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BASIS OF CALCULATION

JOB NO. : 10107 SHEET NO. : 1 OF 2


PROJECT : KALTIM-5 ITEM NO. : GA 1502 A/B
CLIENT : PT. PUPUK KALIMANTAN TIMUR SERVICE : DEMINERALIZED WATER PUMP FOR OEP
LOCATION : BONTANG, EAST KALIMANTAN, INDONESIA NO. OF REQ'D : 1 OPERATING, 1 STANDBY
Rev
OBJECTIVES
1. To Check Pump Hydarulic Calculation based on General Piping Arrangement

BASIS

1. Flowrate
Flowrate is based on GA 1502 Datasheeet
Normal = 348.1 m3/hr
Rated = 475 m3/hr

2. Properties
Properties are based on GA 1502 Datasheet

3. Assumption :
1.

4. Pump Shut-of Pressure Calculation


Refer to IKPT Design Practice, Pump shut-off Pressure can be estimated as :

1.25 * Head at Rated + Normal Suction Pressure


or Head at Rated + Maximum Suction Pressure
Whichever larger.

Maximum Suction Pressure = Design Pressure of Suction Equipment + Maximum Static Head (@ HLL)

5. For Hydraulic calculation, the following figures were used:


- Pipe length and configuration for hydraulic calculation is calculated based on Piping General Arrangement
for related area.
- Equivalent length for valves and fittings is taken from GPSA Engineering Book, as attached at page 2.

6. Hold :

NOTES

Rev. 1
Rev. 1
JOB NO. : 10107 SHEET NO. : 1 OF 2
PROJECT : KALTIM-5 ITEM NO. : GA 1502 A/B
CLIENT : PT. PUPUK KALIMANTAN TIMUR SERVICE : DEMINERALIZED WATER PUMP FOR OEP
LOCATION : BONTANG, EAST KALIMANTAN, INDONESIA NO. OF REQ'D : 1 OPERATING, 1 STANDBY
Rev.

Equivalent Length of Valves and Fittings (in feet) - As per GPSA Eng. Data book

Nominal Pipe Size (Inches) 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 30"
Ball Check Valve or Globe Valve 55 70 100 130 200 260 330 400 450 500 550 650 750 -
Angle Valve 26 33 50 65 100 125 160 190 210 240 280 300 370 -
Swing Check Valve 13 17 25 32 48 64 80 95 105 120 140 155 185 -
Plug Valve 7 11 17 30 70 120 - - - - - - - -
Gate or Ball Valve 1 2 2 3 4 6 7 9 10 11 12 14 16 21
Butterfly Valve (90 Deg.) 8 8 12 16 23 30 30 35 39 32 36 40 49 61
45 Deg. Elbow 2 3 2 3 4 6 7 9 10 11 12 14 16 21
90 Deg. Elbow 3 4 4 5 8 9 12 14 16 18 20 23 27 40
Hard T (Flow turns) 9 11 14 19 28 37 47 55 62 72 82 90 110 140
Soft T (Flow straight) 3 4 4 5 8 9 12 14 16 18 20 23 27 40

Nominal Pipe Size (Inches) 36" 42" 48" 54" 60" 66" 72" 78" 84" 90" 102" 108" 114" 120"
Ball Check Valve or Globe Valve - - - - - - - - - - - - - -
Angle Valve - - - - - - - - - - - - - -
Swing Check Valve - - - - - - - - - - - - - -
Plug Valve - - - - - - - - - - - - - -
Gate or Ball Valve 25 30 35 40 45 49 53 57 61 65 73 77 81 85
Butterfly Valve (90 Deg.) 74 86 98 111 123 138 150 163 175 188 213 225 238 250
45 Deg. Elbow 25 30 35 40 45 46 50 53 57 60 133 140 148 155
90 Deg. Elbow 47 55 65 70 80 82 89 96 103 110 255 270 285 300
Hard T (Flow turns) 170 200 220 250 280 335 360 390 420 450 510 540 570 600
Soft T (Flow straight) 47 55 65 70 80 110 120 130 140 150 170 180 190 200

