Professional Documents
Culture Documents
For
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DSC System
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Giza System
Yokogawa - Japan
Technical Proposal
OVERVIEW
GIZR
SYSTEMS
Industrial Applications B.U.
8 AI-Fawakeh St.,
Mohandessin,
Giza 12311,
Egypt
T e l : +202 37604597
F a x : +202 37603247
http://www.gizasystems.com
herein is the property of Giza Systems, and may not be copied, used
or in part except with the prior written permission of Giza Systems or,
under a contract with another party as expressly authorised under
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Project: AlSHABAB • 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
TABLE OF CONTENTS
1.1.2 Operation 5
1.1.3 Control 6
1.1.4 Engineering 7
1.1.5 Maintenance 9
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..~)
1.3.3 Plant Resource Manager (PRM) 27
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CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-98?-10
1. Introduction
We thank you affording us this opportunity to submit this offer to your esteemed
company.
Giza Systems a premier systems integrator for Y okogawa and solution provider,
supplies the Middle East market with the latest Industrial Automation Solution.
) We very well understand the importance of this tender, so we carefully selected the
optimum solutions and products from our reputable partners
Sincerely yours,
Amr Sherif
Power Sector Manager
Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
J D Integration over the control network (Vnet/IP) for ESD system (ProSafe-RS
case)
Altogether comprising in a total integrated production and facilities control system, and
operated via a single window. Due to the modularity and system architecture these
functions can all be implemented in a segregated way. By using these segregation
features the process control system can be implemented in such a way that the plant
segregation is fully reflected in the production control system architecture.
GIZR
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Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
1.1.1.System Architecture
The CENTUM VP System Architecture is straightforward. Highly flexible networks
can be designed using of commercially available network equipment like switching
HUB (Layer2 & Layer3). Although open and control communication data can be
transferred on the physically same V netlIP cables, these communications are logically
Jyy-" segregated so that they do not have an effect on each other. It will enable
integration of non- CENTUM components to the network. The System Architecture
allows up to 1,000,000 Tags and 512 Stations. Different Domains can be defined to
segregate functional disciplines within the user's organization.
" ,\,,$
v)'
1.1.2 Operation
The Human Interface Station (HIS) is a powerful and easy-to-use Operator Station
with Operator Functions, Graphic Functions, Database Functions, and if required
Engineering Functions. It even provides User-defined Faceplates for an optimal Man-
Machine Interface. The Windowing Operation allows the operator to place
frequently used displays (e.g. in a personal group) on the screen. Different Sources of
Information from the DCS (Graphic Panel, Trend Panel, etc.) as well as Information
from Supervisory Computers can be presented to the Operator on one Screen in a
uniform manner. The Report Package provides production reports by using spreadsheet
functions. Data Compression Techniques (e.g. Min., Max., Average etc.) are avalable.
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Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
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CABINETS
1.1.3 Control
The Field Control Station (FCS) is a state of the art generation model that integrates
process and batch control, and computer functions. The Integrated Control Functions
) include:
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Redundancy
The Field Control Station is available in a "pair and spare" dual-redundant
configuration. For the first time in a DCS the Field Control Stations central processor
unit uses "pair and spare". Problems, which were not detected with fonner "duplex"
)
redundancy, are now easily detected.
~ dual redundant. ESB bus is used within the cabinets and, by using Optical Fiber
Cable; the ER bus can be used for longer distances. The physical media of ER bus is
compatible with 10Base2 coaxial Ethernet cable or 100BaseTX Unshielded Twist
Pair (UTP) Ethernet cable.
1.1.4 Engineering
)
CENTUM VP offers engineering solutions, which match the user's introduction
schedule and engineering procedures. Simplification of engineering work Since
CENTUM VP functions are configured using computer- aided engineering (CAE),
engineering work can be simplified. Function configuration techniques confonn to
Sequential Function Chart (SFC) standards. Reduction of engineering work time
CENTUM VP is capable of perfonning concurrent engineering. Thereby, two or more
engineers can share the engineering work. Also, the work time can be reduced by re-
using previously developed application software that has been registered as parts of
models. Moreover, debugging can be improved by using off-line testing and simulation
in the test stage without having target hardware such as FCS available. Improvement
of engineering work enviromnent in CENTUM VP, the user can perfonn engineering
GIZR
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Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
work not only from the Engineering Workstations but also from personal computers in a
network, enabling concurrent engineering. This network can even be extended to
various locations all over the world by latest network technology. Integration of
user's engineering tools CENTUM VP is capable of connecting different engineering
tools from several users to minimize the human error for engineering as well as to
shorten the engineering work.
1
)
j
1.1.5 Maintenance
The Maintenance Functions of CENTUM VP include monitoring, extensive self-
diagnostics as well as on-line Maintenance Functions. The Maintenance Functions
automatically monitor the status of the system continuously. The status of each
GIZR
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Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
card in the stations is monitored and reported to the Operator in case of failure.
The Remote Maintenance Functions (Optional Service) link the user's Engineering
Workstation to the Maintenance Computer at a Yokogawa Regional Service. The
Maintenance Computer can diagnose the user's system and skilled Maintenance
Engineers can carry out a comprehensive diagnosis of the system status more quickly
and at lower cost compared to a site visit. Furthermore, by using Remote Maintenance
____ .J'
I
Service (RMS), the Maintenance Engineer can prepare himself if a site visit would be
required.
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CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
Operation Capability
The HIS provides powerful operation environment by many capability and much
capacity. The HIS can be operated as stand-alone station without depending to a
central server etc. Each operator is able to do the daily operation independently by
using dedicated HIS. All HIS has a capability to communicate and exchange
necessary data flexibly, and realize mutual back-up configuration by any other HIS.
The following functional capability and capacity can be built up into each HIS station.
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Project: ALSHABAB -1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
)
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Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricitv DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
Terminal Service
The CENTUM VP HIS is able to provide a Tenninal Service (TS) by utilizing
Windows 2003 TS technology. The TS Server allows to access CENTUM VP
application simultaneously, maximum 8 clients. Operating and monitoring function can
be realized from remote PCs same as local HIS. The following drawing shows typical
system configuration of TS capability.
)
CENTUM
CS3000
'I JI
~.~
Server for Remote
Operation and
Monitoring
VnetllP
Project: ALSHABAB - 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
database of the application. This system is based on a standard IBM compatible pc.
The engineering environment allows engineering in a fully graphical way. By using
"pick and click" and "drag and drop" standard Windows features, the entire
configuration can be built in a graphical manner, including logics, sequences, control
loops, graphics etc.
With the concurrent engineering possibility, multiple engineers can work on a
)
configuration simultaneously, thereby allowing for testing, configuration etc. at the same
time.
