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TECS_HF_0251_1954_200910_GB
TECS-HF
0251 - 1954 Water-cooled liquid chillers
241 - 1949 kW
(The photo of the unit is indicative and may change depending on the model)
INDEX TECS-HF
0251 - 1954
Product presentation pg. n° III
Energetic indices IPLV and ESEER pg. n° IV
Tests pg. n° V
Unit description pg. n° 1
Versions pg. n° 2
Functions pg. n° 2
Accessories pg. n° 3
General technical data pg. n° 4
Cooling capacity performance pg. n° 7
Heat pump capacity performance pg. n° 15
Operating range pg. n° 20
Hydraulic data pg. n° 22
Electrical data pg. n° 24
Full load sound levels pg. n° 25
Dimensional drawings pg. n° A1
Legend of pipe connections pg. n° A5
Condensation control devices pg. n° B1
VPF systems pg. n° C1
Liability disclaimer drawings and schemes. Climaveneta declines any liability deri-
This bulletin is not exhaustive about: installation, use, safety ved from the bulletin’s use. This bulletin is of exclusive property
precautions, handling and transport. Refer to “General Manual of Climaveneta, and all forms of copy are prohibited. The data
for Installation” for further informations. This bulletin refers to contained herein are subject to variation without notice.
standard executions, in particular for dimension, weight, elec-
tric, hydraulic, aeraulic and refrigerant connections (whereas
applicable). Contact Climaveneta Commercial Offi ce for further
PRODUCT PRESENTATION
Very strict energy efficiency and sustainability require- Unbeatable efficiency at part load
ments
Reduced initial investment and running At partial load, TECS units are more
costs, compliance with increasingly strict efficient than traditional scroll/screw
energy consumption and environmental units, with ESEER values up to 60%
impact regulations, are becoming more higher. Running cost savings are evi-
and more crucial factors not only for real dent and consistent, especially when
estate valuation, but also in deciding if all year round operation is required.
the project should proceed.
The search for prestigious central lo- Turbocor compressors feature an ex-
cations together with regulations and tremely advantageous capacity/weight
incentives for requalification of urban reduction allows simplified site ope-
areas increase the building site logi- rations. Moreover, for water source
stical complexity and the challenge of units this goes together with reduced
moving the system’s components. dimensions, thus enabling also a re-
duction of plantroom space.
The real estate value, especially with A further benefit is the very low inrush
expensive, prestigious investment in current, obtained thanks to the cha-
urban environments may be determi- racteristics of the compressor and to
ned also by the qualiity of the electrical the “inverter” starting. This is a crucial
system installed. Hence, choices that factor, as it allows a more favourable
do not overload electric infrastructure selection of the protection devices to
are more and more desiderable. be placed on the power sullpy betwe-
en transformer and unit.
PRODUCT PRESENTATION
Energetic indices IPLV and ESEER EER values
The electrical power consumed by units is now being subjected
TECS-HF HC ESEER 100% 75% 50% 25%
to greater and greater attention. Indexes have been adopted that
now take into consideration even use under partial load condi- 30◦C 26◦C 22◦C 18◦C
tions, with external air ow lower than design project value and 0251 8,70 5,24 6,77 9,22 11,00
under partial load conditions in the chiller compressors installed.
0311 8,83 5,15 6,89 9,43 11,00
The valuation index adopted in the United States is called IPLV
(Integrated Part Load Value) and is defined in the regulations 0351 8,84 5,19 6,85 9,28 11,40
issued by ARI (American Refrigeration Institute): 0411 8,95 5,13 6,91 9,44 11,50
where
T of evaporator outlet water 7 °C costante
Delta T at full load 5 °C
Load 100% 75% 50% 25%
Cond. water inlet temp. 30°C 26°C 22°C 18°C
Tests
Perfect functionality of Climaveneta units is guaranteed by ac- Performance tests are based on the measurement of electric
curate tests carried out along the productive process, and by data, water fl ow, working temperature, electric power absor-
nal test of every unit at the end of the work cycle, as imposed by bed, and capacity delivered. Measurements can be made at
ISO9001. Climaveneta also offers clients the chance to require one or three work points while varying the outlet temperatures
and witness additional performance and sound level tests be of the evaporator and condenser conditions. At the client’s di-
performed; highly skilled technical crew follow these operations scretion, performance tests can be conducted under full or part
in detail, to ensure maximum satisfaction of the customer. For load conditions for every operating mode possible for the unit.
units of the TECS series Climaveneta offers the possibility to
conduct visionati or presenziati tests. Full load tests conducted in one or three work points permit
two further personalized versions:
Running tests are standard tests similar to those normally • with a mixture of ethyl glycol water in the heat exchanger;
conducted at the productive unit that the client can observe wi- • up to the maximum working temperature of the heat exchan-
thout participation. ger on the source side.
