Professional Documents
Culture Documents
Vertical reinforcement
In the form of mild steel bars is provided in brick columns, brick wall, and brick
retaining wall.
Rammed Earth :rammed earth is a technique for building walls using the raw
material of earth, sometimes chalk lime and gravel; it is a ancient construction
technique developed in part of china ,the middle east and not Africa.
Rammed earth are simple to construct non combustible, thermally massive
strong and durable.
For construction of earth wall the soil should contain four elements have high
sand /gravel with some silt and just enough clay to act as binder.
Density of rammed earth -1.85gm/cc.
The compressive strength of a rammed earth can be up to 4.3MPa.
Rammed earth using rebar wood or bamboo reinforcement can prevent failure
caused by earthquakes or heavy stones.
Rammed earth is a thermal mass.
The small amount of water present in the rammed earth provides extra
strength to the material. Excess of water causes loss of strength.
The process of rammed earth construction involves 5 stages.
Frame work is built and a layer of moist earth is filled in
The layer of moist earth is compressed
Next layer of moist earth is added
Successive layer of moist earth are added and compressed.
Frame work is removed leaving the rammed earth wall.
Stabilized earth or mud block: it is called as compressed earth block. It cant be
used for building more than 2 storey.
Compressed earth block are defined as earthen bricks created by means of
compression in hand operated or hydraulic machines.
Top soil and organic soils must not be used.
Stages in preparing SBM.
preparation(digging and seiving) ,Measuring, Mixing ,Pressing curing.
The block must be cured for four weeks after manufacture.
Compressed earth block can be stabilized ,most of the time, they are
stabilized with cement or lime.
To use cement as a stabilizes
Gravel -15% Sand -50%, silt- 15%,clay -20%.
To use lime as a stabilizer
Gravel15% sand -30% silt 20%,clay-35%.
compressive strength2-5Mpa.
Advantage
It is produced in site
It is economical
It is ecofriendly
Lime as a stabilizer reduce plasticity ,increase workability reduce
swelling and increase strength
BRICKS
Brick is a building unit its constituents are
Alumina -20-30% ,Silica -50-60%, Lime -5%, oxide of iron -5-6%
Qualities of brick earth:
The qualities of good brick earth are:
It must have proper proportions of sand ,silt , and clay.
It should be homogeneous
It must be free from pebbles grits and lumps of earth
It should not contain vegetable and organic matter.
It should not be mixed with salty water.
The brick should be table moulded well burnt free from cracks and with sharp
and square edges the colour should be uniform and bright.
It should have uniform size and shape the depth of the frog should be 10-
20mm length and width of a frog should be 40-100mm the weights of standard
brick is 30N.
The brick when broken or fractured should show a bright homogeneous and
uniform compacted structure free from voids.
The brick should not break into pieces when dropped flat on hard.
The bricks when soaked in water for 24hours should not show deposits of
white when allowed to dry in shade.
Absorption test: the specimen brick is first weighed dry.it is then immersed in
water for a period of 16 hours it is weighed again . the difference in weight
indicates the amount of water absorbed, it should not exceed 20% of weigth of
dry brick.
Hardness test :hardness of the brick can be estimated with the help of the
scratch of the finger nail. If no nail scratch is left on the brick ,it is considered
to be having sufficient hardness.
Shape and size test: All the faces of the brick should be truly rectangular and
size truly standard as specified .All the edges should be sharp and right angled.
Toughness: A good brick should not break, when made to fall flat on hard
ground, from a height of about 1M.
Test for presence of soluble salts or efflorescence: A brick is taken and kept
immersed in water for 24 hours. It is then taken out and allowed to dry. Soluble
salts ,if present in the brick ,will get dissolved in water and when wet brick is
allowed to dry, grayish or whitish powder of soluble salts will get deposited as
its surface .if no white or grey powder is deposited, the brick is free from
soluble salts..if powdered salts cover only about 10% of the surface of the
brick, amount of soluble salts are considered low. If they cover 50% surface,
amount of salts are considered moderate . if powder covers more than 50% of
the surface, amount of salts present is considerable and thus considered very
harmful.