HlS r n&
unctions
I
Vmrt
) ""c"'"""m"'''=.''~"~•. _••"w.m''_='~'''''~.,,_.,,_,,.__=~''".~,,__,,_.__''''="~..''_<'''"~'
.•_--_.",_.--1
FeB
ConCl.llrll!nt~nginiE!erjng vi.a Y net (Control functions)
Test Function
The ENG provides testing environment at the phase of in-house engineering, FAT, site
service, etc. Typically 2 types of test function are configured by ENG station, namely
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Project: AlSHABAB· 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
Virtual Test Function and Target Test Function. The Virtual Test Function provides
testing environment without actual Fes controllers. A FeS simulator is used on pe to
simulate the functions and actions of Fes. The Virtual Test Function mainly
includes the capabilities of FeS operation, Wiring simulation, Break point, One-shot
execution, Tuning parameter saving, etc.
CENnlM CS 3000
FCS
The Target Test Function provides testing environment with actual FeS, but without
field wiring or I/O cards. Even if the field wiring is furnished, this testing function is
available by ignoring the actual field wiring. Process I/O signals are simulated by
software I/O in FeS, and pe is able to receive input signal and send output signal
from/to FCS. The Target Test Function mainly includes the capabilities of FCS
operation, Wiring simulation, I/O disconnection, Break point, One-shot execution,
Tuning parameter saving, etc.
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CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
VnGt
IN OlJT
)
ItO simulator
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The Input modules convert process signals to the digital data format used in the FCS.
Output modules convert the digital data format used in the FCS to analogue or contact
signals. I/O modules are available for all types of signals available in process industry.
FlO modules offer lots of flexibility in selection of connection with field signals viz.
pressure clamp terminals, MIL connectors and KS cable (Yokogawa's own system
cable) interface adapter. Dual redundancy is possible for all I/O modules and signal
types. HART compatible I/O modules are available, and realize a direct input of
HART signal to I/O module, without an intermediate HART multiplexers etc.
FlO Eial:ure'
Direct Node:
fv'lax 10 NodeslFCS
Remote Node:
Max 14 NodeslFCS
Field COmmUnication
) 2 ports per RS card
4 segments I FF-H1
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Model Description
- SiO'llal HART Remnt'ks
AAI141 16.::11 Analog Illput 4 to 20 mA Available
AAV141 16eh Analog In!)ut 1 to 5 V
AAV142 16c11 A.nalo2: Input -10 to 10 V
A.AV542 16e11 Analog Output ·10 to lOY
4 to 20 mA.
Sell Aualo2: hlput
.'\"."\1841 Sell Analo!.: Outmtt ,,1 'If\ ., Available
Seh Analog hlPUt 1 to 5 V
AAB841 Seh Analog OlifJmt 4t020mA
AAIl43 16c11 Analog hlput 4to 20mA. Available System I<;oIatioll
.J AAI543 16ch Analo2: Ollt}:lut 4 to 20 lu..'\
1 toSV
Available ~tem Isolation
System Isolation
AAVl44 16e11 Analog Input
-10 to 10 V lI.!2ut Signal Selectable
1~.AV544 16ch Analog0utput -10 to lOV ~'5tem Isolation
Sysfem Isolation
T)~e J, K; E, B, R. S, T, N
AAT141 16ch Tie Input ill' " hlPut Signal Selectable
AA..R181 12ch RTUInput PUOO (3-wil'e) System Iso11tion
AAI135 8ch i\nalog IIlput 4t020mA Available Challnel Isolation
4ch Analog Input 4 to 20 mA
AAI835 4ch Analog 0il1]Jltt .A c..'lfi
Available Channel Isolation
T)-{ie ,J, K, E, B, R, S, T, N Channel Isolation
AA.Tl45 16ch TIC Input 111' ' Input Sizual Selectable
PtlOO (3-wire) Channel Isolation
AAR.145 16ch RTD Input
Potentiometer Input S~al Selectable
Contact 011fOff (2-wire)
AAP135 Seh ·Pulse fnput Voltage Pulse (2i3-wire) Channel Isolation
Cum'mt Pulse (2-wire)
AJJV141 16eh Digital Input 100 to 120 VAC System r'Solation
ADV142 16ch Di2ital Input 20010 240 VAC System Isolation
AD\1151 32eh Digital Input 24VDC System Isolation
) AJJV161 64.::h Di<>itaI Input 24VDC Sy;;tem I<;oiatioll
ADV551 32c11 Digital Output 24VDC System Isolation
AJJV561 64.::h Digital Output 24VDC System Isolation
24 to 110 VDe
ADR541 16el1 Relay Output
.i£ll"l..
<>_.
·.... 11''-'1.L'<. System Isolation
ALRl11 2port Serial Com RS:ZJ1e<
ALR12 1 2port Serial Com RS-422!RS-485
ALEl11 lport Ethernet Com IEEE802.3, lOBASE-T
ALFlll 4port FF Com Foundation Fieldbus
ALPIll Iport Profibus Com Profius-DPVl
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Project: ALSHABAB ·1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
ITel1nina! tfuok I
MlL connector COVl;lf
IlOModule
FD~EPS
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CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-1 0
a control bus conforming to IEEE 802.3 and UDPJIP, and has a transmission rate as
high as 1 Gbps. It uses commercially available cables, layer 2 switches, layer 3 switches
and the like.
VnetJIP connection topology utilizes a tree formation. Devices within domains are
connected using layer 2 switches. In a dual-redundant VnetlIP, buses 1 and 2
are independent subnets. Two independent communication routes exist in each bus.
In a VnetJIP network, a region in which devices are connected without using a router,
layer 3 switch or V net router is called a domain. VnetIIP constructs a network for each
) domain.
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CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
)
Layer :3 switch
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Open Communication
The Open Communication on Vnet/IP network is achieved by using bus 2 of VnetlIP
) network. Ethernet based devices can be connected to VnetlIP as Open Communication.
Control and open communication coexist in the same VnetlIP network. Bus 1 is used
for control communication and bus 2 is for open communication. If any failure occurs
on the bus 1, its control communication is automatically and instantly changed over to
Bus 2, and bus 2 communicates control and open communication until bus 1 recovery.
Yokogawa designed and take sufficient capacity for VnetlIP specification to prevent
any failure situation. The Open Communication is physically integrated to same
network as control communication, but logically segregated completely to make no
effect on control communication.
VnetlIP Secured Design
Generally speaking, as adopting an open technology the system will need to fight
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Project: AL5HABAB ·1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
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against the threat of cyber attack. To coexist with open network and secured network,
VnetlIP control network has well-considered strict secured functionalities. Yokogawa
developed the technologies of network security by the methods of distinctively
secured connection, entirely wrapped conduit, etc.
To make secured connection, Security Association will be established between every
Vnet/IP nodes such as HIS, ENG, FCS, etc., by making shared key. Each Security
J Association is unique for each connection between individual nodes. The Security
Association with shared key is mandatory to communicate with other nodes.
Additionally, the individual shared key will be updated periodically.
