You are on page 1of 4

KENR8666

Volume 1 Component Location January 2008


Wire Description
Schematic Machine
Wire Wire Component
Wire Color Description Wire Color Description Location Location
Number Number
12V Battery H-13 14
Power Circuits Control Circuits - Continued
Alarm, Backup E-11 15
101 RD Battery (+) 976 OR Ride Control Solenoid #1
Alternator G-15 16
102 BU Head Lamp A314 OR Park Brake Switch
Control, A/C Protection G-1 17
105 BR Key Switch A509 PK A/C Theromostat Switch
Control, Product Link D-1 8
109 OR Alt Output (+) Term. A523 PU Temperature Potentiometer Pos #1
Component Identifiers (CID¹) Fuse, Main Power H-9 1
110 GN Cold Start Relay A524 BR Temperature Potentiometer Pos #2
Module Identifier (MID²) Horn, Forward G-5 19

KENR8666 VOL 1 of 2
112 PU Main Power Relay Output A526 PK Electronic Water Valve Actuator
Machine Control System Indicator, Air Filter C-15 26
114 RD Warning Horn (Forward) A571 PU Work Lamp Relay
Motor, Condenser #1 H-1 8
117 YL Level Ride Relay A572 PK Work Tool Switch #1 (MID No. 039)
Motor, Condenser #2 G-1 8

(Dimensions: 48 inches x 35 inches)


118 GY Right Rear Working Lamps A752 BR EUI Spare Speed Sensor Input CID Component
Motor, Fuel Priming Pump G-7 21
120 YL HVAC Blower A771 PU Float Switch 0041 8 Volt DC Supply
Motor, Starter H-12 27
122 RD Unswitched Power Out A958 WH Park Brake Solenoid 0070 Parking Brake Switch
Motor, Water Pump H-6 3
124 GN Spare C460 BU Implement Variable Pump Pressure 0091 Throttle Position Sensor
Plugs, Glow F-12 28
125 OR Battery (+) C776 GN Computer Box To Hyd Solenoid Valve 0096 Fuel Level Sensor
Radio, Product Link GPS D-3 8
126 PK Power Port E455 BR Hydraulic Oil Filter 0110 Engine Coolant Temperature
Relay, Cold Start C-12 29
127 OR Right Joystick E554 PK A/C Controller To A/C Compressor Clutch 0190 Engine Speed Sensor
Volume 1 Connector Location Relay, Condenser Fans F-1 20
128 RD Battery (+) E741 YL Switched Control Power 0262 5 Volt DC Sensor Power Supply
Schematic Machine Relay, Start G-13 30
129 BU Radio E847 GY LH Joystick (Side) 0354 Bucket Raise Solenoid Connector Number
Location Location Resistor, HVAC H-3 9
134 YL Backup Alarm Stop Lamps E848 GN LH Joystick (Front/Rear) 0355 Bucket Lower Solenoid
CONN 1 D-12 1 Sender, Fuel Level B-8 6
135 BU Left Joystick E850 BR RH Joystick (Side) 0357 Rackback Solenoid
CONN 2 D-8 1 Sensor, Engine Coolant Temperature G-15 16
180 GN HVAC Condenser Compressor E917 WH Implement Lockout Switch To Ground (N.O.) 0358 Implement Pilot Pressure Supply
CONN 3 C-8 2 Sensor, Engine Speed B-12 31
190 PK Fuel Pump Solenoid E918 GN Implement Lockout Switch To Ground (N.C.) 0367 Ride Control Switch
CONN 4 C-12, A-13 23 Sensor, Hydraulic Temperature G-7 1

246C, 256C, 262C, and 272C


191 WH Air Ride Seat F711 GN CAN Data Link + 0490 Implement Lockout Switch
CONN 5 B-11, F-8 3 Sensor, Left Motor Speed F-12 22
196 BU Spare F712 GY CAN Data Link - 0600 Hydraulic Oil Temperature Sensor
CONN 6 B-9, D-10 5 Sensor, Right Motor Speed C-12 23
198 PK Cold Start Relay Coil F738 WH Active Ride Control Switch (N.C.) 0681 Parking Brake Solenoid

Skid Steer Loaders


CONN 7 C-9, G-10 5 Sensor, Throttle Position G-5 24
Ground Circuits F739 GN Active Ride Control Switch (N.O.) 1007 Linkage Control Joystick Mapping Switch
CONN 8 I-8 3 Solenoid, 2 Speed E-12 32
200 BK Main Chassis F763 WH Creeper Switch #1 (N.O.) 1182 High Flow Solenoid
CONN 9 I-6 3 Solenoid, A/C Compressor Clutch F-15 16

277C, 287C, 297C Multi-Terrain Loader


202 BK XMSN Control F764 GN Creeper Switch #2 (N.C.) 1189 Auxiliary Hydraulics Lever
CONN 10 B-5 24 Solenoid, A1 G-5 24
203 BK Chassis Diagnostic F780 PK Parking Brake Switch 1190 Armrest/Seat Switch
CONN 11 D-5 6 Solenoid, A2 G-5 24
Basic Machine Circuits F905 YL Suppresser Arc Solenoid Self Level 1482 10 Volt DC Power Supply
CONN 12 E-5 1

Electrical System
Solenoid, Bucket (Lower) F-5 24
304 WH Starter Relay No. 1 Output G797 BU Switch To Relay Coil 1551 Engine Demand Fan System
CONN 13 H-4 7 Solenoid, Bucket (Raise) F-5 24
306 GN Starter Relay Coil To Neutral Start Switch G943 BU Implement Func Select Switch (N.O.) 1703 Left Drive Pump Forward Solenoid
CONN 14 C-2 8 Solenoid, Bucket (Tilt Down) F-5 24
307 OR Key Switch To VMIS Sensor Module G944 YL Implement Func Select Switch (N.C.) 1704 Left Drive Pump Reverse Solenoid
CONN 15 D-2 8 Solenoid, Bucket (Tilt Up) F-5 24
308 YL Main Power Relay Coil G970 BU Proportional Valve Solenoid 1705 Right Drive Pump Forward Solenoid
CONN 16 D-2 8 Solenoid, Cold Start Advance B-15 33
317 YL Start Aid Relay To Start Aid Solenoid G982 PK Interlock Override Switch 1706 Right Drive Pump Reverse Solenoid
CONN 17 F-3 18 Solenoid, Demand Fan A-8 25
JAY2060-UP
1960 Ignition Key Reader
321
322
BR
GY
Backup Alarm Lamp Travel Alarm
Warning Horn (Forward)
G983
G984
GN
PK
Arm Bar Switch (N.O.)
Arm Bar Switch (N.O.) 2211 Auxiliary Valve #1
CONN 18 G-3 9 Solenoid, Fuel Shutdown C-15 33 DWS1180-UP
CONN 19 Work Tool Connector I-1 10 Solenoid, High Flow (C Minus) E-4 24
327 PK Shutdown Solenoid G985 PU Seat Switch 2212 Auxiliary Valve #2
The connectors shown in this chart are for harness to harness connectors. Solenoid, High Flow (C Plus) E-4 24
MST1860-UP

