7.ca TG-8 - 2 Cooking R4 (2-Oct-2018)

Sequential Operation Process for TG-8
Display "formula", Che

Display "TG-8 Cooking" Is Tank bottom val
Display "TG-8 finishing " Is Ventilation valve
1. Start
Acquire devices
-AG-TG-8A -AG-TG-8B
Add TC-1 Slurry preparation -TIC-0601A -TIC-0601
(Complete feed and flushing) 8_TIMER -XV-0609
-XV-0606 -XV-0632
Ref. TC-1 preparation sheet.
2. By operator’s NO
NO
“continue command” Owned by ot
YES
Feed TBO 1 (111001-00T)_________kg. (A)

(Start Pump P-1),(Open XV-0601,0603)(Close XV-0602,0604,0605,0635,0636,0629) NO
(FT-0601 monitor the mass flow, FQI-0601 measure the mass) Ow
NO
Interupt feeding
NO
mass reach "set point"
YES
Stop Pump P-1,

(Close XV-0601,0603)
ALERT operator to check “complete”.
NO
4. Operator checks "complete"
YES
“continue command”
YES
Delete
ALERT operator
Pour Ca(OH)2 slurry from TC-1 (212019-0000) __100% kg.(M)
Start pump P-25 via (HS-0325)
Pour Ca(OH)2 slurry from TC-1 (212019-0000) ________%wt.(M)

Pour Ca(OH)2 slurry from TC-1 (212019-0000) ________%wt.(M)
NO
Operator checks "complete"
YES
4.By operator’s NO
YES
Add TP-1 TP-1/2 (212019-0000) 100% kg. to Z-1 (A)

Start Pump P-6 (WIC-0601 monitor and control the mass) NO
Ow
NO
YES
Stop Pump P-6
NO
7. Operator checks “complete”
YES
YES
ALERT operator to START Agitator A/B (M)

(START Agitator AG-TG-8 A/B via HS-8 A/B)
9. Operator to START Agitator A/B (M)

START heating to and MAINTAIN temp. at 150 deg. C (A)

(open XV-0606/ 0609) (close XV-0607)
(TT-0601 control temperature inside vessel. TIC-0601 which adjusts the position of the control valve TCV-0601A)
NO
Temp. reach 150 deg. C
YES
ALERT operator to (A)

a) STOP agitator A/B
b) WAIT for operator’s “continue command’’
By operator’s NO
YES
10. Operator to STOP agitator A/B (M)

(STOP agitator AG-TG-8 A/B via HS-8 A/B)
ALERT (A) operator for "QC sampling."

Count จจจำนวน ครรงรั้ QC sampling #1,2,3
nQC=1,2,3…
11. QC sampling (M)
NO
YES
YES


Set speed 8A = 32 RPM
NO
15. Admin. Room QC Signal
YES
Operator's Monitor displays the Acid and Base value.
YES
16. "QC PASS"
NO
POUR Ca(OH)2 to TG-8

I.ALERT operator
Add Ca(OH)2 slurry (212019-0000) _________Kg.(M) from TC-1
(Start Pump P-25 via Local HS-0325 )
I. Add Ca(OH)2 slurry (212019-0000) _________Kg.(M) from TC-1

(Start Pump P-25 via Local HS-0325 )
Stop Pump P-25
via Local HS-0325
ALERT (A) operator to pour raw materials.

- Ca(OH)2 (212019-000)_______kg. (M)
Monitor displays the amounts
Pour Ca(OH)2 (212019-000)_______kg. (M)
NO
Operator checks"complete"
YES
YES
18. Acquire devices
-P-6
II. Add TP-1 TP-1/2 (212018-0000) _______ Kg. FROM Z-1 (A)
Start Pump P-6 (WIC-0601 monitor and control the mass) NO
Owned by other?
NO
YES
Stop Pump P-6
NO
YES
YES
21. Run for 30 min.