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)
·Af· ·
I
...
SA I T ran·s~iller
Recei....er
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CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
... )
:f4
Subsystem Integration
As an interface to subsystems, such as PLC, Vibration Monitoring System etc. a
communication card located in the FCS is provided. This card has RS232C or
RS485/RS422 interface port or Ethernet, and the cable from the subsystem is plugged
into the port directly. The communication cards contain the subsystem driver
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function. The transmitted data from the subsystem is stored in subsystem data image file,
and the stored data is transmitted to the standard CENTUM instruments andlor
sequence control elements in the FCS. After the transmission, the data is
transferred into the database (CENTUM standard instruments/sequence control
elements) of the FCS. These are processed in exactly the same way as other CENTUM
YP data. The HIS can represent the subsystems data in the similar fashion as other
) CENTUM data (face plates, graphics, etc.), ensuring full integration of the subsystem
into CENTUM YP. In case redundant communication is required, two communication
cards are used to update the subsystem data simultaneously.
FCS
rei ~
D~ !Datfi
,.
mfarenoo
f8ll?tting
I Communi·callon 1<'0 dam are.a
I
ALE11i
Ethamet
Sulx,ystem
I SUbllystElm dam I
Intelligent Integration
The CENTUM VP HIS is designed to support very large system (Max 1,000,000
Tags) to realize the total operation integration (consolidated Operator Station) for the
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Project: ALSHABAB· 1000 MW SIMPLE Customer: East Delta Electricity DOC No.:
CYCLE GAS TURBINE UNITS Production Company IA-HT-C-AI-16-987-10
whole plant with unit-based operation. The HIS is also designed to provide operation
flexibility (CRT access level priority, operation groups etc.). Especially, operation
grouping is the effective function to segregate the operation functions among the HIS -
on a process unit basis - as if they are dedicated Operator Stations for a certain process
unit although this HIS has the total database for the overall process.
)
". "e::;:::i"I"- ""'
1Ptegrated
1." "mIT" " .
.. J: Ins!:l"uments
E: Efectricai fadires
CiComputers
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maintenance from manual work mainly done on site, into IT-based automated device
management. PRM can support its users to embed the competency gap between the
latest technologies and current maintenance practices.
'11191
) lIP
(dual.redundant)
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2.2.1 Engineering:
Review of Input/Output List, Vendors logic diagrams and Piping & Instrumentation
Diagram (PID) for the Plant Systems mentioned in list of main Package
DCS design will be based on Field Controllers with Input/Output Racks located in the MY
Switchgears rooms in order to mimize the field cable lengths, distributed in the following
areas
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• Local control Station -5 to manage the BOP and Fuel Unloading area
The DCS will responsible to communicate through OPC TCP/IP with the Turbine
Control System, Mark VI for the CTG 1,2,3,4,5,6,7,8.
The DCS panels will be supplied with prefabricated terminal boards to minimize the
tennination work at site.
Supply of 5 UPS for each system cabinet and One UPS for the control room
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--)
2.2.3 Site Servies
Giza systems will handle the site services required to complete the job
- DCS Panels, Junction Boxes and Consoles Installation.
- Loop Check per Signal
- Function Test for each system
- Cables from Junction Boxes to DCS Laying and termination.
Our proposal includes On site training for the Plant Operators & Maintenance Engineers.
, .
II GENERAL
VnetllP is a control network with high reliability and quick response and achieves steady response with little delay
even under heavy load. Using general-purpose network equipment conforming to IEEEB02.3 and UDPIIP standards,
it realizes open-based communications. VnetllP can connect to a V net system with a V net router. This GS
provides the system specifications, system configuration equipment, and network specifications for CENTUM VP
Systems with VnetllP.
II SYSTEM CONFIGURATION
---------------------------
I VnetllP domain --------------------------- I
I I
I Open I
Enclosed
} I Display
Display
ProSafe-RS I
I
Style Safety
Style HIS Instrumented : L3SW
Console Layer 3 switch
Console Human System
I
: Layer 3 switch
I
I
V net router
re!'l9=m
Remote node :
- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - _________ ___________ J
F01E.ai
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «Index» 3
• VnetllP • Boundary Router
VnetllP is IEEE802.3 compliant control bus configured Boundary router is a network device to connect VnetllP
with dual-redundant busses. Each dual-redundant with external network such as in-house LAN. Bus 2 is
bus is configured with a layer 2 switch (*1) with used for connection with external network. Boundary
the maximum transmission speed of 1Gbps and router needs to have firewall function to protect
1000BASE-T cables and devices in a domain are CENTUM VP from the threat of external network. Use
connected in star connection or tree connection. all-purpose, commercially available boundary router.
VnetllP dual-redundant bus 1 is exclusively used for
control communication and bus 2 is used not only for • V net Router
control communication but for open communication by A V net router is a device to connect a VnetllP
a various kind of standard protocol based on Ethernet domain and a V net domain for relaying control
Bus 2 enables data access by Exaopc OPC interface communications. This router realizes operation and
and communications based on TCPIIP protocol. monitoring of a control station in one domain from
General-purpose, commercially available products are another domain by connecting the VnetllP and V net
used for network device such as repeaters, cables, domains. The following product is available:
layer 2 switches and layer 3 switches for VnetllP. AVR10D: Duplexed V net Router (for redundant use of
In VnetllP, IPv4, ClassC private address is used as IP communications and power supply modules)
address for communication. (Some ClassB private For the hardware specifications, see publication GS
address is also used.) 33L50D30-40E.
*1: Layer 2 switch is a switching HUB with a bridge
function and it does not send data to terminals • SNTP Server
other than destination. Using layer 2 switch
reduces bus traffic. When synchronizing the time of the VnetllP station with
UTC (Coordinated Universal Time), the SNTP server is
• Layer 3 Switch connected .
Layer 3 switch is a network device to connect VnetllP
domains. It has path control by IP address and a • Peripherals
routing function to relay communication frame in two Since an HIS supports Microsoft Windows Vista,
domains when necessary. Use layer 3 switch which Windows XP, or Windows Server 2003, windows-
relays communication frame by hardware at high compatible peripherals, such as printers, can be used.
speed. Use all-purpose, commercially available layer Consult Yokogawa for more details on peripherals that
3 switch. can be used with an HIS .
.>
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A1O-40E Feb. 4, 2008-00
«Contents» «Index» 4
iii SYSTEM SPECIFICATIONS Field Communications Server for Plant Resource
Manager (PRM)
• HIS Operation/Monitoring Capacity (Tags) V net Router (AVR10D)
On the bus-2 side, up to 124 general-use Ethernet
Number of tags: Up to 100000 (when using LHS4000, devices (including intelligent network devices) other
up to 1000000 per system) than listed above can be connected.