Equivalent Length Reducers (in feet) - As per GPSA Eng. Data book

Nominal Sizes Sudden Reducer Sudden Reducer


d D Enlargement (Small to Large) Contraction (Large to Small)
1.5 2 1 1 1 -
3 3 4 2 1
2 3 2 2 2 1
4 4 5 3 1
3 4 2 2 2 -
6 6 8 4 2
4 6 4 4 3 2
8 8 10 5 3
10 12 14 7 5
6 8 4 4 4 1
10 11 12 6 2
12 12 14 7 4
14 17 19 8 4
8 10 4 4 3 3
12 11 11 6 3
14 15 18 8 4
16 16 19 9 5
10 12 5 5 4 2
14 12 12 7 3
16 14 17 9 4
18 18 24 10 5
12 14 5 5 5 2
16 8 8 7 2
18 12 12 10 3
20 17 20 12 5
14 16 6 6 5 2
18 8 8 6 2
20 11 12 9 4
16 18 6 6 6 2
20 6 6 6 2
18 20 6 6 6 2
24 11 12 12 5
20 24 7 7 7 2

Rev. 1
Rev. 1
PipeTable
S10 10 S20 S30 STD S40 X-S S80 S160 XX-S S10S S40S S80S
1/8 0 0 0 0 6.83 6.83 5.46 5.46 0 0 7.81 6.83 5.46
1/4 0 0 0 0 9.25 9.25 7.67 7.67 0 0 10.41 9.25 7.67
3/8 0 0 0 0 12.52 12.52 10.74 10.74 0 0 13.84 12.52 10.74
1/2 0 0 0 0 15.8 15.8 13.87 13.87 11.79 6.4 17.12 15.8 13.87
3/4 0 0 0 0 20.93 20.93 18.85 18.85 15.54 11.02 22.45 20.93 18.85
1 0 0 0 0 26.64 26.64 24.31 24.31 20.7 15.21 27.86 26.64 24.31
1-1/4 0 0 0 0 35.05 35.05 32.46 32.46 29.46 22.76 36.63 35.05 32.46
1-1/2 0 0 0 0 40.89 40.89 38.1 38.1 33.99 27.94 42.72 40.89 38.1
2 0 0 0 0 52.5 52.5 49.25 49.25 42.85 38.18 54.79 52.5 49.25
2-1/2 0 0 0 0 62.71 62.71 59 59 53.93 44.93 66.93 62.71 59
3 0 0 0 0 77.93 77.93 73.66 73.66 66.65 58.42 82.8 77.93 73.66
3-1/2 0 0 0 0 90.12 90.12 85.45 85.45 0 0 95.5 90.12 85.45
4 0 0 0 0 102.26 102.26 97.18 97.18 87.33 80.06 108.2 102.26 97.18
5 0 0 0 0 128.19 128.19 122.25 122.25 109.55 103.2 134.49 128.19 122.25
6 0 0 0 0 154.05 154.05 146.33 146.33 131.75 124.38 161.47 154.05 146.33
8 0 0 206.38 205 202.72 202.72 193.68 193.68 173.05 174.63 211.56 202.72 193.68
10 0 0 260.35 257.45 254.51 254.51 247.65 242.87 215.9 222.25 264.67 254.51 247.65
12 0 0 311.15 307.09 304.8 303.23 298.45 288.9 257.2 273.05 314.71 304.8 298.45
14 342.9 342.9 339.75 336.55 336.55 333.35 330.2 317.5 284.18 0 346.05 0 0
16 393.7 393.7 390.55 387.35 387.35 381 381 363.53 325.43 0 396.85 0 0
18 444.5 444.5 441.55 434.95 438.15 428.65 431.8 409.55 366.7 0 447.65 0 0
20 495.3 495.3 488.95 482.6 488.95 477.83 482.6 455.63 407.98 0 496.93 0 0
22 546.1 546.1 539.75 533.4 539.75 0 533.4 501.65 450.84 0 547.73 0 0
24 596.9 596.9 590.55 581.03 590.55 574.65 584.2 547.63 490.53 0 596.9 0 0
26 644.56 644.56 635 0 641.35 0 635 0 0 0 0 0 0
28 695.36 695.36 685.8 679.45 692.15 0 685.8 0 0 0 0 0 0
30 746.16 746.16 736.6 730.25 742.95 0 736.6 0 0 0 746.15 0 0
32 796.96 796.96 787.4 781.05 793.75 777.85 787.4 0 0 0 0 0 0
34 847.76 847.76 838.2 831.85 844.55 828.65 838.2 0 0 0 0 0 0
36 898.56 898.56 889 882.65 895.35 876.3 889 0 0 0 0 0 0
38 0 0 0 0 946.15 0 939.8 0 0 0 0 0 0
40 0 0 0 0 996.95 0 990.6 0 0 0 0 0 0
42 0 0 0 0 1047.75 0 1041.4 0 0 0 0 0 0
44 0 0 0 0 1098.55 0 1092.2 0 0 0 0 0 0
46 0 0 0 0 1149.35 0 1143 0 0 0 0 0 0
48 0 0 0 0 1200.15 0 1193.8 0 0 0 0 0 0
52 0 0 0 0 1301.75 0 1295.4 0 0 0 0 0 0
56 0 0 0 0 1403.35 0 1397 0 0 0 0 0 0
60 0 0 0 0 1504.95 0 1498.6 0 0 0 0 0 0

