8


(G54) 1 4?‫Œ ا(; ا(!'ن ر‬±!(
‫&" ك‬. •
< 5. 4` Z !W? c&'. •
Z‫ر‬U" L‫; ا‬3 6 (‫ ا‬SQP 1 0$ !(‫ة ا‬0(‫د ا‬0
‫ ا‬4&- •

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪24‬‬ ‫‪GMFSD‬‬

‫ا(‪0‬د و‪9,‬ا‪ ;6,‬آ ا(‪9- :‬ة ‪CNC‬‬

‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻴﻌﺭﻑ ﺍﺴﻤﺎﺀ ﻭﻭﻅﻴﻔﺔ ﺍﻝﻌﺩﺩ ﺍﻝﻤﺴﺘﺨﺩﻤﺔﻋﻠﻰ ﻤﺎﻜﻴﻨﺎﺕ ﺍﻝﻔﺭﻴﺯﺓ‪CNC‬‬
‫• ﻴﻨﻔﺫ ﺨﻁﻭﺍﺕ ﺘﺠﻤﻴﻊ ﻭﺘﺜﺒﻴﺕ ﺍﻝﻌﺩﺩ ﺒﺒﺭﺝ ﺍﻝﻌﺩﺓ ﻋﻠىﻤﺎﻜﻴﻨﺎﺕ ﺍﻝﻔﺭﻴﺯﺓ‪CNC‬‬
‫• ﻴﻨﻔﺫ ﺨﻁﻭﺍﺕ ﻗﻴﺎﺱ ﺍﻝﻌﺩﺩﻋﻠﻰ ﻤﺎﻜﻴﻨﺎﺕ ﺍﻝﻔﺭﻴﺯﺓ‪ CNC‬ﻭﻴﺴﺠل ﺍﻝﺒﻴﺎﻨﺎﺕ ﺒﺠﺩﻭل ﺍﻝﻌﺩﺓ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


25 GMFSD

CNC‫ﺍﻝﻌﺩﺩ ﻭﺘﺠﻬﻴﺯﺍﺘﻬﺎ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺎﺕ ﺍﻝﺘﺤﻜﻡ ﺍﻝﻌﺩﺩﻱ‬

Cutting Tool Materials ‫ﻤﻭﺍﺩ ﻋﺩﺩ ﺍﻝﻘﻁﻊ‬

-./0 ‫ض‬2340‫ ا‬67 89‫ا<@=ت >=<; و‬AB ‫ ذات‬DEF0‫د ا‬8H DIJK40 ‫=ت‬B=> ‫اد أو‬AB ‫ام‬8N4O‫ ا‬PQR ;B=H ;@KS DEF0‫; ا‬IT/H ‫=م‬/7U
-: Z7a‫ ا‬DEF0‫د ا‬8H (‫اد‬AB) ‫=ت‬B=> ZV =‫ه‬2V‫ا‬A7 PQR Z40‫; ا‬I[I\20‫اص ا‬AN0‫^ ا‬B‫`_ و‬O =/IV ‫ا<@=ت‬A/0‫ ا‬WX‫ه‬

. ‫ ﺍﻝﻤﺘﺎﻨﺔ‬-2 . ‫ﺍﻝﺼﻼﺩﺓ‬-1
. ‫ ﺍﻝﺼﻼﺒﺔ‬-4 .‫ ﻤﻘﺎﻭﻤﺔ ﺍﻝﺘﺂﻜل‬-3
. ‫ ﺍﻻﺤﺘﻔﺎﻅ ﺒﺎﻝﺼﻼﺩﺓ ﻋﻨﺩ ﺩﺭﺠﺎﺕ ﺍﻝﺤﺭﺍﺭﺓ ﺍﻝﻌﺎﻝﻴﺔ‬-6 . ‫ﺴﻬﻭﻝﺔ ﺍﻝﺤﺼﻭل ﻋﻠﻴﻬﺎ ﻭﺭﺨﺹ ﺜﻤﻨﻬﺎ‬-5
: b‫دي ه‬830‫ ا‬6de40‫=ت ا‬JI‫=آ‬B DB ‫ام‬8N4OU‫ ا‬bV =HAIg 2.‫آ‬a‫د ا‬830‫اد ا‬AB‫و‬
1 - High Speed Steed (HSS)
2 - Sintered Carbides (Notably Tungsten Carbide
3 - Ceramics
4 - Diamond
5 - Cubic Boron Nitride (CBN)

‫م‬650ْ ‫ارة‬2p ;q‫ در‬8JH ‫دة‬rKT0 ;B=N0‫ ا‬WX‫ ه‬8F@0 ‫ا‬2st ‫ودة‬8eB CNC ‫=ت‬JI‫=آ‬B ZV ( HSS) ;<=> ‫ة ذات‬8H ‫ام‬8N4O‫ ا‬2`43R‫و‬
. vR‫ا‬2@0‫^ ا‬I‫=آ‬dO bV w0‫ا‬X‫ة وآ‬2IxK0‫=ر ا‬E9a‫ب ذات ا‬AF.0‫ ا‬zI4@7 ‫=ت‬IT/H ZV ;B=H ;@KSHSS ‫م‬8N4[R‫و‬
WX‫ آ@=ءة ه‬b7~7‫ و‬CNC ‫=ت‬JI‫=آ‬B ZV =B‫ا‬8N4O‫ ا‬2.‫آ‬a‫=ت ا‬B=N0‫^ ا‬B |Ip 2`434V (SINTERED CARBIDES) ;B=> =B‫أ‬
. ‫دة‬r< 2.‫آ‬a‫ ا‬Z‫= ه‬JRAd7 ZV ;T>‫ا‬80‫ ا‬6T4\=40‫م وا‬AIt=4I40‫^ وا‬4[QJ40‫ات ا‬8IS2‫ آ‬2`437‫= و‬7=tAdB ZV ‫ة‬2VA4/0‫دة ا‬rK0‫^ ا‬B ;<=N0‫ا‬
;I0=H ‫=ن‬H2O 8JH DEF0‫^ ا‬d/R |Ip ;B=N0‫ ا‬WX‫ام ه‬8N4O=S ‫اء‬vq0 ZTH‫ أ‬zEO PIE‚7 bTH ‫ل‬AKe0‫^ ا‬d//0‫^ ا‬B‫; و‬B=H ;@KS‫و‬
(Built-up Edge) ‫ة‬83T0 ‫ي‬AT30‫ ا‬zE[0‫ ا‬bTH „R‫ا‬20‫^ ا‬B ‫اء‬vq‫=م أ‬e0 ‫ت‬U=/4p‫=ء ا‬x0‫ إ‬w0X‫وآ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


26 GMFSD

:‫ﻭﺍﻝﻴﻙ ﺒﻌﺽ ﺍﻨﻭﺍﻉ ﺍﻝﻌﺩﺩ ﻭﺍﺴﺘﺨﺩﺍﻤﺎﺘﻬﺎ ﺍﻝﻤﺨﺘﻠﻔﺔ‬

Heavy duty shell endmill


‫ﻭﺘﺴﺘﺨﺩﻡ ﻝﺘﺴﻭﻴﻪ ﺍﻝﻭﺠﻪ ﻜﻤﺎ ﻴﻤﻜﻥ ﺍﺴﺘﺨﺩﺍﻤﻬﺎ ﻓﻰ ﺍﻝﺘﻔﺭﻴﺯ ﻝﻼﺴﻁﺢ ﺍﻝﺠﺎﻨﺒﻴﺔ‬

Heavy duty shell endmill

Heavy duty shank endmill


„R‫ا‬20‫^ ا‬B ‫ة‬2I`‫ˆ آ‬I/‫; آ‬0‫ إزا‬-/e4R DŠ=F0‫ ا‬8e0‫=ن ا‬S vI/4R‫; و‬I`t=Q0‫ ا‬zEOa‫ ا‬vR2@40 ‫م‬8N4[R

Heavy duty shank endmill(14-dg)

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


27 GMFSD

Slot drill
‫=ت‬IT/30 PIE‚40‫=ت ا‬IT/H bV ˆB‫ا‬8N4O‫^ ا‬d/R‫ و‬-d‚0‫; ا‬TIE4[B ‫; أو‬R2\‫‹ دا‬t=‫اء آ‬AO ;IT>‫ا‬80‫Œ ا‬R‫=و‬Q40‫=رى وا‬Q/0‫ ا‬-/30 ‫م‬8N4[R‫و‬
;@T4N/0‫ ا‬vR2@40‫ا‬

Slot drill

Dovetail cutter
^d/R =/‫@; آ‬T4N/0‫ ا‬zEOa‫ˆ ا‬V=e0 ˆ‫آ‬A[0‫ ا‬2[‫ف وآ‬AE‚0‫ ا‬-/30 ‫م‬8N4[7‫و‬
v ‫ف‬2p ‫ى‬2QB -/H bV =B‫ا‬8N4O‫ا‬

Dovetail cutter

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


28 GMFSD

-:;‫ة آ‬0(‫
" ا‬ZQ=(‫ د ا‬c‫  آ‬4&-
collet ‫; \ ا(ـ‬3 Collet QP‫ا‬U
]Wd W.(‫ ا‬9- :&(‫ ا‬1‫'آ‬P‫< و‬W(‫ ا‬-

collet ‫\ ا(ـ‬


‫ أر‬QP‫ا‬U
]Wd- 9- : ‫ و? ص‬shell endmill W.$‫ و‬2,$‫ و‬9- : 'P
Shell endmill arbor

Shell endmill arbor

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


29 GMFSD

‫ووظ‬a=(‫ \ ذآ ا‬QP‫ا‬U


]Wd- ‫ووظ‬a=(‫ذآ ا‬- -
TAP HOLDER

TAP HOLDER

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


30 GMFSD

collet holders ](U'(‫ (" ا‬WY(


J‫ أو‬
‫ام‬R&PJ‫ ا‬0
‫ و‬W? !,&-9 4&-‫ و‬26\‫(] و‬U'(‫ ا‬1 a‫ آ‬q- ‫ أن‬c- .1
(1) (Uk(‫] ا‬W` .2
](U'(‫ ا‬q-U ;3 (3) ‫ء‬9(‫ن ا‬U'- ³"
(1) (Uk(‫( دا_ ا‬2) ](U'(‫اد_ ا‬-
‫ة‬0(‫]
" ا‬Wd&(‫( ا‬U[ Z ](U'(‫ ا‬c‫ آ‬.3
(4) ](U'(
‫ة‬0(‫ أد_ ا‬.4
(1) ‫&ح‬:!(
(2) ](U'(‫دة \ ا‬P Z (6) ‫&ح‬:!(‫ام ا‬R&P
(3) ]Wd&(‫( ا‬U[ <
‫ أر‬.5

collet holders ](U'(‫\ ا‬


Shell endmill arbor -:.`
(6) ‫ووظ‬a=(‫!ر ا‬Y ]W` .1
(2) ‫د‬U!0(‫; ا‬6 (4) =6"(‫ ا‬c‫  آ‬ZX .2
(2) ‫د‬U!0(‫; ا‬6 (5) ‫ة‬0(‫ ا‬c‫رآ‬ .3
(7) ‫&ح‬:!(‫ام ا‬R&P
2'Y(‫( دا_ ا‬6) ‫ووظ‬a=(‫!ر ا‬Y <

(5) 2'Y(‫] ا‬Wd .4

Shell endmill arbor


Miller support -: d(`

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


31 GMFSD

](U'(‫^ ا‬- T 1 ‫ة‬0(‫


" ا‬,&Wd 1'!- J ;&(‫ ا‬3 Q(‫ ا‬9- :&(‫ ا‬1‫'آ‬P Z ‫ ه)ا‬4&-
(1) "(‫( دا_ ا‬2) ‫ة‬0(‫ اد_ ا‬.1
1(‫&ح أ‬:!
(3) ‫ووظ‬a=(‫!رى ا‬Y 1 a‫ ار
< آ‬.2

Miller support

‫ووظ‬a=(‫ \ ذآ ا‬TAP HOLDER 0


‫ را‬
(1) "(‫(دا_ ا‬2) ‫ة‬0(‫ اد_ ا‬4&- .1
1(‫&ح أ‬:!
(3) ‫ووظ‬a=(‫!ر ا‬Y <
‫ ر‬4&- .2
‫)ة‬3(‫ب “ ا‬U=d(‫´ ا‬U6?  ‫ ا()آ‬Y‫دى آ‬:&( 4 5 ;(‫ا‬U\ $U- .3

‫ووظ‬a=(‫ \ ذآ ا‬TAP HOLDER

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


32 GMFSD

CNC ‫ة
!آت‬0(‫ب ?س ا‬U6P‫= وأ‬- T

WY(
‫ وه)ا‬N ‫ة‬0(‫] ا‬Wd [‫ ا‬Q=. Z >(‫ة و‬0(
ZQ=(‫ ا‬Q=. Z 0&- ‫ أن‬4'"&(‫م ا‬. 0$ U‫ة ه‬0(‫ ?س ا‬1 ‫ف‬,(‫ا‬
. (24 'Œ) ‫ة‬0(‫ل ا‬UQ(

CNC ‫ة
!آت‬0(‫ب ?س ا‬U6P‫= وأ‬- T

 W(‫ر  ا‬W&J‫; ا‬3 2


)_‫ ا‬4&- ;'( ‫ة
(!آ‬0(‫
ول ?س ا‬-‫و‬- (_‫ أد‬4&3 ‫ة‬0(‫ ا‬Q? qk( WY(
‫ إ‬
‫ة‬0(‫ ا‬Q? qk. ‫اض‬U0&P‫ام ا‬R&P

‫ة‬0(‫ ا‬Q? qk.

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


33 GMFSD

CNC ‫ة‬9- :(‫; آ ا‬6 ‫ة‬0(‫ات ?س ا‬UQ_


(‫دي‬0(‫)ا(=س ا‬

( 6!(‫]) ا‬Wd!(‫; ا‬6 WP 6 Œ ]Wd&


‫م‬U=. -1

‫ر‬5\‫ إ‬4&- ;&\ ‫  ة‬1 d‫اآ‬ ‫&ح‬: ;6 < 5(‫ ا‬4&- -2

 &(‫ ا‬ZX‫; و‬3 0$ !(‫ة ا‬0(‫ا‬

Z ‫ر‬U" L‫ ا‬ª3 6 (‫ ا‬2$U


0$ !(‫ة ا‬0(‫ ا‬SQP Ya 4&
-3

( Z0 )$‫; ور? _ر‬3 Œ(‫; ا‬6 1 Z !? Y 4&- -4

Z+‫&ح‬: ;6 < 5(


6 (‫ ا‬2$‫ و‬1 ‫ة‬0(‫د
ج ا‬0
‫ إ‬4&- -5

ZX‫; و‬3 ;(‫و‬J‫ة ا‬0(‫ر ا‬5\‫ إ‬4&- ;&\ ‫  ة‬1 d‫اآ‬ ‫&ح‬: ;6 < 5(‫ ا‬4&- -6

 &(‫ا‬
‫&ح‬: ;6 < 5(
cP!(‫ ا‬LJ‫; ا‬3 ‫د ا(وران‬U! ‫ ادارة‬4&- -7

Z ‫ر‬U" L‫ ا‬ª3 6 (‫ ا‬2$U


;(‫ة او‬0(‫ ا‬2$‫ و‬Ya 4&
--8

( Z1 )$‫ر‬R(‫ر? ا‬U(‫; ا‬3 Œ(‫; ا‬6 1 Z !? Y 4&- -9

‫&ح‬: ;6 < 5(‫ ا‬4` 6 (‫ ا‬2$‫ و‬1 ‫ة‬0(‫د


ج ا‬0
‫ إ‬4&- -10

Z=Z1 – Z0 ³\ 001 ZXU!(‫ ام ا‬,6Y‫ و‬Z !? ‫ب‬Y\ 4&- -11

.,P? ‫ب‬U6Q!(‫د ا‬0(‫ ا‬ª?


