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Separation and Purification Technology 56 (2007) 184–191

Fluoride distribution in electrocoagulation defluoridation process


Jun Zhu, Huazhang Zhao, Jinren Ni ∗
Department of Environmental Engineering, Peking University, The Key Laboratory of Water and Sediment Sciences,
Ministry of Education, Beijing 100871, PR China
Received 20 September 2006; received in revised form 24 December 2006; accepted 31 January 2007

Abstract
Electrocoagulation (EC) is an effective process to remove fluoride from water, but few of scientific literatures explore its inside mechanism.
A new approach was used in this study to investigate fluoride distribution in the EC defluoridation process, which divided the fluoride into three
parts: remained in water, removed by electrodes, and adsorbed on hydroxide aluminum flocs. The fluoride distribution was investigated in terms
of several critical parameters such as pH, charge loading, current density and initial fluoride concentration. The experimental results showed that
the removal by electrodes was primarily responsible for the high defluoridation efficiency, and the adsorption by hydroxide aluminum flocs gave
a secondary effect. The parameters affected the efficiencies of defluoridation in a way of changing the fluoride distribution in the EC process.
A chemical complex of Aln (OH)m Fk 3n−m−k was formulated to explain the mechanism inside the EC defluoridation process. The new approach
provides a detailed insight of the electrocondensation effect, which helps to gain more scientific comprehension about the cooperation between
electrochemical and chemical ways occurring inside the EC process.
© 2007 Elsevier B.V. All rights reserved.

Keywords: Fluoride; Electrocoagulation; Chemical coagulation; Electrocondensation

1. Introduction The electrocoagulation (EC) is the process utilizing “sacri-


ficed” anodes to form active coagulant which is used to remove
Fluoride is recognized as an essential constituent in the pollutant by precipitation and flotation in situ. Compared with
human diet. Low fluoride concentration (<1 mg/L) could prevent traditional chemical coagulation (CC), EC process reportedly
dental problem, but higher fluoride concentration (>1.5 mg/L) requires less space and does not require chemical storage, dilu-
will cause dental and skeletal fluorosis [1]. Many countries, tion, and pH adjustment [11]. It is proven to be effective in
such as China, Egypt, India, Kenya, etc., have areas where water treatment such as drinking water supply for small or
fluorosis is endemic [1]. Fluoride pollution in environment medium sized community [12]. EC process has been widely
occurs through two different channels: natural sources and studied in water and wastewater treatment to remove heavy met-
anthropogenic sources. Fluoride is frequently encountered in als [13,14], organics [15,16], bacteria [17], turbidity [18] and
minerals and in geochemical deposits. Because of the erosion inorganic anions [19–21]. Because of its proven ability to effec-
and weathering of fluoride-bearing minerals, it becomes a tively remove wide range of pollutants, together with its inherent
surface species. The discharge of industrial wastewater, such simplicity of design and operation, EC is being re-examined as
as semiconductor industries, aluminum industries, and glass potential treatment technology [22].
manufacturing industries, also contributes fluoride in water Some researchers [8–10,23,24] have demonstrated that EC
pollution, especially in groundwater. using aluminum electrodes is effective in defluoridation. They
Many methods have been developed to remove excessive flu- focused on investigating the effects of critical operating param-
oride from drinking water. These methods can be categorized eters, such as inter-electrode distance, influent pH, charge
into four categories: adsorption [2,3], chemical precipita- loading, current density, electrode area/volume ratio, and ini-
tion [4,5], membrane separation [6,7], and electrocoagulation tial F− concentration. The kinetics of EC defluoridation process
[8–10]. was reported to follow the exponential function with time [9,25].
Emamjomeh [10] developed an empirical model using critical
∗ Corresponding author. Tel.: +86 1 62751185; fax: +86 1 62756526. parameters to evaluate the rate constant (K) for fluoride removal
E-mail address: nijinren@iee.pku.edu.cn (J.R. Ni). by a monopolar EC-flotation process.