III. ALERT (A) operator to STOP Agitator A/B (M)
(STOP agitator AG-TG-8 A/B via HS-8 A/B )
By operator’s NO
YES
Operator to STOP agitator A/B (M)

(STOP agitator AG-TG-8 A/B via HS-8 A/B )
NO
YES
QC sampling (M)
NO
IV. QC sampling "completed"
YES
By operator’s NO
YES

Operator to START Agitator A/B (M)

NO
YES
NO
V. Test sample (M)
YES 24. START h

(
(TT-0601 control temperature inside v
(
(TT-0601 control temperature inside
25. START coolin

Start pump
ALERT
a) ALE
b) Ad
(30 min. duration
ALERT (A) o
ALE
(S
A
AL
(ST
3
(ST
Operato
QC (Qua
QC (App
YES
35. I. START
Replete Step 13-14

Check All Status .
Is Tank bottom valve Closed ?
Is Ventilation valve properly opened?
devices
8A -AG-TG-8B -P-29
0601A -TIC-0601B -TG-
R -XV-0609 -XV-0607
6 -XV-0632 -TC1-PREPARE
YES
Owned by other?
3. Acquire devices
-FQI-0601
YES
Owned by other?
Interupt feeding?
YES
6. Acquire devices
-P-6
YES
Owned by other?
ALERT operator to Close upper and open lower jacket (M)
By Operator's Close upper and open lower jacket (M)
By operator’s NO
YES
sampling #1,2,3
UR Ca(OH)2 to TG-8
8. Acquire devices
-6
YES
Owned by other?
NO
nQC = 1
YES
YES
24. START heating to and MAINTAIN temp. at 170 deg. C (A)

(open XV-0606/0609) (close XV-0607)
rol temperature inside vessel. TIC-0601 which adjusts the position of the control valve TCV-0601A)
ALERT operator to open upper and low

NO
YES
By Operator's open upper and low

By Operator's open upper and low
11.END heating supply (A)
(Close XV-0606/ 0609) (close XV-0607)
rol temperature inside vessel. TIC-0601 which adjusts the position of the control valve TCV-0601A)
By operator’s
“continue command
25. START cooling supply to (A) and MAINTAIN temp. at 105 deg. C (A) YES
Start pump P-29 ,(Close Open XV-0606/0609) (Open XV-0607)
rol temperature inside vessel. TIC-0601 which adjusts the position of the control valve TCV-0601B)
NO
YES
ALERT operator to
a) ALERT for H2O Adding Acknowledgement (A)
b) Add H2O ______ Kg. (A)
Add H2O ______ Kg. (A)

(30 min. duration pre-set flow rate by adjusting a globe valve VGL-0376)
(FIQ-0610 monitor the mass)
NO
YES
Close XV-0610 (A)
NO
YES
ALERT (A) operator to check "water evaporation complete"
NO
Water evaporation "complete"
YES
YES
ALERT (A) operator to STOP agitator A/B (M)


)
NO
NO
YES
By operator’s NO
YES
29. QC sampling (M)
NO
30. QC sampling "complete"
YES
YES


NO
YES
ALERT operator to Close upper and lower jacket (M)
Operator's Monitor displays the Acid and Base value

QC (Quality ) : Pass or No Pass
QC (Appearance) : Pass or No Pass
By Operator's Close upper and lower jacket (M)
QC (Quality)
"PASS"
NO
YES
35. I. START heating to and MAINTAIN temp. at 150 deg. C (A)

(open XV-0606/0609) (close XV-0607)
trol temperature inside vessel. TIC-0601 which adjusts the position of the control valve TCV-0601A)
NO
YES
36. QC (Appearance) YES

"PASS"
NO
By operator’s NO
YES
ALERT operator to
I. Add H2O______Kg. from flexible hose (M)
37. Operator to Add H2O ______Kg. from flexible hose (M)

(FIQ-0610 monitor the mass)
NO
YES
YES
55. Acquire devices
-FQI-0601
YES Owned by other?
Interupt feeding?
YES
ALERT operator to open upper and lower jacket (M)
By Operator's open upper and lower jacket (M)

By Operator's open upper and lower jacket (M)
By operator’s NO
Replete Step 6-8
By operator’s NO
YES
40. START cooling supply to (A) and MAINTAIN temp. at 70 deg. C (A)
Start pump P-29, (Close XV-0606/ 0609) (Open XV-0607)
(TT-0601 control temperature inside vessel. TIC-0601 which adjusts the position of the control valve TCV-0601B)
NO
YES
ALERT operator to
a) ALERT for TBO-2 Adding Acknowledgement (A)
b) Add TBO-2 (111001-10T)____kg. (A)
NO
41. By operator’s
YES
Feed TBO-2 (111001-10T)_________kg. (A)