Z 11 ;(‫ إ‬5 1 ‫ات‬UQR(‫ ' ار ا‬4&- -12

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


34 GMFSD

CNC ‫ة‬9- :(‫; آ ا‬6 ‫ة‬0(‫ات ?س ا‬UQ_


(‫دي‬0(‫)ا(=س ا‬

6!(‫; ا‬6 WP 6 Œ ]Wd&


‫م‬U=. -1

:J‫ات ا‬UQR(‫! ا‬0


 &(‫ ا‬ZX‫; و‬3 0$ !(‫ة ا‬0(‫ر ا‬5\‫ ا‬4&- -2

‫&ح‬: 4` ( ) MDI ZX‫• ا_&ر و‬

< 5. 4`M6 c&'. 4` < 5. 4`T10 c&'. 4` •

< 5. 4`

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


35 GMFSD

:J‫ات ا‬UQR(‫! ا‬0


6 (‫ ا‬SQY
0$ !(‫ة ا‬0(‫ ا‬Ya 4&
-3
( ) JOG ZX‫• ا_&ر و‬

Ya!(‫ ا‬1 ‫&آ‬6( ‫ر‬a3 ‫ام ور? او‬R&P‫ ا‬1'!- Ya!(‫ ا‬4& ;&\ X,Y,Z ‫ ا(!"ور‬e- "&
4` •

Z !W? ‫( ء‬J 4` Z ‫&ح‬: ;6 < 5. 4` Œ(‫ ا‬:P‫ ا‬REL 4` ‫&ح‬: ;6 < 5. -4
:[ ,60$‫و‬

:ªJ‫ات ا‬UQR(‫! ا‬0


66? 3Y c$U!(‫ ا‬Z ‫ر‬U L‫; ا‬3 6 (‫ ا‬SQP 1 0$ !(‫ة ا‬0(‫د ا‬0
‫ ا‬4&- -5
( ) JOG ZX‫• ا_&ر و‬

410 ;(‫ا‬U\ < 5. 4` •

:J‫ات ا‬UQR(‫! ا‬0


 &(‫ ا‬ZX‫; و‬3 ,P? ‫ب‬U6Q!(‫و(; ا‬J‫ة ا‬0(‫ر ا‬5\‫ ا‬4&- -6
‫&ح‬: 4` ( ) MDI ZX‫• ا_&ر و‬

< 5. 4`M6 c&'. 4` < 5. 4`T1 c&'. 4` •

< 5. 4`

:J‫ات ا‬UQR(‫! ا‬0


6 (‫ ا‬SQY
;(‫و‬J‫ة ا‬0(‫ ا‬Ya 4&
-7

‫د ا(وران‬U!  ‫( و‬ ) JOG ZX‫• ا_&ر و‬

Ya!(‫ ا‬1 ‫&آ‬6( j-‫ ا‬6( a ‫ر‬U,


Ya!(‫ ا‬4& ;&\ X,Y,Z ‫ ا(!"ور‬e- "&
4` •

;6 ‫دة‬U$U!(‫ ا‬Z !? ‫م


د_ل‬U=.‫ و‬1 4?‫; ا(!'ن ر‬3 Œ±!(‫" ك ا‬. 4` ‫&ح‬: ;6 < 5. -8

< 5. 4` 4? (‫ا(Œ
'&
 ا‬
‫د‬0(‫ (=س
?; ا‬8 ;(‫ ا‬5 1 ‫ات‬UQR(‫ ' ار ا‬4&- -9

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪36‬‬ ‫‪GMFSD‬‬

‫إد_ل ا(‪.W‬ت ‪ ;6‬آت ال ‪CNC‬‬


‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻴﺩﺨل ﺍﻝﺒﻴﺎﻨﺎﺕ ﻋﻠﻰ ﻤﺎﻜﻴﻨﺎﺕ ﺍل‪CNC‬‬
‫• ﻴﻨﺸﺎ ﺒﺭﻨﺎﻤﺞ ﺠﺩﻴﺩ ﻻﻭل ﻤﺭﺓ‬
‫• ﻴﻔﺘﺢ ﺒﺭﻨﺎﻤﺞ ﻤﻭﺠﻭﺩ ﻤﻥ ﻗﺒل‬
‫• ﻴﻘﻭﻡ ﺒﺎﻝﺘﻌﺩﻴل ﺩﺍﺨل ﺍﻝﺒﺭﻨﺎﻤﺞ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


37 GMFSD

V.
‫ء‬.‫ات إ‬UQ_

Edit Mode -0&(‫ ا('&


 وا‬ZX‫ ا_&ر و‬.1

‫&ح‬: ;6 < 5(‫ ا‬.2


-$ V.
4P‫_&ر ا‬J Œ(‫ ا‬:P‫ ا‬Lib V‫ ا‬W(‫ ا‬W&' ;6 < 5(‫ ا‬.3

‫&ح‬: ;6 < 5(‫ ا‬4` O9 V. W(‫ ا‬4P‫ آ&


 ا‬.4
W? 1 ‫د‬U$U V.
‫&ء‬P‫ات ا‬UQ_

Edit Mode -0&(‫ ا('&


 وا‬ZX‫ ا_&ر و‬.1

‫&ح‬: ;6 < 5(‫ ا‬.2


‫ب‬U6Q!(‫ ا‬V. W(‫ ا‬4P‫_&ر ا‬J Œ(‫ ا‬:P‫ ا‬Lib V‫ ا‬W(‫ ا‬W&' ;6 < 5(‫ ا‬.3

‫&ح‬: ;6 < 5(‫ ا‬4` O3 V. W(‫ ا‬4P‫ آ&


 ا‬.1

V.
‫ات ا( ء و\)ف‬UQ_

Edit Mode -0&(‫ ا('&


 وا‬ZX‫ ا_&ر و‬.1

‫&ح‬: ;6 < 5(‫ ا‬.2


23)\ ‫ب‬U6Q!(‫ب ا‬U6Q!(‫ ا‬V. W(‫ ا‬4P‫_&ر ا‬J Œ(‫ ا‬:P‫ ا‬Lib V‫ ا‬W(‫ ا‬W&' ;6 < 5(‫ ا‬.3

‫&ح‬: ;6 < 5(‫ ا‬4` O5 c&‫ اآ‬.4

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


38 GMFSD

V. W(‫ دا_ ا‬-0&(‫ات ا‬UQ_

2(‫ا‬W&P‫ب ا‬U6Q!(‫د ا‬U'(‫ام ا‬ iU!(


‫&" ك‬. .1

‫&ح‬:!(‫ < ا‬5. 4` -(‫د ا‬U'(‫ ا‬c&'. .2


4 ? ‫ال‬W&PJ‫ ان ا‬. .3

V. W(‫ دا_ ا‬-0&(‫ات ا('&


 و ا‬UQ_
:;J‫ ا‬V. W(‫('&
 ا‬
CYCLE 72 PROG2
N5 G17 G90 G40 G71
N10 G54
N15 TRANS X0 Y-50 Z12
N20 T1 D1 M6;SHELLENDMILL@40
N25 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 D1 M6;ENDMILL@16
N65 S1200 G94 F110 M3 M8
N70 G0 X-10 Y-10
N75 CYCLE72("CONT2",3,0,2,-10,2,0,0,100,30,11,41,3,5,0,3,5)
N80 G0 Z80
N85 M30 CONT2
N5 G1 X4 Y14
N10 Y31
N15 X19 Y46
N20 X46
N25 Y9
N30 X41 Y4
N35 X14
N40 G2 X4 Y14 CR=10
N45 G40 G0 X-10 Y-10
N50 M17

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


39 GMFSD

V.
‫ء‬.‫ات ا‬UQ_

Edit Mode -0&(‫ ا('&


 وا‬ZX‫ ا_&ر و‬.5

‫&ح‬: ;6 < 5(‫ ا‬.6


-$ V.
4P‫_&ر ا‬J Œ(‫ ا‬:P‫ ا‬Lib V‫ ا‬W(‫ ا‬W&' ;6 < 5(‫ ا‬.7

‫&ح‬: ;6 < 5(‫ ا‬4` O3 V. W(‫ ا‬4P‫آ&


 ا‬
:;J‫ آ‬V. W(‫ا
'&
 ا‬W. V. W(‫" ('&
 ا‬:[ S&3 4 2.‫ ا‬.
:;(&(‫ ا‬QY(‫('&
 ا‬
N5 G18 G90 G71 G80

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B ‘x’t

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6

^I72B ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6

N10 G28 U0 W0

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6


‫=ح‬4@B ‘x’t

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6

N15 T0101 ( ROUGHING TOOL LEFT )

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


40 GMFSD

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B ‘x’t

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6

N20 G96 S200 G95 F0.1 M4 M8

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B ‘x’t

‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6

6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6

6 6 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 6


‫=ح‬4@B

^I72B 6 6 6 6 ‫=ح‬4@B ‘x’t


N25 G0 X35 Z0

6 6 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B ‘x’t

^I72B 6 6 6 6 6

N30 G1 X-1

6 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B 6 ‫=ح‬4@B ‘x’t

^I72B 6

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪41‬‬ ‫‪GMFSD‬‬

‫ا_&‪W‬ر ا(‪ 6! W? V. W‬ا(&  ‬

‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﺍﺨﺘﺒﺎﺭ ﺍﻝﺒﺭﻨﺎﻤﺞ ﺒﺩﻭﻥ ﺘﺸﻐﻴل ﺍﻝﻤﺎﻜﻴﻨﺔ ﻋﻥ ﻁﺭﻴﻘﺎﻝﺭﺴﻡ ﺜﻼﺜﻰ ﺍﻻﺒﻌﺎﺩ‪3Dview‬‬
‫• ﺍﺨﺘﺒﺎﺭ ﺍﻝﺒﺭﻨﺎﻤﺞ ﺒﺩﻭﻥ ﺘﺸﻐﻴل ﺍﻝﻤﺎﻜﻴﻨﺔ ﻋﻥ ﻁﺭﻴﻕ ﺍﻝﺘﺸﻐﻴل ﺍﻝﺠﺎﻑ ‪Dry run‬‬
‫• ﺍﺨﺘﺒﺎﺭ ﺍﻝﺒﺭﻨﺎﻤﺞ ﺒﺘﺸﻐﻴل ﺍﻝﺒﺭﻨﺎﻤﺞ ﻋﻠﻰ ﺍﻝﻤﺎﻜﻴﻨﺔ ﻻﻭل ﻤﺭﺓ ‪First part‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


42 GMFSD

 &(‫ ا‬6! W? V. W(‫ر ا‬W&_‫ا‬


‫د‬0
J‫`; ا‬a` 4P (
‫^ ا(!"آة‬- T 1 ;Yi (‫ ا‬V. W(‫ر ا‬W&_‫ ا‬-1
3DVIEW
:;J‫رة آ‬W&_‫ب ا‬U6Q!(‫ ا‬V. W(‫&ءا‬P‫ ا‬4&-

Edit Mode -0&(‫ ا('&


 وا‬ZX‫ ا_&ر و‬.1

‫&ح‬: ;6 < 5(‫ ا‬.2


‫رة‬W&_‫ب ا‬U6Q!(‫ ا‬V. W(‫ ا‬4P‫_&ر ا‬J Œ(‫ ا‬:P‫ ا‬Lib V‫ ا‬W(‫ ا‬W&' ;6 < 5(‫ ا‬.3

‫&ح‬: ;6 < 5(‫ ا‬4` O3 V. W(‫ ا‬4P‫آ&


 ا‬

4,Y(‫ ا‬4` Œ(‫ ا‬1!- ;6 ‫&ح‬: ‫أو‬ ‫&ح‬: ;6 < 5(‫ ا‬.4

3DVIEW ‫&ح‬: 4` Œ(‫ ا‬:P‫أ‬ ‫&ح‬: 4` Œ(‫ ا‬:P‫أ‬

6 (‫د ا‬0
‫ت أ‬.
‫œد_ل‬ ‫&ح‬: 4` Œ(‫ ا‬:P‫أ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


43 GMFSD

:;6- !‫ آ‬6 (‫; ا‬6 ‫د‬0


J‫ ا‬ZX‫ و‬4&-
;º J‫ ا‬1‫ آ‬ºº(‫; ا‬ºº3 Vºº. W(‫ ا‬:ºº[ ‫ ان‬ºº\a Zºº 50 6 ºº(‫ ض ا‬ºº‫ و‬50 26 ºº(‫ل ا‬UººT-- 1
Y-J‫ا‬

25‫; و‬6‫ ا‬25‫ر و‬Y- 25‫ و‬1!-25 ‫د‬0


J‫] ا‬.'( 6 (‫ ا‬qk& ;3 :k(‫آن ا‬U( !
.a
(26 (‫ ا‬2$‫ و‬SY 6!0( ;661 ‫\ ان هك‬a Z) 4P (
SXU U‫ آ! ه‬:P‫ا‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


44 GMFSD

:4P (
SXU U‫د آ! ه‬0
J‫ن ا‬U'&3 1!-J‫; ا‬J‫ ا‬1‫; ا( آ‬3 :k(‫ آن ا‬U( ‫ا‬-3

:4P (
SXU U‫د آ! ه‬0
J‫ن ا‬U'&3 1!-J‫; ا‬:6R(‫ ا‬1‫; ا( آ‬3 :k(‫ آن ا‬U( ‫ا‬-4

:4P (
SXU U‫د آ! ه‬0
J‫ن ا‬U'&3 Y-J‫; ا‬:6R(‫ ا‬1‫; ا( آ‬3 :k(‫ آن ا‬U( ‫ا‬-5

:;J‫( آ‬26!(‫])ا‬Wd!(‫ ا‬1 26 (‫ع ا‬:‫ ار‬e()‫ وآ‬15 26 (‫ ا‬e!P ZX‫ و‬5-‫ ا‬4&-‫و‬-6

:;6- !‫ آ‬6 (‫ ا‬:[ Q=. ‫ ا(!آو‬:[ Q=. 1


 3Y!(‫ ا‬ZX‫ و‬4&-‫و‬-7
1 '
‫دة‬U$U!(‫ ا‬X !? Z!$ 4&- (G52) 
4` (ad G54‫ )ب‬1&6\  ;6 :k(‫  \ ا‬4U(
G54 1 '
‫دة‬U$U!(‫ ا‬Z !? e()‫( وآ‬G52)‫ و‬G54 1 '
‫دة‬U$U!(‫ ا‬Y !? e()‫(وآ‬G52) G54

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


45 GMFSD

:;6-!‫ آ‬26 (‫; ا‬6 Z‫و‬Y‫و‬X 1 '( Z!(‫ \[ ا‬c&'. 4` (G52)‫و‬

:P‫أ‬ ‫&ح‬: 4` Œ(‫ ا‬:P‫ا‬ ‫&ح‬: ‫د ا_&ر‬0(‫< وا_&ر ا‬W5( -


‫د‬0(‫< وا_&ر ا‬W5( Œ(‫ا‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


46 GMFSD

1 43‫ ر‬Q"!(‫ وا‬Z?U!(‫_&ر ا‬J ;\&:!


‫ ا(&" ك‬4&--6


U6Q!(‫ة ا‬0(‫_&ر ا‬J ;\&:!
‫ ا(&" ك‬4&--7

1 4?‫; ا(!'ن ر‬3 ,-9R 4 2.‫ ا‬. ‫&ح‬: ;6 < 5. 4` -8

2 4?‫ة ر‬0(‫ ا‬Z 8-6 ‫ات‬UQR(‫ ' ار ا‬4&--9


< 5. 4` ‫&ح‬: ;6 < 5. 4` ‫&ح‬: ;6 < 5. 4` -10

‫د‬0
J‫`; ا‬a` 4P (
‫ ا(!"آة‬V.
  4&3 ‫&ح‬: ;6

3DVIEW

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


47 GMFSD

V. W6( ‫^ ا(&  ا(ف‬- T 1 ;Yi (‫ ا‬V. W(‫ر ا‬W&_‫ا‬-2


DRY RUN

‫ات‬UQR(‫^ ا‬- T 1 DRY RUN V. W6( ‫^ ا(&  ا(ف‬- T 1 ªYi (‫ ا‬V. W6( ‫ر‬W&_‫ ! ا‬4&-
:J‫ا‬
;6-!‫^ ا(&  ا(ف آ‬- T 1 L‫ر‬W&_‫ب ا‬U6Q!(‫ ا‬V. W(‫&ء ا‬P‫ا‬-1

Edit Mode -0&(‫ ا('&


 وا‬ZX‫ا_&ر و‬-1

‫&ح‬: ;6 < 5(‫ا‬-2

‫ب‬U6Q!(‫ ا‬V. W(‫ ا‬4P‫_&ر ا‬J Œ(‫ ا‬:P‫ ا‬Lib V‫ ا‬W(‫ ا‬W&' ;6 < 5(‫ا‬-3

‫&ح‬: ;6 < 5(‫ ا‬4` O3 V. W(‫ ا‬4P‫آ&


 ا‬--4

AUTO Mode ;(J‫ ا(&  ا‬ZX‫ ا_&ر و‬-2

Œ(‫; ا‬6 DRY!6‫ آ‬, ;&\ ‫&ح‬: ;6 < 5(‫ ا‬-3

‫ ة‬QY6( e(‫وذ‬ ‫&ح‬:!


‫ك‬YJ‫ أ‬0
 &6( ‫&ح‬: ;6 < 5(‫ ا‬-4

‫ او‬6 (‫ وا‬ZQ=(‫ ة ا‬1


‫دم‬k ‫"ث‬- J ³"
,66=&
‫ او‬-) &(‫  ا‬P ‫دة‬-9
‫ة‬0(‫; \ آ ا‬6
.6!(‫ا‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


48 GMFSD

‫ول  ة‬J  &(‫^ ا‬- T 1 ;Yi (‫ ا‬V. W(‫ر ا‬W&_‫ا‬-3


First part
First part ‫ول  ة‬J  &(‫^ ا‬- T 1 ªYi (‫ ا‬V. W6( ‫ر‬W&_‫ ! ا‬4&-
:J‫ات ا‬UQR(‫^ ا‬- T 1

;6-!‫ول  ة آ‬J  &(‫^ ا‬- T 1 L‫ر‬W&_‫ب ا‬U6Q!(‫ ا‬V. W(‫&ء ا‬P‫ا‬-1

Edit Mode -0&(‫ ا('&


 وا‬ZX‫ا_&ر و‬-1

‫&ح‬: ;6 < 5(‫ا‬-2

‫ب‬U6Q!(‫ ا‬V. W(‫ ا‬4P‫_&ر ا‬J Œ(‫ ا‬:P‫ ا‬Lib V‫ ا‬W(‫ ا‬W&' ;6 < 5(‫ا‬-3

‫&ح‬: ;6 < 5(‫ ا‬4` O3 V. W(‫ ا‬4P‫آ&


 ا‬-4

AUTO Mode ;(J‫ ا(&  ا‬ZX‫ ا_&ر و‬-2

.""[ =- Q
‫]
(!آ‬Wd!(‫; ا‬6 WP!(‫ ا‬6 (‫] ا‬Wd -3

‫ ة‬QY6( e(‫وذ‬ ‫&ح‬:!