36 Page,
331 OR Backup Alarm Relay Coil H746 YL Fan Control Solenoid Positive 2471 Cab Door Position Switch
365 YL Fuel Pump Relay To Switch H758 BR Solenoid Out #1 2474 Left Joystick Forward/Reverse Position Sensor
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
Solenoid, High Flow (LSR) E-4 24 RED1360-UP
Solenoid, Implement Shutoff G-5 24
384 BU Relay To Glow Plugs H759 OR Solenoid Out #2 2475 Right Joystick Forward/Reverse Position Sensor
Solenoid, LH Forward Pump E-12 34
JWF1460-UP
Monitoring Circuits H791 GN Switch To Relay #1 2476 Left Joystick Left/Right Position Sensor
403 GN Alternator (R) Terminal H792 BR Switch To Relay #2 2477 Right Joystick Left/Right Position Sensor
Solenoid, LH Rev Pump F-12 35 MAS1290-UP
Solenoid, Parking Brake E-12 36
404 YL Opr Mon Hyd Oil Temperature H801 PU Proportional Driver Return (1-4) 2669 Creeper Mode Switch
Solenoid, Quick Coupler Valve D-5 6
GCP1190-UP
406 PU Opr Mon Coolant Temperature H802 GY Proportional Driver Return (5-8) 2685 Left Drive Motor Speed Sensor #1
Solenoid, RH Forward Pump E-12 37
410 WH Opr Mon Action Alarm H803 BU Proportional Driver Return (9-12) 2686 Left Drive Motor Speed Sensor #2
Solenoid, RH Rev Pump E-12 36
418 WH Opr Mon Oil Press. (High Setting) H807 YL On/Off Driver Return (1-8) 2687 Right Drive Motor Speed Sensor #1
Solenoid, Ride Control #1 B-5 24
430 BU Opr Mon Air Filter H808 WH On/Off Driver Return (9-15) 2688 Right Drive Motor Speed Sensor #2
Solenoid, Ride Control #2 B-5 24
450 YL Tach Sender (+) H845 WH Tilt Up ¹ The CID is a diagnostic code that indicates which circuit is faulty.
Solenoid, Ride Control #3 A-5 25
451 BR Tach Sender (-) H846 PK Tilt Down ² The MID is a diagnostic code that indicates which electronic control module
Solenoid, Self Level C-5 24
469 GN Fuel Level Sender B+ J753 BU Pattern Change Switch 6 diagnosed the fault.
Suppressor, Arc Solenoid Self Level C-5 24
Accessory Circuits K927 BU Quick Coupler Valve
Switch, A/C G-4 9
500 BR Wiper - Front (Park) K943 OR Travel Left Solenoid (Rear)
Switch, Engine Oil Pressure G-12 27
501 GN Wiper - Front (Low) K944 YL Travel Left Solenoid (Front)
Switch, HVAC Blower G-3 9
506 PU Washer - Front K946 OR Travel Right Solenoid (Rear)
Switch, HVAC High Pressure Cutout G-1 7
508 PU Radio Speaker - Left K947 YL Travel Right Solenoid (Front)
Switch, HVAC Low Pressure F-1 14
509 WH Radio Speaker - Left (Commom) L804 WH RH Joystick (Front/Rear)
Switch, Hydraulic Filter Bypass F-11 26 Volume 1 of 2: Engine
511 BR Radio Speaker - Right L987 WH Start Aid Switch
Switch, Temperature Control G-4 9
512 GN Radio Speaker - Right (Common) M733 PK Work Tool Water Pump
Switch, Thermostat F-4 18
514 PU A/C Condensor Motor M906 BU Work Tool Relay #1
Machine locations are repeated for components located close together.
515 GY Blower Motor (Hi) M907 GY Work Tool Relay #2 © 2008 Caterpillar, All Rights Reserved Printed in U.S.A.
516 GN Blower Motor (Medium) M927 GN Implement Cutout Valve
517 BU Blower Motor (Low) N740 WH CAN Term.
520 WH Opr A/C Switch To Thermostat/Fuse N931 GY Hydraulic Pump Pressure
536 WH Hazard Switch To Turn Switch N957 PK RXD - Comm #1
537 GN Turn Signal Switch To Flasher N959 PK RXD - Comm #3
567 BU A/C Switch Jumper N960 OR TXD - Comm #1
589 GN A/C Hi Press. Cutout Switch To Compressor N963 OR TXD - Comm #3
597 PU A/C Hi Press. Cutout Sw. To Low Press. Sw. N970 YL DTR - Comm #1
Lighting Circuits N973 BR DCD - Comm #1
603 PK Rotary Beacon N979 GN Signal Ground - Comm #1 Harness And Wire Electrical Schematic Symbols
604 OR Stop Lamp N981 GN Signal Ground - Comm #3
605 YL Turn Lamp - Left P769 YL Machine ECM To Sensor Power (8V) Symbols
606 GY Turn Lamp - Right P770 WH Machine ECM To Sensor Ground
607 PK Flood Lamp - Front P796 OR Pattern Change Switch 1
608 GN Flood Lamp - Rear P797 GN Pattern Change Switch 3
3 T