Witness tests are extra tests that the client can observe and Part load, tests can be conducted using two different load par-
during which can request clarifi cations upon modalities or work tialization methods: the fi rst one requires to reduce the active
conditions of the unit, receiving test reports at the end. Witness resources’ number, while second one requires to modulate load
tests can include sound level and performance tests. on each resource. At part load the unit can be tested just in one
working point.
Acoustical tests allow to verify levels of sound emissions of
the unit; tests are performed repeating measurements of sound The following two tests can always be requested during final
pressure in determined points, positioned on an ideal grid with testing:
walls 1 meter distance from the unit panels. For every measu- • Simulation of the most common alarm states
ring point a spectrum in octave band for sound pressure and • Measurement of pressure drop of exchanger on
the average value is supplied to the customer. Then the avera- hydraulic circuit side
ge global values for pressure at 1 meter, according to ISO3744,
and the average sound power, referred to the whole unit, are
counted.
UNIT DESCRIPTION
Water-cooled liquid chillers outside the pipes. Only for the units in function /H (heat pump
Internal units for the production of cool water. Oil-free centri- reversible on hydraulic side), the steel shell is insulated with a
fugal compressors, designed for R134a refrigerant, shell and foamed polyethylene closed-cell mat of 10 mm thikness and
tubes condenser, shell and tubes flooded type evaporator and a thermal condcuctivity of 0,033 W/mK at 0°C to avoid con-
electronic regulation valve. Bed plate, structure and pannelling densation on its surface. The copper tubes are internally and
made from plyester-painted thick hot galvanised sheet steel. externally grooved to improve heat exchange. Heads can be
High efficiency unit; the accurate thermoregulation and the removed to inspect the tubes. Under request it’s possible to
use of a continuous speed variation compressor assure a con- have a 4-steps heat exchanger (water side) for application with
tinuous modulation of the unit, depending on load variations. low-medium temperature sources (for example underground
Unit supplied with refrigerant charge and factory tested. On-site water). The heat exchanger comply with PED standards, con-
installation therefore just involves making connections to the cerning to operating pressure.
mains power and water supplied.
Refrigerant circuit
STANDARD UNIT COMPOSITION Unit designed with a single refrigerant circuit in order to optimi-
Structure ze the heat exchange’s process, especially in part load mode,
Frame comprising supporting elements in polyester-painted without any risk in the proper management of oil which is, in
thick hot galvanised sheet steel. The self supporting frame is this series, completely absent. Standard components of the
designed to ensure maximum ease of access during servicing refrigerant circuits are, in addition to the previous one: electro-
and maintenance operations. nic expansion valve and dedicated sensor level on condenser
side, high and low pressure safety valve with visualization of
Compressors the pressure’s level and the rotational speed directly from the
Two stage, variable speed, centrifugal compressor with alu- controller’s interface, compressor’s discharge and suction shut-
minium impellers, designed requiring no oil for lubrification. off valve, liquid line shut-off valve, drier filter with replaceable
Compressor constructed with cast aluminium casing and high- cartridge, refrigerant line sight glass with humidity indicator,
strenght thermoplastic electronics enclosures. Compressor high pressure transducer.
provided with radial and axial magnetic bearings to levitate the
shaft thereby eliminating metal to metal contact, and thus eli- Electrical and control panel
minating friction and the need for oil. Each bearing position is Electrical and control panel built to EN60204-1 and EC204-1
sensed by position sensors to provide real-time repositioning standards, complete with: electronic controller, control circuit
of the rotor shaft, controlled by the on-board digital electronics. transformer, general door lock isolator, power circuit with bar
Compressor speed is reduced as condensing temperature and/ distribution system, EMC filter and reactor on the compressor’s
or heat load reduces, optimizing energy performance through power circuit, fuses for compressors, terminals for cumulative
the entire range. Continuous modulation is possibile thanks to alarm block, remote on/off terminals, spring-type control circuit
the integrated inverter. Signals from the compressor controller terminal board, remote signal 4-20 mA and control pumps rela-
determine the inverter output frequency, voltage and phase, ies both on plant side and heat source side.