(Start Pump P-2),(Open XV-0602,0603)(Close XV-0601,0604,0605,0635,0636,0629) NO
(FT-0701 monitor the mass flow, FQI-0701 measure the mass ) Owned by
NO Interupt feeding?
NO
YES
Stop Pump P-2, (A)

(Close XV-0602,0603)
ALERT operator to check "complete".
NO
43. Operator check "complete"
YES
YES
Adjust speed AG-TG-8A = 15 RPM
ALERT operator to Circulation (M)
ALERT operator to
a) Open Tank Bottom Valve (XV-0630) via HS-0630A (M)
b) 3 way Valve (XV-0632) direct to TG-8 via HS-0632 (M)
c) START grease pump (Start Pump P-13 via HS-0630A) (M)
45. Operator to Open Tank Bottom valve (XV-0630) (M)

(Open via via HS-0630)
)
Tank bottom valve NO

is opened
(HS-0630A)
YES
By operator’s NO
YES
Operator to Open 3way valve (XV-0632) to TG-8 (M)

Select "Circulation" via HS-0632 (CYCLE)
)
3 way valve NO
(XV-0632)directs to TG-8 via
HS-0632 (CYCLE)
YES
YES
47. Operator to start grease pump (XV-0633)

(Start Pump P-13 via HS-0630 (A)
NO
Grease pump is started
via HS-0630 A
YES
II. Run for 45 min.

(STOP agitator AG-TG-8 A/B via HS-8 A/B

)
ALERT (A) operator for "QC sampling".
49. QC sampling (M)
NO
YES
YES


NO
YES
YES
"QC PASS"
NO
YES
I. By operator’s NO
“Command”
YES
cquire devices
0601
Feed TBO-2 (111001-10T)__________Kg. (A)

NO (Start Pump P-2),(Open XV-0602,0603)(Close XV-0601,0604,0605,0635,0636,0629)
ned by other? (FT-0701 monitor the mass flow, FQI-0701 measure the mass )
NO
?
NO
YES
Stop Pump P-2,

(Close XV-0602,0603)
NO
YES
YES


NO
YES
Temp reach
70 deg. C
YES
59. By operator’s
YES

60. I. Operator to STOP agitator A/B (M)

ALERT operator to pour

Additive I ,II,III,IV,V
ALERT operator to pour
Additive I ,II,III,IV,V
II. Add Additive I (212053-0400 )_________ Kg. (M)
III. Add Additive II (212053-0200)_________ Kg. (M)
IV. Add Additive III (212026-0000)_________ Kg. (M)
V. Add Additive IV(212028-0000) _________ Kg. (M)
VI. Add Additive V (212028-0200)_________ Kg. (M)
YES
62. By operator’s
YES

63. VI. Operator to START Agitator A/B (M)

64. Run for 45 min.
YES
ALERT operator to Flush line (M) (2 Drums)
66. operator to Flush line (M) (2 Drums)

66. operator to Flush line (M) (2 Drums)
67. By operator’s
“Continued command”
YES

(STOP agitator AG-TG-8 A/B via HS-8A/B)
Operator to STOP agitator A/B (M)

(STOP agitator AG-TG-8 A/B via HS-8A/B)
)
68. QC sampling for final inspection (M)
YES
70. By operator’s
YES

(START Agitator AG-TG-8 A/B via HS-10A/B)

(START Agitator AG-TG-8 A/B via HS-10A/B
)
YES
72. "QC PASS"

(Admin Room )
NO

I. Operator to STOP agitator A/B (M)

)
74. II. By operator’s

74. II. By operator’s
YES
75. Acquire devices
-FQI-0601
Feed TBO-2 (111001-10T)__________Kg. (A)

YES (Start Pump P-2),(Open XV-0602,0603)
Owned by other? (Close XV-0601,0604,0605,0635,0636,0629)
(FT-0701 monitor the mass flow, FQI-0701 measure the mass )
NO
Interupt feeding?
YES
Stop Pump P-2 (A)

(Close XV-0602,0603)
YES
77. By operator’s
YES
Stop AG-TG-8 A/B
78. ALERT operator to pour

Additive I,II,III,IV,V
III. Add Additive I (212053-0400)_________ Kg. (M)
IV. Add Additive II (212053-0200)_________ Kg. (M)
V. Add Additive III (212026-0000)_________ Kg. (M)
VI. Add Additive IV(212028-0000) _________ Kg. (M)

VI. Add Additive IV(212028-0000) _________ Kg. (M)
VII. Add Additive V (212028-0200)_________ Kg. (M)
Start AG-TG-8A/8B
YES
80. By operator’s
YES

(START Agitator AG-TG-8 A/B via HS-8A/B)
VIII. Operator to START Agitator A/B (M)

(START Agitator AG-TG-8 A/B via HS-8 A/B
)
IX. Run for 45 min.

