Professional Documents
Culture Documents
January 2014
Parts
Manual
C4.4 XQ100-8 C4.4 Engine Only Generator Set
X RB 1-U p (G en e ra tor
Set)
J 9 R1 -Up (E ng in e)
SAFETY.CAT.COM
P roduc t and Deal er Informati on
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.
P roduc t Information
Model:
Attachment Information:
Deal er Information
Name: Branch:
Address:
Sales:
Parts:
Service:
ME MORA NDA
MEMORANDA SEBP7398
TA BLE OF CONTENTS
NA ME PA GE NAME P AGE
16. <END>
This symbol indicates the end of an information element.
NOTE :
Co n tinu in g imp ro v e me n t a nd a dv a nc emen t o f
p ro d uc t de s ign ma y c au s e c h a ng e s to y o u r ma c h in e
whic h may not be inc luded in this publication.
Wh en e v e r a q u es tio n a ris es re g ardin g y o ur C a t
p ro d uc t o r th is pu b lic a tion , ple a s e c on s ult y o u r C a t
d e ale r fo r th e lat es t av a ilab le in fo rmatio n .
CUSTOMER BENEFITS:
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
• Provides measured coolant conditioner.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)
NOTE :
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE :
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
Cool ing S ys tem Capa ci ty Liquid SCA at Spin-on SCA Maintenance
Liquid SCA at Initial Fill
Li ters Gal lons Ma i n te n a n c e * El ement*
3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
BELT-SERPENTINE 365-2971 1 DRIVE GP-FAN 15
PLUG-DRAIN
15 (ENGINE OIL) 7C-0351 2 DRAIN GP-ENGINE OIL 14
SEAL (VALVE COVER)
14 333-8052 1 COVER GP-VALVE MECHANISM 6
6
COOLING SYSTEM
CAP-RADIATOR (16-PSI) 211-6574 1 RADIATOR & AFTERCOOLER GP 51
HOSE
51 (LOWER RADIATOR) 359-3863 1 RADIATOR GP 52
HOSE (UPPER RADIATOR)
52 359-3862 1 RADIATOR GP 52
REGULATOR
52 AS-WATER 367-7545 1 CONNECTION GP-WATER 46
TEMPERATURE
46
FUEL SYSTEM
ELEMENT-WATER SEPARATOR 363-6572 1 FILTER GP-WATER SEP & FUEL 78
FILTER
78 ELEMENT-FUEL 360-8960 1 FILTER GP-FUEL 73
FILTER-FUEL
73 (IN-LINE) 384-8512 1 FILTER GP-PRIMARY FUEL 76
76
LUBRICATION SYSTEM
CAP AS-FILLER (ENGINE OIL) 359-1309 1 FILLER GP-ENGINE OIL 36
FILTER AS-ENGINE OIL
36 7W-2326 1 FILTER GP-ENGINE OIL 38
KIT-FUMES
38 DISPOSAL FILTER 339-1048 1 FILTER GP-FUMES DISPOSAL 39
39
C G
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 GAUGE GP-OIL LEVEL (DIPSTICK)–ENGINE . . . . 40
CAP AS-FILLER (ENGINE OIL) . . . . . . . . . . . . . . . . . 36 GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
CAP-RADIATOR (16-PSI). . . . . . . . . . . . . . . . . . . . . . . 51 GLOW PLUG (12-VOLT) . . . . . . . . . . . . . . . . . . . . . . 101
CONNECTION GP-WATER . . . . . . . . . . . . . . . . . . . . . 46
47
CONTROL GP-ENGINE ELECTRONIC . . . . . . . . . . 91
COOLER & MTG GP-EXHAUST (NRS) . . . . . . . . . 58
H
COOLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 48 HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 92
COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . . . . . . 94
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . . . . 6 HARNESS GP-WIRING. . . . . . . . . . . . . . . . . . . . . . . . . 94
7 HOSE (LOWER RADIATOR). . . . . . . . . . . . . . . . . . . . 52
CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 HOSE (UPPER RADIATOR) . . . . . . . . . . . . . . . . . . . . 52
CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . . 9 HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . 18
10 HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 19
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 12
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 13
I
INDICATOR (AIR RESTRICTION) . . . . . . . . . . . . . . . 54
D INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . 79
DRAIN GP-ENGINE OIL. . . . . . . . . . . . . . . . . . . . . . . . 14 80
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
J
E JET GP-PISTON COOLING . . . . . . . . . . . . . . . . . . . . 21
ELBOW GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . . . . 59
ELEMENT-WATER SEPARATOR. . . . . . . . . . . . . . . . 78
ENGINE AR-PRIMARY . . . . . . . . . . . . . . . . . . . . . . . . . . 1 K
EXHAUST GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
EXTENSION GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . 16 KIT-FUMES DISPOSAL FILTER. . . . . . . . . . . . . . . . . 39
F L
FAN GP-BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 36 LINES GP-FUEL FILTER . . . . . . . . . . . . . . . . . . . . . . . 81
37 LINES GP-FUEL INJECTION–INJECTORS 1 &
FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 3........................................... 84
105 LINES GP-FUEL INJECTION–INJECTORS 2 &
FILM-FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4........................................... 85
A8 INDEX SEBP7398
INDEX
NA ME PA GE NAME P AGE
R
RADIATOR & AFTERCOOLER GP. . . . . . . . . . . . . . 51
RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
RAIL GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
REGULATOR AS-WATER TEMPERATURE . . . . . . 46
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
31
32
S
SEAL (VALVE COVER) . . . . . . . . . . . . . . . . . . . . . . . . . 6
SENSOR (FUEL TEMPERATURE) . . . . . . . . . . . . . . 86
SENSOR & MTG GP-SOOT . . . . . . . . . . . . . . . . . . . . 96
SENSOR AS-TEMPERATURE (NOX REDUCTION
SYSTEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . 97
SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . . 99
SENSOR GP-LIQUID LEVEL (WATER IN
FUEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
SENSOR GP-PRESSURE (ARD COMBUSTION
AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
SENSOR GP-PRESSURE (ATMOSPHERIC) . . . . . 97
SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . . 97
SENSOR GP-SOOT . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
100
SENSOR GP-SPEED (TIMING, CAMSHAFT). . . . . 97
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 103
SEBP7398 INDEX A9
ME MORA NDA
GRAPHIC #1 g02720269
0 94
6I-0917 . . . . . . . . 59
100-4830
100-4841
.