‫ك‬YJ‫ أ‬0
 &6( ‫&ح‬: ;6 < 5(‫ ا‬-4

‫ او‬6 (‫ وا‬ZQ=(‫ ة ا‬1


‫دم‬k ‫"ث‬- J ³"
,66=&
‫ او‬-) &(‫  ا‬P ‫دة‬-9
‫ة‬0(‫; \ آ ا‬6
.6!(‫ا‬

‫ب‬U6Q!(‫ ا‬V&!(
2&=
Q 1 ‫ وا(&¬آ‬ªi,(‫ ا‬V&!(‫ ?س ا‬4&- -5

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


49 GMFSD

EMCO
_____________

EXAMPLES BOOK

_____________
FANUC21 MILLING

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


50 GMFSD

O0008 ( G2/G3)
N5 G17 G90 G80 G21
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMIL@400
N25 G97 S1000 G94 F80 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z30
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1300 G94 F60 M3 M8
N70 G0 X10 Y25
N75 G43 H2 Z2
N80 G1 Z-3
N85 G0 Z2
N90 X25
N95 G1 Z-3
N100 G0 Z2
N105 X40
N110 G1 Z-3
N115 G0 Z2
N120 X41.8932 Y13.8239
N125 G1 Z-3
N130 G2 X8.5926 Y13.8239 R25
N135 G0 Z2
N140 X41.8932 Y36.1761
N145 G1 Z-3
N150 G3 X8.5926 Y36.1761 R25
N155 G0 Z30
N160 G28 G91 Z0 M5 M9
N165 G28 X0 Y0
N170 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


51 GMFSD

O0001 ( G1/G41)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z-3
N80 G1 G41 H12 X3 Y3
N85 Y37
N90 G3 X13 Y47 R10
N95 G1 X32
N100 G2 X47 Y32 R15
N105 G1 Y13
N110 X37 Y3
N115 X3
N120 G40 G0 X-10 Y-10
N125 G0 Z10
N130 G28 G91 Z0 M5 M9
N135 G28 X0 Y0
N140 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


52 GMFSD

O0002 ( M98)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z11
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z0
N80 M98 P00050020
N85 G0 Z10
N90 G28 G91 Z0 M5 M9
N95 G28 X0 Y0
N100 M30

O0020 ( SUB OF O2)


N5 G91 Z-2
N10 G90 G1 G41 H12 X3 Y3
N15 Y37
N20 G3 X13 Y47 R10
N25 G1 X32
N30 G2 X47 Y32 R15
N35 G1 Y13
N40 X37 Y3
N45 X3
N50 G40 G0 X-10 Y-10
N55 M99

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


53 GMFSD

( O0003 ( G1/G41
O0003 ( G1/G41)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z-3
N80 G1 G41 H12 X4 Y14
N85 Y31
N90 X19 Y46
N95 X46
N100 Y9
N105 X14
N110 G2 X4 Y14 R10
N115 G40 G0 X-10 Y-10
N120 G0 Z10
N125 G28 G91 Z0 M5 M9
N130 G28 X0 Y0
N135 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


54 GMFSD

O0004 ( M98)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z11
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z0
N80 M98 P00050040
N85 G0 Z10
N90 G28 G91 Z0 M5 M9
N95 G28 X0 Y0
N100 M30

O0040 ( SUB OF O4)


N5 G91 Z-2
N10 G90 G1 G41 H12 X4 Y14
N15 Y31
N20 X19 Y46
N25 X46
N30 Y9
N35 X41 Y4
N40 X14
N45 G2 X4 Y14 R10
N50 G40 G0 X-10 Y-10
N55 M99

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


55 GMFSD

O0005 ( INTERNAL MILLING)


( G1/G41 )
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1200 G94 F80 M3 M8
N70 G0 X16 Y16
N75 G43 H2 Z2
N80 G1 Z-3
N85 G41 G1 H12 G91 X12.5
N90 Y12.5
N95 X-25
N100 Y-25
N105 X25
N110 Y12.5
N115 G40 G90 G0 X16 Y16
N120 G0 Z2
N125 X37 Y36
N130 G1 Z-3
N135 G41 G1 H12 X47
N140 G3 X47 Y36 I-10
N145 G40 G1 X37
N150 G0 Z10
N155 G28 G91 Z0 M5 M9
N160 G28 X0 Y0
N165 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


56 GMFSD

O0006 ( INTERNAL MILLING)


( G1/G41 )
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1200 G94 F80 M3 M8
N70 G0 X16 Y16
N75 G43 H2 Z2
N80 G1 Z0
N85 M98 P00050060
N90 G0 Z2
N95 G0 X37 Y36
N100 G1 Z0
N105 M98 P00050066
N110 G0 Z10
N115 G28 G91 Z0 M5 M9
N120 G28 X0 Y0
N125 M30

O0060(SUB OF O6)
N5 G91 Z-2
N10 G41 G1 H12 X12.5 O0066 ( SUB OF O6)
N15 Y12.5 N5 G91 G1 Z-2
N20 X-25 N10 G90 G1 G41 H12 X47
N25 Y-25 N15 G3 X47 Y36 I-10
N30 X25 N20 G40 G1 X37
N35 Y12.5 N25 M99
N40 G40 G90 G1 X16 Y16
N45M99

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


57 GMFSD

N5 G17 G21 G90 G80 ( SAFE LINE)


N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( NC SPOT DRILL Ø10)
N65G0 X0 Y15
N70G43 H2 Z3
N75G81 G91 X10 Z-4.5 K4
N80G80 X10 Y20
N85G81 X-10 Z-4.5 K4
N90G90 G80
N95T3 M6 ( TWIST DRILL Ø 5)
N100G97 S2000 G94 F200 M3 M8
N105G0 X0 Y15
N110G43 H3 Z3
N115G83 G91 X10 Z-20 Q4 K4
N120G90 G80
N125T4 M6 ( TWIST DRILL Ø 4.7
N130G97 S2000 G94 F200 M3 M8
N135G0 X0 Y35
N140G43 H4 Z3
N145G83 G91 X10 Z-20 Q4 K4
N150G90 G80
N155T5 M6 ( TAB M6)
N160G97 S500 G95 F1 M3 M8
N165G0 X0 Y15
N170G43 H5 Z3
N175G84 G91 X10 Z-20 F1 K4
N180G90 G80
N185T6 M6 ( REAMER Ø 5)
N190G97 S1500 G95 F0.05 M3 M8
N195G0 X0 Y35
N200G43 H6 Z3
N205G85 G91 X10 Z-20 K4
N210G80 G28 Z0
N215G28 X0 Y0
N220M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪58‬‬ ‫‪GMFSD‬‬

‫‪ q- 0‬ا(‪ V. W‬و'‪ ;6 -U‬آ ا(‪ R‬ا‪CNCT‬‬


‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G0-G1‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G90-G91‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G2-G3‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G41-G42‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


59 GMFSD

CNC ‫ة‬9- :(‫; آ ا‬6 -U'‫ و‬V. W(‫ ا‬q- 0

1ºº ‫ن‬Uºº'&- QººP ºº‫ وآ‬Blocks ‫ر‬UQYºº(‫ ا‬1ºº ººU! 1ºº Program Vºº. W(‫ن ا‬Uºº'&-
Address ‫ان‬Uº ;º(‫ ا‬4Yº= º!6‫د اوآ‬U‫اد وآ آ‬U‫آ‬J‫ او ا‬Words ‫!ت‬6'(‫ ا‬1 U!
.
U6Q!(‫ت ا‬6!0(‫ ا‬Y6Y&( =WT V. W(‫ آ&
 ه)ا ا‬4&-‫ و‬Digit 4?‫ور‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


60 GMFSD

CNC ‫ة‬9- :(‫; آ ا‬6  W(‫اد ا‬U‫اآ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪61‬‬ ‫‪GMFSD‬‬

‫‪G17/G18/G19 Plane selection‬‬


‫ﺍﺨﺘﻴﺎﺭ ﻤﺴﺘﻭﻯ ﺍﻝﺘﺸﻐﻴل‬

‫ﻳﺘﻢ ﺍﺧﺘﻴﺎﺭ ﻣﺴﺘﻮﻯ ﺍﻟﺘﺸﻐﻴﻞ ﺍﻟﺬﻱ ﻳﺘﻢ ﻓﻴﻪ ﺍﻻﺳﺘﻜﻤﺎﻝ ﺍﻟﺪﺍﺋﺮﻱ)‪ (G2/G3‬ﻭﺍﻹﺣﺪﺍﺛﻴﺎﺕ‬ ‫♦‬
‫ﺍﻟﻘﻄﺒﻴﺔ)‪ (G15/G16‬ﻭ ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ)‪ (G41/G42‬ﻭﺳﻮﻑ ﻳﺘﻢ ﺍﻷﺧﺬ ﰲ ﺍﳊﺴﺒﺎﻥ‬
‫ﺍﺳﺘﻌﻮﺍﺽ ﻃﻮﻝ ﺍﻟﻌﺪﺓ )‪(G43‬ﰱ ﺍﻻﲡﺎﻩ ﺍﻟﻌﻤﻮﺩﻱ ﻋﻠﻰ ﻫﺬﺍ ﺍﳌﺴﺘﻮﻯ‬
‫‪ G17‬ﻫﻮ ﻣﺴﺘﻮﻯ ﺍﻟﺘﺸﻐﻴﻞ ‪ X-Y‬ﻭﳚﺐ ﻣﻼﺣﻈﺔ ﺃﻥ ﺍﳌﺴﺘﻮﻯ )‪ (X-Y‬ﻫﻮ ﺍﳌﺴﺘﻮﻯ ﺍﻟﻄﺒﻴﻌﻲ ﻟﻠﺘﺸﻐﻴﻞ‬ ‫♦‬
‫ﻋﻠﻰ ﺍﳌﺎﻛﻴﻨﺔ ﻭﻫﻮ ﺍﳌﺴﺘﺨﺪﻡ ﻏﺎﻟﺒﺎ‬
‫‪G18‬ﻫﻮ ﻣﺴﺘﻮﻯ ﺍﻟﺘﺸﻐﻴﻞ ‪X-Z‬‬ ‫♦‬
‫‪ G19‬ﻫﻮ ﻣﺴﺘﻮﻯ ﺍﻟﺘﺸﻐﻴﻞ ‪Y-Z‬‬ ‫♦‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


62 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


63 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪64‬‬ ‫‪GMFSD‬‬

‫‪G21Metric Data Input‬‬


‫‪G20 Inch Data Input‬‬
‫ﻭﺣﺪﺓ ﺍﻟﻘﻴﺎﺱ ﻣﻠﻠﻴﻤﺘﺮ ﺃﻭ ﺑﻮﺻﺔ‬

‫ﻳﺴﺘﺨﺪﻡ ﺍﻟﻜﻮﺩ )‪ (G21‬ﻋﻨﺪﻣﺎ ﻳﺮﺍﺩ ﺇﺩﺧﺎﻝ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺑﺎﳌﻠﻠﻴﻤﺘﺮ ﻛﺎﻟﻨﻈﺎﻡ ﺍﳌﺘﺮﻯ ﺍﻟﻔﺮﻧﺴﻰ‬ ‫♦‬
‫ﺑﻴﻨﻤﺎ ﻳﺴﺘﺨﺪﻡ ﺍﻟﻜﻮﺩ )‪ (G20‬ﻋﻨﺪﻣﺎ ﻳﺮﺍﺩ ﺇﺩﺧﺎﻝ ﺍﻟﺒﻴﺎﻧﺎﺕ ﺑﺎﻟﺒﻮﺻﺔ ﻛﺎﻟﻨﻈﺎﻡ ﺍﻹﳒﻠﻴﺰﻱ‬ ‫♦‬
‫ﻭﻟﻜﻦ ﺑﻌﺾ ﺍﻷﻣﺎﻛﻦ ﺗﻀﻄﺮ ﻟﻠﻌﻤﻞ ﺑﺎﻟﻨﻈﺎﻣﲔ ﻓﻴﺘﻢ ﺍﺧﺘﻴﺎﺭ ﻧﻮﻉ ﺍﻟﻘﻴﺎﺱ ﺍﳌﻄﻠﻮﺏ ﺑﺎﺳﺘﺨﺪﺍﻡ ﺍﻟﻜﻮﺩ‬ ‫♦‬
‫ﺍﳌﻨﺎﺳﺐ )‪(G21/G20‬‬

‫‪G90 Absolute Programming‬‬


‫ﻧﻈﺎﻡ ﺍﻟﱪﳎﺔ ﺍﳌﻄﻠﻖ‬

‫ﻧﻈﺎﻡ ﺍﻟﱪﳎﺔ ﺍﳌﻄﻠﻖ)‪ (G90‬ﻭﻫﺬﺍ ﺍﻟﻨﻈﺎﻡ ﻳﺘﻢ ﻓﻴﻪ ﺍﻋﺘﺒﺎﺭ ﻛﻞ ﺇﺣﺪﺍﺛﻴﺎﺕ ﺍﻟﻨﻘﻂ ﻣﻨﺴﻮﺑﺔ ﻟﺼﻔﺮ ﺍﻟﱪﻧﺎﻣﺞ‬ ‫♦‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪65‬‬ ‫‪GMFSD‬‬

‫‪G91 Incremental Programming‬‬


‫ﻧﻈﺎﻡ ﺍﻟﱪﳎﺔ ﺍﻟﺘﺰﺍﻳﺪﻱ‬

‫ﻧﻈﺎﻡ ﺍﻟﱪﳎﺔ ﺍﻟﺘﺰﺍﻳﺪﻱ)‪ (G91‬ﻭﻫﺬﺍ ﺍﻟﻨﻈﺎﻡ ﻳﺘﻢ ﻓﻴﻪ ﺣﺴﺎﺏ ﺇﺣﺪﺍﺛﻴﺎﺕ ﺍﻟﻨﻘﻂ ﻣﻨﺴﻮﺑﺔ ﻻﺧﺮ ﻧﻘﻄﺔ ﰎ‬ ‫♦‬
‫ﺑﺮﳎﺘﻬﺎ ﻭﲟﻌﲎ ﺁﺧﺮ ﻓﺎﻥ ﻧﻘﻄﺔ ﺍﻟﺼﻔﺮ ﺗﻌﺘﱪ ﻫﻰ ﺁﺧﺮ ﻧﻘﻄﺔ ﰎ ﺑﺮﳎﺘﻬﺎ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪66‬‬ ‫‪GMFSD‬‬

‫‪G52 Local Coordinate System‬‬


‫ﺍﻟﺼﻔﺮ ﺍﶈﻠﻰ‬
‫ﻳﺴﻤﺢ ﻫﺬﺍ ﺍﻟﻜﻮﺩ ﺑﺎﺧﺘﻴﺎﺭ ﻧﻘﻄﺔ ﺍﻟﺼﻔﺮ ﺍﳌﻨﺎﺳﺐ ﺃﺛﻨﺎﺀ ﻋﻤﻠﻴﺔ ﺍﻟﺮﺳﻢ ﺑﺪﻭﻥ ﺍﻟﻨﻈﺮ ﺍﱃ ﻛﻴﻔﻴﺔ ﻭﺿﻊ ﺍﳉﺰﺀ‬ ‫♦‬
‫ﺍﳌﺸﻐﻞ ﻋﻠﻰ ﺍﳌﺎﻛﻴﻨﺔ ﺣﻴﺚ ﻣﻦ ﺍﳌﻤﻜﻦ ﺍﺳﺘﺨﺪﺍﻡ ﺃﺣﺪ ﻣﺮﺍﻛﺰ ﺍﻟﺜﻘﻮﺏ ﻛﻨﻘﻄﺔ ﺻﻔﺮ ﻣﺮﺟﻌﻴﺔ )ﻻﳝﻜﻦ ﺗﻨﻔﻴﺬ ﺫﻟﻚ‬
‫ﰱ ﻋﻤﻠﻴﺔ ﺗﺮﺣﻴﻞ ﺍﻟﺼﻔﺮ(‬
‫ﻭﻳﺘﻢ ﺍﺧﺘﻴﺎﺭ ﻧﻘﻄﺔ )‪(W‬ﻋﻠﻰ ﺣﺴﺐ ﻃﺮﻳﻘﺔ ﻭﺿﻊ ﺍﻷﺑﻌﺎﺩ ﻋﻠﻰ ﺍﻟﺮﺳﻢ‬ ‫♦‬
‫ﰱ ﺍﳌﺜﺎﻝ ﺍﻷﰐ ﻳﺘﻢ ﺗﺮﺣﻴﻞ ﻧﻘﻄﺔ ﺻﻔﺮ ﺍﳌﺎﻛﻴﻨﺔ)‪(M‬ﺍﱃ ﺍﻟﻨﻘﻄﺔ)‪(A‬ﻋﻠﻰ ﺍﻟﻔﻚ ﺍﻟﺜﺎﺑﺖ ﻟﻠﻤﻨﺠﻠﺔ ﺑﺎﺳﺘﺨﺪﺍﻡ‬ ‫♦‬
‫ﺍﻟﻘﻴﻤﺔ ﺍﻟﱴ ﰎ ﺗﺴﺠﻴﻠﻬﺎ ﰱ ﻣﺴﺠﻞ ‪ W.Shift‬ﰒ ﻳﺘﻢ ﻧﻘﻠﻬﺎ ﺍﱃ ﺻﻔﺮ ﺍﳌﺸﻐﻮﻟﺔ ﻋﻠﻰ ﻭﺟﻪ ﺍﻟﺸﻐﻠﺔ)‪(W‬ﻋﻦ‬
‫ﻃﺮﻳﻖ ﺍﻟﻜﻮﺩ)‪(G52‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪67‬‬ ‫‪GMFSD‬‬