(Take sample at Filling Line)
QC sampling (M)
(Take sample at Filling Line)
42. Acquire devices
-FQI-0601
YES
Owned by other?
Interupt feeding?
YES
ch NO
C
tor’s NO
mmand”
P agitator A/B (M)

A/B via HS-8 A/B)
agitator A/B (M)

A/B via HS-8 A/B)
to pour
II,IV,V
to pour
II,IV,V
he amounts
00 )_________ Kg. (M)
200)_________ Kg. (M)
000)_________ Kg. (M)
00) _________ Kg. (M)
200)_________ Kg. (M)
NO
s "complete"
tor’s NO
mmand”
Agitator A/B (M)

A/B via HS-8 A/B)
T Agitator A/B (M)

A/B via HS-8 A/B)
15 RPM
ck “complete”.
NO
s "complete"
ine (M) (2 Drums)
ne (M) (2 Drums)
ne (M) (2 Drums)
ator’s NO
mmand”
OP agitator A/B (M)

A/B via HS-8A/B)
itator A/B (M)

A/B via HS-8A/B)
"QC sampling."
al inspection (M)
NO
"complete"
ator’s NO
mmand”
T Agitator A/B (M)

A/B via HS-10A/B)
gitator A/B (M)

8 A/B via HS-10A/B
NO
m QC Signal
e Acid and Base value.
ASS" YES
om )
P agitator A/B (M)

A/B via HS-8 A/B
itator A/B (M)

A/B via HS-8 A/B
ator’s NO
mand”
ator’s NO
mand”
__________Kg. (A)
XV-0602,0603)
,0635,0636,0629)
I-0701 measure the mass )
By operator’s NO
YES
NO
t point" ALERT operator to
START Filling Process (M)
P-2 (A) 82. Operator to

2,0603) START Filling Process (M)
eck “complete”.
NO
Operator checks "Filling completed"
YES
NO
"complete"
tor’s NO YES
mand”
ALERT operator to
STOP Agitator A/B and END Cooling Supply, Circulation, Filling (M)
-8 A/B
or to pour
II,IV,V 84. Operator to
STOP Agitator A/B (Stop AG-TG-8 A/B via HS-8 A/B)
END Cooling Supply Stop pump P-29 (Close XV-0607)
Circulation Stop pump P-13 , (Close XV-0630), (Close XV-0632)
Filling (M)
he amounts
00)_________ Kg. (M) 85. END
200)_________ Kg. (M)
000)_________ Kg. (M)
000) _________ Kg. (M)

000) _________ Kg. (M)
200)_________ Kg. (M)
8A/8B
15 RPM
NO
s "complete"
tor’s NO
mmand”
T Agitator A/B (M)

8 A/B via HS-8A/B)
Agitator A/B (M)

8 A/B via HS-8 A/B
"QC sampling."
lling Line)
g (M)
illing Line)
Start
NO
1. By operator’s
YES
Feed TBO 1 __kg. (A)

(Start Pump P-1),(Open XV-0601,0629)(Close XV-0602,0604,0605,0635,0636,0603)
NO
mass reach
"set point"
YES
(Close XV-0601,0629)
Operator checks NO
"complete"
YES
NO
2. By operator’s
YES

NO
mass reach
"set point"
YES
(Close XV-0602,0629)
Operator checks NO
"complete"
YES
NO
3. By operator’s
YES

NO
mass reach
"set point"
YES
(Close XV-0702,0720)

Operator checks NO
"complete"
YES
4.ALERT operator to Start AG-TC-1
Start AG-TC-1
5.ALERT operator to pour Ca(OH)2 ......kg (M)and mix 20 min
Operator to pour Ca(OH)2 and mix 20 min
20 min.
NO
Operator checks “complete”
YES
6.ALERT operator to check all valves TC-1 to