1383-5866/$ – see front matter © 2007 Elsevier B.V. All rights reserved.
doi:10.1016/j.seppur.2007.01.030
J. Zhu et al. / Separation and Purification Technology 56 (2007) 184–191 185

The mechanism of fluoride removal process was a chemi- 2. Experimental


cal adsorption process with F− replacing the –OH group from
the Aln (OH)3n flocs [26]. Fluoride ions and hydroxide ions can 2.1. Materials
clearly coprecipitate with Al3+ ions to form Aln Fm (OH)3n−m
[27]: Deionized water with 3.0 mM NaHCO3 and 2.0 mM NaCl
− −
was used to simulate natural water with a certain degree of alka-
nAl3+
(aq) + 3n − mOH(aq) + mF(aq) → Aln Fm (OH)3n−m(s) linity and ionic strength. Desired concentrations of F− solution
(1) were made by adding proper amount of sodium fluoride into
the water. The conductivities of the sample water in all the
However, the fluoride ions in the precipitate are very easily experiments are between 500 and 750 ␮S/cm.
substituted for hydroxide ions:
2.2. Analytical methods
Aln Fm (OH)3n−m(s) + OH−
(aq)
The pH was measured by a pH meter (Hanna, PH201), which
→ Aln Fm−1 (OH)3n−m+1(s) + F−
(aq) (2) was freshly calibrated by 2 points (6.86, 9.18) before each test.
The fluoride concentration was determined by an ion chromato-
It was reported that EC system performed better than CC graph (Dionex, ICS 2500).
system in defluoridation efficiency [24,25,27]. However, only
simple explanation was offered about the electrocondensation 2.3. Electrocoagulation test
effect near the surface of electrode without directly experimental
proof. A 300-mL of sample solution was placed into a batch reac-
EC is a complex electrochemical process, which comprises tor for each test run. Two monopolar aluminum electrodes,
chemical and physical processes involving many surface and both having a purity of 99.999%, were used as the anode and
interfacial phenomena. The technology lies at the intersection of cathode, respectively. The dimensions of the electrodes were
three more fundamental technologies—electrochemistry, coag- 90 mm × 60 mm and the A/V is 18 m2 /m3 . Before each test,
ulation and flotation [22]. When a potential is applied to form organic impurities on electrode surfaces were removed by wash-
an external power source, the anode material undergoes oxi- ing with acetone and follow-up HCl solution (10% wt) prior to
dation, while the cathode will be subjected to reduction or use. The two electrodes were placed at a distance of 10 mm. The
reductive deposition of elemental metals. If aluminum electrodes current density was maintained constant by using a potentiostat
are used, the generated Al3+ (aq) ions will immediately undergo in intensiostat mode.
further spontaneous reactions to produce corresponding hydrox- According to conventional mixing mode, the rapid mixing by
ides and/or polyhydroxides. These hydroxides compounds have a magnetic stirrer was used to enhance full contact between the
strong affinity for dispersed particles as well as counter ions solution and the coagulant produced in situ. After electrolysis,
to cause coagulation. The gases evolved at the electrodes may the electrodes were taken out and the solution was flocculated for
impinge on and cause flotation of the coagulated materials. 10 min by gentle mixing. Samples taken from the reactor were
However, fundamental researches on physical, chemical and directly filtered by syringe filter (0.22 um, PSE membrane). The
electrochemical interactions are still needed for successful engi- residual fluoride in the filtrate was then measured. At the end of
neering design of EC reactor [28]. each run, the electrodes were washed thoroughly with water to
A new approach to investigate the fluoride distribution could remove any solid residues on the surfaces, and then dried and
provide more detailed information on the defluoridation in EC re-weighted. The calculated current efficiency in this study was
process. The fluoride in the EC process was divided into three around 111%.
parts: (1) remain in water; (2) adsorbed by flocs generated and
formed in situ; and (3) removed by the gelatinous layer attached 2.4. Coagulation test
on the electrodes which were immediately taken out of the reac-
tor after the electrolysis reaction. The fluoride attaching on the A proper amount coagulant of Al(NO3 )3 was added to the
electrodes resulted from the electrophoresis and/or electrocon- sample water containing fluoride, and then the water was mixed
densation effects in the electric field. rapidly for 1 min. During the mixing, the pH of the water was
The objective of this study is to explore the electrochemi- adjusted to the desired value with dilute acid (HCl) or base
cal and the chemical interaction in EC defluoridation process. (NaOH) solution. After mixing, the solution was flocculated for
The membrane filtration was used after the coagulation pro- 10 min by gently mixing. The samples taken from coagulation
cesses to eliminate the removal effects from precipitation or test were also directly filtered by syringe filter.
flotation. The effects of the influent pH, charge loading, current
density and initial fluoride concentration on the fluoride distri- 2.5. Fluoride distribution experiment
bution were further investigated. From the experimental results,
a mechanism of fluoride removal by EC was proposed and The ion chromatograph method has been used in several
described. The defluoridation performance of EC and CC was studies [24,27] to measure fluoride concentration, which is not
also compared. limited by pH and coexisting cations. Thus, the fluoride adsorbed
186 J. Zhu et al. / Separation and Purification Technology 56 (2007) 184–191