Number of tags that can be entered in one HIS: Up to
100000 (*1)
*1: \M1en a system is configured as CENTUM VP • Expanded System
Entry Class; however, the maximum number of A layer 3 switch allows a hierarchical construction
tags shall be 8000. with other VnetllP domains. In addition, a V net router
allows connection to a system using other V nets or
• Minimum System VL nets. Existing systems (via an HF-bus or RL-bus)
A minimum system consists of one HIS and one FCS. cannot be directly connected to a VnetllP network.
These systems can be connected via a BCV on a V
• Maximum System net. A hierarchical connection using a layer 3 switch
and a V net router allows a system expansion that
In a CENTUM VP system, a system within an area that
exceeds the maximum system indicated in the previous
does not communicate via devices such as routers,
section. In other words, hierarchical connections
layer 3 switches, or the like is called a domain. Up to 64
of other control systems allow hierarchical system
VnetllP-enabled devices per domain can be connected.
expansion at the core of CENTUM VP.
Our VnetllP-enabled devices include equipment with
VI701 (control bus interface cards) incorporated in Total number of interconnected domains: Up to 16
a general-purpose PC, FCS for VnetllP and V net (VnetllP domains + V net domains)
routers. The following lists our specific VnetllP-enabled Hierarchical connections by V net router: Three-level
devices: . control bus hierarchy, i.e., three control
bus levels, linked by two bus converters
Human Interface Station (HIS)
Number of tag names: Max. of 100000 (up to
Field Control Station (FCS)
1000000 per system when using
Advanced Process Control Station (APCS)
LHS4000)
Generic Subsystem Gateway (GSGW)
Connecting devices: V net routers and bus converters
System Integration OPC Station (SIOS)
Note that the levels ofVnetllP domains on an access
Safety Instrumented Systems (ProSafe-RS)
router and the levels of V net routers are not counted
OPC Interface Package (Exaopc) OPC server
when hierarchical connections are restricted.
- - - - - -- --,
I
VnetllP domain
V net domain
)
V net domain
BCV-V BCV-H
FCS V net domain HF-bus domain
EFCS
I
FCS : BCV-V: Bus converter
I I I 0J net to V net}
I I : BCV-H: Bus converter
I
: I (HF-bus to V net)
,-------_ .... ----------------------------------------~
Bus converter One bus-converter level Two bus-converter levels and
(0 level) and one control-bus level three control-bus levels (max.)
One control-bus that are connected via connected via a V net router
level a V net router FD2e..1
All Rights Reserved. Copyright © 2008. Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4. 2006-00
«Contents» «Index» 5
• Installing of Server pes In case of PCs storing Audit trail data
When using LHS5170 Access Administrator Package,
Each number shown below includes the number of CS
one PC which is dedicated to the audit trail data must
3000 station.
be prepared. When there are 9 or more stations (ENG,
CENTUM VP realizes many functions using file sharing Recipe Management PC) in one project, the server PC
function of Windows. The number of PCs to share may be required for storing Audit trail data.
files simultaneously is restricted on the Windows
Workstation OS. Therefore, when there are 9 or more Please count the total station number in one project
stations (HIS, ENG, Exaopc) in one project, the server using the equations shown below in order to judge
PC may be required. whether server PC is required or not. If the number
is eight or smaller, a server PC is not required. If the
Please count the total station number in one project number is larger than 8, consult our sales rep for
using the equations shown below in order to judge further examination.
whether server PC is required or not. If the number
is eight or smaller, a server PC is not required. If the =
Total station number ENG + Recipe Management
number is larger than 8, consult our sales rep for
further examination. ENG: Number of PCs in which Standard Builder
Function (LHS5100 or LHM5100) is
In case of PCs storing master Engineering installed.
database file Recipe Management: Number of PCs in which CS
When not using Engineering Tool for Foundation Batch 3000 Recipe Management package
Fieldbus (SSS5700) (LHS5161) is installed
) Total station number =
HIS + «ENG - 1) x 2) + Exaopc
When using Engineering Tool for Foundation Fieldbus
(SSS5700)
Total station number =
HIS + «ENG - 1) x 2) + Exaopc + 2
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «index»
II! GENERAL
This GS covers the hardware specifications of the
Field Control Unit which is the processor of the Field
Control Station (FCS).
• Power Supply
(Specify with Suffix Codes)
Voltage: 100-120 V AC, Frequency: 50/60 Hz
Voltage: 220-240 V AC, Frequency: 50/60 Hz
Voltage: 24 V DC
• Weight
10 kg (incl. 810Ms)
• Regulatory Compliance
For the detailed information of following standards, see "Integrated Production Control System CENTUM VP System
Overview (GS 33M01A10-40E)."
Safety Standards
[CSA] (for 100-120 V AC and 24 V DC power supply)
ICE Mark] (for 220-240 V AC and 24 V DC power supply)
EMC Conformity Standards
ICE Mark] (for 220-240 V AC and 24 V DC power supply)
IC-Tick Mark] (for 220-240 V AC and 24 V DC power supply)
Standards for Hazardous Location Equipment
[CSA Non-Incendivej (Remote Node only, for 100-120 V AC and 24 V DC power supply)
[FM Non-Incendivej (for 100-120 V AC, 220-240 VAC and 24 V DC power supply)
[Type nJ (for 24 V DC power supply)
III CONFIGURATION
• Rack Mounting
Card configuration
Power Supply Module: Two modules in case of a dual-redundant configuration.
Power supply to the 110 Modules, and supply power to the transmitters.
The power supply terminals use M4 screws.
) Bus Interface Module: Two modules in case of a dual-redundant configuration.
E5B Bus Interface Slave Module (5B401)
ER Bus Interface Slave Module (E8501)
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4, 2008-00
«Contents» «Index» 3
II EXTERNAL DIMENSIONS
DO ~ ~ ~ ~
~BI
DO
JBB
0
0 °I=F
o\--"-
0 0
0 0
482.6 205
8.75 465.1 150.6 18.4
21.3 440
,r- ~HHH~~O
I
I~
221.5
4826 205
8.75 465.1
150.6 18.4
21.3 440
I
rfl> _fl:
r
) l-
§t Ie
p
r~ i
I
146
I[ ~ ~ ~~ ~ ~ i
•@
i
@ I-
I~
22 1.5 I
RI I =
I.'~ mID
lIE
I
IlLBo'
All Rights Reserved. Copyright © 2008. Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4. 2008-00
«Contents» «~Index»~ 4
1\1 MODELS AND SUFFIX CODES Node Unit for Single ER Bus
Node Unit for Single ESB Bus (19" Rack Description
Mountable) ANR10S Node Unit for Single ER Bus
Model
(19" Rack Mountable)
Description
ANB10S Node Unit for Single ESB Bus
.~........................~~~\!~~.r.~~~E.~~f?!?~Y...........................................