Fine and coarse aggregate
Uses
Fine aggregate are used in construction.
It prevents excessive shrinkage and helps in the adjustment of strength of
mortar
Coarse Aggregate
The size of aggregate bigger than 4.75mm is considered as coarse aggregate the
maximum size can be used in concrete is 80mm
For making of concrete angular shape is used due its interlocking bond between the
particle
Addition of cement required for angular aggregate is offset of some extent by
the higher strength and sometimes by greater durability as a result of the
interlocking texture of the hardened concrete and higher bond character
between aggregate and cement paste
Flaky aggregate makes very poor concrete
Rounded aggregate lack of bond between the smooth surface of the aggregate
and cement paste.
Grading of aggregate
Grading refers to the determination of the particle-size distribution for
aggregate.It is done through sieve analysis .
The grading of coarse aggregate affects the workability and paste requirements
The gradation of fine aggregate affects the workability and finish ability of
concrete .
Types of grading :
continuous grading : incorporates a combination of particles of many sizes ,
hence it minimizes the volume of voids but increase particle surface area.
Uniform Grading: All particles are of same size this produces a large volume
of voids irrespective to particle size.
The particle size distribution of a mass of aggregate should be such that the
smaller particles fill the voids between the large particles ,the proper gradation
of an aggregate produces dense concrete and needs less quantity of fine
aggregate and cement paste
from the sieve analysis the particle size distribution in a sample of aggregate is
found out and the term known as fineness modulus
The fineness modulus is a numerical index of fineness giving some idea of a
mean size of a particle present in the entire body of aggregate .
Test on aggregate
Sieve analysis
THEORY:
Fine aggregates as the aggregate most of which will pass 4.75mm IS sieve. The fine
aggregate is often termed as a sand size aggregate. The sand is generally considered
to have a lower size limit of 0.07mm. The material between 0.06mm and 0.002 mm is
classified as silt and still smaller particles are termed as clay. The fineness modulus
is a numerical index of fineness, giving some idea of the mean size of the particles
present in the entire body of the aggregate.
IS test sieves: Fine wire cloth nos. 4.75mm, 2.36mm, 1.16mm, 600 m, 300 m, 150
m and75m. weighting balance(sensitive to 1/1000 th of the test specimen), sieve
shaker, trays,drying oven(to operate between 100 to 110 o C.
PROCEDURE
Take 1Kg of sand from a laboratory sample of 10 Kg by quartering and break
clay
lumps, if any.
2. Arrange the sieves in order of IS sieve nos: 4.75mm, 2.36mm, 1.18mm,
600micron,
300micron and 150micron keeping sieve nos. 4.75mm at the top and 15micron
at the bottom.
Fix them in the sieve shaking machine with the pan at the bottom and cover at
the
top.
3. Keep the sand in the top sieve; carry out sieving in the set of sieves as
arranged
before for not less than 10minutes.
4. Find the mass retained on each sieve.
5. Fineness modulus is an empirical factor which is obtained by dividing the
cumulative sum of the percentage of aggregate retained on each IS sieves taken
in
order by 100.
Procedure
.Calibrate the Pycnometer, by weighing it empty and full with water at room
temperature. (w1)
Immediately weight 500gm of saturated surface dry sand in the flask(2/3) -
(w2).
Fill the flask with water to the top of the cone. Wipe the flask dry and weigh it
accurately.
Fill the pycnometer only with water (w4)
Calculate the specific gravity
G=[(W 2 – W 1 )/
(W 4 – W 1 ) – (W 3 – W 2 )]
Bulking of sand : the increase in the volume of given mass of fines caused by the
presence of water is known as bulking .free moisture form a thin film around each
particle .this film of moisture excreted is known as surface tension , surface tension
keeps every particle away from each other .
Procedure :
Put sufficient quantity of the oven dry sand loosely into the container until it is
two-third full. Calculate the mass of sand by deducting the mass of container.
Push a steel rule vertically down through the sand at the middle to the bottom
and
measure the height of sand. Let it be ‘h’mm.
.Empty the sand out into a clean metal tray without any loss.
