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For Residue Upgradation Project (MREP Phase –II), the following objectives have been envisaged:
To improve refinery profitability (GRM) by maximizing distillate yields using Hydrogen Based
Bottoms Upgradation facilities.
To achieve nil Fuel oil and nil export Naphtha production.
The total estimated capital cost for the MREP- II is Rs. 6963 crores. The project will come up within
the existing HPCL-Mumbai Refinery.
The existing utility systems is completely saturated. Hence, to meet the new demand, t he
following new utility facilities have been envisaged:
Bearing Cooling Tower 2 number of cells ( 1 working + 1 standby) , each having a capacity of 700
m3/hr.
LP air Compressor :2 ( 1 working + 1 standby) Capacity: 20000 Nm3/hr
each
Compressed Air system HP air Compressor : 1 ( 1 working) Capacity: 250 Nm3/hr.
Instrument air Dryer: 2 (1 working + 1 standby) Capacity: 10000 Nm3/hr.
each.
Utility Boiler 1 of Net Capacity: 100 TPH of VHP steam with associated Steam Turbine
Generator.
Sea cooling tower Number of cells: 3 (2 working + 1 standby) Capacity: 4000 m3/hr. each.
1
DM water chain Number : 2 (1 working + 1 standby); Capacity: 220 TPH each
Raw water sump Dimension: 25m X 25m X 5M
HC flare Flare stack: Diameter: 72”, Height: 110 m
Sour flare Flare stack: Diameter: 20”, Height: 110 m
The offsite facilities shall be augmented by adding following new storage tanks and bullets under
MREP Phase-II.
List of new offsite storage facility
Sl. No. Service Gross Capacity Each (M3) Number Type
1 LPG 2080 3 Mounded Bullet
2 HGU feed 5034 1 External Floating Roof
3 VR 14605 3 Cone roof
Apart from the above table, 4 Naphtha tanks will be reassigned to cater to the space requirement
of this project.