.
.
.
.
.
.
.
.
.
.
.
.
.
96
21
214-7568 . . . . . . . 99
217-9039 . . . . . . . 92
0S-1603 . . . . . . . . 17 88 101-3771 . . . . . . . 50 94
0S-2353 . . . . . . . . . 9 96 101-3805 . . . . . . . 24 96
6I-1090 . . . . . . . . 59 58 97
81 101-3895 . . . . . . . 19 225-6005 . . . . . . . 24
97 39 225-6524 . . . . . . . 37
1 6I-1497 . . . . . . . . 40 50 225-7941 . . . . . . . 44
6I-4012 . . . . . . . . 102 81 225-7944 . . . . . . . 48
1B-8736 . . . . . . . . . 5
6I-4045 . . . . . . . . 69 101-3917 . . . . . . . 81 225-8524 . . . . . . . 42
8
6I-4068 . . . . . . . . 58 101-7178 . . . . . . . 88 62
6I-4072 . . . . . . . . 86 101-7541 . . . . . . . 52 225-8526 . . . . . . . 42
6I-4374 . . . . . . . . 58 101-7546 . . . . . . . 52 62
3 6I-4709 . . . . . . . . 59
6V-1581 . . . . . . . . 55
103-6131
103-6714
.
.
.
.
.
.
.
.
.
.
.
.
.
.
17
52
227-2519 . . . . . . . 58
228-7089 . . . . . . . 81
3E-6749 . . . . . . . . 35 6V-1582 . . . . . . . . 55 104-2083 . . . . . . . 54 228-7103 . . . . . . . 55
3J-1907 . . . . . . . . 78 6V-8676 . . . . . . . . 86 106-8916 . . . . . . . 50 230-4011 . . . . . . . 92
69 232-1322 . . . . . . . 12
107-2348 . . . . . . . 62 13
111-0859 . . . . . . . 89 58
5 7 111-3422 . . . . . . . 86 59
113-1504 . . . . . . . 36 232-1693 . . . . . . . 94
5C-2890 . . . . . . . . 101 7C-0351 . . . . . . . . 14
113-6349 . . . . . . . 16 232-3666 . . . . . . . 19
7C-1252 . . . . . . . . 97
114-2583 . . . . . . . 69 232-3751 . . . . . . . 48
7C-4616 . . . . . . . . 19
114-4363 . . . . . . . 81 232-7449 . . . . . . . 12
7W-2326 . . . . . . . . 38
6 7W-2627 . . . . . . . . 86
118-9145
121-0883
.
.
.
.
.
.
.
.
.
.
.
.
.
.
