0+50571 Register No. | | BE Degree Examination April 2017 Sixth Semester Mechatronics Engineering 1AMTT63 - PROGRAMMABLE AUTOMATION CONTROLLERS (Regulations 2014) ‘Time: Three hours ‘Maximum: 100 marks Sere 10. 11 Answer all Questions Part—A (10 x 2 = 20 marks) In what way is the constructions a contactor differ from that of a control relay? Compare the methods used to actuate inductive and capacitive proximity sensors. List three possible functions of PLC programming device Identify the type of output device can be controlled by an output module that uses relay as the switching device. Draw the equivalent ladder logic diagram used to implement the hardwired circuit shown in figure using, i) Allimit switch 1 with NO contact is connected to the PLC input module ii) A limit switch 2 with NC contact is connected to the PLC input module a is! Soh Develop ladder logic program that will turn on a motor after 50sec when switch S1 has been pressed. Specify the need for smart annunciates in a DCS based plant. Show how LLOI is operated and communicated with LCU. Distinguish RTU and PLC. Is SCADA systems offer high resolution computer graphics to display with all necessary information? Justify your answer. Part —B (6 x 13 = 65 marks) a. i) Explain the basic working of an electromagnetic control relay with (10) schematic diagrams and symbols. ii) Compare the method of operation between manually operated switch with (8) proximity switch,(OR) Discuss in detail about the working of motor starters and detail about how it can (13) be interfaced with PLC. Point out the importance of discrete input / output module in a PLC. Draw their (13) structure and detail about it (OR) List the maintenance and troubleshooting procedure need to be carried out (13) during installation and running of a PLC. Explain in detail. Develop ladder logic program to implement the process illustrated in figure. The (18) sequence of operation as follows: [Sore SOLA = Midatle Seaver Empty sensor ¢ switch | Startistop } control station ' ee + Normally open and normally closed pushbuttons are used to start and stop the process * When start button is pressed, solenoid A eneyizes to start filling the tank * When tank level reaches middle, middle sensor gives output, then turn off solenoid A * Solenoid B energizes to fill the tank from middle level «Solenoid B de-energizes when level reaches full © Adelay of 2s required after the tank full © Agitator motor starts automatically and runs for 5 mins to mix the liquid * When agitator motor stops, solenoid C encyizes to empty the tank * When tank is completely empty, empty sensor opens to de-energize solenoid -C «Start button is pressed to repeat the sequence 2 0-505714. 15. 16. (OR) 20 parts at a time are stamped on a machine shown in figure. Program cycle (13) started by pressing push button Sl. Proximity switch B7 signals “part in Magazine’. A part is fed towards the machine by means of a cylinder 1.0 and clamped. It is then stamped via cylinder 2.0, for 2S time period and subsequently ejected by means of an ejecting cylinder 3.0. the clamping cylinder 1.0 operates via a double solenoid value with two coils Y1 (clamping) and Y2 (unclamping) cylinders 2.0 and 3.0 are powered by spring retrun solenoid values with the coils Y3 and Y4, The cylinder positionare monitored by means of the proximity switches B1 to B6. fll Develop ladder logic programming for the above case. Discuss in detail about the following i) operator displays ii) HLOL (a3) (OR) Explain about the architecture of LCU and operator interfacing issues in LCU. (18) Show three stage of architecture of SCADA. Detail about each block. (as) (OR) Discuss about the following in detail (as) i) Communication protocols in scADA (*) ii) RTU in SCADA @ Part -—C (1x 15 =15 marks) Develop ladder logic programming for two way traffic light control. Also, discuss (15) how a SCADA system can be developed and monitored for traffic control in a remote station. Follow the timing chart shown in figure. z ee ‘Amber = nortvsouth 3 0-50571(OR) b, In an industrial application, there is a machine with large steel shaft supported (15) by bearings. This shaft is coupled to a large electric motor. The bearings need lubrication, which is supplied by an cil pump driven by a small electric motor. ‘The sequence of operation as follows, © To start, operator turn on switch SW * Before the motor shaft starts to turn, the bearings are supplied by an oil pump for 20 sec © The bearing also receive oil when the machine is running * When the operator turns SW OFF to stop the machine, the oil pump continues to supply oil for 15 sec. When the total running time is 3 hours the motor is shut down and a pilot light is turn on to indicate that filter and oil need to be changed © A reset button is provided to reset the process after the filter and oil have been changed i) Develop PLC programming for the above case ii) Develop SCADA screen by drawing its typical process with necessary indicators. 4 0-50571/ cy iemTTba- _Prgpemtle_ ful tetas Bey Reruladecn dela ~O a ' Contes! relay lootactor ry Relay (ons brurted lootac ter i di bs ( fe Switth 39 Ac food s te Switth Pe anal ip AC Load ¢ gt ha, & Sole no felons magne Be spe) vised te swittheng witty ved fe fe tage Grrtank me tacts: deijved 0 & Spewal ture “sed fe cw telung ii) ysed . borg fos Power olevtia 4 pole fat Power dona s eS, 3 . : yp dndurhve Pea xvenily Sensvs attuales bored om Cler tomas ne he Proc ipe whin it defects metal ola , dow tb Magne ir feel dakes place 2 Copa ahve. 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