614 PU Park/Tail/Dash/Lamp P813 YL Work Lamp Relay


10 Pressure Temperature Level Flow Circuit Breaker
617 BR Tail/Position Lamp - Left P814 BU LH Joystick Control Trigger
21 7 11 1 14 13 22 12 Symbol Symbol Symbol Symbol Symbol
618 YL Tail/Position Lamp - Right P831 BR Bucket Raise Solenoid 26
619 GN Head Lamp (Low) P832 WH Bucket Lower Solenoid
5 16 Symbols and Definitions
677 GN Brake Lamp Relay P978 GN Solenoid Ctrl A
Control Circuits P979 YL Solenoid Ctrl B Fuse: A component in an electrical circuit that will open the circuit if too much current flows
779 WH Coupler Engage Solenoid P981 PU Solenoid Ctrl D through it.
15 25 8 2 18
780 PU Coupler Disengage Solenoid P982 BU Control Switch - B
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
781 PK Auger Buffer Box To Neutral Start Control P984 YL Control Switch - H2
26 circle indicates that the component has screw terminals and a wire can be disconnected from it.
782 GY Work Tool Relay #2 P993 OR Continuous Flow Switch
38 20 24
832 BR Hydrst Right Motor Direction Sensor P996 GN Proportional Switch - Analog 28 4 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
833 GY Hydrst Right Motor Speed Sensor R810 BR Start Aid Pull In Relay 9 17 23 No circle indicates that the wire cannot be disconnected from the component.
834 YL Hydrst Left Motor Direction Sensor R914 OR Throttle Signal 19
835 PU Hydrst Left Motor Speed Sensor T901 YL MSS Exciter Coil In 6 Ground (Wired): This indicates that the component is connected to a grounded wire. The
892 BR VMIS Start Mod Right (-) CAT Data Link (-) T902 PK MSS Exciter Coil Out
Failure Mode Identifiers (FMI)¹ grounded wire is fastened to the machine.
893 GN VMIS Start Mod Right (+) CAT Data Link (+) Y794 OR Expanded CAN Data Link +
FMI No. Failure Description 33 16
944 OR CAT Data Link + Y795 GN Expanded CAN Data Link -
0 Data valid but above normal operational range. 29 Ground (Case): This indicates that the component does not have a wire connected to ground.
1 Data valid but below normal operational range. It is grounded by being fastened to the machine.
945 BR CAT Data Link -
2 Data erratic, intermittent, or incorrect.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
3 Voltage above normal or shorted high.
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit. Sender: A component that is used with a temperature or pressure gauge. The sender
6 Current above normal or grounded circuit. 31 30 T
measures the temperature or pressure. Its resistance changes to give an indication to
7 Mechanical system not responding properly. the gauge of the temperature or pressure.
8 Abnormal frequency, pulse width, or period. 35 27
9 Abnormal update.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
10 Abnormal rate of change.
36 34 It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
11 Failure mode not identifiable. 13
12 Bad device or component.
37 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
13 Out of calibration. coil that makes an electromagnet when current flows through it. The electromagnet
14 Parameter failures. can open or close a valve or move a piece of metal that can do work.
15 Parameter failures.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
16 Parameter not available.
11 12 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
17 Module not responding.
that make electromagnet when current flows through them. It also has an internal switch that places
18 Sensor supply fault. 9 the latch coil circuit open at the time the coil latches.
19 Condition not met. 5 25
20 Parameter failures. 32 4 Harness and Wire Symbols
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
15 20 Deutsch connector: Typical representation Sure-Seal connector: Typical representation
3 8 17 10 1
of a Deutsch connector. The plug contains all
1
of a Sure-Seal connector. The plug and receptacle
2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
7
Harness Identification Letter(s):
Wire, Cable, or Harness Assembly Identification:
22 1 19 Includes Harness Identification Letters and Harness
(A, B, C, ..., AA, AB, AC, ...)

Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
26 6 24 for "Connector" and the number indicates which
16 Part Number for
connector in the harness. (C1, C2, C3, .....)

21 2 14 18 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For


Connector Recepticle
23 130-6795 130-6795 111-7898 3E-5179
1
22 23
325-AG135 PK-14 5A
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
Single Wire 9X-1123
Number
Connector
Component
Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification
Connection Number Wire Color Wire Gauge

Engine Component Locations Machine Component & Connector Locations

Resistor, Sender and Solenoid Specifications Off Machine Switch Specification


Part No. Component Description Resistance (Ohms)¹ Part No. Function Actuate Deactuate Contact Position
Related Electrical Service Manuals
Auxiliary #1, Auxiliary #2, 276 kPa 207 kPa
185-4254 Solenoid: 2.2 ± 0.2 134-0404 Hydraulic Filter Bypass Normally Open Title Form Number
Bucket (Raise, Lower, Tilt Up, Tilt Down) (40.0 psi) (30.0 psi)
K3A Alternator: 239-0772 SENR5841
195-9700 Solenoid: C- & C+ (High Flow) 10 ± 0.5 275 kPa Max ¹ 170 ± 55 kPa
236-6923 A/C Pressure Cutout (High) Normally Open ² Electric Starting Motor: 143-0539 SENR3828
252-2237 Solenoid: Implement Shutoff 30 ± 1.5 @ 20 ± 5°C (68°F ± 41°F) (40 psi) (24.6 ± 8 psi)
274-8044 Solenoid: Quick Coupler Valve 10.3 ± 0.6 @ 25 ± 5°C (77°F ± 41°F) 103.4 ± 13.8 kPa 34.5 ± 7 kPa Machine Control System: KENR5119
149-6371 A/C Pressure (Low) Normally Open
277-8862 Solenoid: Demand Fan 5 @ 20°C (68°F) (15 ± 2 psi) (5 ± 1 psi)
285-2195 Solenoid: Ride Control #1 & Ride Control #2 5.9 ± 0.5 @ 25 ± 5°C (77°F ± 41°F) ¹ With increasing pressure the closed condition can be maintained up to 2800 kpa (405 psi), with decreasing pressure the closed condition can be maintained
¹ At room temperature unless otherwise noted. down to 170 kpa (25psi).
² Contact postion at the contacts of the harness connector.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

T-C2
1561460
200-T1 BK-14 A
A571-T2 PU-14 B
M906-T3 BU-14 C T CONN TO
M907-T4 GY-14 D O WORK TOOL
200-T5 BK-14 E O
200-T6 BK-14 F L CONN 19
C460-T7 BU-14 G
A572-T8 PK-14 H

I I
NOTE T T-C1 W-C1 W-C2 P-C19 NOTE T
3E3388 1552264 3E3388 1552264
KENR8666 VOL 1 of 2

200-T1 BK-14 1 200-W1 BK-14 200-W7 BK-14 200-W7 BK-14 1 200-P48 BK-14
A572-T8 PK-14 2 A752-W2 BR-14 200-W6 BK-14 A752-W8 BR-14 2 A572-P55 PK-14
M906-T3 BU-14 3 M906-W3 BU-14 200-W1 BK-14 M906-W3 BU-14 3 M906-P50 BU-14
M907-T4 GY-14 4 M907-W4 GY-14 M907-W4 GY-14 4 M907-P51 GY-14
200-T5 BK-14 5 200-W5 BK-14 200-W5 BK-14 5 200-P52 BK-14
200-T6 BK-14 6 M733-W11 PK-14 200-W5 BK-14 M733-W11 PK-14 6 200-P53 BK-14
(Dimensions: 48 inches x 35 inches)

C460-T7 BU-14 7 C460-W10 BU-14 A571-W12 PU-14 C460-W10 BU-14 7 C460-P54 BU-14
A571-T2 PU-14 8 A571-W12 PU-14 A571-W12 PU-14 8 A571-P49 PU-14
A752-W8 BR-14
CONN 8 A752-W9 BR-14 CONN 9
A752-W2 BR-14

C460-W10 BU-14 WATER PUMP


M733-W11 PK-14 247-6742
M906-W3 BU-14 W-C3 "9.5A MAX"
FUSE HOLDER
M907-W4 GY-14 1552269
[INCLUDES BASE AND COVER]
267-2744 200-W6 BK-14 1
A752-W9 BR-14 2 200-P48 BK-14
FUSE COVER 200-P52 BK-14
267-2746 200-P53 BK-14
WKTL WATER PUMP (ATCH) A571-P49 PU-14
FUSE MAIN PWR A572-P55 PK-14
235-1845 C460-P54 BU-14
CBL-CC1 RD-4 CBL-CC1 RD-4 100 101-P27 RD-4 M906-P50 BU-14
M907-P51 GY-14 P-C21 AC-C7
CBL-AA1 RD-00 1552273 3E3382
REAR DOOR PLATFORM 124-P26 GN-14 1 124-AC20 GN-14 124-AC20 GN-14
200-P36 BK-14 2 200-AC7 BK-14 125-AC1 OR-14
125-P25 OR-14 3 125-AC1 OR-14 200-AC7 BK-14
200-P82 BK-14 4 200-AC12 BK-14 200-AC12 BK-14
H E554-P64 PK-18 5 E554-AC17 PK-18 E554-AC17 PK-18 H
CBL-GG2 BK-00 6
CBL-JJ1 RD-00 CBL-GG1 BK-00
FRAME GND CONN 13
1 1

