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BASIS
1. Flowrate
Flowrate is based on GA 1502 Datasheeet
Normal = 348.1 m3/hr
Rated = 475 m3/hr
2. Properties
Properties are based on GA 1502 Datasheet
3. Assumption :
1.
Maximum Suction Pressure = Design Pressure of Suction Equipment + Maximum Static Head (@ HLL)
6. Hold :
NOTES
Rev. 1
Rev. 1
JOB NO. : 10107 SHEET NO. : 1 OF 2
PROJECT : KALTIM-5 ITEM NO. : GA 1502 A/B
CLIENT : PT. PUPUK KALIMANTAN TIMUR SERVICE : DEMINERALIZED WATER PUMP FOR OEP
LOCATION : BONTANG, EAST KALIMANTAN, INDONESIA NO. OF REQ'D : 1 OPERATING, 1 STANDBY
Rev.
Equivalent Length of Valves and Fittings (in feet) - As per GPSA Eng. Data book
Nominal Pipe Size (Inches) 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30"
Ball Check Valve or Globe Valve 55 70 100 130 200 260 330 400 450 500 550 650 750 -
Angle Valve 26 33 50 65 100 125 160 190 210 240 280 300 370 -
Swing Check Valve 13 17 25 32 48 64 80 95 105 120 140 155 185 -
Plug Valve 7 11 17 30 70 120 - - - - - - - -
Gate or Ball Valve 1 2 2 3 4 6 7 9 10 11 12 14 16 21
Butterfly Valve (90 Deg.) 8 8 12 16 23 30 30 35 39 32 36 40 49 61
45 Deg. Elbow 2 3 2 3 4 6 7 9 10 11 12 14 16 21
90 Deg. Elbow 3 4 4 5 8 9 12 14 16 18 20 23 27 40
Hard T (Flow turns) 9 11 14 19 28 37 47 55 62 72 82 90 110 140
Soft T (Flow straight) 3 4 4 5 8 9 12 14 16 18 20 23 27 40
Nominal Pipe Size (Inches) 36" 42" 48" 54" 60" 66" 72" 78" 84" 90" 102" 108" 114" 120"
Ball Check Valve or Globe Valve - - - - - - - - - - - - - -
Angle Valve - - - - - - - - - - - - - -
Swing Check Valve - - - - - - - - - - - - - -
Plug Valve - - - - - - - - - - - - - -
Gate or Ball Valve 25 30 35 40 45 49 53 57 61 65 73 77 81 85
Butterfly Valve (90 Deg.) 74 86 98 111 123 138 150 163 175 188 213 225 238 250
45 Deg. Elbow 25 30 35 40 45 46 50 53 57 60 133 140 148 155
90 Deg. Elbow 47 55 65 70 80 82 89 96 103 110 255 270 285 300
Hard T (Flow turns) 170 200 220 250 280 335 360 390 420 450 510 540 570 600
Soft T (Flow straight) 47 55 65 70 80 110 120 130 140 150 170 180 190 200
Equivalent Length Reducers (in feet) - As per GPSA Eng. Data book
Rev. 1
Rev. 1
PipeTable
S10 10 S20 S30 STD S40 X-S S80 S160 XX-S S10S S40S S80S
1/8 0 0 0 0 6.83 6.83 5.46 5.46 0 0 7.81 6.83 5.46
1/4 0 0 0 0 9.25 9.25 7.67 7.67 0 0 10.41 9.25 7.67
3/8 0 0 0 0 12.52 12.52 10.74 10.74 0 0 13.84 12.52 10.74
1/2 0 0 0 0 15.8 15.8 13.87 13.87 11.79 6.4 17.12 15.8 13.87
3/4 0 0 0 0 20.93 20.93 18.85 18.85 15.54 11.02 22.45 20.93 18.85
1 0 0 0 0 26.64 26.64 24.31 24.31 20.7 15.21 27.86 26.64 24.31
1-1/4 0 0 0 0 35.05 35.05 32.46 32.46 29.46 22.76 36.63 35.05 32.46
1-1/2 0 0 0 0 40.89 40.89 38.1 38.1 33.99 27.94 42.72 40.89 38.1
2 0 0 0 0 52.5 52.5 49.25 49.25 42.85 38.18 54.79 52.5 49.25