Model -4 Dual-redundant power supply
(19" Rack Mountable)
1 100 -120 VAC power supply
-3 Single power supply
.4"...................... ·Duai:redundani·power·suppiY·. ················ Suffix
:::::::r:::::::::::::::· :~!t~~9~~CZ:~~~t:~~Ei?~i.:::~:::::~::::~:::
Codes
1 100 - 120 V AC power supply
Suffix o Basic type
Codes :~:::I:~::::::::~:::~ :??Q:~~?~§.:Y..!::§.~p.~Y.i.~i:~~p.p.~::::~:::::::::~:::: ........................... ·Viiitii·isAG3··opii;;n·and··tem·peratuffi·····
4 24 V DC power supply
3 (-20 to 70 DC) option
o Basic type
......_..................... ·Viiilh.. isASianda~d··G3 ..opiion··-················ IATDOC Explosion Protection Manual
..................._........ 'softWars'L:lcenss'for'Nods'EXpans'i'on"
Option
ICU1 N Connector Unit for ESB Bus Codes IN DEL (Mandatory for connection with
.;~~~.~ ............ ·Co;:;-~eclor·"ljnit·Wiih·Te;minaio;:·for········· AFF50D or AFV1 00)
ESBBus
Option
Z~f~:9.:¢'::::::::: :~~:~~~l~~i~!~:~!~:~;~~~~~~~::
Note: T·type Connector of ER Bus (YCB146) is supplied
Codes with this unit.
Node Unit for Dual-Redundant ER Bus
) !NDEL (Mandatory for connection with
AFF50D orAFV10o)
Description
Node Unit for Dual-Redundant ESB Bus (19" Rack Model ANR 100 Node Unit for Dual-Redundant ER
Mountable) Bus (19" Rack Mountable)
-4 Dual-redundant power supply
Description 1 100 - 120 V AC power supply
ModeJ ANB10D Node Unit for Dual-Redundant ESB
Bus (19" Rack Mountable) Suffix :::::I:~~::::::::::::: :~~Q:::~~§.:y!::§.:P.~~~~~~P.P.~¥.::::::::::~::::::~:
Codes 4 24 V DC power supply
-4 Dual·redundant power supply
o 8asictype
1 100 - 120 V AC power supply ._.........; ............. ·Viiitii·isA·G3..;;ption·a~d·tem·pe;~iUis·····
Suffix ::~:::~::::::::::::::~::: :?3.§.:::3.~9.Si.!::¢.:p.~~~~~~!?!?~i.::::::::::::::::::::: (-20 to 70°C) option
Codes 4 24 V DC power supply IATDOC Explosion Protection Manual
o Basic type Option ............................ 'S;;ftWare'Licen'ss'for"Node'Expa~sioii"
···········..1············ ·Wtti·iSAStandard. G3·0ptior;····················· Codes INDEL (Mandatory for connection with
AFF500 or AFV1 00)
-...............................................................................................................
...ICU2N Connector Unit for ESB Bus ..
Connector Unit with Terminator for Note: T-type Connector of ER Bus (YCB146) is supplied
ICU2T
ESBBus with this unit.
Option
Codes Z~f.~!?:~~::::~: ::~P.[~~~i?~:~:~~!i.?~~~:M~~~i.(::::::~:~::::::::::
Software License for Node Expansion
!NOEL (Mandatory for connection with
AFF50D or AFV10D)
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4. 2008-00
«Contents» «Index» 5
Dummy Cover
Description
ADCV01 Dummy Cover (for 110 Module)
Model
ADCV02 Dummy Cover (for Power Supply Module)
Insulating Partition
Description
Part No. T9083NA Insulating Partition
Note: When mounting an FlO module with built-in barrier to a node unit, place this part to the 8th slot.
lIIIITRADEMARKS
• CENTUM is a registered trademark ofYokogawa Electric Corporation .
• Other product and company names appearing in this document are trademarks or registered trademarks of their
respective holders.
All Rights ReselVed. Copyright © 2008, Yokogawa Electric Corporation GS 33M50F20-40E Feb. 4, 2008-00
Subject to change without notice.
«Contents» «Index» 6
~2APCSGSGW
HISENG
Exaopc
F03E ••1
• Inter-domain Connection
General-use layer 3 switches allow connections between VnetllP domains. Up to 16 domains can be connected.
) Up to 15 level (i6-hierarchical) connections ofVnetllP domains can be connected.
Two types of VnetllP domain connections are possible: bidirectional and hierarchical connections. In bidirectional
connections, HIS's in both domains can perform operation and monitoring of the other domain.
Bidirectional Connection
Both HIS's can perform operation and monitoring of the other domain. Stations in both domains can receive and send
FCS and HIS messages.
Hierarchical Connection
Hierarchical domain relations are established. The HIS of a high-order domain can operate and monitor a low-order
domain. FCS and HIS messages generated in a low-order domain can be accepted by a station in a high-order
domain. A V net conversion router allows connection to a system connected to a V net. Connection to an existing
system (via an HF-bus or RL-bus) connected with a BCV via a V net is also possible.
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A 10-40E Feb. 4. 2008-00
«Contents» «Index» 7
• Communications Specifications • Network Device Specifications
Control bus communications Layer 2 switch
Communication Method: Read/write communication, Connection Port: 1000BASE-T, full duplex
message communication, and link Connection between switches: 1000BASE-T,
transmission 1000BASE-LX with speed, 1 Gbps (1.5
Link Transmission Period: 100 msec Mpps@64 byte) or faster, full duplex
Open communications Auto-Negotiation: Essential
Open communications are executed via the bus-2 Layer 3 switch
side. Connected with commercially available Ethernet Connection Port: 1000BASE-T, full duplex
communications devices. Connection between switches: 1000BASE-T,
The bandwidth that can be used for open 1000BASE-LX with speed, 1 Gbps (1.5
communications via the bus-2 side is up to 300 Mpps@64 byte) or faster, full duplex
Mbps. Unicast dynamic routing protocol: RIPv2 (RIPv1
Transmission Path Specifications compatible mode essential)
Network Topology: Star formation
Transmission Path Redundancy: Available (control Multicast Protocol:
bus communications only) IGMP: Essential
Transmission Cable: Unshielded twisted pair (UTP) at DVMRP or PIM-DM: Essential
enhanced category 5 or greater.
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «Index» 8
IIII/O COMMUNICATIONS BUS
• ESB Bus
Application
An ESB bus is an I/O communications bus that connects the processing unit of an FCS to a local node.
Communication Specifications
Connectable Devices: Node units (ANB10S and ANB10D)
Number of Connectable Devices: The number of local node units that can be connected to an ESB bus varies
according to the database selected.
Maximum Number of Total Number of
Database Local Nodes Local and Remote Nodes (*1)
Control Function for Standard Field Control Unit (*2) 3 3
Control Function for Standard Reid Control Unit plus Application Capacity 9 14
Expansion Package
*1: The total should not exceed this number.