thereby regulating the motor speed. In case of power failure,
the compressor is capable of allowing for a normal de-levita-
tion and shutdown. Inlet Guide Vanes is built-in to further trim
the compressor capacity in conjuction with the variable-speed
control, to optimize compressor performance at low loads. The
compressor is provided with a direct drive, high efficiency, per-
manent-magnet synchronous motor powered by pulse-width-
modulating (PWM) voltage supply. Motor cooling is by liquid
refrigerant injection. A non-return valve on the discharge port of
the compressor is installed to protect against backflow of refri-
gerant during coastdown; a thermal protection protects against
over-currents while a soft-charge device reduces in-rush star-
ting current under 2 amps.
Unit’s test
Tests carried out along the all productive process as imposed
by ISO9001. Possibility to have performance and acoustical
witness tests, with the support of qualified technical operators.
Performance tests give the possibility to measure electric data,
waterflows, operating temperature, absorbed and given power,
both at full load and partial load condition. It’s even possible to
have a simulation of the most common alarm states and the
pressure drops (water side) measurements. The acoustical
tests allow to verify level of sound emissions of the unit; tests
are performed repeating measurements of sound pressure in
determined points, positioned on an ideal grid with walls 1 me-
ter distance from the unit panels. For every measuring point a
sèectrum in octave band for sound pressure and the average
value are reported to the costumer. The average global values
for pressure at 1 meter, according to ISO3744, and the average
sound power referred to the whole unit, are counted.
Certifications
EUROVENT - certification programme
CE – Product quality certificate for the European Union
GOST – Product quality certificate for Russian Federation
SAFETY QUALITY LICENCE – Product quality certificate for
Popular Republic of China
Machine Directive
Pressure Equipment Directive PED
Low voltage Directive
Electromagnetic compatibility Directive
Gas machine Directive
VERSIONS
HC - High Condensing
Maximum condenser leaving water temperature is 50°C. For
application in which the unit is supposed to work at high con-
densing levels, as for example in some critical dry-cooler in-
stallations or in all the situation in which the reversibility in heat
pump mode is requested.
LC - Low Condensing
Maximum condenser leaving water temperature is 40°C. For
applications in which the water cooled unit is coupled with me-
dium temperature external source, typically like underground or
superficial water or cooling towers.
TcOUT (°C): Source side heat exchanger temperature (out) Limits to exchanger water temperature are valid within the minimum-
TevOUT (°C): Plant side heat exchanger temperature (out) maximum water flow range indicated in the Hydraulic Data section
/HC/H
TcOUT (°C): Source side heat exchanger temperature (out) Limits to exchanger water temperature are valid within the minimum-
TevOUT (°C): Plant side heat exchanger temperature (out) maximum water flow range indicated in the Hydraulic Data section
TcOUT (°C): Source side heat exchanger temperature (out) Limits to exchanger water temperature are valid within the minimum-
TevOUT (°C): Plant side heat exchanger temperature (out) maximum water flow range indicated in the Hydraulic Data section
Maximum values
Maximum values
(1) Safety values to be considered when cabling the unit for power
supply and line-protections
Additional soundproofing
The sound power and pressure levels are reduced of 14 dB(A) when present the accessory “integral acoustical enclosure basic”
and of 18 dB(A) when present the accessory “integral acoustical enclosure plus”.
Additional soundproofing
The sound power and pressure levels are reduced of 14 dB(A) when present the accessory “integral acoustical enclosure basic”
and of 18 dB(A) when present the accessory “integral acoustical enclosure plus”.
5 LIFTING POINTS
6 MAIN ISOLATOR
H
7 POWER INLET
A B
R3
R4
R2
R1
REMARKS:
For installation purposes, please refer to the documentation sent after the purcha-
se-contract. This technical data should be considered as indicative. CLIMAVENETA
may modify them at any moment.