POS NEG
"STUD SIZE 1/2 IN."
NOTE A H-C2
BATTERY 1552272
JUMP POST BAT.
230-6368 1 605-H4 YL-16
114-4516
850 CCA
TAIL
BK 2 200-H1 BK-16 HVAC CONT PANEL (ATCH)
YL 3 617-H3 BR-16
HV-C5 RES 27K OHM
4 604-H9 OR-18
1552269 239-9638
ENGINE 124-AC19 GN-14
LAMP GP LH TAIL A524-HV14 BR-16 1 124-AC13 GN-14 CONDENSER MOT 1
258-0930 A526-HV2 PK-16 2 124-AC20 GN-14 287-7062
1.42 A AC-C2
1552269
L RR WORK LT 514-AC2 PU-14 1 WH/RD-14
TERM. FOR WARNING LIGHT 304-E49 WH-12 268-4071 H-C4 125-AC1 OR-14 200-AC4 BK-14 2 BK-14 MOTOR
G S SNSR POS THRT
1 1

1552269 P-C20 HV-C1 AC-C1


R TERM. IS THE AC 1 608-H17 GN-18 1552267 266-1467 3E7990 1552252
TAP FROM STATOR MTR BAT CBL-AA1 RD-00 2 200-H19 BK-18 P769-P56 YL-18 A OR +8 VOLTS TEMP CONTROL SW 200-HV1 BK-14 1 200-AC27 BK-14
109-E46 RD-4 P770-P57 WH-18 B BK GROUND 258-4271 HV-C4 A526-HV2 PK-16 2 A523-AC24 PU-16 CONDENSER MOT 2
IG TERMINAL IS THE FIELD EXCITATION. R914-P58 OR-18 C WH SIGNAL 2818198 124-HV10 GN-16 124-HV3 GN-14 3 124-AC19 GN-14 200-AC9 BK-18
MOTOR
STARTER 287-7062
BATTERY MUST BE CONNECTED FOR TURN ON 20 RD 1 200-HV8 BK-16 124-HV11 GN-14 515-HV4 GY-14 4 515-AC22 GY-14 200-AC27 BK-14 AC-C3
235-4963 20 BK 2 A524-HV14 BR-16 124-HV3 GN-14 516-HV5 GN-14 5 516-AC21 GN-14 200-AC16 BK-18 1552269
E-C8 20 YL 3 124-HV10 GN-16 517-HV6 BU-14 6 517-AC23 BU-14 200-AC5 BK-18 514-AC3 PU-14 1 WH/RD-14
1073134 HORN FWD 4 520-HV7 RD-16 7 520-AC10 WH-18 200-AC12 BK-14 200-AC6 BK-14 2 BK-14 MOTOR
1 TERM. P-C24 164-9425 8
1552269 "12V 4.5A"
308-E52 YL-18 2 IG B+ 109-E46 RD-4 109-E46 RD-4 200-HV9 BK-14 9
403-E53 GN-18 3 R 109-E60 RD-8 304-E49 WH-12 P-C16 322-P69 GY-14 1 200-HV8 BK-16 10
1552269 200-P70 BK-14 2 - 200-HV1 BK-14 11 200-AC25 BK-14
ALTERNATOR 327-P32 PK-18 1 12 200-AC6 BK-14
36 Page,

MOTOR CONT AC PROTECTION


239-0772 200-P33 BK-18 2 515-HV4 GY-14 200-AC4 BK-14
200-E2 BK-12 LJ-C3
1552272 P-C4
CONN 18 200-AC7 BK-14 AC-C4
3E3376
212-2204
403-E53 GN-18 PUMP GP FUEL PRM 520-HV7 RD-16 516-HV5 GN-14
G 308-E52 YL-18 TURN YL 1 605-LJ1 YL-18 258-3442 1552269 567-HV13 BU-14 589-AC14 GN-18 1 GN-18 OUTPUT
G
GND BK 2 200-LJ2 BK-18 200-LJ8 BK-18 200-LJ3 BK-18 4.5 A STATIC M927-P20 GN-18 1 SOL IMP SHUTOFF 517-HV6 BU-14 514-AC3 PU-14 200-AC16 BK-18 2 BK-18 CHASSIS GND
GND ENG LJ-C2 252-4734 8 1 3 4 6 10
SNSR ENG COOL. TEMP TAIL WH 3 617-LJ5 BR-18 200-LJ2 BK-18 H807-P19 YL-18 2 A/C SW BLOWER SW 514-AC2 PU-14 E554-AC17 PK-18 3 BU-18 COMPR CLUTCH +
E-C27 FLY. HSG 3E3376 13.3 W
238-0112 STOP BU 4 604-LJ4 OR-18 266-0299 520-HV7 RD-16 258-4272 514-AC8 PU-14 520-AC18 WH-18 4 RD-18 12 VDC +
2304011 USE 6V9028 SEAL O RING NOTE A 604-LJ4 OR-18 605-LJ1 YL-18 1 CONN TO H-C2 567-HV13 BU-14
406-E54 PU-18 1 SIGNAL LAMP GP LH EAME 605-LJ1 YL-18 200-LJ3 BK-18 2 RR DOOR HARN A524-HV14 BR-16
200-E61 BK-18 2 GROUND 172-6490 617-LJ6 BR-18 3 [LOC SH 1 H-11] SNSR HYDO TEMP HV-C2 A526-HV2 PK-16 HV-C3 515-AC22 GY-14
P-C1 P-C5 1287721
200-E61 BK-18 418-E5 WH-18
SW ENG OIL PRESS
292-6568
617-LJ5 BR-18
617-LJ7 BR-18 617-LJ6 BR-18
604-LJ4 OR-18 4
CONN 7 1552269
264-4297
3K0360 SEAL O RING 1552269
7 2 5 9 1429117
124-HV11 GN-14 B GN-16
1
516-AC21 GN-14 AC-C5
SW PRESS HIGH CUTOUT
236-6923
2 1684999
406-E54 PU-18 404-P1 YL-18 1 SIGNAL P978-P21 GN-18 1 SOL A1 200-HV9 BK-14 567-HV13 BU-14 C BR-16 "CLOSED 275-1750 kPa"
5
200-H10 BK-16 200-P2 BK-18 2 GROUND H802-P23 GY-18 2 185-4254 520-HV12 RD-16 517-HV6 BU-14 L GY-16
4
517-AC23 BU-14 597-AC15 PU-18 A 3
617-LJ7 BR-18 200-H6 BK-18 14 W 516-HV5 GN-14 M GN-16 A509-AC26 PK-18 B
2
3 1
E-C11 200-LJ8 BK-18 200-H15 BK-12 515-HV4 GY-14 H BU-16
9X1054 200-H18 BK-18 520-AC10 WH-18
E-C16 30 1 N/O BELOW LOW SETTING DEACTUATION.
109-E47 RD-12 LICENSE LAMP 200-H5 BK-14 520-AC11 WH-18
1552269 86 5 P-C6 CLOSED FROM LOW SETTING ACTUATION
RELAY START 306-E51 GN-18 190-8962 200-H1 BK-16 520-AC18 WH-18
E554-E9 PK-18 1 RD-18 115-1615 2 H808-E50 WH-18 0.63 A 200-H19 BK-18 1552269 TO HIGH SETTING DEACTUATION.
85 4 H-C1 P-C13 OPEN ABOVE HIGH SETTING ACTUATION.
200-E36 BK-18 2 RD-18
87 304-E49 WH-12 NOTE F NOTE F P979-P22 YL-18 1 SOL A2 589-AC14 GN-18
3 3E5179 1552252 H802-P39 GY-18 2 185-4254
87a
AC COMPR CLUTCH 321-H11 BR-18 1 321-P42 BR-18 14 W 597-AC15 PU-18
276-9875 304-E49 WH-12 LICENSE LAMP HARN 200-H5 BK-14 2 200-P41 BK-14 RLY COND FANS
3.7A H808-E50 WH-18 321-H11 BR-18 604-H12 OR-18 3 604-P43 OR-18 516-B2 GN-14 A509-AC26 PK-18 AC-C6 115-1615
200-E36 BK-18 306-E51 GN-18
(EAME) (ATCH) 605-H4 YL-16 4 605-P44 YL-14 A523-AC24 PU-16 9X1054
P-C7 30
E554-E9 PK-18 109-E47 RD-12 606-H7 GY-16 5 606-P45 GY-14 517-B3 BU-14 124-B8 GN-14 125-AC1 OR-14 1
1552269 L B-C1 AC-C9 86
608-H13 GN-16 6 608-P60 GN-14 E554-AC17 PK-18 520-AC11 WH-18 5
604-H2 OR-18 617-H3 BR-16 7 617-P46 BR-14 P831-P9 BR-18 1 SOL BUCKET RAISE M H
515-B1 GY-14 200-B6 BK-14 3E3388 1552264 200-AC5 BK-18 2
E-C13
MOTOR 85
NOTE D 604-H12 OR-18 618-H8 YL-16 8 618-P47 YL-14 H803-P6 BU-18 2 185-4254 200-B9 BK-14 200-B6 BK-14 1 200-AC25 BK-14 514-AC8 PU-14 4
1552272 87
604-H9 OR-18 9 619-P65 GN-14 14 W BLOWER AS 200-B10 BK-14 A523-B7 PU-18 2 A523-AC24 PU-16 3
1