‫‪G43 Tool Correction Compensation‬‬


‫ﺍﺳﺘﻌﻮﺍﺽ ﺗﺼﺤﻴﺢ ﺍﻟﻌﺪﺓ‬

‫ﻋﻨﺪ ﻛﺘﺎﺑﺔ ﻛﻮﺩ ﻣﻌﲔ ﻣﺜﻞ )‪ (G00‬ﻟﻠﺬﻫﺎﺏ ﲝﺮﻛﺔ ﺳﺮﻳﻌﺔ ﺍﱃ ﻧﻘﻄﺔ ﻣﺎ ﺑﺪﻭﻥ‬ ‫♦‬
‫ﻛﺘﺎﺑﺔ ﺍﻟﻌﻨﻮﺍﻥ )‪ (G43 H‬ﻳﺘﻢ ﺍﻟﺘﻌﺎﻣﻞ ﻣﻊ ﻧﻘﻄﺔ ﺍﺻﻞ ﺗﺜﺒﻴﺖ ﺍﻟﻌﺪﺓ )‪(N‬ﻭﻟﻴﺲ ﻣﻊ‬
‫ﻣﻘﺪﻣﺔ ﻋﺪﺓ ﺍﻟﻘﻄﻊ )‪(P‬ﳑﺎ ﻗﺪ ﻳﺴﺒﺐ ﻣﺸﻜﻠﺔ ﻣﺎ ﻛﺎﺻﻄﺪﺍﻡ ﺍﻟﻌﺪﺓ ﺑﻔﺮﺵ ﺍﳌﺎﻛﻴﻨﺔ ﺃﻭ‬
‫ﺑﺎﳌﺸﻐﻮﻟﺔ‬

‫ﺍﳌﺜﺎﻝ ﺍﻵﰐ ﻳﻮﺿﺢ ﻃﺮﻳﻘﺔ ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﻌﺪﺓ ﺩﺍﺧﻞ ﺍﻟﱪﻧﺎﻣﺞ‪:‬‬ ‫♦‬


‫‪N. T1 G43 H1‬‬
‫‪ T1‬ﺗﻔﻬﻢ ﻭﺣﺪﺓ ﺍﻟﺘﺤﻜﻢ ﺍﻧﻪ ﻣﻄﻠﻮﺏ ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﻌﺪﺓ ﺍﳌﻮﺟﻮﺩﺓ ﺑﺎﳉﻴﺐ ﺭﻗﻢ‪1‬‬ ‫♦‬
‫‪ G43 H1‬ﺗﻔﻬﻢ ﻭﺣﺪﺓ ﺍﻟﺘﺤﻜﻢ ﺍﻧﻪ ﻣﻄﻠﻮﺏ ﺍﺳﺘﻌﻮﺍﺽ ﺗﺼﺤﻴﺢ ﺍﻟﻌﺪﺓ ﺑﺎﻟﻘﻴﻤﺔ‬ ‫♦‬
‫ﺍﳌﺴﺠﻠﺔ ﺑﺎﳌﺨﺰﻥ ﺭﻗﻢ ‪ 1‬ﲝﻴﺚ ﻳﺘﻌﺎﻣﻞ ﻧﻈﺎﻡ ﺍﻟﺘﺤﻜﻢ ﻣﻊ ﻧﻘﻄﺔ ﺍﻟﻘﻄﻊ )‪(P‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


68 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪69‬‬ ‫‪GMFSD‬‬

‫‪M06 Automatic Tool Chang‬‬


‫ﺗﻐﻴﲑ ﺍﻟﻌﺪﺓ ﺁﻟﻴﺎ‬

‫ﻳﺴﺘﺨﺪﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ)‪ (M06‬ﻋﻨﺪﻣﺎ ﻳﻜﻮﻥ ﻣﻄﻠﻮﺏ ﺗﻐﻴﲑ ﺍﻟﻌﺪﺓ ﺃﺗﻮﻣﺎﺗﻴﻜﻴﺎ ﺑﺸﺮﻁ ﺃﻥ ﺗﻜﻮﻥ ﺍﳌﺎﻛﻴﻨﺔ‬ ‫♦‬
‫ﳎﻬﺰﺓ ﺑﺬﻟﻚ ﺣﻴﺚ ﻳﻘﻮﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ ﺑﻌﻤﻞ ﻋﻤﻠﻴﺔ ﺗﻮﺟﻴﻪ ﻋﻤﻮﺩ ﺍﻟﺪﻭﺭﺍﻥ ﻭﺇﻳﻘﺎﻓﻪ ﻭﺇﺟﺮﺍﺀ ﺍﻟﺘﻐﻴﲑ ﺍﳌﻄﻠﻮﺏ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪70‬‬ ‫‪GMFSD‬‬

‫‪G41 Cutter Radius Compensation Left‬‬


‫ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﴰﺎﻝ‬

‫ﺗﺘﺤﺮﻙ ﺍﻟﻌﺪﺓ ﻋﻠﻰ ﻳﺴﺎﺭ ﺍﳉﺰﺀ ﺍﳌﺸﻐﻞ ﻭﻳﺘﻢ ﺣﺮﻛﺔ ﺍﻟﻌﺪﺓ ﻋﻠﻰ ﻳﺴﺎﺭ ﺍﻟﺸﻐﻠﺔ ﻭﰱ‬ ‫♦‬
‫ﻣﺴﺎﺭ ﻳﻮﺍﺯﻱ ﺍﳌﺴﺎﺭ ﺍﳌﻄﻠﻮﺏ ﻭﻳﺒﻌﺪ ﻋﻨﺔ ﲟﻘﺪﺍﺭ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ )‪(R‬ﻭﳚﺐ ﺃﻥ ﻻ‬
‫ﻳﻮﺟﺪ ﻗﻮﺱ ﺑﺎﳌﺴﺎﺭ ﺍﳌﻄﻠﻮﺏ ﻳﻘﻞ ﻋﻦ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ )‪(R‬ﻭﺇﻻ ﺳﻮﻑ ﻳﺘﻮﻗﻒ‬
‫ﺍﻟﱪﻧﺎﻣﺞ ﻣﻌﻄﻴﺎ ﺭﺳﺎﻟﺔ ﺑﺬﻟﻚ‬
‫ﻭﰱ ﺍﳌﺜﺎﻝ ﺍﻟﺘﺎﱄ ﺗﺘﺤﺮﻙ ﺍﻟﻌﺪﺓ ﲝﻴﺚ ﺗﻜﻮﻥ ﺣﺮﻛﺘﻬﺎ ﻋﻠﻰ ﻳﺴﺎﺭ ﺍﳉﺰﺀ ﺍﳌﺸﻐﻞ‬ ‫♦‬
‫ﺑﺘﻐﺬﻳﺔ ﻣﻦ ﺍﻟﻨﻘﻄﺔ ‪ P1‬ﺇﱃ ﺍﻟﻨﻘﻄﺔ ‪ P2‬ﲝﻴﺚ ﺗﻜﻮﻥ ﺣﺮﻛﺘﻬﺎ ﻋﻠﻰ ﻳﺴﺎﺭ ﺍﳉﺰﺀ‬ ‫♦‬
‫ﺍﳌﺸﻐﻞ ﻻﻳﺘﻢ ﺍﻟﺘﺒﺪﻳﻞ ﺑﲔ ‪ G41‬ﻭ‪ G42‬ﻣﺒﺎﺷﺮﺓ ﺩﻭﻥ ﺍﳌﺮﻭﺭ ﻋﻠﻰ ﺍﻟﻜﻮﺩ ‪G40‬‬
‫ﺍﳌﺜﺎﻝ ﺍﻵﰐ ﻳﻮﺿﺢ ﻃﺮﻳﻘﺔ ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﴰﺎﻝ ﺩﺍﺧﻞ ﺍﻟﱪﻧﺎﻣﺞ‪:‬‬ ‫♦‬
‫‪N. G41 H11‬‬
‫‪G41‬ﺗﻔﻬﻢ ﻭﺣﺪﺓ ﺍﻟﺘﺤﻜﻢ ﺍﻧﻪ ﻣﻄﻠﻮﺏ ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﴰﺎﻝ‬ ‫♦‬
‫)‪ (Down Milling‬ﺑﺎﻟﻘﻴﻤﺔ ﺍﳌﺴﺠﻠﺔ ﺑﺎﳌﺨﺰﻥ ﺭﻗﻢ ‪ 11‬ﲝﻴﺚ ﻳﺘﻌﺎﻣﻞ ﻧﻈﺎﻡ ﺍﻟﺘﺤﻜﻢ‬
‫ﻣﻊ ﳏﻴﻂ ﺍﻟﻌﺪﺓ ﻭﻟﻴﺲ ﻣﻊ ﺍﻝ ‪ center line‬ﻟﻠﻌﺪﺓ ﻭﻳﺘﻢ ﻛﺘﺎﺑﺔ ﺇﺣﺪﺍﺛﻴﺎﺕ ﺍﳌﺴﺎﺭ‬
‫ﺍﻟﻨﻬﺎﺋﻲ ﻟﻠﻤﺸﻐﻮﻟﺔ ﺩﻭﻥ ﺇﺿﺎﻓﺔ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﳑﺎ ﻳﻮﻓﺮ ﺍﳊﺴﺎﺑﺎﺕ ﻭﻳﺴﻬﻞ ﻣﻦ‬
‫ﺍﺳﺘﺨﺪﺍﻡ ﺃﻱ ﻋﺪﺓ ﻟﻨﻔﺲ ﺍﳌﺴﺎﺭ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


71 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪72‬‬ ‫‪GMFSD‬‬

‫‪G42 Cutter Radius Compensation Right‬‬


‫ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﳝﲔ‬

‫ﺗﺘﺤﺮﻙ ﺍﻟﻌﺪﺓ ﻋﻠﻰ ﳝﲔ ﺍﳉﺰﺀ ﺍﳌﺸﻐﻞ ﻭﻳﺘﻢ ﺣﺮﻛﺔ ﺍﻟﻌﺪﺓ ﻋﻠﻰ ﳝﲔ ﺍﻟﺸﻐﻠﺔ ﻭﰱ‬ ‫♦‬
‫ﻣﺴﺎﺭ ﻳﻮﺍﺯﻱ ﺍﳌﺴﺎﺭ ﺍﳌﻄﻠﻮﺏ ﻭﻳﺒﻌﺪ ﻋﻨﺔ ﲟﻘﺪﺍﺭ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ )‪(R‬ﻭﳚﺐ ﺃﻥ ﻻ‬
‫ﻳﻮﺟﺪ ﻗﻮﺱ ﺑﺎﳌﺴﺎﺭ ﺍﳌﻄﻠﻮﺏ ﻳﻘﻞ ﻋﻦ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ )‪(R‬ﻭﺇﻻ ﺳﻮﻑ ﻳﺘﻮﻗﻒ‬
‫ﺍﻟﱪﻧﺎﻣﺞ ﻣﻌﻄﻴﺎ ﺭﺳﺎﻟﺔ ﺑﺬﻟﻚ‬
‫ﻭﰱ ﺍﳌﺜﺎﻝ ﺍﻟﺘﺎﱄ ﺗﺘﺤﺮﻙ ﺍﻟﻌﺪﺓ ﲝﻴﺚ ﺗﻜﻮﻥ ﺣﺮﻛﺘﻬﺎ ﻋﻠﻰ ﳝﲔ ﺍﳉﺰﺀ ﺍﳌﺸﻐﻞ‬ ‫♦‬
‫ﺑﺘﻐﺬﻳﺔ ﻣﻦ ﺍﻟﻨﻘﻄﺔ ‪ P1‬ﺇﱃ ﺍﻟﻨﻘﻄﺔ ‪P2‬ﺣﺮﻛﺔ ﺧﻄﻴﺔ ﲝﻴﺚ ﺗﻜﻮﻥ ﺣﺮﻛﺘﻬﺎ ﻋﻠﻰ‬ ‫♦‬
‫ﳝﲔ ﺍﳉﺰﺀ ﺍﳌﺸﻐﻞ ﺍﳌﺜﺎﻝ ﺍﻵﰐ ﻳﻮﺿﺢ ﻃﺮﻳﻘﺔ ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﳝﲔ ﺩﺍﺧﻞ‬
‫ﺍﻟﱪﻧﺎﻣﺞ‪:‬‬
‫‪N. G42 H11‬‬
‫‪ G42 H11‬ﺗﻔﻬﻢ ﻭﺣﺪﺓ ﺍﻟﺘﺤﻜﻢ ﺍﻧﻪ ﻣﻄﻠﻮﺏ ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﳝﲔ‬ ‫♦‬
‫ﲝﻴﺚ ﻳﺘﻌﺎﻣﻞ ﻧﻈﺎﻡ ﺍﻟﺘﺤﻜﻢ ﻣﻊ ﻧﻘﻄﺔ ﺍﻟﻘﻄﻊ ﻭﻳﺘﻢ ﻛﺘﺎﺑﺔ ﺇﺣﺪﺍﺛﻴﺎﺕ ﺍﳌﺴﺎﺭ ﺍﻟﻨﻬﺎﺋﻲ‬
‫ﻟﻠﻤﺸﻐﻮﻟﺔ ﺩﻭﻥ ﺇﺿﺎﻓﺔ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﳑﺎ ﻳﻮﻓﺮ ﺍﳊﺴﺎﺑﺎﺕ ﻭﻳﺴﻬﻞ ﻣﻦ ﺍﺳﺘﺨﺪﺍﻡ ﺃﻱ‬
‫ﻋﺪﺓ ﻟﻨﻔﺲ ﺍﳌﺴﺎﺭ‬

‫‪G40 Cutter Radius Compensation Cancel‬‬


‫ﺇﻟﻐﺎﺀ ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ‬

‫ﻻﻳﺘﻢ ﺍﻟﺘﺒﺪﻳﻞ ﺑﲔ ‪ G41‬ﻭ‪ G42‬ﻣﺒﺎﺷﺮﺓ ﺩﻭﻥ ﺍﳌﺮﻭﺭ ﻋﻠﻰ ﺍﻟﻜﻮﺩ ‪G40‬‬ ‫♦‬
‫ﻏﲑ ﻣﺴﻤﻮﺡ ﺑﺘﻐﻴﲑ ﺗﺼﺤﻴﺢ ﺍﻟﻌﺪﺓ ﺩﻭﻥ ﺍﻟﺮﺟﻮﻉ ﺇﱃ ﺇﻟﻐﺎﺀ ﺍﺳﺘﻌﻮﺍﺽ ﻧﺼﻒ ﻗﻄﺮ ﺍﻟﻌﺪﺓ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪73‬‬ ‫‪GMFSD‬‬

‫‪G97 Spindle Speed in rpm‬‬


‫ﺳﺮﻋﺔ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﻟﻔﺔ ﻟﻜﻞ ﺩﻗﻴﻘﺔ‬

‫ﻳﺘﻢ ﺍﺳﺘﺨﺪﺍﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ ﺑﺼﻔﺔ ﺩﺍﺋﻤﺔ ﻋﻠﻰ ﻣﺎﻛﻴﻨﺔ ﺍﻟﻔﺮﻳﺰﺓ ﻟﺘﺤﺪﻳﺪ ﺳﺮﻋﺔ ﺩﻭﺭﺍﻥ‬ ‫♦‬
‫ﺍﻟﻈﺮﻑ ﰱ ﺍﻟﺪﻗﻴﻘﺔ ﺍﻟﻮﺍﺣﺪﺓ‬
‫ﻳﺘﻢ ﺍﺳﺘﺨﺪﺍﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ ﻋﻨﺪ ﺇﺟﺮﺍﺀ ﻋﻤﻠﻴﺔ ﺍﻟﺜﻘﺐ ﺑﺎﻟﺒﻨﻄﺔ ﺃﻭ ﺑﺬﻛﺮ ﺍﻟﻘﻼﻭﻭﻅ‬ ‫♦‬
‫ﻭﻛﺬﻟﻚ ﺧﺮﺍﻃﺔ ﺍﻟﻘﻼﻭﻭﻇﺎﺕ ﺍﳋﺎﺭﺟﻴﺔ ﺃﻭ ﺍﻟﺪﺍﺧﻠﻴﺔ‬
‫ﻳﺘﻢ ﻛﺘﺎﺑﺔ ﺳﺮﻋﺔ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﻛﺎﻷﰐ‪:‬‬ ‫♦‬

‫‪N. G97 S2000‬‬


‫ﻣﻌﲎ ﺫﻟﻚ ﺃﻥ ﺳﺮﻋﺔ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ‪ 2000‬ﻟﻔﺔ ﻟﻜﻞ ﺩﻗﻴﻘﺔ‬ ‫♦‬
‫ﻭﻳﺘﻢ ﺣﺴﺎﺏ ﺳﺮﻋﺔ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﻣﻦ ﺍﻟﻌﻼﻗﺔ ﺍﻵﺗﻴﺔ‪:‬‬ ‫♦‬