TECS-HF-HC 0512-1614
TECS-HF-HC/H 0512-1614
TECS-HF-LC 0912-1954
H
B
A 1 EVAPORATOR WATER INLET
6 MAIN ISOLATOR
7 POWER INLET
R2
R1
REMARKS:
For installation purposes, please refer to the documentation sent after the purcha-
se-contract. This technical data should be considered as indicative. CLIMAVENETA
may modify them at any moment.
Pipe threads where pressure-tight joints are not made on the Pipe threads where pressure-tight joints are made on the
threads - Designation, dimensions and tolerances threads - Designation, dimensions and tolerances
Internal threads: G letter followed by thread mark (only tole- Internal cylindrical threads: R letter followed by p letter
rance class) Internal conical threads: R letter followed by c letter
External threads: G letter followed by thread mark and by A let- External conical threads: R letter
ter for A class external threads or by B letter
for B class external threads
Designation Description
Internal cylindrical threads where pressure-tight joints are made on the threads, defined by standard
UNI ISO 7/1 - Rp 1 1/2 UNI ISO 7/1
Conventional ø: 1 1/2”
Internal cylindrical threads where pressure-tight joints are made on the threads, defined by standard
UNI ISO 7/1 - Rp 2 1/2 UNI ISO 7/1
Conventional ø: 2 1/2”
Internal cylindrical threads where pressure-tight joints are made on the threads, defined by standard
UNI ISO 7/1 - Rp 3 UNI ISO 7/1
Conventional ø: 3”
External conical threads where pressure-tight joints are made on the threads, defined by standard
UNI ISO 7/1 - R 3 UNI ISO 7/1
Conventional ø: 3”
Pipe threads where pressure-tight joints are not made on the threads, defi ned by standard UNI
ISO 228/1
UNI ISO 228/1 - G 4 B
Wide tolerance class for external pipe threads
Conventional ø: 4”
Flange Nominal Diameter: 80 mm
DN 80 PN 16
Nominal Pressure: 16 bar
PRESSOSTATIC VALVE
Pressostatic valve with grey cast iron body. It’s used for regula- cations with low temperature water, for example groundwater,
ting the flow of water as a function of the condensing pressure, where it’s request the condensation pressure’s control and it’s
maintaining it constant during operation. When the refrigeration possible to work with variable flow on the rejection circuit
plant is stopped, the cooling water flow is shut off automatically.
The valve is selected for a thermic drop of 10°C and tested
by Climaveneta during the unit’s test. Recommended for appli-
TECS-HF/HC
DT 10K
Size Q cond Dp
[m3/h] [bar]
0251 25 0.8
0311 30 0.4
0351 37 0.6
0411 41 0.8
0512 51 0.5
0612 60 0.6
0712 73 0.9
0812 83 0.6
0913 90 0.9
1053 107 1.0
1213 124 1.3
1414
1614
TECS-HF/LC
DT 10K
Q cond Dp
Size
[m3/h] [bar]
0511 50 0.4
0912 90 0.9
1012 99 0.9
1353 138 1.4
1453 149 1.5
1854
1954
2 WAY VALVE
Two way servo-motorized valve with steel body. The valve is Pressure drop is given by:
selected for a thermical drop of 5°C and tested by Climaveneta Dp= K x Q2/1000
during the unit’s test. recommended for applications with un-
derground and superficial water, where it’s better to work with Q: water flow (m3/h)
inverter pumps and modulation of the extracted water flow. Dp: pressure drop (kPa)
K: unit size ratio
TECS-HF/HC
DT 5K
Size Q cond
K Dp [bar]
[m3/h]
0251 49 16.4 0.4
0311 60 16.4 0.6
0351 73 16.4 0.9
0411 83 6.5 0.4
0512 101 6.5 0.7
0612 120 6.5 0.9
0712 146 2.5 0.5
0812 165 2.5 0.7