TG-8 or TG-10
operator check all valves TC-1 to TG-8 or TG-10
NO
1. By operator’s
YES
ALERT operator to Feed Ca(OH2) slurry Kg. to TG-8 or TG-10

by Start Pump P-25 and then stop pump P-25
Start Pump P-25
Stop Pump P-25
NO
9. By operator’s
YES

NO
mass reach
"set point"
YES
(Close XV-0601,0629)
Operator checks NO
"complete"
YES
NO
10. By operator’s
YES

NO
mass reach
"set point"
YES
(Close XV-0602,0629)
Operator checks NO
"complete"
YES
NO
11. By operator’s
11. By operator’s
YES

NO
mass reach
"set point"
YES
(Close XV-0702,0720)
NO
Operator checks
"complete"
YES
12.ALERT operator to Feed Ca(OH2) slurry Kg. to TG-8 or TG-10

by Start Pump P-25 and then stop pump P-25
Start Pump P-25
Stop Pump P-25
NO
13.Operator checks
"complete"
YES
End
636,0603)
636,0603)
710,0716)
When Emerson tested seq running. please clarify with Client need to add.
NO
Operator checks “complete”
YES
36,0603)
36,0603)
10,0716)
Feed Li-OH solution from TL-1 (212009-0000) 100% %wt (A)
(Start Pump P-7 via HS-0307 or Local Switch)
(FI-0502 monitor the mass)
YES
Stop Pump P-7 via HS-0307 / Local Switch

100% %wt (A)
Switch)
NO
e”.

7.ca TG-8 - 2 Cooking R4 (2-Oct-2018)

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7.ca TG-8 - 2 Cooking R4 (2-Oct-2018)

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Sequential Operation Process for TG-8

Display "formula", Che

Ref. TC-1 preparation sheet.

Feed TBO 1 (111001-00T)_________kg. (A)

Stop Pump P-1,

ALERT operator to check “complete”.

Pour Ca(OH)2 slurry from TC-1 (212019-0000) ________%wt.(M)

Add TP-1 TP-1/2 (212019-0000) 100% kg. to Z-1 (A)

Stop Pump P-6

ALERT operator to START Agitator A/B (M)

9. Operator to START Agitator A/B (M)

START heating to and MAINTAIN temp. at 150 deg. C (A)

ALERT operator to (A)

10. Operator to STOP agitator A/B (M)

ALERT (A) operator for "QC sampling."

11. QC sampling (M)

ALERT operator to START Agitator A/B (M)

14. Operator to START Agitator A/B (M)

Operator's Monitor displays the Acid and Base value.

POUR Ca(OH)2 to TG-8

I. Add Ca(OH)2 slurry (212019-0000) _________Kg.(M) from TC-1

ALERT (A) operator to pour raw materials.

Monitor displays the amounts

Pour Ca(OH)2 (212019-000)_______kg. (M)

ALERT operator to check “complete”.

Stop Pump P-6

ALERT operator to check “complete”.

21. Run for 30 min.

Operator to STOP agitator A/B (M)

ALERT (A) operator for "QC sampling."

ALERT operator to START Agitator A/B (M)

Operator to START Agitator A/B (M)

YES 24. START h

25. START coolin

(30 min. duration

(TT-0601 control temperature inside

Replete Step 13-14

ALERT operator to Close upper and open lower jacket (M)

By Operator's Close upper and open lower jacket (M)

24. START heating to and MAINTAIN temp. at 170 deg. C (A)

ALERT operator to open upper and low

By Operator's open upper and low

Add H2O ______ Kg. (A)

Close XV-0610 (A)

ALERT (A) operator to check "water evaporation complete"

ALERT (A) operator to STOP agitator A/B (M)

28. Operator to STOP agitator A/B (M)

ALERT (A) operator for "QC sampling."

29. QC sampling (M)

ALERT operator to START Agitator A/B (M)

32. Operator to START Agitator A/B (M)

Operator's Monitor displays the Acid and Base value

By Operator's Close upper and lower jacket (M)

35. I. START heating to and MAINTAIN temp. at 150 deg. C (A)

36. QC (Appearance) YES

37. Operator to Add H2O ______Kg. from flexible hose (M)

YES Owned by other?

By Operator's open upper and lower jacket (M)

Feed TBO-2 (111001-10T)_________kg. (A)

Stop Pump P-2, (A)

ALERT operator to check "complete".

ALERT operator to Circulation (M)

45. Operator to Open Tank Bottom valve (XV-0630) (M)