Add one percent of water by mass of sand. Mix the sand and water thoroughly
by
hand.
Put the wet sand loosely into the container without tamping it.
Smooth and level the top surface of the inundated sand and measure its depth
at
the middle with a steel rule. Let it be “h`”mm.
Repeat the above procedure with 2 percent of water by mass.
Go on increasing the percentage by one till bulking is maximum and starts
falling
down and ultimately bulking is zero, i.e., saturated sand occupies the same
volume
as dry sand.
(h ` - h/h)*100
Elongation test
The elongation index is the total weight of the material retained on the various
length
gauges, expressed as a percentage of the total weight of the sample gauged.
Raw materials when subjected to high clinkering temperature combine with each
other to form complex compound called as bouge’s compound
Tricalcium 3cao sio2 C3S
silicate
Dicalcium 3cao sio2 C2S
silicate
Tricalcium 3cao Al2o3 C3A
aluminate
Tetracalcium 4caoAl2Fe2o3 C4AF
aluminoferri
te.
CEMENT
Setting Time
• Cement paste setting time is affected by a number of items including: cement
fineness, water-cement ratio, chemical content (especially gypsum content) and
admixtures. Setting tests are used to characterize how a particular cement paste
sets. • For construction purposes, the initial set must not be too soon and the final set
must not be too late. Normally, two setting times are defined:
• Initial set. Occurs when the paste begins to stiffen considerably.
• Final set. Occurs when the cement has hardened to the point at which it can
sustain some load.
• Setting is mainly caused by C3A and C3S and results in temperature rise in the
cement paste.
• False set :No heat is evolved in a false set and the concrete can be re-mixed
without adding water
• Occures due to the conversion of unhydreous/semihydrous gypsum to hydrous
gypsum(CaSO4.2H2O)
• Flash Set: is due to absence of Gypsum. Specifically used for under water repair.
Soundness
• When referring to Portland cement, "soundness" refers to the ability of a hardened
cement paste to retain its volume after setting without delayed expansion. This
expansion is caused by excessive amounts of free lime (CaO) or magnesia
(MgO). Most Portland cement specifications limit magnesia content and
expansion.
• The cement paste should not undergo large changes in volume after it has set.
However, when excessive amounts of free CaO or MgO are present in the cement,
these oxides can slowly hydrate and cause expansion of the hardened cement
paste.
• Soundness is defined as the volume stability of the cement paste.
Fineness
• Fineness, or particle size of Portland cement affects Hydration rate and thus
the rate of strength gain. The smaller the particle size, the greater the surface
area-to-volume ratio, and thus, the more area available for water-cement
interaction per unit volume. The effects of greater fineness on strength are
generally seen during the first seven days.
• When the cement particles are coarser, hydration starts on the surface of the
particles. So the coarser particles may not be completely hydrated.This causes
low strength and low durability.
• For a rapid development of strength a high fineness is necessary.
Strength: cement paste strength is typically defined in 3 ways compressive, tensile
and flexural,water cement ratio, cement fine aggregateratio type and grading of fine
aggregate
Fly ash
Is a finely divided residue resulting from the combustion of powered coal.
It gives high strength and high performance concrete use of right fly ash results
in reduction of water demand for desired slump., bleeding and drying
shrinkage will also be reduced in fresh concrete.
Specific gravity of fly ash is 1.3-1.6
The initial strength of fly ash concrete trends to be lower than the concrete
with out fly ash at later stages it develops greater strength.
It makes the texture of concrete resulting in decrease of water permeability
Since pozzolonic reaction can only proceed in the presence of water enough
moisture should be available for long time fly ash concrete is cured for longer
time.
Silica Fumes :It is the product resulting from reduction of high purity quartz
with coal in a electric arc furnance in the manufacture of silicon or ferrosilicon
alloy
silica fumes rises as an oxidized vapour it cools condenses and is collected in
cloth bags
1micron and with an average diameter of about 0.1micron about 100times
smaller than average cement particles
specific surface area of silica fumes is 230-300m2/kg
the C-S-H Gel formed by the reaction between microsilica and Ca(OH) 2 appear
dense&amorphous