87a
P769-E13 YL-18 1 RD +8V SPLY E455-H14 BR-18 10 E455-P17 BR-18 295-5440 124-B8 GN-14 3 124-AC13 GN-14
P770-E15 WH-18 2 BK +8V RTN 11 515-B1 GY-14 4 515-AC22 GY-14
835-E22 PU-18 3 GN SIGNAL-SP 605-H4 YL-16 12 P-C8 200-B10 BK-14 516-B2 GN-14 5 516-AC21 GN-14
109-E46 RD-4 834-E23 YL-18 4 WH SIGNAL-DIR 606-H7 GY-16 1552269 515-B1 GY-14 517-B3 BU-14 6 517-AC23 BU-14 SW PRESS LOW
SNSR L MOT SP CONN 5 P832-P10 WH-18 1 SOL BUCKET LOWER B-C2
2470281
516-B2 GN-14 520-B4 WH-18 7 200-AC9 BK-18
AC-C8
149-6371
109-E47 RD-12 262-3764 H803-P7 BU-18 2 185-4254 517-B3 BU-14 A509-B5 PK-18 8 A509-AC26 PK-18 "N/O BELOW 34.5 kPa"
F 109-E48 RD-12 608-H16 GN-18 14 W 1 124-B8 GN-14 520-B4 WH-18 1552269 F
109-E60 RD-8 384-E45 BU-12 608-H13 GN-16
608-H17 GN-18
TO
WATER VALVE
2
3 200-B9 BK-14
A509-B5 PK-18
A523-B7 PU-18
CONN 17 589-AC14 GN-18
597-AC15 PU-18
1
2
BK-18
BK-18
P-C9 266-2432 4 A523-B7 PU-18
198-E55 PK-16 124-P26 GN-14 1552269 5
617-H3 BR-16 125-P25 OR-14 H845-P3 WH-18 1 SOL BUCKET TILT UP 6
GLOW PLUGS 618-H8 YL-16 H803-P4 BU-18 2 185-4254 7
107-3659 E455-H14 BR-18 200-P11 BK-14 14 W 8
81.6A MAX/14.4A STEADY STATE HEATER GP (ATCH)
200-E7 BK-18 CONNECTION PLATE 200-H15 BK-12 200-P35 BK-18 NOTE V
200-E2 BK-12 257-8390 200-P37 BK-18 P-C10 B-C3
200-E36 BK-18 E455-H14 BR-18 200-P70 BK-14 1552269 7T6739
200-E61 BK-18 E-C2 NOTE H 200-P53 BK-14 H846-P5 PK-18 1 SOL BUCKET TILT DN 1 520-B4 WH-18
1552269 101-P27 RD-4 200-P76 BK-14 H803-P8 BU-18 2 185-4254 2 A509-B5 PK-18
K943-E28 OR-18 1 SOL LH REV PUMP SW HYDO FLTR BYP 14 W
H801-E29 PU-18 2 278-8744 134-0404 124-P26 GN-14 THERMOSTAT SW
125-P25 OR-14 119-9631 T
304-E49 WH-12 E-C1 200-P2 BK-18
1552269 200-P11 BK-14
306-E51 GN-18 K944-E30 YL-18 1 SOL LH FWD PUMP 200-P30 BK-18 200-P41 BK-14 CONDITIONER GP (ATCH)
H801-E31 PU-18 2 278-8744 200-P33 BK-18 200-P33 BK-18
308-E52 YL-18 200-P36 BK-14 200-P2 BK-18
317-E1 YL-18 VALVE GROUP 200-P41 BK-14 200-P30 BK-18 HVAC (ATCH)
327-E68 PK-18 (P/N 278-8737) 321-P42 BR-18 200-P76 BK-14
384-E45 BU-12 200-P13 BK-18
322-P69 GY-14 200-P48 BK-14 HF-C2
403-E53 GN-18 E-C5 327-P32 PK-18 200-P52 BK-14 1552269
ALARM BKUP
406-E54 PU-18 1552269 300-9546 H-C6 200-P82 BK-14 G970-HF2 BU-18 1 SOL LSR HIGH FLOW
418-E5 WH-18 K946-E10 OR-18 1 SOL RH REV PUMP 1552269 404-P1 YL-18 H807-HF1 YL-18 2 295-0046
H801-E8 PU-18 2 278-8744 BK-18 1 321-H11 BR-18 200-P36 BK-14
430-E6 BU-18 BK-18 2 200-H6 BK-18 469-P28 GN-18 322-P69 GY-14
450-E26 YL-18 779-P71 WH-18 P-C3 HF-C1
E-C3 604-P43 OR-18 780-P72 PU-18 1552273 3E3382 200-HF8 BK-18 HF-C3
451-E27 BR-18 1552269 G970-P12 BU-18 1 G970-HF2 BU-18 200-HF5 BK-18 1552269
E K947-E24 YL-18 1 SOL RH FWD PUMP 605-P44 YL-14 200-P13 BK-18 2 200-HF8 BK-18 200-HF6 BK-18 H758-HF3 BR-18 1 SOL C+ E
832-E18 BR-18 H801-E25 PU-18 2 278-8744 976-P24 OR-18 H807-P14 YL-18 3 H807-HF1 YL-18 200-HF5 BK-18 2 195-9700
606-P45 GY-14 976-P79 OR-18 H758-P16 BR-18 4 H758-HF3 BR-18 13.3 W
833-E17 GY-18
E-C4
VALVE GROUP 976-P68 OR-18 H759-P15 OR-18 5 H759-HF4 OR-18 G970-HF2 BU-18
(P/N 278-8737) 608-P60 GN-14 6 H758-HF3 BR-18
834-E23 YL-18 1552269 H759-HF4 OR-18 HF-C4
A958-E11 WH-18 1 SOL PARK BK 617-P46 BR-14 A571-P49 PU-14 CONN 12 H807-HF1 YL-18 1552269
835-E22 PU-18 H807-E12 YL-18 2 278-8743 A572-P55 PK-14 H759-HF4 OR-18 1 SOL C-
618-P47 YL-14 C460-P54 BU-14 200-HF6 BK-18 2 195-9700
A958-E11 WH-18 E-C28 R RR WORK LT E554-P64 PK-18 13.3 W