*2: If local node units are connected to an AFV1 OS or AFV1 OD FCU, ESB Bus Coupler Modules (EC401) should be installed in
~~7~& .
Transmission Path Specifications
Network Topology: Bus formation
Transmission Path Redundancy: Available
Transmission Speed: 128 Mbps
Transmission Cable: Dedicated cable (YCB301)
Transmission Distance: 10m max.
• ER Bus
Application
An ER bus is a remote I/O communications bus to connect an FCU or local node unit to a remote node.
Communication Specifications
Connectable Devices: Remote node units (ANR10S, ANR10D)
Number of ER buses: Max. 4 per FCU
Number of Connectable Devices: The number of remote node units that can be connected to an ER bus varies
according to the model and database selected.
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2006-00
«Contents» «Index» 9
Transmission Path Specifications
Network Topology: Bus formation
Transmission Path Redundancy: Available
Transmission Speed: 10 Mbps
Transmission Cable: Coaxial cable (YCB141, YCB311). Use YCB 147 ER-bus Adapter and YCB 149 ER Bus
Converter Unit for connecting YCB 141 and YCB311 cables.
Transmission Distance:
YCB141: Max.185 m
When mixing YCB141 and YCB311:
Length ofYCB141 + (185/500) x Length ofYCB311 ::; 185
Number of Bus Adapter Units: Max. 4 per segment (*1)
General-purpose Ethernet Repeater (*2):
The total transmission distance is limited by the number of repeaters.
L:=; 4 - 0.5 x n
L: total transmission distance (km)
n: the number of the general-purpose Ethernet repeater (Max. 4 repeaters)
*1: When ER bus is connected with a repeater, one segment means the area between repeaters.
*2: General-purpose Ethemet repeater can be installed in only non-hazardous areas.
EB401
.)
AFF50D I.4'EB401
(Nadel)
. I " III~I~IBBII
--
""'--
ANR10D (Node2)
ER bus
flEB50l
. IIIII
I]
)
I
LL·
I Repeaterl LRepeate~ LRepeate~ l RepeaterJ
F04 ••'
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A1D-40E Feb. 4, 2006-00
«Contents» «Index» 10
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A1~OE Feb. 4,2008-00
«Contents» «Index» 11
• Subsystem Communication Software • Operation Support Software (for HIS)
For each subsystem, optional communications software NTPS100 Exaplog EventAnalysis Package
is available. NTPS200 Exapilot Operation Efficiency
LFS2410 FA-M3 Communication Package (for Improvement Package
ALR111, ALR121) As for details of each function above, refer to GS
LFS2420 YS Communication Package (for ALR121) 36J06A10-01E "NTPS100 Exaplog Event Analysis
LFS2421 YS Communication Package with Direct Package" and GS 36J06B20-01 E "NTPS200 Exapilot
Connection (forALR121) Operation Efficiency Improvement Package".
LFS2430 MELSEC Communication Package (for
ALE111) • Safety Instrumented System
LFS2431 FA-M3 Communication Package (for CHS5100 Safety System Generation and
ALE111) Maintenance Package
LFS2432 DARWINIDAQSTATION Communication CFS1100 Safety Control Functions Package
Package (for ALE111) As for details, refer to GS 32S51 81 0-01 E "ProSafe-RS
LFS2433 PLC-5/SLC500 Communication Package Safety Instrumented System Overview (for Vnetll P)".
(for ALE111)
LFS2453 Modbus Communication Package (for
ALE111) I11III INSTALLATION AND
LFS2456 SLC500 Communication Package (for ENVIRONMENTAL CONDITIONS
ALR111, ALR121)
The installation and environmental conditions for
LFS2457 PLC-5 Communication Package (for
.~ .. ) ALR111, ALR121)
Yokogawa's devices, except for general-purpose PCs,
General-Purpose Network Device, console HIS's, node
LFS2542 PROFIBUS Communication Package (for
units for FlO and I/O modules, are shown below. For
ALP111)
a general-purpose PC and General-Purpose Network
LFS2610 Foundation Fieldbus Communication
Device, see their specifications. For an enclosed
Package (forALF111)
display style console HIS, an open display style
LFS2710 HART Communication Package (for
console HIS, a node unit for FlO, or an I/O module, see
AAlhhh-H)
the general speCifications for each device (publications
LFS9153 Modbus Communication Package (for
GS 33M50B40-40E, GS 33M50B50-40E or GS
ALR111, ALR121)
33M50F10-40E).
LFS9162 MELSEC-A Communication Package (for
ALR111,ALR121) Ambient Temperature:
For details, see the respective GS's. 5 to 40 ·C (yAX101)
5 to 35·C (YAX801, YAX211)
• Sequence of Events Manager Software o to 50 ·C (FCS)
Ambient Humidity:
LPC6900 SOE Server Package 20 to 80 %RH
LPC6910 SOE Server Configurator Package 10 to 90 %RH (FCS)
LPC6920 SOE Viewer Package Non-condensation
LPC6930 SEM OPC Interface Package Temperature Change Rate:
For details, see publication GS 33L30D1 0-40E "SEM ± 10·C per hour
Sequence of Events Manager (for FlO and VnetlIP)". Power Requirements:
100 to 120 V AC ± 10%, 50 or 60 Hz ±
• VTSPortal Software 3 Hz
) LPC7800 VTSPortal Basic Pack 220 to 240 V AC, 50 or 60 Hz ± 3 Hz
LPC7801 VTSPortal Multiple Client Builder License 24 VDC ± 10%
As for details, refer to GS 33Q02N81-31E "VTSPortal Withstanding Voltage:
Basic Pack, VTSPortal Multiple Client Builder License". 1500 V AC for 1 minute (for 100-120 and
220-240 V AC model)
• Documents 500 V AC for 1 minute (for 24 V DC
model)
LHS5495 Electronic Document
Insulation Resistance:
As for details, GS 33M01W10-40E "Electronic
20 MO at 500 V DC
Instruction Manual".
10 MO at 500 V DC (yAX101, YAX801,
YAX211)
• Plant Resource Management Grounding:
SSS7700 Plant Resource Management Server Independent ground of up to 100 0
SSS7710 Plant Resource Management Client Noise:
SSS7720 Field Communications Server Electric Field: Up to 3 VIm (26 MHz to 1 GHz)
As for details, refer to GS 33Y05Q10-31E "Plant Magnetic Field: Up to 30 AIm (AC), up to 400 AIm
Resource Manager". (DC)
Static: Up to 4 kV (direct discharge), up to 8 kV
(aerial discharge)
Continuous Vibration:
Displacement amplitude: Up to 0.25 mm
(1 to 14 Hz)
Acceleration: Up to 2 m/s2 (14 to 100 Hz)
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «Index» 12
II CENTUM VP Entry Class
The CENTUM VP Entry Class is available for small-scale systems .