2-1/2 0 0 0 0 62.71 62.71 59 59 53.93 44.93 66.93 62.71 59
3 0 0 0 0 77.93 77.93 73.66 73.66 66.65 58.42 82.8 77.93 73.66
3-1/2 0 0 0 0 90.12 90.12 85.45 85.45 0 0 95.5 90.12 85.45
4 0 0 0 0 102.26 102.26 97.18 97.18 87.33 80.06 108.2 102.26 97.18
5 0 0 0 0 128.19 128.19 122.25 122.25 109.55 103.2 134.49 128.19 122.25
6 0 0 0 0 154.05 154.05 146.33 146.33 131.75 124.38 161.47 154.05 146.33
8 0 0 206.38 205 202.72 202.72 193.68 193.68 173.05 174.63 211.56 202.72 193.68
10 0 0 260.35 257.45 254.51 254.51 247.65 242.87 215.9 222.25 264.67 254.51 247.65
12 0 0 311.15 307.09 304.8 303.23 298.45 288.9 257.2 273.05 314.71 304.8 298.45
14 342.9 342.9 339.75 336.55 336.55 333.35 330.2 317.5 284.18 0 346.05 0 0
16 393.7 393.7 390.55 387.35 387.35 381 381 363.53 325.43 0 396.85 0 0
18 444.5 444.5 441.55 434.95 438.15 428.65 431.8 409.55 366.7 0 447.65 0 0
20 495.3 495.3 488.95 482.6 488.95 477.83 482.6 455.63 407.98 0 496.93 0 0
22 546.1 546.1 539.75 533.4 539.75 0 533.4 501.65 450.84 0 547.73 0 0
24 596.9 596.9 590.55 581.03 590.55 574.65 584.2 547.63 490.53 0 596.9 0 0
26 644.56 644.56 635 0 641.35 0 635 0 0 0 0 0 0
28 695.36 695.36 685.8 679.45 692.15 0 685.8 0 0 0 0 0 0
30 746.16 746.16 736.6 730.25 742.95 0 736.6 0 0 0 746.15 0 0
32 796.96 796.96 787.4 781.05 793.75 777.85 787.4 0 0 0 0 0 0
34 847.76 847.76 838.2 831.85 844.55 828.65 838.2 0 0 0 0 0 0
36 898.56 898.56 889 882.65 895.35 876.3 889 0 0 0 0 0 0
38 0 0 0 0 946.15 0 939.8 0 0 0 0 0 0
40 0 0 0 0 996.95 0 990.6 0 0 0 0 0 0
42 0 0 0 0 1047.75 0 1041.4 0 0 0 0 0 0
44 0 0 0 0 1098.55 0 1092.2 0 0 0 0 0 0
46 0 0 0 0 1149.35 0 1143 0 0 0 0 0 0
48 0 0 0 0 1200.15 0 1193.8 0 0 0 0 0 0
52 0 0 0 0 1301.75 0 1295.4 0 0 0 0 0 0
56 0 0 0 0 1403.35 0 1397 0 0 0 0 0 0
60 0 0 0 0 1504.95 0 1498.6 0 0 0 0 0 0
Page 5
ATTACHMENT-A
SERVICE CONDITIONS
FLUID MATERIAL / SYMBOL STEAM CONDENSATE
RATED
FLOW RATE KG/HR 470,725.00
SPECIFIC GRAVITY 0.991
TEMPERATURE °C 44.1
FLOWING DENSITY KG/M3 991.00
FLOW RATE VOLUME M3/HR 475.00 gpm
VISCOSITY cP 0.6060
VAPOR PRESS. AT PUMPING TEMP. (PV) KG/CM2A 0.094
DESIGN FACTOR % 136.4%
SUCTION
PRESS. AT SOURCE KG/CM2G 0.00
STATIC HEAD (+) / SUCTION LIFT (-) KG/CM2 0.05
STRAINER 2504 PRESS DROP KG/CM2G 0.05
LINE PRESS. DROP KG/CM2 0.02
PUMP SUCTION PRESS. (PS) KG/CM2G -0.02
DISCHARGE
PRESS. AT DESTINATION KG/CM2G 12.00
STATIC HEAD KG/CM2 0.28
LINE PRESS. DROP KG/CM2 0.25
OTHER PRESS. DROP 0.20
FT-2502 A/B 0.2 KG/CM2
REVISION : A
DATE : 27-Sep-18
PREP'D BY : WS
CHECKED BY :
APPR'D BY :
NOTES
09/27/2018
PT. INTI KARYA PERSADA TEHNIK
ENGINEERING & CONSTRUCTION
System : Demineralized Water From : FB 1501 To : TP 08A Location : Bontang, East Kalimantan
Case : Design Load : 100 %
Set POutEnd 1.033