Fig. 1. Selected area energy dispersive X-ray spectra of the electrodes: (a) anode and (b) cathode.

on the flocs can be measured by adjusting the sample pH with 3.2. Fluoride distribution in the EC process
1 M NaOH to exceed 13, then completely dissolving aluminum
hydroxide particles and releasing the F− ions adsorbed on the 3.2.1. Effect of influent pH
flocs. The eluents used in the ion chromatograph is NaOH and The influent pH is one of the important factors affecting the
high purity water, so the high pH will not affect the result. Each performance of electrochemical process [15]. In the EC sys-
test was run more than three times to eliminate the experimental tem, the fluoride removal efficiency is solely determined by the
errors. The experimental procedure was as follows: fluoride on electrodes and flocs. The fluoride distribution was
shown in Fig. 2, from which the variation of overall removal
(1) Add 300 mL of test water with initial F− concentration efficiency of fluoride with the influent pH could be clearly identi-
([F− ]initial ) into the EC reactor. fied. The optimal pH range was 5.5–6.5, at which higher fluoride
(2) Take out the electrodes immediately when the electrolysis removal efficiency could be reached. Similar results have also
reaction is finished. been reported by other investigators [26].
(3) Flocculate the solution for 10 min by gentle mixing. The adsorption on flocs is of primary importance to under-
(4) Take samples from the flocculated solution; filtrate the sam- standing of the fluoride distribution. Based on the chemical Eqs.
ple by 0.22 ␮m filter for fluoride analysis and express the (1) and (2), lower pH is favorable for fluoride removal. In the EC
result as [F− ]remain (F− in water). process, however, the pH could be increased not only because
(5) Mix the residual flocculated solution rapidly; take samples
for pH adjustment (pH > 13) with 1 M NaOH. Take sample Table 1
for fluoride analysis and express the result as [F− ]floc+remain The surface composition of the electrodes analyzed by XPS
(F− in water and flocs) until the flocs is completely dis- Atomic concentration (%) C O F Na Al Cl
solved. Anode 28.44 48.60 1.93 0.58 19.19 1.25
Cathode 24.26 46.69 0.56 4.03 23.89 0.56
Based on the aforementioned experiments, the distribution
of fluoride concentration including [F− ]remain , [F− ]flocs and
[F− ]electrodes could be obtained, of which [F− ]flocs (fluoride
adsorbed on flocs) = [F− ]flocs+remain − [F− ]remain ; [F− ]electrodes
(fluoride removal by electrodes) = [F− ]initial − [F− ]flocs+remain .
Furthermore, the efficiency of fluoride removal can be defined
as εF = 1 − [F− ]remain /[F− ]initial .