1552269 268-4071 H-C5 619-P65 GN-14
E554-E9 PK-18 P981-E57 PU-18 1 VALVE 2 SP 1552269
H807-E56 YL-18 2 252-4734 1 608-H16 GN-18 779-P71 WH-18 F905-P81 YL-18 HIGH FLOW (ATCH)
H801-E8 PU-18 2A 2 200-H18 BK-18 780-P72 PU-18 F905-P80 YL-18
H801-E25 PU-18 976-P68 OR-18 F905-P34 YL-18
H801-E31 PU-18 E-C9 A571-P49 PU-14
2584170 PW-C1 PRODUCT LINK CONTROL
H801-E29 PU-18 A572-P55 PK-14 G970-P12 BU-18
1607690 262-1421
H801-E58 PU-18 1 C460-P54 BU-14 H758-P16 BR-18
2 E455-P17 BR-18 H759-P15 OR-18 1
H807-E12 YL-18 3 125-PW18 OR-18 2
327-E68 PK-18 4 E554-P64 PK-18 H802-P23 GY-18 125-PW17 OR-18 3
H807-E56 YL-18 306-E51 GN-18 5 F905-P81 YL-18 H802-P39 GY-18 P-C25 CP-C3 125-PW10 OR-18 4
308-E52 YL-18 6 P-C2 G970-P12 BU-18 H802-P31 GY-18 1552267 3E3370 5
H808-E50 WH-18 317-E1 YL-18 7 2584171 H746-P29 YL-18 H802-P40 GY-18 779-P71 WH-18 A 779-CP1 WH-18 6
403-E53 GN-18 8 1 780-P72 PU-18 B 780-CP3 PU-18 NOTE J 7
K943-E28 OR-18 406-E54 PU-18 9 2 H758-P16 BR-18 K927-P75 BU-18 C K927-CP5 BU-18 CONN TO C-C14 200-PW19 BK-18 944-PW1 OR-18 8 CAT DATA LINK +
430-E6 BU-18 10 3 321-P42 BR-18 H759-P15 OR-18 BACK OF CAB HARN 200-PW20 BK-18 945-PW2 BR-18 9 CAT DATA LINK -
K944-E30 YL-18 11 H-C3
1552272
4 E455-P17 BR-18 H802-P31 GY-18 H803-P6 BU-18 CONN 11 CP-C1 PL-C1
[LOC SH 2 I-15] 200-PW15 BK-18 10
12 5 327-P32 PK-18 H802-P40 GY-18 H803-P8 BU-18 PRODUCT LINK GPS RADIO 11
K946-E10 OR-18 418-E5 WH-18 13 1 606-H7 GY-16 6 404-P1 YL-18 H803-P38 BU-14 H803-P7 BU-18 1552269 263-9088 1552252 PL-C2 PW-C2 12
450-E26 YL-18 14 BK 2 200-H10 BK-16 7 469-P28 GN-18 H807-P18 YL-14 H803-P4 BU-18 1 779-CP1 WH-18 + BATTERY 1 125-PL1 OR-18 3E5179 1552252 N957-PW3 PK-18 13 RS-232 PORT 1 -TXD
TAIL COIL S-1
K947-E24 YL-18 451-E27 BR-18 15 YL 3 618-H8 YL-16 8 604-P43 OR-18 H845-P3 WH-18 H803-P38 BU-14 2 K927-CP2 BU-18 - BATTERY 2 200-PL2 BK-18 125-PL1 OR-18 1 125-PW17 OR-18 308-PW21 YL-18 14
16 4 604-H2 OR-18 9 779-P71 WH-18 H846-P5 PK-18 KEYSWITCH 3 308-PL3 YL-18 200-PL2 BK-18 2 200-PW19 BK-18 308-PW22 YL-18 15
L987-E62 WH-18 17 10 780-P72 PU-18 K927-P75 BU-18 CP-C2 K927-CP5 BU-18 RTERM 4 403-PL4 GN-18 308-PL3 YL-18 3 308-PW21 YL-18 308-PW16 YL-18 16
198-E55 PK-16 18 LAMP GP RH TAIL 11 976-P68 OR-18 M906-P50 BU-14 H807-P14 YL-18 1552269 TX 5 N957-PL7 PK-18 403-PL4 GN-18 4 403-PW23 GN-18 17
D 832-E18 BR-18 19 258-0930 12 M907-P51 GY-14 H807-P19 YL-18 1 780-CP3 PU-18 LOGGER GND 6 5 18 D
COIL S-2
P769-E13 YL-18 833-E17 GY-18 20 1.42 A 13 322-P69 GY-14 M927-P20 GN-18 H807-P18 YL-14 2 K927-CP4 BU-18 RX 7 N960-PL6 OR-18 6 19
P769-E19 YL-18 21 14 E554-P64 PK-18 P769-P56 YL-18 SIGNAL GND 8 N979-PL5 GN-18 7 403-PW23 GN-18 20
VALVE QCPLR
P769-E14 YL-18 22 15 F905-P81 YL-18 P770-P57 WH-18 DTR 9 N970-PL8 YL-18 8 403-PW24 GN-18 21
274-8044
23 16 124-P26 GN-14 P831-P9 BR-18 DCD 10 N973-PL9 BR-18 9 403-PW11 GN-18 N960-PW4 OR-18 22 RS-232 PORT 1 -RXD
24 CONN TO C-C3 17 125-P25 OR-14 P832-P10 WH-18 LOGGER TXD 11 N979-PL5 GN-18 10 N979-PW7 GN-18 N970-PW5 YL-18 23 RS-232 PORT 1 -DTR
P770-E15 WH-18 25 CAB HARN 18 608-P60 GN-14 P978-P21 GN-18 H845-P3 WH-18 LOGGER RXD 12 N960-PL6 OR-18 11 N960-PW4 OR-18 944-PW1 OR-18 24
P770-E20 WH-18 26 [LOC SH 2 C-15] 19 A571-P49 PU-14 P979-P22 YL-18 H846-P5 PK-18 QUICK COUPLER (ATCH) N957-PL7 PK-18 12 N957-PW3 PK-18 945-PW2 BR-18 25
P770-E16 WH-18 27 CONN 1 20 A572-P55 PK-14 R914-P58 OR-18 K927-P75 BU-18 26
28 21 C460-P54 BU-14 M906-P50 BU-14 CONN 16 N957-PW3 PK-18 27