34
18
232-7596 . . . . . . . 10
232-7597 . . . . . . . 10
7W-2632 . . . . . . . . 91
6C-9221 . . . . . . . . 72 124-3536 . . . . . . . 25 232-7599 . . . . . . . 10
6H-3616 . . . . . . . . 28 124-3815 . . . . . . . 52 233-9436 . . . . . . . 28
6I-0217 . . . . . . . . 19 61 234-6171 . . . . . . . 36
48
52
8 69
96
236-5539 . . . . . . . 94
238-0120 . . . . . . . 97
55 8C-6354 . . . . . . . . 92 97 238-8245 . . . . . . . 92
69 8T-4984 . . . . . . . . 52 126-1767 . . . . . . . 92 238-8247 . . . . . . . 92
76 8T-6703 . . . . . . . . 52 126-1768 . . . . . . . 92 238-8292 . . . . . . . 61
6I-0254 . . . . . . . . 46 8T-8729 . . . . . . . . 103 127-8281 . . . . . . . 43 63
69 8T-8730 . . . . . . . . 92 133-1011 . . . . . . . 19 239-7352 . . . . . . . 92
6I-0260 . . . . . . . . . 7 8T-8737 . . . . . . . . 92 133-7403 . . . . . . . 54 240-7877 . . . . . . . 92
24 8T-9535 . . . . . . . . 23 133-7668 . . . . . . . 16 246-4361 . . . . . . . 81
37 133-7669 . . . . . . . 16 254-3633 . . . . . . . 94
55 143-8170 . . . . . . . 54 256-6454 . . . . . . . 55
145-4911 . . . . . . . 17 97
58
81 9 152-9860 . . . . . . . 32 257-4907 . . . . . . . 91
6I-0289 . . . . . . . . 40 153-0983 . . . . . . . 71 262-1618 . . . . . . . 76
9S-8004 . . . . . . . . 78 155-2271 . . . . . . . 92 264-7029 . . . . . . . 92
6I-0291 . . . . . . . . . 7
9X-3401 . . . . . . . . 92 155-4828 . . . . . . . 24 264-7030 . . . . . . . 92
24
99 156-6964 . . . . . . . 35 264-7032 . . . . . . . 92
59
9X-3402 . . . . . . . . 92 159-9540 . . . . . . . 57 270-1784 . . . . . . . 92
86
6I-0363 . . . . . . . . 24 161-9820 . . . . . . . 89 272-2226 . . . . . . . 24
6I-0423 . . . . . . . . 18 164-7468 . . . . . . . 89 274-1639 . . . . . . . 97
6I-0455 . . . . . . . . 58
6I-0456 . . . . . . . . 91
0 185-0884
185-7149
.
.
.
.
.
.
.
.
.
.
.
.
.
.
10
86
275-2428 . . . . . . . 101
276-5603 . . . . . . . 12
6I-0563 . . . . . . . . 69 033-7687 . . . . . . . 17 188-5102 . . . . . . . 13 97
6I-0572 . . . . . . . . 35 035-8063 . . . . . . . 59 195-9245 . . . . . . . . 6 276-5604 . . . . . . . 12
48 067-6002 . . . . . . . .9 197-8418 . . . . . . . 69 276-6740 . . . . . . . 55
94 067-6006 . . . . . . . 10 197-8419 . . . . . . . 69 276-7394 . . . . . . . . 8
6I-0593 . . . . . . . . 15 067-6043 . . . . . . . 10 199-3109 . . . . . . . 18 276-7478 . . . . . . . 25
18 067-6179 . . . . . . . 19 199-9252 . . . . . . . 97 276-8117 . . . . . . . 13
22 067-6205 . . . . . . . 97 199-9267 . . . . . . . 97 276-8134 . . . . . . . 13
6I-0594 . . . . . . . . 52 067-6213 . . . . . . . 24 199-9751 . . . . . . . 12 276-9200 . . . . . . . 23
102 067-6823 . . . . . . . 26 13 276-9201 . . . . . . . 23
6I-0631 . . . . . . . . 81 58 276-9207 . . . . . . . 23
94 59 277-4223 . . . . . . . 27
6I-0645 . . . . . . . . 19 97 86
48 1 277-4409 . . . . . . . 101
86 277-4993 . . . . . . . 81
100-3751 . . . . . . . 19 278-0361 . . . . . . . 63
6I-0654 . . . . . . . . 52
55
37
100-3752 . . . . . . . 86
2 278-5170 . . . . . . . 79
81 278-5203 . . . . . . . 91
100-4454 . . . . . . . 69 206-5234 . . . . . . . 54
6I-0789 . . . . . . . . 19 281-8801 . . . . . . . 92
100-4458 . . . . . . . 58 206-5235 . . . . . . . 54
6I-0839 . . . . . . . . 46 281-8803 . . . . . . . 92
81 206-5237 . . . . . . . 54
59 281-8804 . . . . . . . 92
100-4461 . . . . . . . 45 209-9219 . . . . . . . 12
6I-0846 . . . . . . . . 81 281-8805 . . . . . . . 99
52 211-6574 . . . . . . . 51
281-8812 . . . . . . . 100
► P R IMA R Y R E F E R E NC E
SEBP7398 PART NUMBER INDEX B1
P A RT NUMB E R INDE X
Pa rt Page Part Page Part Page P art Page
► P RIMAR Y R E FE RE N CE
B2 PART NUMBER INDEX SEBP7398
PART NUMBER INDEX
Part Page P art Page P art Page Pa rt Page
► P R IMA R Y R E F E R E NC E
SEBP7398 PART NUMBER INDEX B3
ME MORA NDA
B4 MEMORANDA SEBP7398
©2014 Caterpillar CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”, and the
All Rights Reserved POWER EDGE trade dress as well as corporate and product identity used
herein, are trademarks of Caterpillar and may not be used without permission.
SEBP7398 C4.4 X Q100-8 C4.4 E ngine Only Generator Set X RB 1 -U P