3. Results and discussion

3.1. Characteristics of Al electrodes

The Al electrodes after EC defluoridation was analyzed by


using EDX and XPS to prove the existence of fluoride ions in the
surface layer of electrodes. The results were given in Fig. 1 and
Table 1, respectively (operation: [F− ] initial = 1 mmol/L, pH 6.5,
charge loading = 2.07 F/m3 ), which showed that the fluoride ions
exist on both the anode and the cathode after EC defluoridation Fig. 2. Fluoride distribution at various pH values; initial [F− ] = 5 mg/L, charge
process. loading = 1.55 F/m3 , t = 10 min.
J. Zhu et al. / Separation and Purification Technology 56 (2007) 184–191 187

of the hydrogen generation at the EC cathodes [29], but also


the liberation of hydroxide ions from aluminum hydroxide due
to the substitution of fluoride ions. Therefore, further increase
of the influent pH would decrease the defluoridation capabil-
ity. In Fig. 2, the adsorbed fluoride on flocs declined quickly
to be neglected as the influent pH was getting over 7.5. Since
aluminum hydroxide is an amphoteric hydroxide, high pH will
lead to the formation of Al(OH)− 4 , which is soluble and useless
for defluoridation.
The defluoridation by electrodes is a major contributor to
overall removal efficiency in an EC system. Higher removal
efficiency of electrodes was corresponding to the influent pH
range of 6.0–7.0, but the efficiency would decrease as the influ-
Fig. 4. γ e/f at various charge loadings.
ent becoming acidic or basic. However, the removal efficiency of
electrodes would become dominant even under basic conditions
(pH ≥ 7.5). The variation of defluoridation with the influent pH surface of anode could also help to capture the fluoride ions
implied that different interactions might exist around the elec- by complexation, adsorption and coprecipitation. Consequently,
trodes, such as electrophoresis, adsorption and precipitation of fluoride ions were attracted to the electrodes and the fluoride
hydrofluoroaluminum complexes. It is the complexes formed on concentration near the electrodes exceeded that in bulk solu-
electrodes that vary with the influent pH, which in turn lead to tion. Lower fluoride concentration in bulk solution reduced the
the change of fluoride removed by electrodes. possibility of removal by flocs adsorption, although the amount
of hydro-aluminum flocs was increased. This indicated that fluo-
3.2.2. Effect of charge loading ride ions were apt to be removed by the electrodes, which proved
The quality of EC effluent depends on the amount of coag- the occurrence of the electrocondensation effect [24,25,27].
ulant produced (mg) or applied charge loading [12]. In this Therefore, greater defluoridation efficiency by electrodes could
study, charge loading was obtained at the same reaction time be expected than hydroxide aluminum flocs.
by changing current density. The fluoride distribution with dif- In order to compare the removal effects of electrodes and
ferent charge loading was illustrated in Fig. 3. Initial sharp flocs, we calculated the ratio (re/f ) of removal efficiency of elec-
increase of overall removal efficiency could be clearly seen. As trodes (εelectrodes ) to that of flocs (εflocs ). As results, the rise of re/f
charge loading was over 1.55 F/m3 , the overall removal effi- with increasing charge loading as shown in Fig. 4 implied that
ciency approached a plateau at 91%. The same tendency was electrochemical effect was enhanced significantly with chemical
also observed by other investigators [15]. The optimal charge effect weakened relatively.
loading appeared at the end of the sharp increasing stage.
Similar trends were found between variations of removal effi- 3.2.3. Effect of current density
ciency of electrodes and those of the overall removal efficiency, Many researchers studied the influence of current density
whereas removal efficiency of the hydro-aluminum flocs tended based on varying charge loading [9,20]. In this study, the effect
to decrease with increasing charge loading. The applied poten- of current density was investigated based on a constant applied
tial increased with the current densities rising, which enhanced charge loading by varying reaction time. It was found that current
the electrophoresis effect. The higher Al3+ concentration on the density has little effect on defluoridation by flocs (Fig. 5). The
reason is that the principal factors influencing adsorption of flu-
oride by flocs are coagulant dosage and solution pH. Moreover,
the experimental results showed that (Table 2) the current effi-
ciency changed little with varying current density for the same
charge loading.
Hence, change of the overall removal efficiency should be
primarily attributed to the variation of defluoridation efficiency
of the electrodes. The overall removal efficiency would decrease
as current density exceeds 9.26 A/m2 as shown in Fig. 5. Current