Page 5
ATTACHMENT-A

PUMP CALCULATION SHEET


JOB NO. : 10107 SHEET NO. : 1 OF 2
PROJECT : KALTIM-5 ITEM NO. : GA 1502 A/B
CLIENT : PT. PUPUK KALIMANTAN TIMUR SERVICE : DEMINERALIZED WATER PUMP FOR OEP
LOCATION : BONTANG, EAST KALIMANTAN, IN 17 31 32 NO. OF REQ'D : 1 OPERATING, 1 STANDBY

SERVICE CONDITIONS
FLUID MATERIAL / SYMBOL STEAM CONDENSATE
RATED
FLOW RATE KG/HR 470,725.00
SPECIFIC GRAVITY 0.991
TEMPERATURE °C 44.1
FLOWING DENSITY KG/M3 991.00
FLOW RATE VOLUME M3/HR 475.00 gpm
VISCOSITY cP 0.6060
VAPOR PRESS. AT PUMPING TEMP. (PV) KG/CM2A 0.094
DESIGN FACTOR % 136.4%
SUCTION
PRESS. AT SOURCE KG/CM2G 0.00
STATIC HEAD (+) / SUCTION LIFT (-) KG/CM2 0.05
STRAINER 2504 PRESS DROP KG/CM2G 0.05
LINE PRESS. DROP KG/CM2 0.02
PUMP SUCTION PRESS. (PS) KG/CM2G -0.02
DISCHARGE
PRESS. AT DESTINATION KG/CM2G 12.00
STATIC HEAD KG/CM2 0.28
LINE PRESS. DROP KG/CM2 0.25
OTHER PRESS. DROP 0.20
FT-2502 A/B 0.2 KG/CM2

PUMP DISCHARGE PRESS. (PD) KG/CM2G 12.73 128.422 M


NPSH
PUMP SUCTION PRESS. (PS) KG/CM2A 1.01
VAPOR PRESS. AT PUMPING TEMP. (PV) KG/CM2A 0.09
ACTUAL NPSH (PS-PV)*10.01/SG M 9.29
SAFETY FACTOR M 0.30
AVAILABLE NPSH M 8.99
SUMMARY
SUCT. PRESS. -0.02 KG/CM2G
DISC. PRESS. 12.73 KG/CM2G
DIFF. PRESS. 12.75 KG/CM2
DIFF. HEAD 128.62 M
NPSHA 8.99 M
MAX. SUCT.PRESS. 1.70 KG/CM2G
MAX. SHUT-OFF PRES. 15.91 KG/CM2G
HYDR. POWER 215.93 kW
SKETCH OF PUMP AND ASSOCIATED EQUIPMENT

REVISION : A
DATE : 27-Sep-18
PREP'D BY : WS
CHECKED BY :
APPR'D BY :