P981-E57 PU-18 834-E23 YL-18 29 22 M906-P50 BU-14 M907-P51 GY-14 N959-PW13 PK-18 28
CONN TO C-C4 NOTE U PL-C3 PW-C3
835-E22 PU-18 30 23 M907-P51 GY-14 M927-P20 GN-18 N960-PW4 OR-18 29
CAB HARN 3E3364 1552269
A958-E11 WH-18 31 24 605-P44 YL-14 P769-P56 YL-18 N963-PW12 OR-18 N973-PW6 BR-18 30 RS-232 PORT 1 - DCD
32 [LOC SH 2 B-15] 25 606-P45 GY-14 P770-P57 WH-18 N970-PL8 YL-18 1 N970-PW5 YL-18 N970-PW5 YL-18 N979-PW7 GN-18 31 RS-232 PORT 1 - GND
33
CONN 2 26 617-P46 BR-14 P831-P9 BR-18 N973-PL9 BR-18 2 N973-PW6 BR-18 N973-PW6 BR-18 32
E554-E9 PK-18 34 27 618-P47 YL-14 P832-P10 WH-18 N979-PW7 GN-18 33
H801-E58 PU-18 35 RT-C2
1552272
RT-C1
3E3376
28 619-P65 GN-14 P978-P21 GN-18 CONN 15 N981-PW14 GN-18 Y795-PW8 GN-18 34 CAN LOW (-)
H807-E56 YL-18 36 29 G970-P12 BU-18 P979-P22 YL-18 35
37 TURN YL 1 606-RT1 GY-18 1
CONN TO K-C15 30 H746-P29 YL-18 R914-P58 OR-18 Y794-PW9 OR-18 36
H807-E12 YL-18 38 GND BK 2 200-RT2 BK-18 2 (LOC SH 1 B-10) 31 H758-P16 BR-18 Y795-PW8 GN-18 37
K943-E28 OR-18 39 TAIL WH 3 618-RT4 YL-18 3 32 H803-P38 BU-14 PRODUCT LINK PL 121SR 38
K944-E30 YL-18 40 STOP BU 4 604-RT3 OR-18 4 CONN 6 33 H807-P18 YL-14
[GPS RADIO ONLY] [ATCH] 39
K946-E10 OR-18 41 34 H759-P15 OR-18 40
P769-E14 YL-18 42 LAMP GP RH EAME 35 H802-P40 GY-18 P-C11 41
P770-E16 WH-18 43 172-6490 36 H845-P3 WH-18 1552272 42
K947-E24 YL-18 44 3.17 A 37 SOL SELF LVL RD-18 1 F905-P34 YL-18 43
L987-E62 WH-18 45 RH LAMP EXT HARN (ATCH) 38 H846-P5 PK-18 218-6858 2 44
P981-E57 PU-18 46 39 K927-P75 BU-18 - RD-18 3 200-P35 BK-18 45
H808-E50 WH-18 47 40 M927-P20 GN-18 4 46
48 41 P769-P56 YL-18 47
42 P770-P57 WH-18 48
43 P831-P9 BR-18 49
237-7325 E-C14 NOTE D 44 P832-P10 WH-18 Y794-PW9 OR-18 50 CAN HIGH (+)
E-C26 IND AIR FLTR 1552272 45 P978-P21 GN-18 200-P35 BK-18 51
C 1761477 6 WATT P769-E19 YL-18 1 RD +8V SPLY 46 P979-P22 YL-18 976-P79 OR-18 125-PW10 OR-18 52 BAT + C
430-E6 BU-18 1 P770-E20 WH-18 2 BK +8V RTN 47 R914-P58 OR-18 F905-P34 YL-18 P-C28 NOTE J 53
200-E7 BK-18 2 833-E17 GY-18 3 GN SIGNAL-SP 48 F905-P80 YL-18 1552269 403-PW11 GN-18 54 R TERM
832-E18 BR-18 4 WH SIGNAL-DIR 1 F905-P80 YL-18 PW-C4 55
SNSR R MOT SP 2 976-P79 OR-18 3E5179 56
200-E7 BK-18 CONN 4 262-3764 K-C3 SUPPR ARC SOL SELF LVL 1 125-PW18 OR-18 57
430-E6 BU-18 1552273 P-C12 106-8704 2 200-PW20 BK-18 58
K-C4 NOTE F TURN TO BACK OF 1275483 MUR460
200-K21 BK-14 200-K5 BK-18 605-K1 YL-18 1 YL-18 3 308-PW22 YL-18 59
E-C7 1552252 200-K15 BK-14 200-K6 BK-18 200-K6 BK-18 2 BK-18 CAB HARN 1 101-P27 RD-4 4 403-PW24 GN-18 60
MARKER CONN C-C15 CONN TO C-C14
2364701
E-C12
RLY COLD START 1 321-K7 BR-18 200-K25 BK-18 617-K3 BR-18 3 WH-18
[LOC SH 2 D-15]
COLOR ABBREVIATIONS BACK OF CAB HARN 5 944-PW1 OR-18 61
327-E68 PK-18 1 SOL FUEL SHUTDN 115-1615 2 200-K15 BK-14 200-K31 BK-18 4 BU-18 [LOC SH 2 I-15] 6 945-PW2 BR-18 N963-PW12 OR-18 62 RS-232 PORT 3 -TXD
246-8310 9X1054 3 604-K28 OR-18 5 CONN 3 7 Y795-PW8 GN-18 N959-PW13 PK-18 63 RS-232 PORT 3 -RXD
109-E48 RD-12 1
86
30
4 605-K20 YL-16 321-K7 BR-18 619-K4 GN-18 6 RD-18
ROADING ABBREV COLOR CONN 14 8 Y794-PW9 OR-18 N981-PW14 GN-18 64 RS-232 PORT 3 -GND
198-E55 PK-16 5 CONN TO H-C1 5 606-K16 GY-16 9 200-PW15 BK-18 65 BAT -
327-E68 PK-18 L987-E62 WH-18 2 REAR DOOR HARN 6 608-K23 GN-16 RD RED 10 N981-PW14 GN-18 66
85 [LOC SH 1 F-8]
E-C6
384-E45 BU-12 4
87
7 617-K17 BR-16 604-K27 OR-18 SELF-LEVEL (ATCH) 11 N963-PW12 OR-18 67