Table 2
Aluminum electrodes behavior during the EC test at various current densities
1 2 3 4 5

Current density (A/m2 ) 4.63 9.26 18.52 37.04 92.59


[Al3+ ] (mg/L) (theoretical) 9.33 9.33 9.33 9.33 9.33
[Al3+ ] (mg/L) 9.77 9.77 9.93 10.50 10.03
Fig. 3. Fluoride distribution at various charge loadings; initial [F− ] = 5 mg/L, Current efficiency (%) 104 104 106 112 107
pH 6.5, t = 10 min.
188 J. Zhu et al. / Separation and Purification Technology 56 (2007) 184–191

Fig. 7. γ e/f at various initial fluoride concentrations.

there should be an optimal current density at a certain applied


charge loading for the EC system.
Fig. 5. Fluoride distribution at various current densities; initial [F− ] = 5 mg/L,
charge loading = 1.04 F/m3 , pH 6.5.
3.2.4. Effect of initial F− concentration
Fig. 6 showed the general relation between the overall deflu-
density directly affected coagulant dosage and bubble genera- oridation efficiency and initial F− concentration, from which
tion rate, as well as the mixing intensity and mass transfer near we could see that the former gradually decreased from 92 to
electrodes [22], so increasing current density would accelerate 80% as the latter increased from 3 to 15 mg/L. Moreover, deflu-
the liberation rate of Al3+ and OH− ions. Furthermore, the run oridation efficiency and capacity were also shown in Fig. 6a
time was varied to keep the same charge loading, of which the and b, respectively. It was observed that the defluoridation effi-
biggest and smallest run times differed by a factor of about 20, ciency of electrodes tended to decrease although defluoridation
e.g. the run time was only 1 min when the current density was capacity increased relatively with the initial F− concentration
applied at 92.59 A/m2 . Thus, both rapid liberation and short run rising. However, both removal efficiency and capacity of flocs
time would lead to incomplete reaction around the electrodes due increased when the initial F− concentration went up. The rela-
to insufficient time to reach dynamic equilibrium. In addition, tionship between re/f and initial F− concentration as shown in
the rapid liberation of Al3+ and OH− ions from the surface of Fig. 7 revealed that the increase of initial F− concentration would
electrode would make the solution around the anode and cathode improve the chemical effect by increasing fluoride concentration
extremely acidic or basic respectively, which would decrease the in bulk solution.
removal efficiency of electrodes as discussed in Section 3.2.1. Adsorption isotherm of the EC process was drawn by the
Experiments on defluoridation under different applied current mass of fluoride adsorption and the equilibrium concentration
densities revealed that operating current was of less significance of fluoride remained in the water. Both Freundlich and Lang-
to removal efficiency of electrode as current density was below muir equations were used to specify the data, and a better fit was
9.26 A/m2 (Fig. 5). Furthermore, long reaction time was unde- found for the latter as shown in Fig. 8. Although the EC deflu-
sirable from the engineering viewpoint. For the current density oridation process could be well described by the conventional
of 9.26 A/m2 , 10-min reaction time was enough to equilibrate Langmuir equation as also reported in other similar studies [30],
solution pH and form hydrofluoroaluminum complexes. Thus, the fluoride distribution provided more detailed information on

Fig. 6. Fluoride distribution at various initial F− concentrations (a) defluoridation efficiency (b) defluoridation capacity; charge loading = 2.07 F/m3 , pH 6.5, t = 10 min.
J. Zhu et al. / Separation and Purification Technology 56 (2007) 184–191 189

Fig. 8. Equilibrium isothems.