Item Line No. Vapor Liquid Piping Information Equiv. Equiv. Head Velo- Mach Friction Loss Head Pressure
Flow Mol.w Comp. Temp. Kappa Dens. Visc. Flow Dens. Visc. Size Sch. ID Length e Ratio Length Diff. city No. /100 m Total Diff. In Out
[kg/h] [-] [-] [oC] [-] [kg/m3] [cp] [kg/h] [kg/m3] [cp] [inch] [-] [mm] [m] [mm] [-] [m] [m] [m/s] [-] [kg/cm2] [kg/cm2] [kg/cm2] [kg/cm2A] [kg/cm2A]
FB 1501 1.033 1.033
14" PIPE 14"-DW-31506 A1K0 0 470,725.00 991.00 0.606 14 S10 342.9 47 45.7 1 46.7731 0.50 1.42878 0 0.04253 0.01989 0.05053 1.033 1.064
STR 2504 A/B 0.05 1.064 1.014
GA-1502 AB 12.746 1.014 13.760
12" PIPE 12"-DW-31508-B1K0 0 470,725.00 991.00 0.606 12 S10 0 98 45.7 1 97.9964 -5.06 0 0 0 0 0 13.760 13.760
FT-2502 A/B 0.2 13.760 13.560
12" PIPE 12"-DW-31512-B1K0 0 470,725.00 991.00 0.606 14 S10 342.9 584 45.7 1 583.952 -2.75 1.42878 0 0.04253 0.24835 -0.2783 13.560 13.033
TP 08A 13.033 13.033
Pump Design Data Flow Rate : : 475 [m3/h] Disch. Press : 13.76 [Kg/cm2A]
Suct. Press. : : 1.01386 [Kg/cm2A] NPSHa : -0.19542 [m] SUCTION #VALUE! FT/S #REF! m/s
Head : 128.62 [m] Diff. Press : : 12.746 [Kg/cm2] DISCHARGE #VALUE! FT/S #REF! m/s
Vap. Press : : 1.03323 [Kg/cm2A] LHP : : 164.972 [kW] SUCTION #VALUE! PSI/100 FT #VALUE! bar/100 m
DISCHARGE #VALUE! PSI/100 FT #VALUE! bar/100 m
398120032.xls\To Dest.1
JOB NO 10107
ATTACHMENT D
CLIENT PT. PUPUK KALIMANTAN TIMUR Page 1 of 3
LOCATION BONTANG, EAST KALIMANTAN, INDONESIA
SUBJECT DEMINERALIZED WATER PUMP FOR OEP
GA 1502 A/B
Subtotal 7,925
(Vertical Line)
78500 Tee No. Eq. Length [mm]
Hard Tee 1 18,898
Soft Tee
Subtotal 610
Elevation
Location Elevation [GL+ mm]
Liquid Level 0
Inlet Piping 1,300
Outlet Piping 800
Notes:
1. Length is measured based on General Piping Arrangement for 14 DW 31506 A1K0 (PA 303-14DW-31506-A1K0-01)
Rev. 1
Rev. 1
ATTACHMENT D
Page 1 of 3
6,096
6,096
7,925
18,898
610
303-14DW-31506-A1K0-01)
Rev. 1
Rev. 1
JOB NO 10107
ATTACHMENT D
CLIENT PT. PUPUK KALIMANTAN TIMUR Page 2 of 3
LOCATION BONTANG, EAST KALIMANTAN, INDONESIA
SUBJECT DEMINERALIZED WATER PUMP FOR OEP
GA 1502 A/B
Subtotal 38,405
Subtotal 1,524
Elevation
Location Elevation [GL+ mm]
Inlet Piping 101,350
Outlet Piping 106,408
Notes:
1. Length is measured based on General Piping Arrangement for 12-DW-31508-B1K0
Rev. 1
Rev. 1
ATTACHMENT D
Page 2 of 3
5,486
5,486
38,405
38,405
33,528
1,524
Rev. 1
Rev. 1
JOB NO 10107
ATTACHMENT D
CLIENT PT. PUPUK KALIMANTAN TIMUR Page 3 of 3
LOCATION BONTANG, EAST KALIMANTAN, INDONESIA
SUBJECT DEMINERALIZED WATER PUMP FOR OEP
GA 1502 A/B
Elevation
Location Elevation [GL+ mm]
Inlet Piping 106,408
Outlet Piping 109,162
Notes:
1. Length is measured based on General Piping Arrangement for 12"-DW-31512-B1K0
Rev. 1
Rev. 1
ATTACHMENT D
Page 3 of 3
5,486
5,486
83,515
16,764
Rev. 1
Rev. 1