‫‪N=1000*Vc/(π‬‬ ‫)‪πD‬‬
‫‪ N‬ﻫﻰ ﺳﺮﻋﺔ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﻟﻔﺔ ﻟﻜﻞ ﺩﻗﻴﻘﺔ‬ ‫•‬
‫‪ Vc‬ﻫﻰ ﺳﺮﻋﺔ ﺍﻟﻘﻄﻊ ﻣﺘﺮ ﻟﻜﻞ ﺩﻗﻴﻘﺔ ﻭﰎ ﺍﳊﺼﻮﻝ ﻋﻠﻴﻬﺎ ﻣﻦ ﺍﳉﺪﺍﻭﻝ‬ ‫•‬
‫ﺍﻻﺳﺘﺮﺷﺎﺩﻳﺔ ﺣﺴﺐ ﺍﳌﻌﺪﻥ ﺍﳌﺸﻐﻞ ﻭﻧﻮﻉ ﺍﳌﻌﺪﻥ ﺍﳌﺼﻨﻮﻉ ﻣﻨﻬﺎ ﺍﻟﻌﺪﺓ ﺍﳌﺴﺘﺨﺪﻣﺔ ﻭﻧﻮﻉ‬
‫ﻋﻤﻠﻴﺔ ﺍﻟﺘﺸﻐﻴﻞ ﻭﺍﻟﺪﺭﺟﺔ ﺍﳌﻄﻠﻮﺑﺔ ﻟﺘﺸﻄﻴﺐ ﺍﻟﺴﻄﺢ‬
‫‪ π‬ﻫﻮ ﺛﺎﺑﺖ ﺗﻘﺮﻳﱯ=‪3.14‬‬ ‫•‬
‫‪ D‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻗﻄﺮ ﺍﻟﻌﺪﺓ ﺑﺎﳌﻠﻠﻴﻤﺘﺮ‬ ‫♦‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪74‬‬ ‫‪GMFSD‬‬

‫‪G94 Feed Rate in Revolution‬‬


‫ﻣﻌﺪﻝ ﺃﻭ ﺳﺮﻋﺔ ﺍﻟﺘﻐﺬﻳﺔ ﻣﻠﻠﻴﻤﺘﺮ ﻟﻜﻞ ﺩﻗﻴﻘﺔ‬
‫ﻣﻌﺪﻝ ﺃﻭ ﺳﺮﻋﺔ ﺍﻟﺘﻐﺬﻳﺔ ﺑﻮﺻﺔ ﻟﻜﻞ ﺩﻗﻴﻘﺔ‬
‫ﻳﺘﻢ ﻛﺘﺎﺑﺔ ﺳﺮﻋﺔ ﺍﻟﺘﻐﺬﻳﺔ ﻛﺎﻵﰐ‪:‬‬ ‫♦‬
‫‪N. G94 F150.‬‬
‫ﻣﻌﲎ ﺫﻟﻚ ﺃﻥ ﺳﺮﻋﺔ ﺍﻟﺘﻐﺬﻳﺔ ﻫﻰ ‪ 150‬ﻣﻠﻠﻴﻤﺘﺮ ﻟﻜﻞ ﺩﻗﻴﻘﺔ‬ ‫♦‬
‫ﻣﻌﺪﻝ ﺃﻭ ﺳﺮﻋﺔ ﺍﻟﺘﻐﺬﻳﺔ ﻭﺗﻜﻮﻥ ﻗﻴﻤﺘﻬﺎ ﻣﻠﻠﻴﻤﺘﺮ )ﺃﻭ ﺑﻮﺻﺔ( ﻟﻜﻞ ﺩﻗﻴﻘﺔ ﻋﻠﻰ‬ ‫♦‬
‫ﺣﺴﺐ ﻭﺣﺪﺓ ﺍﻟﻘﻴﺎﺱ ﺍﳌﺴﺘﺨﺪﻣﺔ‬
‫ﻳﺘﻢ ﺇﳚﺎﺩ ﻗﻴﻤﺔ ﺳﺮﻋﺔ ﺍﻟﺘﻐﺬﻳﺔ ‪ F‬ﻣﻦ ﺍﻟﻌﻼﻗﺔ ﺍﻵﺗﻴﺔ‬ ‫♦‬
‫‪F=Fz X Z X N‬‬
‫ﻳﺘﻢ ﺇﳚﺎﺩ ﻗﻴﻤﺔ ﺳﺮﻋﺔ ﺍﻟﺘﻐﺬﻳﺔ ‪ Fz‬ﻣﻦ ﺍﳉﺪﺍﻭﻝ ﺍﻻﺳﺘﺮﺷﺎﺩﻳﺔ ﻭﻳﺘﻮﻗﻒ ﺍﺧﺘﻴﺎﺭﻫﺎ‬ ‫♦‬
‫ﻋﻠﻰ ﺣﺴﺐ ﺍﳌﻌﺪﻥ ﺍﳌﺸﻐﻞ ﻭﻧﻮﻉ ﺍﳌﻌﺪﻥ ﺍﳌﺼﻨﻮﻉ ﻣﻨﻬﺎ ﺍﻟﻌﺪﺓ ﺍﳌﺴﺘﺨﺪﻣﺔ ﻭﻧﻮﻉ ﻋﻤﻠﻴﺔ‬
‫ﺍﻟﺘﺸﻐﻴﻞ ﻭﺍﻟﺪﺭﺟﺔ ﺍﳌﻄﻠﻮﺑﺔ ﻟﺘﺸﻄﻴﺐ ﻭﻋﺰﻡ ﺍﳌﺎﻛﻴﻨﺔ‬
‫‪ Z‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻋﺪﺩ ﺍﳊﺪﻭﺩ ﺍﻟﻘﺎﻃﻌﺔ‬ ‫♦‬
‫♦ ‪ N‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻋﺪﺩ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﰱ ﺍﻟﺪﻗﻴﻘﺔ ﺍﻟﻮﺍﺣﺪﺓ ‪r.p.m‬‬
‫‪N=1000XVc/∏D‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


75 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪76‬‬ ‫‪GMFSD‬‬

‫‪M03 Main spindle On Clockwise‬‬


‫‪M04 Main spindle On Counterclockwise‬‬
‫‪M05 Main spindle off‬‬
‫ﺗﺸﻐﻴﻞ ﻋﻤﻮﺩ ﺍﻟﺪﻭﺭﺍﻥ ﰱ ﺍﲡﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻟﺴﺎﻋﺔ‬
‫ﺗﺸﻐﻴﻞ ﻋﻤﻮﺩ ﺍﻟﺪﻭﺭﺍﻥ ﰱ ﻋﻜﺲ ﺍﲡﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻟﺴﺎﻋﺔ‬
‫ﺇﻳﻘﺎﻑ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ‬
‫ﻳﺘﻢ ﺍﺳﺘﺨﺪﺍﻡ ﺍﻟﻜﻮﺩ)‪ (M3‬ﻟﺘﺸﻐﻴﻞ ﺍﻟﻈﺮﻑ ﰱ ﺍﲡﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻟﺴﺎﻋﺔ ﻟﺬﻟﻚ ﻳﺴﺘﺨﺪﻡ ﻟﻜﻞ ﻋﺪﺩ‬ ‫♦‬
‫ﺍﻟﻘﻄﻊ ﺍﻟﻴﻤﲔ‬
‫ﻳﺘﻢ ﺍﺳﺘﺨﺪﺍﻡ ﺍﻟﻜﻮﺩ)‪ (M4‬ﻟﺘﺸﻐﻴﻞ ﺍﻟﻈﺮﻑ ﰱ ﻋﻜﺲ ﺍﲡﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻟﺴﺎﻋﺔ ﻟﺬﻟﻚ ﻳﺴﺘﺨﺪﻡ ﻟﻜﻞ‬ ‫♦‬
‫ﻋﺪﺩ ﺍﻟﻘﻄﻊ ﺍﻟﺸﻤﺎﻝ‬
‫ﻳﺘﻢ ﺍﺳﺘﺨﺪﺍﻡ ﺍﻟﻜﻮﺩ)‪ (M5‬ﻹﻳﻘﺎﻑ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ‬ ‫♦‬

‫‪M08 Coolant On‬‬


‫‪M09 Coolant Off‬‬
‫ﺗﺸﻐﻴﻞ ﺳﺎﺋﻞ ﺍﻟﺘﱪﻳﺪ‬
‫ﺇﻳﻘﺎﻑ ﺳﺎﺋﻞ ﺍﻟﺘﱪﻳﺪ‬

‫ﻳﺴﺘﺨﺪﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ )‪(M08‬ﻟﺘﺸﻐﻴﻞ ﺳﺎﺋﻞ ﺍﻟﺘﱪﻳﺪ‬ ‫♦‬


‫ﻳﺴﺘﺨﺪﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ )‪(M09‬ﻹﻳﻘﺎﻑ ﺳﺎﺋﻞ ﺍﻟﺘﱪﻳﺪ‬ ‫♦‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


77 GMFSD

G00 Rapid Traverse


‫ﺍﻝﺤﺭﻜﺔ ﺍﻝﺴﺭﻴﻌﺔ‬
‫ أو ا(!'ن‬Q=(‫  إ(; ا‬P ;k?¬
6 (‫ة أو ا‬0(
‫(=ت‬9!(‫ &" ك ا‬,3‫و‬ ♦
1 e(‫ة أو “ ذ‬-$   6! -‫ا‬W( ‫&= اب‬P‫ة أو 'ن ا‬0(‫ 'ن   ا‬d ‫ب‬U6Q!(‫ا‬
. ‫اء‬U,(‫ ا‬ª3 ‫ن ا(" آ‬U' ³"
1‫اآ‬
V. W(‫) ا‬: ‫?] أ`ء‬U(‫ ا‬3U&( ‫د‬U'(‫م ه)ا ا‬R&Y- ♦
 0
;:3 ‫!آ‬6( Zk!(‫^ ا‬- T 1 ( G00) ‫!آ‬6(  P ;k?‫ أ‬-" 4&-‫و‬ ♦
e(‫ ذ‬1 ;6‫ ا(; أ‬k ?‫د?= و‬/ &12 ‫د?= أو‬/ &8 ‫د?= أو‬/ & 3 ‫ن‬U' ‫ا(!آت‬
‫ت آ آ‬.'‫ت وإ‬:[‫ا‬U cY\ ;6 d'

-‫ا‬W( (X40 , Y56) ‫( إ(; ا(!'ن‬G00) 0- P ‫ة &" ك‬0(‫


ن ا‬ª(&(‫ل ا‬d!(‫ ا‬SXU-‫و‬ ♦
‫   "دة‬6!

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


78 GMFSD

G01 Linear Interpolation


‫ﺤﺭﻜﺔ ﺍﻝﻘﻁﻊ ﺍﻝﺨﻁﻴﺔ‬
-) &
6i ‫ أو‬P‫ را‬Q_ ‫= أو‬3‫ أ‬Q_ ‫ة \ آ‬0(‫د &" ك ا‬U'(‫ام ه)ا ا‬R&P

Q_ 0Q? 6 !(‫ ا‬R(‫ة ا‬0(‫ ا‬ZQ= ³"
=WY ,&
4&-
X40, Q=(‫ ا‬U". (U !(‫ دا_ ا‬Q_ ‫ة \ آ‬0(‫ \ آ ا‬ª(&(‫ل ا‬d!(‫ ا‬SXU-‫و‬ ♦
=WY ,&
4 ? 1' 4( ‫ك إذا‬U6W(‫ ه)ا ا‬ª3 ,&
&‫ آ‬4&- -) &
(Y20.1)

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪79‬‬ ‫‪GMFSD‬‬

‫‪G28 Return to reference point‬‬


‫ﺍﻟﺮﺟﻮﻉ ﺍﱃ ﺍﻟﻨﻘﻄﺔ ﺍﳌﺮﺟﻌﻴﺔ)‪(R‬‬

‫ﻳﺴﺘﺨﺪﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ)‪ (G28‬ﻹﻟﻐﺎﺀ ﺍﻟﻜﻮﺩ )‪ (G92‬ﺍﳌﺴﺘﺨﺪﻡ ﻟﻀﺒﻂ ﻧﻈﺎﻡ ﺍﶈﺎﻭﺭ‬ ‫♦‬
‫ﻛﻤﺎ ﻳﺴﺘﺨﺪﻡ ﺃﻳﻀﺎ ﻟﻠﺮﺟﻮﻉ ﺍﱃ ﺍﻟﻨﻘﻄﺔ ﺍﳌﺮﺟﻌﻴﺔ )‪ (R‬ﺧﻼﻝ ﻧﻘﻄﺔ ﻭﺳﻴﻄﺔ ﻟﺘﻔﺎﺩﻯ ﺍﻻﺻﻄﺪﺍﻡ ﲟﺜﺒﺖ ﺃﻭ‬ ‫♦‬
‫ﺑﺘﺠﻬﻴﺰﺓ ﻣﺎ ﻣﻮﺟﻮﺩﺓ ﻋﻠﻰ ﻓﺮﺵ ﺍﳌﺎﻛﻴﻨﺔ‬

‫‪M30 Program End‬‬


‫‪M02 Program End‬‬
‫ﺇ‪‬ﺎﺀ ﺍﻟﱪﻧﺎﻣﺞ‬

‫ﻹ‪‬ﺎﺀ ﺍﻟﱪﻧﺎﻣﺞ ﺑﻄﺮﻳﻘﺔ ﺻﺤﻴﺤﺔ ﻭﺍﻣﻨﺔ ﳚﺐ ﺍﺗﺒﺎﻉ ﺍﻵﰐ‪:‬‬ ‫♦‬


‫‪ (1‬ﳚﺐ ﺳﺤﺐ ﺍﻟﻌﺪﺓ ﺍﱃ ﻣﺴﺘﻮﻯ ﺍﻷﻣﺎﻥ ﻣﺴﺘﺨﺪﻣﺎ ﺍﻟﻜﻮﺩ)‪ (G00‬ﰱ ﺍﲡﺎﻩ ﺑﻌﻴﺪ ﻋﻦ ﺍﳌﺸﻐﻮﻟﺔ ﻭﻏﺎﻟﺒﺎ ﻣﺎ‬
‫ﻳﻜﻮﻥ ﳏﻮﺭ )‪(z‬‬
‫‪ (2‬ﳚﺐ ﺇﻳﻘﺎﻑ ﺳﺎﺋﻞ ﺍﻟﺘﱪﻳﺪ ﻣﺴﺘﺨﺪﻣﺎ ﺍﻟﻜﻮﺩ)‪(M09‬‬
‫‪ (3‬ﳚﺐ ﺇﻳﻘﺎﻑ ﻋﻤﻮﺩ ﺍﻟﺪﻭﺭﺍﻥ ﻣﺴﺘﺨﺪﻣﺎ ﺍﻟﻜﻮﺩ)‪(M05‬‬
‫‪ (4‬ﻭﰱ ﺍﻟﻨﻬﺎﻳﺔ ﳚﺐ ﺇﻳﻘﺎﻑ ﺍﻟﱪﻧﺎﻣﺞ ﻧﻔﺴﻪ ﻣﺴﺘﺨﺪﻣﺎ ﺍﻟﻜﻮﺩ)‪ (M02‬ﺃﻭ ﻣﺴﺘﺨﺪﻣﺎ ﺍﻟﻜﻮﺩ)‪(M30‬‬
‫ﻭﺍﻟﻔﺮﻕ ﺑﻴﻨﻬﻤﺎ ﻫﻮ ﺃﻥ ﺍﻟﻜﻮﺩ)‪(M02‬ﻳﻨﻬﻰ ﺍﻟﱪﻧﺎﻣﺞ ﻭﻳﺘﻮﻗﻒ ﻋﻨﺪ ‪‬ﺎﻳﺘﻪ ﺑﻴﻨﻤﺎ ﺍﻟﻜﻮﺩ )‪(M30‬ﻳﻨﻬﻰ ﺍﻟﱪﻧﺎﻣﺞ‬
‫ﻭﻳﻌﻴﺪ ﺍﻟﱪﻧﺎﻣﺞ ﺍﱃ ﺑﺪﺍﻳﺘﻪ ﻟﻴﻨﺘﻈﺮ ﺍﻟﺘﺸﻐﻴﻞ ﻣﺮﺓ ﺃﺧﺮﻯ ﺇﺫﺍ ﺍﺣﺘﺎﺝ ﺍﻷﻣﺮ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


80 GMFSD

DRAWING

Application: Tolerance: Surface: Scale: Weight:


DIN ISO
G0/G1 Material: Aluminum
Dimension:
Drawn by: Eng.Gamal Moh. Drawing name:

Checked by: Dr.Atef Afifi PART −


Drawing Sheet:
N20 G0 X18 Y-22 Number:
N25 G43 H1 Z0
N30 G1 Y72

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


81 GMFSD

O0001 (G0/G1)
N1 G17 G21 G90 G80 G50 G40 G49
N5 G54
N10 T1 M6 (SHELL@40)
N15 G97 S1000 G94 F100 M3
N20 G0 X18 Y-22
N25 G43 H1 Z0
N30 G1 Y72
N35 G0 Z2
N40 X32 Y-22
N45 Z0
N50 G1 Y72
N55 G0 Z30
N60 T2 M6 (SLOT DRILL@10)
N65 G97 S2000 G94 F150 M3
N70 G0 X0 Y-7
N71 G43 H2 Z-3
N75 G1 Y50
N80 X50
N85 Y0
N90 X-7
N95 G0 Z2
N100 X15 Y15
N105 G1 Z-10
N110 G0 Z2
N115 X35 Y35
N120 G1 Z-10
N125 G0 G28 Z30
N130 G28 G91 X0 Y0
N135 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


82 GMFSD

DRAWING

Application: Tolerance:
DIN
Surface:
ISO
Scale: Weight:

G0/G1 Material: Aluminum


Dimension:
Drawn by: Eng.Gamal Moh. Drawing name:

Checked by: Dr.Atef Afifi PART −


Drawing Sheet:
Number:

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


83 GMFSD

O0002 (G0/G1)
N5 G17 G90 G80 G21
N10 G54
N15 G52 X-50 Y0 Z5
N20 T1 M6 ( SHELLENDMIL@40)
N25 G97 S1000 G94 F80 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z30
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1300 G94 F60 M3 M8
N70 G0 X0 Y-10
N75 G43 H2 Z-3
N80 G1 Y50
N85 X50
N90 Y0
N95 X-10
N100 G0 Z2
N105 X15 Y15
N110 G1 Z-3
N115 G0 Z2
N120 X35 Y35
N125 G1 Z-3
N130 G0 Z2
N135 X35 Y15
N140 G1 Z-3
N145 X15 Y35
N150 G0 Z30
N155 G28 G91 Z0 M5 M9
N160 G28 X0 Y0
N165 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


84 GMFSD

DRAWING

Application: Tolerance:
DIN
Surface:
ISO
Scale: Weight:

G0/G1 Material: Aluminum


Dimension:
Drawn by: Eng.Gamal Moh. Drawing name:

Checked by: Dr.Atef Afifi PART −


Drawing Sheet:
Number:

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


85 GMFSD

O003 ( G0/G1 )
N5 G17 G90 G80 G21
N10 G54
N15 G52 X-50 Y0 Z5
N20 T1 M6 ( SHELLENDMIL@40)
N25 G97 S1000 G94 F80 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z30
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1300 G94 F60 M3 M8
N70 G0 X-12 Y-12
N75 G43 H2 Z-3
N80 G41 H12 G1 X3 Y6
N85 Y47 R3
N90 X47 R3
N95 Y3 R3
N100 X3 R3
N105 Y20
N110 G40 G0 X-12 Y25
N105 G0 Z2
N110 X15 Y15
N115 G1 Z-3
N120 X35 Y35
N125 G0 Z30
N130 G28 G91 Z0 M5 M9
N135 G28 X0 Y0
N140 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


86 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪87‬‬ ‫‪GMFSD‬‬

‫‪G02 Circular Interpolation Clockwise‬‬


‫ﺤﺭﻜﺔ ﺍﻝﻘﻁﻊ ﺍﻝﺩﺍﺌﺭﻴﺔ ﻓﻲ ﺍﺘﺠﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻝﺴﺎﻋﺔ‬

‫‪ 4&-‬ا‪R&P‬ام ه)ا ا('‪U‬د  ‪ -‬اد ' أي ?‪U‬س دا‪ i‬ى و ا(&" ك دا_ ا(! ‪(U‬‬ ‫♦‬

& )‪ -‬و\ آ دا‪ ª3 - i‬ا‪= L‬رب ا(‪ Y‬و‪ c-‬ا_&ر ‪U&Y‬ى ا(&  ?‪ W‬ا(‪W‬ء ‪;3‬‬
‫ا‪R&P‬ام ه)ا ا('‪U‬د ‪ ^- T 1‬ا‪J‬آ‪U‬اد)‪ (G17-G18-G19‬و‪ \a c-‬أن ا(!‪U&Y‬ى )‪(X-Y‬‬
‫أي ا('‪U‬د)‪ (G17‬ه‪ U‬ا(!‪U&Y‬ى ا(‪ ;6  &6( ª0WQ‬ا(!آ وه‪ U‬ا(!‪R&Y‬م
‪W(“ :k‬‬
‫‪ c&'-‬ه)ا ا('‪U‬د)‪ 26- (G02‬إ\ا`‪ -,. Q=. ª‬ا(وران)‪ P(X.. ,Y..‬وآ)(‪ Q? qk. e‬‬ ‫♦‬
‫ا(وران )‪(R‬‬
‫'‪U‬ن ?! ‪ Q? qk.‬ا(وران )‪ W$U(R‬إذا آن ا(وران ا? ‪ qk. 1‬دا‪ i‬ة‬ ‫♦‬
‫'‪U‬ن ?! ‪ Q? qk.‬ا(وران )‪ W(P(R‬إذا آن ا(وران اآ‪ qk. 1 W‬دا‪ i‬ة‬ ‫♦‬
‫‪ (\ ª3‬و‪U$‬د دوران آ )دا‪ i‬ة آ‪ S6k- J (6‬ا‪R&P‬ام)‪ (G02) Z(R‬و('‪1‬‬ ‫♦‬
‫‪U'-‬ن هك أ‪U6P‬ب ¿_ ‪UP‬ف ‪0
!3 S5&-‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪88‬‬ ‫‪GMFSD‬‬

‫‪G03 Circular Interpolation counterclockwise‬‬


‫ﺤﺭﻜﺔ ﺍﻝﻘﻁﻊ ﺍﻝﺩﺍﺌﺭﻴﺔ ﻓﻲ ﻋﻜﺱ ﺍﺘﺠﺎﻩ ﻋﻘﺎﺭﺏ ﺍﻝﺴﺎﻋﺔ‬

‫‪ 4&-‬ا‪R&P‬ام ه)ا ا('‪U‬د  ‪ -‬اد ' أي ?‪U‬س دا‪ i‬ى و ا(&" ك دا_ ا(! ‪(U‬‬ ‫♦‬

& )‪ -‬و\ آ دا‪ >' ª3 - i‬ا‪= L‬رب ا(‪ Y‬و‪ c-‬ا_&ر ‪U&Y‬ى ا(&  ?‪ W‬‬
‫ا(‪W‬ء ‪ ;3‬ا‪R&P‬ام ه)ا ا('‪U‬د ‪ ^- T 1‬ا‪J‬آ‪U‬اد)‪ (G17-G18-G19‬و‪ \a c-‬أن‬
‫ا(!‪U&Y‬ى )‪ (X-Y‬أي ا('‪U‬د)‪ (G17‬ه‪ U‬ا(!‪U&Y‬ى ا(‪ :( ª0WQ‬ش ا(!آ وه‪ U‬ا(!‪R&Y‬م‬

‪ :k‬دا‪!i‬‬
‫‪ c&'-‬ه)ا ا('‪U‬د)‪ 26- (G03‬إ\ا`‪ -,. Q=. ª‬ا(وران)‪ P(X.. ,Y ..‬وآ)(‪qk. e‬‬ ‫♦‬
‫?‪ Q‬ا(وران )‪(R‬‬
‫'‪U‬ن ?! ‪ Q? qk.‬ا(وران )‪ W$U(R‬إذا آن ا(وران ا? ‪ qk. 1‬دا‪ i‬ة‬ ‫♦‬
‫'‪U‬ن ?! ‪ Q? qk.‬ا(وران )‪ W(P(R‬إذا آن ا(وران اآ‪ qk. 1 W‬دا‪ i‬ة‬ ‫♦‬
‫‪ (\ ª3‬و‪U$‬د دوران آ )دا‪ i‬ة آ‪ S6k- J (6‬ا‪R&P‬ام)‪ (G03) Z(R‬و('‪1‬‬ ‫♦‬
‫‪U'-‬ن هك أ‪U6P‬ب ¿_ ‪UP‬ف ‪0
!3 S5&-‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪89‬‬ ‫‪GMFSD‬‬

‫‪I, J, K Programming with G02 and G03‬‬


‫ﺍﻝﺒﺭﻤﺠﺔ ﻋﻥ ﻁﺭﻴﻕ ﺇﺤﺩﺍﺜﻲ ﻤﺭﻜﺯ ﺍﻝﺩﻭﺭﺍﻥ ﺍﻝﺘﺯﺍﻴﺩﻱ‬

‫ﻳﺘﻢ ﻛﺘﺎﺑﺔ ﺍﻟﻜﻮﺩ ﺍﳌﻨﺎﺳﺐ ﺣﺴﺐ ﺍﲡﺎﻩ ﺍﻟﺪﻭﺭﺍﻥ ‪ G02‬ﺃﻭ‪ G03‬ﻳﻠﻴﻪ ﻛﺘﺎﺑﺔ ﺇﺣﺪﺍﺛﻲ ﻧﻘﻄﺔ ‪‬ﺎﻳﺔ‬ ‫♦‬
‫ﺍﻟﺪﻭﺭﺍﻥ )‪ P(X ..,Y.‬ﰒ ﻧﻜﺘﺐ ﻗﻴﻤﺔ )‪(I,J‬ﰲ ﻧﻔﺲ ﺍﻟﺒﻠﻮﻙ‬
‫‪ I‬ﻫﻲ ﻋﺒﺎﺭﺓ ﻋﻦ ﺍﳌﺴﺎﻓﺔ ﺑﲔ ﻧﻘﻄﱵ ﺍﻟﺒﺪﺍﻳﺔ )‪(P1‬ﻭﺍﳌﺮﻛﺰ)‪ (P0‬ﰲ ﺍﲡﺎﻩ ﳏﻮﺭ ‪X‬‬ ‫♦‬
‫‪ J‬ﻫﻲ ﻋﺒﺎﺭﺓ ﻋﻦ ﺍﳌﺴﺎﻓﺔ ﺑﲔ ﻧﻘﻄﱵ ﺍﻟﺒﺪﺍﻳﺔ)‪ (P1‬ﻭﺍﳌﺮﻛﺰ )‪(P0‬ﰲ ﺍﲡﺎﻩ ﳏﻮﺭ ‪Y‬‬ ‫♦‬
‫ﻭﻳﺘﻢ ﲢﺪﻳﺪ ﺍﻹﺷﺎﺭﺓ ﻋﻠﻰ ﺣﺴﺐ ﺍﳊﺮﻛﺔ ﻣﻦ ﻧﻘﻄﺔ ﺍﻟﺒﺪﺍﻳﺔ )‪(P1‬ﺇﱃ ﻧﻘﻄﺔ ﺍﳌﺮﻛﺰ)‪ (P0‬ﰲ ﺍﲡﺎﻩ ﳏﻮﺭﻱ‬ ‫♦‬
‫‪X,Y‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


90 GMFSD

O0008 ( G2/G3)
N5 G17 G90 G80 G21
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMIL@400
N25 G97 S1000 G94 F80 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z30
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1300 G94 F60 M3 M8
N70 G0 X10 Y25
N75 G43 H2 Z2
N80 G1 Z-3
N85 G0 Z2
N90 X25
N95 G1 Z-3
N100 G0 Z2
N105 X40
N110 G1 Z-3
N115 G0 Z2
N120 X41.8932 Y13.8239
N125 G1 Z-3
N130 G2 X8.5926 Y13.8239 R25
N135 G0 Z2
N140 X41.8932 Y36.1761
N145 G1 Z-3
N150 G3 X8.5926 Y36.1761 R25
N155 G0 Z30
N160 G28 G91 Z0 M5 M9
N165 G28 X0 Y0
N170 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


91 GMFSD

O0001 ( G2/G3/G41)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z-3
N80 G1 G41 H12 X3 Y3
N85 Y37
N90 G3 X13 Y47 R10
N95 G1 X32
N100 G2 X47 Y32 R15
N105 G1 Y13
N110 X37 Y3
N115 X3
N120 G40 G0 X-10 Y-10
N125 G0 Z10
N130 G28 G91 Z0 M5 M9
N135 G28 X0 Y0
N140 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


92 GMFSD

O0003 ( G1/G41)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z-3
N80 G1 G41 H12 X4 Y14
N85 Y31
N90 X19 Y46
N95 X46
N100 Y9
N105 X14
N110 G2 X4 Y14 R10
N115 G40 G0 X-10 Y-10
N120 G0 Z10
N125 G28 G91 Z0 M5 M9
N130 G28 X0 Y0
N135 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


93 GMFSD

O0005 ( INTERNAL MILLING)


( G1/G41 )
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1200 G94 F80 M3 M8
N70 G0 X16 Y16
N75 G43 H2 Z2
N80 G1 Z-3
N85 G41 G1 H12 G91 X12.5
N90 Y12.5
N95 X-25
N100 Y-25
N105 X25
N110 Y12.5
N115 G40 G90 G0 X16 Y16
N120 G0 Z2
N125 X37 Y36
N130 G1 Z-3
N135 G41 G1 H12 X47
N140 G3 X47 Y36 I-10
N145 G40 G1 X37
N150 G0 Z10
N155 G28 G91 Z0 M5 M9
N160 G28 X0 Y0
165 M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


94 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪95‬‬ ‫‪GMFSD‬‬

‫‪G33 Thread cutting‬‬


‫ﻗﻄﻊ ﺍﻟﻘﻼﻭﻭﻅ‬
‫ﻳﺘﻢ ﺍﺳﺘﺨﺪﺍﻡ ﺍﻟﻌﺪﺓ ﺍﳌﻨﺎﺳﺒﺔ ﻣﻊ ﻫﺬﺍ ﺍﻟﻜﻮﺩ ﻣﺜﻞ ﺫﻛﺮ ﺍﻟﻘﻼﻭﻭﻅ ﺃﻭ ﻋﺪﺓ )‪(Boring‬ﻛﻤﺎ ﻫﻮ ﻣﻮﺿﺢ‬ ‫♦‬
‫ﺑﺎﻟﺮﺳﻢ‬
‫ﻳﺘﻢ ﻛﺘﺎﺑﺔ ﺍﻟﻜﻮﺩ)‪ (G33‬ﻳﻠﻴﻪ ﻋﻤﻖ ﺍﻟﺜﻘﺐ ﰒ ﻗﻴﻤﺔ ﺍﻟﺘﻐﺬﻳﺔ )ﻗﻴﻤﺔ ﺍﳋﻄﻮﺓ(ﻭﻛﺬﻟﻚ ﲢﺪﻳﺪ ﺍﲡﺎﻩ ﺩﻭﺭﺍﻥ‬ ‫♦‬
‫ﺍﻟﻈﺮﻑ ﳝﲔ ﻣﺜﻼ )‪ (M3‬ﻭﺫﻟﻚ ﻟﻌﻤﻞ ﻗﻼﻭﻭﻅ ﳝﲔ‬
‫ﺍﳌﺜﺎﻝ ﺍﻵﰐ ﻳﻮﺿﺢ ﻋﻤﻞ ﻗﻼﻭﻭﻅ ﳝﲔ ﺑﺎﺳﺘﺨﺪﺍﻡ )‪(G33‬‬ ‫♦‬
‫ﺗﺘﺤﺮﻙ ﺍﻟﻌﺪﺓ ﺑﺎﻟﻜﻮﺩ )‪ (G33‬ﺍﻟﻌﻤﻖ ﺍﳌﻄﻠﻮﺏ)‪ (Z-15‬ﺑﺘﻐﺬﻳﺔ ﺃﻭ ﲞﻄﻮﺓ ﻗﻴﻤﺘﻬﺎ ‪1‬ﻣﻢ ﻟﻜﻞ ﻟﻔﺔ ﺑﺪﻭﺭﺍﻥ‬ ‫♦‬
‫ﺍﻟﻈﺮﻑ ﳝﲔ )‪(M3‬ﻭﰱ ﺍﻟﺒﻠﻮﻙ ﺍﻟﺘﺎﱄ ﺗﺘﺤﺮﻙ ﺍﻟﻌﺪﺓ ﺑﺎﻟﻜﻮﺩ )‪ (G33‬ﺇﱃ ﺃﻋﻠﻰ )‪(Z5‬ﺑﻨﻔﺲ ﺍﻟﺘﻐﺬﻳﺔ ﻭﻟﻜﻦ ﻣﻊ‬
‫ﻋﻜﺲ ﺍﲡﺎﻩ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﴰﺎﻝ)‪(M4‬‬

‫‪N.. G33 X .. Z-15 F1 M3‬‬


‫‪N.. G33 Z5 F1 M4‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪96‬‬ ‫‪GMFSD‬‬

‫‪M98 Subprogram Call‬‬


‫‪M99 Subprogram End or Jump Instruction‬‬
‫ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﱪﻧﺎﻣﺞ ﺍﻟﻔﺮﻋﻰ ﻭﺇ‪‬ﺎﺋﻪ ﻭﺍﻟﻘﻔﺰ ﺍﱃ ﺑﻠﻮﻙ ﳏﺪﺩ‬

‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪M98‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪97‬‬ ‫‪GMFSD‬‬

‫‪M98 Subprogram Call‬‬


‫‪M99 Subprogram End or Jump Instruction‬‬
‫ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﱪﻧﺎﻣﺞ ﺍﻟﻔﺮﻋﻰ ﻭﺇ‪‬ﺎﺋﻪ ﻭﺍﻟﻘﻔﺰ ﺍﱃ ﺑﻠﻮﻙ ﳏﺪﺩ‬

‫ﻳﺴﺘﺨﺪﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ)‪ (M98‬ﻻﺳﺘﺪﻋﺎﺀ ﺑﺮﻧﺎﻣﺞ ﻓﺮﻋﻰ ﻋﻨﺪﻣﺎ ﻳﻜﻮﻥ ﻣﻄﻠﻮﺏ ﺗﺸﻐﻴﻞ ﻣﺴﺎﺭ ﻣﺎ ﺍﻛﺜﺮ‬ ‫♦‬
‫ﻣﻦ ﻣﺮﺓ ﺃﻭ ﺑﺄﻛﺜﺮ ﻣﻦ ﻋﺪﺓ ﺑﻴﻨﻤﺎ ﻳﺴﺘﺨﺪﻡ ﺍﻟﻜﻮﺩ)‪ (M99‬ﻹ‪‬ﺎﺀ ﺍﻟﱪﻧﺎﻣﺞ ﺍﻟﻔﺮﻋﻰ ﺇﺫﺍ ﰎ ﻛﺘﺎﺑﺘﻪ ﺩﺍﺧﻞ ﺍﻟﻔﺮﻋﻰ‬
‫ﺃﻭ ﺍﻟﻘﻔﺰ ﺍﱃ ﺑﻠﻮﻙ ﳏﺪﺩ ﺇﺫﺍ ﰎ ﻛﺘﺎﺑﺘﻪ ﺑﺎﻟﱪﻧﺎﻣﺞ ﺍﻟﺮﺋﻴﺴﻰ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