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
«Contents» «~Index»~ 13
All Rights Reserved. Copyright © 2008, Yokogawa Electric Corporation GS 33L01A10-40E Feb. 4, 2008-00
Subject to change without nolice. .
yyy ••• • •••• ~
- )
>- this document is for Damitta project :
AAAA .A..A.
~--)
1/8
GIZR
SYSTEMS
YOKOGAWA+
C£NTUM~
-----wt!lrll"'WiJle
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-I6-987-IO
Rev. 0
Node Unit for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps
-)
2.1.3 Redundant ESB Bus Interface
EB401 ESB Bus Coupler Module 2
2.1.4 Modules
Ethernet Communication Module, Modbusnp
2.1.5
AI Module, 16-Channel, isolated, 4 .,. 20 mA 10
01 Module, 32-Channel, 24VDC 15
DO Module, 32-Channel, 24VDC 2
2.2.1
Field Control Unit (FCU)
Dual Redundant CPU with VneYIP 1000 Mbps. 19" rack-mounted
Dual Redundant Power Supply, 220 - 240 VAC
32 MB Main Memory
133 MHz Processor Speed
) 2.2.2
Node UnH for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps
3/B
YOKOGAWA+
GIZR
SYSTEMS
C£NTUM~
_lnll.'\lTai:.'
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-I6-987-IO
Rev. 0
Node Unit for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps
Modules
Ethernet Communication Module, ModbusllP
418
GIZR
SYSTEMS
YOKOGAWA+
C£NTUMlJI"p
-welflI.l.WW!
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-I 6-987-/0
Rev. 0
Node Unit for Dual Redundant ESB Bus, 19" rack-mounted type 3
Dual Redundant Power Supply. 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps
Bus Interface
ESB Bus Coupler Module 2
Node Unit for Dual Redundant ESB 8us. 19" rack-mounted type 3
Dual Redundant Power Supply, 220 - 240 VAC
Dual Redundant ER Bus Communication, 128 Mbps
5/8
GIZR
SYSTEMS
YOKOGAWA+
CENTUM"'ilI"p
~1"l£Wale
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-J6-987-JO
Rev. 0
Modules
Ethernet Communication Module, Modbus/lP
Project 10 License
Software Media for HIS Including Electronic Instruction Manual 3
Statlon)
Standard Builder Function
Graphic Builder
Self Documentation Package
Test Function
Electronic Instruction Manual
Standard Operation and Monitoring Function
6/8
YOKOGAWA+
GIZR
SYSTEMS
C-ENTUM1!/jt:a
_ln~iIW
NJl\
4.1 DCS System Cabinet 5
Dimensions: 800x800x2000 mm (DxWxH), Electrostatic painted, IP54, Lighting,
Earthing Connection and system cables, Completely wired with all necessary,
breakers, fans, filters and terminals
7/8
YOKOGAWA+
GIZR
SYSTEMS
C£NTUM~
------we Inlk",a1J;!
EAST DELTA ELECTRICITY PRODUCTION COMPANY (EDEPC)
ALSHABAB - 1000 MW SIMPLE CYCLE GAS TURBINE UNITS
Ref.: IA-HT-C-AI-16-987-JO
Rev. 0
8/6
all comments shall be reflected in the DeS system architecture
submitted by KN "10067-9-V01-JQ07-00001"
... )
)
1 screen for the large screen PC <}JESCCCO~8
connect the two switches for reduncancy <}r,ES("~ COIllE.~ dual screen as per 80M
as per the BOM"bill of material"
CTG
GE MarkVle - 1
'--'
Co""" Room
GPSMuI'trCktct.
III
Subslailon
Oisl. TX 20QOKVA
LV Load Center~2
LV Package
Substation
Olesel Generators
Fire Pump Stalion
Unloading Fuel
Pump
SoJarOil Tanks
Solar Fuel
Treatment Plant
Serviee/lnslrul'TM
With tile rew oonirol system, tilE! pewer plant Is set for many
more years of safe, rellable and compelitive operation.
T© a casual ©bservar, this calm &. effident settil'l~ m<l'Y seem rl,';!ttaer
b()ring. ilut thi5 is the W'lll'f C! pillnt should run -
allowing 'Iou to See Cie<:!Ir!~ Know in Advance, and
Ad with Agiliiy. It should run like a VigikmfP!ant.
vigilant'i'Jj:i!'C~~'~ft'
.;
i1F)"'~' > • ~ ¢'
High availability
- Field-proven controller with seven 95 (99.99999%) availability in unique pair-and-spare redundant
architecture
- Pair 8. spare fail-safe architecture is also available for the ProSafe-RS safety controller
ErrOl (%@rnax.span)
o.tO~.
The effectiveness and efficiency of power plant operations depend on Ihe availability of key performance
information about the plant and the process. Yokogowa delivers a single-architecture monitoring and control
syst&m thot integrales information from all facets 01 a pOW<lr plant and keeps th .. planl personnel well
i~~J fHFFP
. :L:j
informed. The industry-leading availability, reliabilify, and long-term stability af the YOKogawa automation 1 2 3 4 6 "0 11 12 13 14 '16
plaffo.m. ens".... an operating environment where your people can have 20,20 vision of your entire \'c'ler
operation.
51 1
6
()ptinlizing operation & maintenance for
unprecedented plant managernent efficiency Key Enablers:
- Intelligent alarm management aulomalically displ(~ys alarms requiring oporalor aUrmtion, intllrrni"~)
operators whether alarm pOints are improving while suppressing irrelevant alarm messages.
- Exapfog event analysis package analyzes the frequency of alarms and operator actions. visualizing
stalisti~,aI data and helping to find Ihe rool causes of alarm occurrence and areas for improvement.
- Event sequence analysis with built·in Sequence of Events Manager (SEM) allows 1mseo time resolution
and 1rnsec accurate lime synchronization system across all controllers.
- Integrated asset management with P RM Plant Resource Manager enables effective maintenance of plant
assets in a single unified database system across different protocols and multiple suppliers.
- Full-replica simulator performs highly accurate modeling of actual plant behavior under any scenario for
optimized operation and control.
- Performance calculation is fully integrated with tile Yokogawa DeS and uses predefined formulae to monitor
and optimize pelformance.
Once into commercial operation, competitive po .... r planfs pursue operational excellence by continually
- Long-term data archiving and date transformation with F..xaquanium ensures enhanced, seamlElsa
improving effidency and 'preventing/minimizing abnormal situafions. Yokogawa enables optimization
Information flow within Mel between plant systems !Ina business applications.
solution.lhal empower plant personnel under bolh normal and abnormal conclilions. Knowledge-based tools
and consulling .eNices enable continual productivity improvement, advanced alarm management, and
integrated plant asset management. No longer just reacting to problems, your people and your <ISseis are
focused on meelingtomorro'N'. challenges.
ing agility of business vvith plant
Key Enablers:
rvices throughout the plant life eyel
- Our philosophy of continuous evolution, demonstrated over a 30 year period with CENTUM, ensures a
smooth migration path and keeps your investment for f&C refurbishment to a minimum.