NOTES
09/27/2018
PT. INTI KARYA PERSADA TEHNIK
ENGINEERING & CONSTRUCTION

HYDRAULIC CALCULATION SHEET Project No. : 10107


Client : PT. Pupuk Kaltim

System : Demineralized Water From : FB 1501 To : TP 08A Location : Bontang, East Kalimantan
Case : Design Load : 100 %
Set POutEnd 1.033
Item Line No. Vapor Liquid Piping Information Equiv. Equiv. Head Velo- Mach Friction Loss Head Pressure
Flow Mol.w Comp. Temp. Kappa Dens. Visc. Flow Dens. Visc. Size Sch. ID Length e Ratio Length Diff. city No. /100 m Total Diff. In Out
[kg/h] [-] [-] [oC] [-] [kg/m3] [cp] [kg/h] [kg/m3] [cp] [inch] [-] [mm] [m] [mm] [-] [m] [m] [m/s] [-] [kg/cm2] [kg/cm2] [kg/cm2] [kg/cm2A] [kg/cm2A]
FB 1501 1.033 1.033
14" PIPE 14"-DW-31506 A1K0 0 470,725.00 991.00 0.606 14 S10 342.9 47 45.7 1 46.7731 0.50 1.42878 0 0.04253 0.01989 0.05053 1.033 1.064
STR 2504 A/B 0.05 1.064 1.014
GA-1502 AB 12.746 1.014 13.760
12" PIPE 12"-DW-31508-B1K0 0 470,725.00 991.00 0.606 12 S10 0 98 45.7 1 97.9964 -5.06 0 0 0 0 0 13.760 13.760
FT-2502 A/B 0.2 13.760 13.560
12" PIPE 12"-DW-31512-B1K0 0 470,725.00 991.00 0.606 14 S10 342.9 584 45.7 1 583.952 -2.75 1.42878 0 0.04253 0.24835 -0.2783 13.560 13.033
TP 08A 13.033 13.033

Pump Design Data Flow Rate : : 475 [m3/h] Disch. Press : 13.76 [Kg/cm2A]
Suct. Press. : : 1.01386 [Kg/cm2A] NPSHa : -0.19542 [m] SUCTION #VALUE! FT/S #REF! m/s
Head : 128.62 [m] Diff. Press : : 12.746 [Kg/cm2] DISCHARGE #VALUE! FT/S #REF! m/s
Vap. Press : : 1.03323 [Kg/cm2A] LHP : : 164.972 [kW] SUCTION #VALUE! PSI/100 FT #VALUE! bar/100 m
DISCHARGE #VALUE! PSI/100 FT #VALUE! bar/100 m

Suction Pressure #REF! kg/cm2 Vapor Pressure 0.877 kg/cm2


Discharge Pressure #REF! kg/cm2 Safety factor 3 ft
Differential Pressure #REF! kg/cm2 NPSHA #REF! m
Pump Head #REF! m Max. Suct. Pres. #VALUE! kg/cm2
Max. Shut-Off Pres. #VALUE! kg/cm2
Hydraulic Power #VALUE! kW

398120032.xls\To Dest.1
JOB NO 10107
ATTACHMENT D
CLIENT PT. PUPUK KALIMANTAN TIMUR Page 1 of 3
LOCATION BONTANG, EAST KALIMANTAN, INDONESIA
SUBJECT DEMINERALIZED WATER PUMP FOR OEP
GA 1502 A/B

Equivalent Length Calculation Sheet

Line No. : 14 DW 31506 A1K0


Line Description : Demineralized Water Pump for OEP
From : FB 1501
To : GA 1502 A/B
P&ID No. : 15-104T

Straight Length Pipe Fitting


Line Size [inch] Length [mm] Valve No. Eq. Length [mm]
14 (Horizontal Line) 75500 Globe Valve
381 Ball Valve
Schedule No. 300 Gate Valve 2 6,096
S30 684 77500 Buttefly Valve
1745 Check Valve
ID [mm] 3104
342.90 432 Subtotal 6,096
381
664 78500 Elbow/Bend No. Eq. Length [mm]
687 82500 45o Elbow 1 3,048
452 90o Elbow 1 4,877

Subtotal 7,925
(Vertical Line)
78500 Tee No. Eq. Length [mm]
Hard Tee 1 18,898
Soft Tee

77500 Subtotal 18,898

Others No. Eq. Length [mm]


Reducer 1 610
Enlarger

Subtotal 610

Total Straight Length [mm] 8,830


Total Fitting Eq. Length [mm] 33,528
Total Equivalent Length [mm] 46,773 (Note 1)

Elevation
Location Elevation [GL+ mm]
Liquid Level 0
Inlet Piping 1,300
Outlet Piping 800

Notes:
1. Length is measured based on General Piping Arrangement for 14 DW 31506 A1K0 (PA 303-14DW-31506-A1K0-01)

Rev. 1
Rev. 1
ATTACHMENT D
Page 1 of 3

Eq. Length [mm]

6,096

6,096

Eq. Length [mm]


3,048
4,877

7,925

Eq. Length [mm]