98 GMFSD

O0002 ( M98)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z11
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z0
N80 M98 P00050020
N85 G0 Z10
N90 G28 G91 Z0 M5 M9
N95 G28 X0 Y0
N100 M30

O0020 ( SUB OF O2)


N5 G91 Z-2
N10 G90 G1 G41 H12 X3 Y3
N15 Y37
N20 G3 X13 Y47 R10
N25 G1 X32
N30 G2 X47 Y32 R15
N35 G1 Y13
N40 X37 Y3
N45 X3
N50 G40 G0 X-10 Y-10
N55 M99
Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679
99 GMFSD

O0004 ( M98)
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z11
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( ENDMILL@16)
N65 G97 S1500 G94 F100
N70 G0 X-10 Y-10
N75 G43 H2 Z0
N80 M98 P00050040
N85 G0 Z10
N90 G28 G91 Z0 M5 M9
N95 G28 X0 Y0
N100 M30

O0040 ( SUB OF O4)


N5 G91 Z-2
N10 G90 G1 G41 H12 X4 Y14
N15 Y31
N20 X19 Y46
N25 X46
N30 Y9
N35 X41 Y4
N40 X14
N45 G2 X4 Y14 R10
N50 G40 G0 X-10 Y-10
N55 M99
Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679
100 GMFSD

O0006 ( INTERNAL MILLING)


( G1/G41 )
N5 G17 G21 G90 G80 ( SAFE LINE)
N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( SLOTDRILL@10)
N65 G97 S1200 G94 F80 M3 M8
N70 G0 X16 Y16
N75 G43 H2 Z2
N80 G1 Z0
N85 M98 P00050060
N90 G0 Z2
N95 G0 X37 Y36
N100 G1 Z0
N105 M98 P00050066
N110 G0 Z10
N115 G28 G91 Z0 M5 M9
N120 G28 X0 Y0
N125 M30

O0060(SUB OF O6)
N5 G91 Z-2 O0066 ( SUB OF O6)
N10 G41 G1 H12 X12.5 N5 G91 G1 Z-2
N15 Y12.5 N10 G90 G1 G41 H12 X47
N20 X-25 N15 G3 X47 Y36 I-10
N25 Y-25 N20 G40 G1 X37
N30 X25 N25 M99
N35 Y12.5
N40 G40 G90 G1 X16 Y16
N45M99

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


101 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪102‬‬ ‫‪GMFSD‬‬

‫‪G16 Polar coordinate system‬‬


‫ﺍﻹﺤﺩﺍﺜﻴﺎﺕ ﺍﻝﻘﻁﺒﻴﺔ‬

‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G15-G16‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪103‬‬ ‫‪GMFSD‬‬

‫‪G16 Polar coordinate system‬‬


‫ﺍﻹﺤﺩﺍﺜﻴﺎﺕ ﺍﻝﻘﻁﺒﻴﺔ‬
‫ﰲ ﻫﺬﺍ ﺍﻟﻨﻈﺎﻡ ﻳﺘﻢ ﺑﺮﳎﺔ ﺇﺣﺪﺍﺛﻴﺎﺕ ﺍﻟﻨﻘﻂ ﻋﻦ ﻃﺮﻳﻖ ﻣﺴﺎﻓﺔ ﻭﺯﺍﻭﻳﺔ ﻭﻛﻞ ﻣﻨﻬﻤﺎ ﻣﺮﺗﺒﻂ ﺑﺼﻔﺮ ﺍﳌﺸﻐﻮﻟﺔ‬ ‫♦‬
‫ﺑﻴﻨﻤﺎ ﺑﺎﺳﺘﺨﺪﺍﻡ ﻣﺎﻛﻴﻨﺔ ﺍﻟﻔﺮﻳﺰﺓ ﺍﻟﺮﺍﺳﻴﺔ ﺍﻟﻌﺎﺩﻳﺔ ﳚﺐ ﻭﺿﻊ ﺍﳉﺰﺀ ﻋﻠﻰ ﺻﻨﻴﺔ ﺗﻘﺴﻴﻢ ﰒ ﻳﺘﻢ ﺩﻭﺭﺍ‪‬ﺎ ﺑﺰﻭﺍﻳﺎ‬
‫ﳏﺪﺩﺓ ﻳﻘﻮﻡ ﺍﻟﻌﺎﻣﻞ ﰱ ﻛﻞ ﻣﺮﺓ ﺑﺪﻭﺭﺍﻥ ﺍﳌﺸﻐﻮﻟﺔ‬
‫ﻳﻜﺘﺐ ﺍﻟﻜﻮﺩ ‪ G16‬ﰲ ﺑﻠﻮﻙ ﻣﻨﻔﺼﻞ ﻳﻠﻴﻪ ﰲ ﺍﻟﺒﻠﻮﻙ ﺍﻟﺘﺎﱄ ﺍﻟﻜﻮﺩ ﺍﳌﻄﻠﻮﺏ ﰒ ﺍﻟﻌﻨﻮﺍﻥ ‪ X‬ﻳﺪﻝ ﻋﻠﻰ‬ ‫♦‬
‫ﻗﻴﻤﺔ ﺍﳌﺴﺎﻓﺔ ﻳﻠﻴﻪ ﺍﻟﻌﻨﻮﺍﻥ ‪Y‬ﻳﺪﻝ ﻋﻠﻰ ﻗﻴﻤﺔ ﺍﻟﺰﺍﻭﻳﺔ‬
‫ﺑﻌﺪ ﺍﻻﻧﺘﻬﺎﺀ ﻣﻦ ﺑﺮﳎﺔ ﺍﳌﺴﺎﺭ ﺑﺎﻹﺣﺪﺍﺛﻴﺎﺕ ﺍﻟﻘﻄﺒﻴﺔ ﻳﺘﻢ ﺇﻟﻐﺎﺅﻩ ﺑﺎﻟﻜﻮﺩ‪G15‬‬ ‫♦‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


104 GMFSD

PROGRAM ( Polar M )
O0122
N05 G90 G80 G50 G49 G40 G21 G17 ;
N10 G56 ;
N15 T1 M6 ( shell end mill Ø40 ) ;
N20 G97 S1000 G94 F100 M3 M8 ;
N25 G0 X-7 Y-47 ;
N30 G43 H1 Z0 ;
N35 G1 Y47 ;
N40 G0 X7 ;
N45 G1 Y-47 ;
N50 G0 X0 ;
N55 Z-3 ;
N60 G1 G41 H11 Y-20 ;
N65 G16 ;
N70 X20 Y210 ;
N75 Y150 ;
N80 Y90 ;
N85 Y30 ;
N90 Y-30 ;
N95 Y270 ;
N100 G15 ;
N105 G40 G0 Y-47 ;
N110 G28 G91 Z0 ;
N115 G28 X0 Y0 ;
N120 M30 ;

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


105 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪106‬‬ ‫‪GMFSD‬‬

‫‪G04 Dwell‬‬
‫ﺯﻤﻥ ﺘﻭﻗﻑ‬

‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G04‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


‫‪107‬‬ ‫‪GMFSD‬‬

‫‪G04 Dwell‬‬
‫ﺯﻤﻥ ﺘﻭﻗﻑ‬

‫ﺗﺘﻮﻗﻒ ﺍﻟﻌﺪﺓ ﻋﻦ ﺍﳊﺮﻛﺔ ﻣﻊ ﺍﺳﺘﻤﺮﺍﺭ ﺩﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﰲ ﺁﺧﺮ ﻣﻮﺿﻊ ﰎ ﺑﺮﳎﺘﻪ ﻭﻳﺘﻢ ﺍﻟﺘﻮﻗﻒ ﲟﻘﺪﺍﺭ‬ ‫♦‬
‫ﻗﻴﻤﺔ ﺍﻟﺰﻣﻦ ﺍﳌﻌﻄﻰ ﻣﻊ )‪(G04‬‬
‫ﻭﻳﺴﺘﺨﺪﻡ ﻫﺬﺍ ﺍﻟﻜﻮﺩ ﻟﻠﺤﺼﻮﻝ ﻋﻠﻰ ﺣﻮﺍﻑ ﺣﺎﺩﺓ‪-‬ﻟﺘﻨﻈﻴﻒ ﺃﺭﺿﻴﺔ ﺍﻟﺜﻘﺐ –ﺇﱃ ﻏﲑ ﺫﻟﻚ‬ ‫♦‬
‫ﻳﺘﻢ ﻛﺘﺎﺑﺔ ﺍﻟﻜﻮﺩ)‪ (G04‬ﻳﻠﻴﻪ ‪X‬ﰒ ﻗﻴﻤﺔ ﺯﻣﻦ ﺍﻟﺘﻮﻗﻒ ﺑﺎﻟﺜﻮﺍﱐ ﻣﺜﻞ)‪ (G04 X2.5‬ﺃﻱ ‪ 2, 5‬ﺛﺎﻧﻴﺔ ﻣﻊ‬ ‫♦‬
‫ﺍﻟﻌﻠﻢ ﺃﻥ ﺃﻗﺼﻰ ﺯﻣﻦ ﻟﻠﺘﻮﻗﻒ ﻳﻜﻮﻥ ﻣﺴﻤﻮﺡ ﺑﻪ ﻫﻮ ‪ 2000‬ﺛﺎﻧﻴﺔ‬
‫ﻛﻤﺎ ﳝﻜﻦ ﻛﺘﺎﺑﺔ ﺍﻟﻜﻮﺩ)‪ (G04‬ﻳﻠﻴﻪ ‪P‬ﰒ ﻗﻴﻤﺔ ﺯﻣﻦ ﺍﻟﺘﻮﻗﻒ ﺑﺎﳌﻠﻠﻰ ﺛﺎﻧﻴﺔ ﻣﺜﻞ)‪ (G04 P1000‬ﺃﻱ ﺃﻥ‬ ‫♦‬
‫ﺯﻣﻦ ﺍﻟﺘﻮﻗﻒ ﻫﻮ ‪ 1‬ﺛﺎﻧﻴﺔ ﻣﻊ ﺍﻟﻌﻠﻢ ﺃﻥ ﺍﻗﻞ ﺯﻣﻦ ﻟﻠﺘﻮﻗﻒ ﻳﻜﻮﻥ ﻣﺴﻤﻮﺡ ﺑﻪ ﻫﻮ ‪ 0.1‬ﺛﺎﻧﻴﺔ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


108 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪109‬‬ ‫‪GMFSD‬‬

‫‪Fixed Cycles‬‬
‫ﺍﻟﺪﻭﺭﺍﺕ ﺍﻟﺜﺎﺑﺘﺔ‬

‫ﺍﻻﻫﺩﺍﻑ‪:‬‬
‫ﺒﺎﻜﻤﺎل ﻫﺫﻩ ﺍﻝﻭﺤﺩﺓ ﻴﻜﻭﻥ ﺍﻝﻤﺘﺩﺭﺏ ﻗﺎﺩﺭ ﻋﻠﻰ ﺍﻥ‪:‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G81‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G82‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G83‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G84‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G85‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G73‬‬
‫• ﻋﻤل ﻭﺍﻨﺸﺎﺀ ﺒﺭﻨﺎﻤﺞ ‪ CNC‬ﺒﺎﺴﺘﺨﺩﺍﻡ ﺍﻻﻜﻭﺍﺩ ‪G74‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


110 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪111‬‬ ‫‪GMFSD‬‬

‫‪G83 Deep hole Drilling with chip remove Cycle‬‬


‫ﺩﻭﺭﺓ ﺍﻟﺜﻘﺐ ﺍﻟﻌﻤﻴﻖ ﺑﺎﺧﺮﺍﺝ ﺍﻟﺮﺍﻳﺶ‬

‫ﺗﺴﺘﺨﺪﻡ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ )‪(G83‬ﻋﻨﺪﻣﺎ ﺗﻜﻮﻥ ﺍﳋﺎﻣﺔ ﺍﳌﺸﻐﻠﺔ ﺫﺍﺕ ﺻﻼﺩﺓ ﻋﺎﻟﻴﺔ‬ ‫♦‬

‫ﻭﺗﻌﺮﻑ ﺍﻟﺒﺎﺭﺍﻣﻴﺘﺮ ﺍﳌﻮﺟﻮﺩﺓ ﺑﺎﻟﺪﻭﺭﺓ ﻛﺎﻵﰐ‪:‬‬ ‫♦‬


‫‪ Z .1‬ﻋﺒﺎﺭﺓ ﻋﻦ ﺍﻟﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻰ ﻟﻠﺜﻘﺐ‬
‫‪ P .2‬ﺯﻣﻦ ﺍﻟﺘﻮﻗﻒ ﻋﻨﺪ ﺍﻟﻮﺻﻮﻝ ﻟﻠﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻰ ﻟﻠﺜﻘﺐ ﻟﺘﻨﻈﻴﻒ ﺃﺭﺿﻴﺔ ﺍﻟﺜﻘﺐ‬
‫‪ Q .3‬ﻋﻤﻖ ﺍﻟﻘﻄﻊ ﺍﻟﱴ ﺗﺘﻘﺪﻡ ﺑﻪ ﺍﻟﺒﻨﻄﺔ) ﻣﻢ(‬
‫‪ F .4‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻗﻴﻤﺔ ﺍﻟﺘﻐﺬﻳﺔ‬
‫‪ R .5‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ ﻭﺍﻟﺮﺟﻮﻉ‬
‫ﻃﺮﻳﻘﺔ ﻋﻤﻞ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ ﺗﺘﻢ ﻛﺎﻵﰐ‪:‬‬
‫‪ .1‬ﺗﺘﻘﺪﻡ ﺍﻟﺒﻨﻄﺔ ﻣﻦ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ)ﺍﻟﻨﻘﻄﺔ ﺍﳌﱪﳎﺔ ﻗﺒﻞ ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﺪﻭﺭﺓ ﻣﺒﺎﺷﺮﺓ( ﺍﱃ ﺩﺍﺧﻞ ﺍﳌﺸﻐﻮﻟﺔ‬
‫ﺑﺎﻟﻜﻮﺩ ‪ G01‬ﲟﻘﺪﺍﺭ ﻋﻤﻖ ﺍﻟﻘﻄﻊ )‪(Q‬‬
‫‪ .2‬ﺗﺮﺟﻊ ﺍﻟﺒﻨﻄﺔ ﺍﱃ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ )ﺃﻭ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ( ﺳﺮﻳﻌﺎ ﺑﺎﻟﻜﻮﺩ ‪ G00‬ﻟﺘﺴﻤﺢ ﺑﺈﺧﺮﺍﺝ‬
‫ﻭﺗﻜﺴﲑ ﺍﻟﺮﺍﻳﺶ‬
‫‪ .3‬ﺗﺘﺤﺮﻙ ﺍﻟﺒﻨﻄﺔ ﻣﺮﺓ ﺃﺧﺮﻯ ﺑﺎﻟﻜﻮﺩ ‪ G00‬ﺍﱃ ﻣﺎ ﻗﺒﻞ ﺍﻟﻌﻤﻖ ﺍﻟﺴﺎﺑﻖ ﲟﻘﺪﺍﺭ ‪1 mm‬ﰒ ﺗﺘﺤﺮﻙ ﺑﺎﻟﻜﻮﺩ‬
‫‪ G01‬ﲟﻘﺪﺍﺭ ﻋﻤﻖ ﻗﻄﻊ ﺟﺪﻳﺪ )‪(Q‬‬
‫‪ .4‬ﺗﺮﺟﻊ ﺍﻟﺒﻨﻄﺔ ﺍﱃ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ )ﺃﻭ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ( ﺳﺮﻳﻌﺎ ﺑﺎﻟﻜﻮﺩ ‪ G00‬ﻟﺘﺴﻤﺢ ﺑﺈﺧﺮﺍﺝ‬
‫ﻭﺗﻜﺴﲑ ﺍﻟﺮﺍﻳﺶ‬
‫‪ .5‬ﺗﺘﻘﺪﻡ ﺍﻟﺒﻨﻄﺔ ﻣﺮﺓ ﺃﺧﺮﻯ ﺑﺎﻟﻜﻮﺩ ‪ G00‬ﺍﱃ ﻣﺎ ﻗﺒﻞ ﺍﻟﻌﻤﻖ ﺍﻟﺴﺎﺑﻖ ﲟﻘﺪﺍﺭ ‪1 mm‬ﰒ ﺗﺘﺤﺮﻙ ﺑﺎﻟﻜﻮﺩ‬
‫‪ G01‬ﲟﻘﺪﺍﺭ ﻋﻤﻖ ﻗﻄﻊ ﺟﺪﻳﺪ )‪(Q‬ﻭﺗﺘﻜﺮﺭ ﻫﺬﻩ ﺍﻟﻌﻤﻠﻴﺔ ﺣﱴ ﺍﻟﻮﺻﻮﻝ ﺍﱃ ﺍﻟﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻲ)‪ (Z‬ﰒ‬
‫ﺗﺘﻮﻗﻒ ﰱ ﻗﺎﻉ ﺍﻟﺜﻘﺐ ﺯﻣﻦ ﻣﻘﺪﺍﺭﻩ )‪ (P‬ﻣﻠﻠﻲ ﺛﺎﻧﻴﺔ‬
‫‪ .6‬ﺗﻌﻮﺩ ﺍﻟﻌﺪﺓ ﺑﺄﻋﻠﻰ ﺳﺮﻋﺔ)‪ (G00‬ﺍﱃ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ )ﺃﻭ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ( ﺳﺮﻳﻌﺎ ﺑﺎﻟﻜﻮﺩ ‪G00‬‬
‫ﻟﺘﺘﻜﺮﺭ ﰱ ﺛﻘﺐ ﺁﺧﺮ ﳛﺪﺩ ﺇﺣﺪﺍﺛﻲ ﻣﺮﻛﺰﺓ ﺇﺫﺍ ﻟﺰﻡ ﺍﻷﻣﺮ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