- Certified professional trainers deliver competency-based training using a plant simulator to create training
scenarios that flexibly replicate normal, abnormal, and emergency operating conditions.
- 2417/365 remote monitoring combined with real-time diagnostic tools and services ensures system
maintenance can be condillon-based. not time-ba~ed, reducing maintenance spending.
- Automated operation procedures created with Exapilot enable the know-how of experienced operators to
be shared with less experienced staff.
Our;ng the relatively long life cycle of a power plant, the .... comeS a time when Ihe instrumentation and
- Documentation of standard procedures for operation, maintenance, training, cc>mmissioning, audit, and
control systems must be r.. n ..wedle maintain a <o~peli!ive edge. Yokogawa supports power plants with
reporting.
"'pert servi"". that maximize efficiency and minimize (osl over the entire life cycle, From initial design,
,on$lwel;on, and daily operation 10 revamp and reinstrumentation, Yokogawa stands by your power plant.
This long-term partnership ensures hottl.meek-free performance and ongoing optimization Ihat bring speed
and flexibility fo your business,
- Plant-wide audits examine human resources, fuel, asset management, environment, production, plant
operation, and information systems, identifying opportunities for improvement and cost reduction.
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VigilantPlant is YokogaW<l's automation concept for safe, reliable, and profitable
plant operatians. YigilantPlant aims to enable on ongoing state of Operational
Excellence where plant personnel are watchful and aflentive, well-informed,
The clear path to operational excellence and ready to take adions that optimize plant and business performance.
Trademarks
CENTUM, VneVIP, vigilance and vigilantplant are either trademarks or registered trademarks of Yokogawa Electric Corporation.
All other company brand or product names in this bulletin are trademarks or registered trademarks of their respective holders.
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A Yokogawa Commitment to Industry
vigilance:
In Spain, the demand for electricity and imported natural gas has been rapidly increasing, a trend that is
anticipated to continue for years to come. To augment the country's energy supply, several new LNG
regasfication plants as well as combined cycle gas turbine plants have been constructed in Spain.
The Bahia de Bizkaia Plant is one of the most significant power projects to be carried out in this region. The
proiect has been led and financed by Ente Vasco de la Energia, Repsol-YPF, British Petroleum, and Iberdrole
S.A., with the total investment coming to approximately 600 million euros.
)
. The Challenges and Results
{1} High availability (BBE and BBG)
Both facilities aim to have high availability. The field-proven CENTUM CS 3000 distributed control system (DCS)
ensures this by enabling the control and monitoring of the entire BBE power station. The BBG regasification facil-
ity is designed to operate 24 hours a day, 365 days a year without having to be shut down for maintenance.
Yokogawa's highly reliable CENTUM CS 3000 DCS offers a high degree of redundancy that contributes to the
entire plant's high availability.
vigilance:
trolled by another venderls system. With its Unified Operator Interface (UOI)I Yokogawa/s CENTUM CS 3000
enables the seamless operation of each of these control systems. With the UOI solution l all of the actions re-
quired for the operation l management, and maintenance of turbinesl the heat recovery steam generator (HRSG)I
and the balance of plant and electrical controls can be carried out from a single operator interface. The UOI also
eliminates the requirement for operators to master the operation of multiple systems.
Customer Satisfaction
The SIEMSA engineer commented, IIWe appreciate CENTUM CS 3000's operationality and system reliability.
With the UOI solution l the DCS controls use the same HMI system as the turbine and electrical control system,
and there is no need for a dedicated communication gateway and separate screens. This significantly reduces
I
the engineering time and costs. '
.) Executive Summary
1. Faster commissioning
The control system replacement for the four units is continuing. The first two units have been successfully
completed ahead of schedule, providing the customer with financial benefits.
Background
Eraring Power Station, located just north of Sydney, is one of the largest power stations in Australia,
comprising four 660MW coal-fired units.
) The power station has operated reliably since 1981. To ensure continued reliability for the next few
decades, Eraring Energy, the owner of the power plant, decided to replace the original hard-wired control
equipment with a modern integrated control and monitoring system (ICMS). Significant project drivers were
the requirements to maintain plant reliability and to gain operational improvements in order to ensure the
competitiveness in the deregulated Australian power market. The re-instrumentation work started in early
2003 under the leadership of Yokogawa Australia, which teamed up with TechComm Simulation, a wholly
owned Yokogawa subsidia ry.
The customer also desired to improve plant operation in the aspects of human resources and operating
environment. Yokogawa's high fidelity, full-replica simulator enabled custom-made operator training that fully
replicated the characteristics of the Eraring Power Station. This allowed the operators to be familiar with all
aspects of plant operation using the new control system before running the real plant.
The original analog-based control room was replaced with a new control room which is based on the latest
ergonomic deSign, securing operator's higher performance.
Yokogawa met these requirements for integrated device management across the HART protocol with a com-
bination of its CENTUM CS 3000 DCS and its Plant Resource Manager (PRM) software. The new system inte-
) grates all field information into a single database on a PRM server and allows real-time, remote maintenance
of many hundreds of devices, including around 500 EJA transmitters, via the DCS networks and HART I/O
modules. The open architecture of PRM will also allow the diagnostics of smart Fisher valve positioners via the
Yokogawa DeS just by loading diagnostic plug-in software onto the PRM server. This integrated maintenance
solution helped Eraring's maintenance crew streamline plant maintenance work.
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4";,!O,'lfA field de'lices Fisher vaf..e
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The Results
Faster commissioning
The four units at Eraring are being retrofitted progressively, with the first changeover in August 2004 and the
second unit being completed at the beginning of 2005. The customer was very pleased that Yokogawa has
completed return to service of the first unit ahead of schedule, with the second unit approximately two weeks
early and similar results expected for the third and fourth units.
) The renovated units give very stable, and at the same time more flexible operation than before. After the
. revamping, the customer now makes everyday load changes at a rate faster than with the previous control
system. This can provide financial benefits in the competitive Australian electricity market.
vigilance~
o
Time: (Mill.}
Efficient maintenance
Integrated device management enables predictive maintenance, reducing routine maintenance work. Jeff
Hogan, Power Station Technicians Supervisor of Eraring Energy said, "The upgrading of field instrument is still
in progress but PRM has provided access from our workshop to all smart instruments on site. When a plant
problem occurs we are able to verify the validity of reading and configuration settings of the associated instru-
ment within a couple of minutes. A great diagnostic tool which enhances the Yokogawa CS3000 System."
Field devices: EJA series electronic pressure transmitters, GD series gas density meters
Project includes: Full functional requirements design, control system software development
factory acceptance, installation, commissioning & tuning