Fig. 10. Enhancement in fluoride removal from 2 to 40 times at higher Al3+ and
the removal mechanisms inside EC process under different oper- F− concentrations. Final Al3+ = 10 mg/L, final F− = 5 mg/L, pH 6.5.
ating conditions.

3.3. Proposed mechanism of fluoride removal by EC the charge of the Aln (OH)m Fk 3n−m−k complexes to form colloid
flocs precipitated or adsorbed on the cathode surface. Both kinds
From above discussions, it is found that the removal by of Aln (OH)m Fk 3n−m−k would be removed when electrodes were
electrodes was primarily responsible for the high defluorida- taken out of the reactor. It was electrical field that encouraged
tion efficiency, and the adsorption by hydroxide aluminum flocs Aln (OH)m Fk 3n−m−k to be condensed near the electrodes, which
gave a secondary effect. In order to have a deeper under- made the fluoride adsorbed mostly on the electrodes so that the
standing of the EC process, hydro-fluoro-aluminum complex EC process had a higher defluoridation efficiency.
Aln (OH)m Fk 3n−m−k was used to describe various chemical According to the previous studies [31], the F− /Al3+ ratio
species containing fluoride, hydroxide and Al3+ , such as Al–F of hydro-fluoro-aluminum precipitated at a high concentration
complexes, Al–OH complexes and the hydro-fluoro- aluminum of fluoride exceeded that at a low concentration of fluoride. A
colloid flocs. CC process with manually concentrating Al3+ and fluoride was
An schematic of Aln (OH)m Fk 3n−m−k complex based on ion designed to simulate the EC process for local condensation in
structure was shown in Fig. 9. At 3n = m + k, Aln (OH)m Fk 3n−m−k the area near the electrodes [17]. Fig. 10 summarized the defluo-
complexes were likely to exist in the form of colloid species, ridation efficiency for various Al3+ and F− concentration. From
which could be removed by the follow-up membrane filtration. Fig. 10, it could be seen that locally high concentration of Al3+
At 3n < m + k, the negatively charged Aln (OH)m Fk 3n−m−k com- and F− ions significantly improved F− removal.
plexes would move towards the anode by electric migration.
In the immediate region around the anode, there was a locally 3.4. Comparison of EC and CC
higher concentration of hydro-fluoro-aluminum complexes. The
Aln (OH)m Fk 3n−m−k complexes could integrate with dense Al3+ Tests were conducted to compare EC and CC under vari-
ions on the surface of anode to form colloid flocs precipitated ous Al3+ dosages and pH values at an initial F− concentration
or adsorbed on the anode surface. At 3n > m + k, the positively of 5 mg/L. Samples obtained from CC and EC effluent were
charged Aln (OH)m Fk 3n−m−k complex would also be attracted to filtrated with micro-membrane (0.22 ␮m) to eliminate precip-
the adjacent area of the cathode by the electrophoretic effect. itation or flotation. The experimental results are summarized
The liberated hydroxide ions near the cathode could neutralize in Fig. 11, in which the pH range of CC process was referred
to other studies [32]. Fig. 11 showed that EC process signif-
icantly outperformed CC process for fluoridation removal for
all the Al3+ concentrations tested in the pH range of 6.0–7.0,
especially for low Al3+ dosages. For example, 80% reduction
of fluoride was achieved by EC process at an Al3+ dosage of
10–20 mg/L, whereas the same reduction achieved by CC pro-
cess required Al3+ dosage of 30–40 mg/L. It is well understood
that it was electrocondensation that made EC outperform CC in
the low coagulant dosage, which was essentially absent in the
CC process.
Although the present study indicated the contribution of
electrodes to defluoridation in the EC process by investigat-
ing fluoride distribution, efforts are still needed to understand
the fluoride removal mechanism with particular attention to the
Fig. 9. Scheme of proposed defluoridation process in EC. potential applications, such as removal by flotation and by pre-
190 J. Zhu et al. / Separation and Purification Technology 56 (2007) 184–191

Fig. 11. Comparison of defluoridation efficiency between the EC process and CC process.

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