0913 180 2.5 0.8
1053 213 1.1 0.5
1213 247 1.1 0.7
1414 286 1.1 0.9
1614 330 1.1 1.2
TECS-HF/LC
DT 5K
Size Q cond
K Dp [bar]
[m3/h]
0511 99 6.5 0.6
0912 179 2.5 0.8
1012 199 2.5 1.0
1353 276 1.1 0.8
1453 297 1.1 1.0
1854 368 1.1 1.5
1954 397 1.1 1.7
3 WAY VALVE
3 way modulating valve in grey cast iron with diverting function. Pressure drop is given by:
The valve is selected for a thermic drop of 5°C and tested by Dp= K x Q2/1000
Climaveneta during the unit’s test. Recommended for geo-ther-
mal applications, in which constant waterflow is necessary. Q: water flow (m3/h)
Dp: pressure drop (kPa)
K: unit size ratio
TECS-HF/HC
DT 5K
Size Q cond
K Dp [bar]
[m3/h]
0251 49 16.4 0.4
0311 60 16.4 0.6
0351 73 6.5 0.3
0411 83 6.5 0.4
0512 101 2.5 0.3
0612 120 2.5 0.4
0712 146 2.5 0.5
0812 165 1.1 0.3
0913 180 1.1 0.4
1053 213 1.1 0.5
1213 247 1.1 0.7
1414 286 1.1 0.9
1614 330 1.1 1.2
TECS-HF/LC
DT 5K
Size Q cond
K Dp [bar]
[m3/h]
0511 99 6.5 0.6
0912 179 1.1 0.4
1012 199 1.1 0.4
1353 276 1.1 0.8
1453 297 1.1 1.0
1854 368 1.1 1.5
1954 397 1.1 1.7
The “system VPF” option comprises: - additional pressure transducer as extra safety device.
- extensions on the controller to read the system’s pressure Pressure transducer, pumps and bypass valve at client re-
transducer signals (4-20 mA) and the consequent management sponsability.
of pumps and bypass valve (0-10 V signal)
Working logic of “smart” plant with an only one variable primary flow circuit
It is necessary to have a “decuple” system, which uses constant There is an only one variable primary flow circuit, which vari-
water flow through each chiller evaporator and variable water es water flow throughout the entire system – that is, through
flow through each cooling coil to satisfy space loads. As each the evaporator of the operating chiller as well as through the
two-way valve adjusts the ow of chilled water through the coil cooling coils. Two-way control valves and a bypass valve are
to satisfy the existing load, the distribution pump responds by required; the bypass valve ensures that the amount of the flow
regulating the amount of chilled water delivered. Water flows that returns to the operating chiller(s) never falls below the mi-
through the bypass in either direction as needed to balance the nimum limit.
system.
Pf=730 kW Pf=730 kW
7°C
12°C 7°C Q=126 m3/h
12°C
Q=0 m3/h chiusa
Q=0 m3/h
∆p ∆p
Pf=547 kW
Pf=547 kW 7°C
Q=94.5 m3/h
10.7°C 7°C
12°C
12 °C
Q=31.5 m3/h
Q=23.5 m3/h
7°C 12°C
7°C
Q=71 m3/h
Q=71 m3/h
∆p
∆p
Pf=365 kW Pf=365 kW
7°C
12°C 7°C
Q=63.0 m3/h
12°C
7°C Q=63 m3/h
3 chiusa
Q=63 m /h Q=0 m3/h
Q=16 m 3/h
12°C Q=16.0 m3/h
7°C 12°C
7°C
Q=47 m 3/h
Q=47 m3/h
∆p
∆p
Pf=183 kW
Pf=183 kW
7°C
8.3°C 7°C Q=63.0 m3/h
9.5°C
7°C Q=94.5 m3/h chiusa
Q=31.5 m3/h Q=31.5 m 3/h
Q=7.9 m 3/h
12°C
Q=7.9 m 3/h
7°C
12°C
7°C
Q=23.6 m3/h
Q=23.6 m 3/h
∆p
∆p
Climaveneta France
3, Village d’Entreprises
ZA de la Couronne des Prés
Avenue de la Mauldre
78680 Epône
France
Tel +33 (0)1 30 95 19 19
Fax +33 (0)1 30 95 18 18
info@climaveneta.fr
www.climaveneta.fr
Climaveneta Deutschland
Rhenus Platz 2
59439 Holzwickede
Germany
Tel +49 2301 91222-0
Fax +49 2301 91222-99
info@climaveneta.de
www.climaveneta.de
Climaveneta
España - Top Clima
Londres 67, 1 4
08036 Barcelona
Spain
Tel +34 934 195 600
Fax +34 934 195 602
topclima@topclima.com
www.climaveneta.com
www.climaveneta.com