18,898

18,898

Eq. Length [mm]


610

610

303-14DW-31506-A1K0-01)

Rev. 1
Rev. 1
JOB NO 10107
ATTACHMENT D
CLIENT PT. PUPUK KALIMANTAN TIMUR Page 2 of 3
LOCATION BONTANG, EAST KALIMANTAN, INDONESIA
SUBJECT DEMINERALIZED WATER PUMP FOR OEP
GA 1502 A/B

Equivalent Length Calculation Sheet

Line No. : 12-DW-31508-B1K0


Line Description : Demineralized Water Pump for OEP
From : GA 1502 A/B
To : 12"-DW-31512-B1K0
P&ID No. : 02-13B

Straight Length Pipe Fitting


Line Size [inch] Length [mm] Valve No. Eq. Length [mm]
12 (Horizontal Line) 75500 Globe Valve
657 Ball Valve
Schedule No. 236 Gate Valve 2 5,486
S30 477 77500 Buttefly Valve
1385 Check Valve
ID [mm] 7193
307.09 2869 Subtotal 5,486
2825
78500 Elbow/Bend No. Eq. Length [mm]
82500 45o Elbow 0
90o Elbow 9 38,405

Subtotal 38,405

78500 Tee No. Eq. Length [mm]


(Vertical Line) Hard Tee 2 33,528
616 Soft Tee
905
1890 77500 Subtotal 33,528

Others No. Eq. Length [mm]


Reducer 1 1,524
Enlarger

Subtotal 1,524

Total Straight Length [mm] 19,053


Total Fitting Eq. Length [mm] 78,943
Total Equivalent Length [mm] 97,996 (Note 1)

Elevation
Location Elevation [GL+ mm]
Inlet Piping 101,350
Outlet Piping 106,408

Notes:
1. Length is measured based on General Piping Arrangement for 12-DW-31508-B1K0

Rev. 1
Rev. 1
ATTACHMENT D
Page 2 of 3

Eq. Length [mm]

5,486

5,486

Eq. Length [mm]

38,405

38,405

Eq. Length [mm]


33,528

33,528

Eq. Length [mm]


1,524

1,524

Rev. 1
Rev. 1
JOB NO 10107
ATTACHMENT D
CLIENT PT. PUPUK KALIMANTAN TIMUR Page 3 of 3
LOCATION BONTANG, EAST KALIMANTAN, INDONESIA
SUBJECT DEMINERALIZED WATER PUMP FOR OEP
GA 1502 A/B

Equivalent Length Calculation Sheet

Line No. : 12"-DW-31512-B1K0


Line Description : Demineralized Water Pump for OEP
From : 12"-DW-31508-B1K0
To : TP 08A
P&ID No. : 02-13B

Straight Length Pipe Fitting


Line Size [inch] Length [mm] Valve No. Eq. Length [mm]
12 (Horizontal Line) 75500 Globe Valve
1412 Ball Valve
Schedule No. 1,178 Gate Valve 2 5,486
S30 767 77500 Buttefly Valve
9152 Check Valve
ID [mm] 5,187
307.09 413 Subtotal 5,486
1,527
1,578 78500 Elbow/Bend No. Eq. Length [mm]
9,145 82500 45o Elbow 4 10,973
49,343 90o Elbow 17 72,543
6,956
177,443 Subtotal 83,515
327
2,152 78500 Tee No. Eq. Length [mm]
41,867 Hard Tee 1 16,764
153091 Soft Tee

77500 Subtotal 16,764


(Vertical Line)
289 Others No. Eq. Length [mm]
4,086 Reducer
4,289 Enlarger
586
4,640
1,086
586
1,086 Subtotal 0

Total Straight Length [mm] 478,186


Total Fitting Eq. Length [mm] 105,766
Total Equivalent Length [mm] 583,952 (Note 1)

Elevation
Location Elevation [GL+ mm]
Inlet Piping 106,408
Outlet Piping 109,162

Notes:
1. Length is measured based on General Piping Arrangement for 12"-DW-31512-B1K0

Rev. 1
Rev. 1
ATTACHMENT D
Page 3 of 3

Eq. Length [mm]

5,486

5,486

Eq. Length [mm]


10,973
72,543

83,515

Eq. Length [mm]


16,764

16,764

Eq. Length [mm]

Rev. 1
Rev. 1

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