112 GMFSD

G83 Deep hole Drilling with chip remove Cycle


‫ﺩﻭﺭﺓ ﺍﻟﺜﻘﺐ ﺍﻟﻌﻤﻴﻖ ﺑﺎﺧﺮﺍﺝ ﺍﻟﺮﺍﻳﺶ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


113 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪114‬‬ ‫‪GMFSD‬‬

‫‪G73 Deep hole Drilling with chip break Cycle‬‬


‫ﺩﻭﺭﺓ ﺍﻟﺜﻘﺐ ﺍﻟﻌﻤﻴﻖ ﺑﺘﻜﺴﲑ ﺍﻟﺮﺍﻳﺶ‬

‫ﺗﺴﺘﺨﺪﻡ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ )‪(G73‬ﻋﻨﺪﻣﺎ ﺗﻜﻮﻥ ﺍﳋﺎﻣﺔ ﺍﳌﺸﻐﻠﺔ ﻃﺮﻳﺔ ﻭ ﺫﺍﺕ ﺭﺍﻳﺶ‬ ‫♦‬
‫ﻣﺴﺘﻤﺮ)‪(ductile or soft‬‬

‫ﻭﺗﻌﺮﻑ ﺍﻟﺒﺎﺭﺍﻣﻴﺘﺮ ﺍﳌﻮﺟﻮﺩﺓ ﺑﺎﻟﺪﻭﺭﺓ ﻛﺎﻵﰐ‪:‬‬ ‫♦‬


‫‪ Z .1‬ﻋﺒﺎﺭﺓ ﻋﻦ ﺍﻟﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻰ ﻟﻠﺜﻘﺐ‬
‫‪ P .2‬ﺯﻣﻦ ﺍﻟﺘﻮﻗﻒ ﻋﻨﺪ ﺍﻟﻮﺻﻮﻝ ﻟﻠﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻰ ﻟﻠﺜﻘﺐ ﻟﺘﻨﻈﻴﻒ ﺃﺭﺿﻴﺔ ﺍﻟﺜﻘﺐ‬
‫‪ Q .3‬ﻋﻤﻖ ﺍﻟﻘﻄﻊ ﺍﻟﱴ ﺗﺘﻘﺪﻡ ﺑﻪ ﺍﻟﺒﻨﻄﺔ) ﻣﻢ(‬
‫‪ F .4‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻗﻴﻤﺔ ﺍﻟﺘﻐﺬﻳﺔ‬
‫‪ R .5‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ ﻭﺍﻟﺮﺟﻮﻉ‬
‫ﻃﺮﻳﻘﺔ ﻋﻤﻞ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ ﺗﺘﻢ ﻛﺎﻵﰐ‪:‬‬
‫‪ .7‬ﺗﺘﻘﺪﻡ ﺍﻟﺒﻨﻄﺔ ﻣﻦ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ)ﺍﻟﻨﻘﻄﺔ ﺍﳌﱪﳎﺔ ﻗﺒﻞ ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﺪﻭﺭﺓ ﻣﺒﺎﺷﺮﺓ( ﺍﱃ ﺩﺍﺧﻞ ﺍﳌﺸﻐﻮﻟﺔ‬
‫ﺑﺎﻟﻜﻮﺩ ‪ G01‬ﲟﻘﺪﺍﺭ ﻋﻤﻖ ﺍﻟﻘﻄﻊ )‪(Q‬‬
‫‪ .8‬ﺗﺮﺟﻊ ﺍﻟﺒﻨﻄﺔ ﻭﺗﺮﺗﺪ ‪1‬ﻣﻢ ﺳﺮﻳﻌﺎ ﺑﺎﻟﻜﻮﺩ ‪ G00‬ﻟﺘﺴﻤﺢ ﺑﺘﻜﺴﲑ ﺍﻟﺮﺍﻳﺶ‬
‫‪ .9‬ﺗﺘﺤﺮﻙ ﺍﻟﺒﻨﻄﺔ ﻣﺮﺓ ﺃﺧﺮﻯ ﺑﺎﻟﻜﻮﺩ ‪ G01‬ﲟﻘﺪﺍﺭ ﻋﻤﻖ ﻗﻄﻊ ﺟﺪﻳﺪ )‪(Q‬‬
‫ﺗﺮﺟﻊ ﺍﻟﺒﻨﻄﺔ ﻭﺗﺮﺗﺪ ‪1‬ﻣﻢ ﺳﺮﻳﻌﺎ ﺑﺎﻟﻜﻮﺩ ‪ G00‬ﻟﺘﺴﻤﺢ ﺑﺘﻜﺴﲑ ﺍﻟﺮﺍﻳﺶ‬ ‫‪.10‬‬
‫ﺗﺘﺤﺮﻙ ﺍﻟﺒﻨﻄﺔ ﻣﺮﺓ ﺃﺧﺮﻯ ﺑﺎﻟﻜﻮﺩ ‪ G01‬ﲟﻘﺪﺍﺭ ﻋﻤﻖ ﻗﻄﻊ ﺟﺪﻳﺪ )‪(Q‬‬ ‫‪.11‬‬
‫ﻭﺗﺘﻜﺮﺭ ﻫﺬﻩ ﺍﻟﻌﻤﻠﻴﺔ ﺣﱴ ﺍﻟﻮﺻﻮﻝ ﺍﱃ ﺍﻟﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻲ)‪ (Z‬ﰒ ﺗﺘﻮﻗﻒ ﰱ ﻗﺎﻉ ﺍﻟﺜﻘﺐ ﺯﻣﻦ‬ ‫‪.12‬‬
‫ﻣﻘﺪﺍﺭﻩ )‪ (P‬ﻣﻠﻠﻲ ﺛﺎﻧﻴﺔ‬
‫ﺗﻌﻮﺩ ﺍﻟﻌﺪﺓ ﺑﺄﻋﻠﻰ ﺳﺮﻋﺔ)‪ (G00‬ﺍﱃ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ )ﺃﻭ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ( ﺳﺮﻳﻌﺎ ﺑﺎﻟﻜﻮﺩ‬ ‫‪.13‬‬
‫‪ G00‬ﻟﺘﺘﻜﺮﺭ ﰱ ﺛﻘﺐ ﺁﺧﺮ ﳛﺪﺩ ﺇﺣﺪﺍﺛﻲ ﻣﺮﻛﺰﺓ ﺇﺫﺍ ﻟﺰﻡ ﺍﻷﻣﺮ‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


115 GMFSD

G73 Deep hole Drilling with chip break Cycle


‫ﺩﻭﺭﺓ ﺍﻟﺜﻘﺐ ﺍﻟﻌﻤﻴﻖ ﺑﺘﻜﺴﲑ ﺍﻟﺮﺍﻳﺶ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


116 GMFSD

G73 Deep hole Drilling with chip break Cycle


‫ﺩﻭﺭﺓ ﺍﻟﺜﻘﺐ ﺍﻟﻌﻤﻴﻖ ﺑﺘﻜﺴﲑ ﺍﻟﺮﺍﻳﺶ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪117‬‬ ‫‪GMFSD‬‬

‫‪G84 Tapping Cycle‬‬


‫ﺩﻭﺭﺓ ﺍﻟﺜﻘﺐ ﺑﺬﻛﺮ ﺍﻟﻘﻼﻭﻭﻅ ﳝﲔ‬

‫ﺗﺴﺘﺨﺪﻡ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ )‪ (G84‬ﻟﻌﻤﻞ ﻗﻼﻭﻭﻅ ﳝﲔ‬ ‫♦‬


‫ﻻﺑﺪ ﺃﻥ ﺗﺴﺒﻖ ﻋﻤﻠﻴﺘﺎ ﺍﻟﺴﻨﺘﺮﺓ ﻭﺍﻟﺜﻘﺐ ﻫﺬﻩ ﺍﻟﻌﻤﻠﻴﺔ‬ ‫♦‬
‫ﻳﻔﻀﻞ ﺍﺳﺘﺨﺪﺍﻡ ﺍﻟﻜﻮﺩ)‪ (M00‬ﻹﻳﻘﺎﻑ ﺍﳌﺎﻛﻴﻨﺔ ﻟﺘﻨﻈﻴﻒ ﺍﻟﺮﺍﻳﺶ ﻗﺒﻞ ﺍﻟﺜﻘﺐ ﺑﺬﻛﺮ ﺍﻟﻘﻼﻭﻭﻅ‬ ‫♦‬
‫ﻭﺗﻜﺘﺐ ﺑﺎﻟﺸﻜﻞ ﺍﻻﺗﻰ‪:‬‬ ‫♦‬
‫‪N100 G84 X.. Y.. Z-‬‬ ‫‪F.. M3‬‬
‫ﻭﺗﻌﺮﻑ ﺍﻟﺒﺎﺭﺍﻣﻴﺘﺮ ﺍﳌﻮﺟﻮﺩﺓ ﺑﺎﻟﺪﻭﺭﺓ ﻛﺎﻵﰐ‪:‬‬ ‫♦‬
‫‪ Z .1‬ﻋﺒﺎﺭﺓ ﻋﻦ ﺍﻟﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻰ ﻟﻠﺜﻘﺐ‬
‫‪ F .2‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻗﻴﻤﺔ ﺍﻟﺘﻐﺬﻳﺔ ﺃﻭ ﻗﻴﻤﺔ ﺧﻄﻮﺓ ﺍﻟﻘﻼﻭﻭﻅ‬

‫ﻃﺮﻳﻘﺔ ﻋﻤﻞ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ ﺗﺘﻢ ﻛﺎﻵﰐ‪:‬‬ ‫♦‬


‫‪ .1‬ﻳﺘﻘﺪﻡ ﺫﻛﺮ ﺍﻟﻘﻼﻭﻭﻅ ﺑﺎﻟﻜﻮﺩ ﻭ ﺑﺎﳋﻄﻮﺓ ﺃﻭ ﻟﺘﻐﺬﻳﺔ ﺍﳌﻌﻄﺎﺓ )‪ (F‬ﻭﺑﺪﻭﺭﺍﻥ ﺍﻟﻈﺮﻑ ﳝﲔ ‪ M03‬ﻣﻦ‬
‫ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ)ﺍﻟﻨﻘﻄﺔ ﺍﳌﱪﳎﺔ ﻗﺒﻞ ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﺪﻭﺭﺓ ﻣﺒﺎﺷﺮﺓ( ﺣﱴ ﺍﻟﻮﺻﻮﻝ ﺍﱃ ﺍﻟﻌﻤﻖ ﺍﻟﻨﻬﺎﺋﻲ)‪(Z‬‬
‫‪ .2‬ﻳﻌﻮﺩ ﺫﻛﺮ ﺍﻟﻘﻼﻭﻭﻅ ﺍﱃ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ )ﺃﻭ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ( ﺑﺎﻟﻜﻮﺩ ‪ G33‬ﻭﺑﻨﻔﺲ ﻗﻴﻤﺔ ﺍﳋﻄﻮﺓ‬
‫)‪(F‬ﻣﻊ ﻋﻜﺲ ﺣﺮﻛﺔ ﻋﻤﻮﺩ ﺍﻟﺪﻭﺭﺍﻥ ‪M04‬‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


118 GMFSD

G84 Tapping Cycle


‫ﺩﻭﺭﺓ ﺍﻟﺜﻘﺐ ﺑﺬﻛﺮ ﺍﻟﻘﻼﻭﻭﻅ ﳝﲔ‬

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


119 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


‫‪120‬‬ ‫‪GMFSD‬‬

‫‪G85 Reaming Cycle‬‬


‫ﺩﻭﺭﺓ ﻋﻤﻞ ﺑﺮﻏﻠﺔ‬

‫ﺗﺴﺘﺨﺪﻡ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ )‪ (G85‬ﻟﺘﻨﻌﻴﻢ ﺍﻟﺜﻘﺐ‬ ‫♦‬


‫ﻭﺗﻌﺮﻑ ﺍﻟﺒﺎﺭﺍﻣﻴﺘﺮ ﺍﳌﻮﺟﻮﺩﺓ ﺑﺎﻟﺪﻭﺭﺓ ﻛﺎﻵﰐ‪:‬‬ ‫♦‬
‫‪ Z .1‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻋﻤﻖ ﺍﻟﺜﻘﺐ‬
‫‪ F .2‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻗﻴﻤﺔ ﺍﻟﺘﻐﺬﻳﺔ‬
‫‪ R .3‬ﻋﺒﺎﺭﺓ ﻋﻦ ﻣﺴﺘﻮﻯ ﺍﻟﺴﺤﺐ ﻭﺍﻟﺮﺟﻮﻉ‬
‫‪ P .4‬ﺯﻣﻦ ﺍﻟﺘﻮﻗﻒ ﰱ ‪‬ﺎﻳﺔ ﺍﻟﺜﻘﺐ ﺑﺎﳌﻠﻠﻰ ﺛﺎﻧﻴﺔ‬
‫ﻃﺮﻳﻘﺔ ﻋﻤﻞ ﻫﺬﻩ ﺍﻟﺪﻭﺭﺓ ﺗﺘﻢ ﻛﺎﻵﰐ‪:‬‬ ‫♦‬
‫‪ .1‬ﺗﺘﻘﺪﻡ ﺍﻟﻌﺪﺓ ﻣﻦ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ)ﺍﻟﻨﻘﻄﺔ ﺍﳌﱪﳎﺔ ﻗﺒﻞ ﺍﺳﺘﺪﻋﺎﺀ ﺍﻟﺪﻭﺭﺓ ﻣﺒﺎﺷﺮﺓ( ﺍﱃ ﺩﺍﺧﻞ ﺍﳌﺸﻐﻮﻟﺔ ﺑﺘﻐﺬﻳﺔ‬
‫)‪(F‬ﺑﺎﻟﻜﻮﺩ ‪ G01‬ﲟﻘﺪﺍﺭ ﻋﻤﻖ ﺍﻟﺜﻘﺐ)‪(Z‬‬
‫‪ .2‬ﺗﻌﻮﺩ ﺍﻟﻌﺪﺓ ﺑﻀﻌﻒ ﺗﻐﺬﻳﺔ ﺍﻟﺪﺧﻮﻝ ﺍىﺒﺘﻐﺬﻳﺔ )‪(2XF‬ﺑﺎﻟﻜﻮﺩ ‪ G01‬ﺍﱃ ﻣﺴﺘﻮﻯ ﺍﻟﺒﺪﺀ )ﺃﻭ ﻣﺴﺘﻮﻯ‬
‫ﺍﻟﺴﺤﺐ(‬

‫‪Eng.Gamal Mohamady‬‬ ‫‪E-mail : GAMAL_CNC@hotmail.com‬‬ ‫‪Mobile phone: 0105606679‬‬


121 GMFSD

N5 G17 G21 G90 G80 ( SAFE LINE)


N10 G54
N15 G52 X0 Y-50 Z10
N20 T1 M6 ( SHELLENDMILL@40)
N25 G97 S1000 G94 F90 M3 M8
N30 G0 X18 Y-22
N35 G43 H1 Z0
N40 G1 Y72
N45 G0 X32
N50 G1 Y-22
N55 G0 Z10
N60 T2 M6 ( NC SPOT DRILL Ø10)
N65G0 X0 Y15
N70G43 H2 Z3
N75G81 G91 X10 Z-4.5 K4
N80G80 X10 Y20
N85G81 X-10 Z-4.5 K4
N90G90 G80
N95T3 M6 ( TWIST DRILL Ø 5)
N100G97 S2000 G94 F200 M3 M8
N105G0 X0 Y15
N110G43 H3 Z3
N115G83 G91 X10 Z-20 Q4 K4
N120G90 G80
N125T4 M6 ( TWIST DRILL Ø 4.7
N130G97 S2000 G94 F200 M3 M8
N135G0 X0 Y35
N140G43 H4 Z3
N145G83 G91 X10 Z-20 Q4 K4
N150G90 G80
N155T5 M6 ( TAB M6)
N160G97 S500 G95 F1 M3 M8
N165G0 X0 Y15
N170G43 H5 Z3
N175G84 G91 X10 Z-20 F1 K4
N180G90 G80
N185T6 M6 ( REAMER Ø 5)
N190G97 S1500 G95 F0.05 M3 M8
N195G0 X0 Y35
N200G43 H6 Z3
N205G85 G91 X10 Z-20 K4
N210G80 G28 Z0
N215G28 X0 Y0
N220M30

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


122 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


123 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


124 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


125 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


126 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


127 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


128 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


129 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


130 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


131 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


132 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


133 GMFSD

CNC‫ﲤﺎﺭﻳﻦ ﻣﺘﻨﻮﻋﺔ ﻋﻠﻰ ﻣﺎﻛﻴﻨﺔ ﺍﻟﻔﺮﻳﺰﺓ‬

‫ااد‬
‫!ل "!ى‬$ /‫س‬,
Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679
134 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


135 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


136 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


137 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


138 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


139 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


140 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


141 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


142 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


143 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


144 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


145 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


146 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


147 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


148 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


149 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


150 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


151 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


152 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


153 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


154 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


155 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


156 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


157 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


158 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


159 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


160 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


161 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


162 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


163 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


164 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


165 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


166 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


167 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679


168 GMFSD

Eng.Gamal Mohamady E-mail : GAMAL_CNC@hotmail.com Mobile phone: 0105606679

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