2364701
3
87a CONN 5 8
9
618-K18 YL-16 604-K29 OR-18 LH LAMP GP HEAD POS TURN
195-0190
WH WHITE 12 N959-PW13 PK-18 68
69
317-E1 YL-18 1 SOL COLD ST ADVANCE 10 E455-K22 BR-18 604-K28 OR-18 60W HEAD LT 308-PW16 YL-18 70 KEY SWITCH RUN
246-8310 11 604-K14 OR-18 K-C14 OR ORANGE PRODUCT LINK PL 321SR
1552272
12
605-K9 YL-16 605-K1 YL-18 606-K24 GY-18 1
CONNECTS TO YL YELLOW [GPS RADIO AND WORLDVIEW] [ATCH]
K-C1 NOTE F LAMP GP LH EAME COMPONENTS ARE SHOW INSTALLED ON A FULLY OPERABLE MACHINE WITH
317-E1 YL-18 SNSR ENG SP 605-K20 YL-16 605-K30 YL-18 200-K25 BK-18 2
172-6490 THE KEY AND ENGINE OFF AND THE TRANSMISSION SHIFTER IN NEUTRAL
E-C19 191-8303 3E5179 618-K26 YL-18 3
(LOC SH1 G-11)
PK PINK LOCATION NOTE
1552269 110-200 OHMS 1 321-K7 BR-18 606-K10 GY-16 606-K2 GY-18 604-K27 OR-18 4 SH 1 G-12
451-E27 BR-18 1 SIGNAL -
PIN 2 IS POS WITH RESPECT
TO PIN 1 AS FERROUS METAL
2 200-K21 BK-14 606-K16 GY-16 606-K24 GY-18 CONN 7 BK BLACK SH 1 A-8 A ASSEMBLE TERMINALS TO STUD
IDENT PART NO. CHG LOCATION DESCRIPTION NOTE
450-E26 YL-18 2 SIGNAL + 3 604-K14 OR-18 HARNESS AS.
APPROACHES SNSR TIP SH 2 I-15
4 605-K9 YL-16 608-K23 GN-16 K-C2 GY GRAY 200-RC5 BK-18 A 258-4157 01 SH 2 A-7 FRONT DOOR AUXILIARY ATCH
CONN TO P-C13 5 606-K10 GY-16 1552273 200-RC8 BK-18 WIRE PAIRS TO BE TWISTED TOGETHER AT
TURN AC 258-4147 02 SH 1 G-1 AIR CONDITIONING ATCH
PLATFORM HARN 6 608-K23 GN-16 606-K2 GY-18 1 YL-18 PU PURPLE P-C14 RC-C1 200-RC7 BK-18 LEAST ONE TURN PER 25 mm WIRES TO BE
[LOC SH 1 F-8] 1552269 3E3364 TWISTED ARE: B 266-2435 02 SH 1 F-4 HVAC ATCH
7 617-K11 BR-16 617-K17 BR-16 617-K3 BR-18 200-K5 BK-18 2 BK-18 200-RC6 BK-18
MARKER
CONN 5 8 618-K12 YL-16 617-K11 BR-16 617-K32 BR-18 618-K13 YL-18 3 WH-18 BR BROWN 976-P24 OR-18 1 976-RC1 OR-18 450-YL AND 451-BR B 266-2436 02 SH 1 F-3 HEATER ATCH
JUMP POST GND 9 619-K19 GN-16 4 BU-18 200-P37 BK-18 2 200-RC5 BK-18 VARIOUS B 892-BR AND 893-GN C 258-4102 05 SH 2 B-10 BACK OF CAB
10 E455-K22 BR-18 618-K12 YL-16 618-K13 YL-18 5 GN GREEN 944-OR AND 945-BR
F711-GN AND F712-GY CH 258-4160 03 SH 2 B-9 SEAT
B NOTE K
11
12
618-K18 YL-16 618-K26 YL-18 619-K8 GN-18 6 RD-18
ROADING CONN 10 976-RC1 OR-18 T901-YL AND T902-PK CP 258-4191 02 SH 1 D-5 QCPLR ATCH B
619-K19 GN-16 619-K4 GN-18
BU BLUE 976-RC2 OR-18 Y794-OR AND Y795-GN E 258-4116 05 SH 1 C-12 ENGINE
ENGINE 619-K8 GN-18
SYMBOL DESCRIPTION 976-RC3 OR-18
SH 1 F-12; G 258-4156 01 SH 2 A-5 FRONT DOOR ATCH
RH LAMP GP HEAD POS TURN 976-RC4 OR-18 FOR MTL MACHINES, USE TWO JUMPER
195-0189 SH 1 A-12 D H 258-4106 03 SH 1 G-8 REAR DOOR
E455-K22 BR-18 HARNESSES, MJ
60W HEAD LT CIRCUIT CONNECTED SH 1 C-12 HF 258-4128 01 SH 1 E-4 HIGH FLOW ATCH
K-C15
FOR MACHINES WITHOUT WORKTOOL SW 2, HV 289-8537 00 SH 1 G-3 HVAC CONT PANEL ATCH
1552272 SENDER FUEL LVL
CONNECTS TO CIRCUIT NOT CONNECTED SH 2 G-3 E INSERT WIRE AS. INTO SWITCH CONNECTOR K 258-4131 05 SH 1 B-9 ROADING ATCH
605-K30 YL-18 1 271-2912 AT POSITIONS 2 AND 3
200-K31 BK-18 2 RT-C1 P-C18 RC-C2 L 258-4101 05 SH 2 E-3 INSTRUMENT PANEL
617-K32 BR-18 (LOC SH1 B-10) 1552269 ELECTRICAL CONNECTION TO 1552269
3 SOL RIDE CONT 1 SH 1 B-11; IF ROADING LAMP ATCH HARN IS USED, CONN LJ 293-9044 01 SH 1 G-10 LICENSE LAMP HARN ATCH
604-K29 OR-18 4 CONN 6 PK-18 1 469-P28 GN-18 MACHINE STRUCTURE
274-8035 1 976-RC2 OR-18
SH 1 F-8
F
K-C1 TO P-C13 AND K-C4 TO H-C1 MC 213-6065 03 SH 2 E-2 MACHINE SECURITY SYSTEM ATCH
BK-18 2 200-P30 BK-18 INTERNAL ELECTRICAL CONNECTION "12V 20W" 2 200-RC8 BK-18
MJ 258-4158 02 SH 1 A-12 MOTOR SPEED SNSR JUMPER
TO SURFACE OF COMPONENT
RC-C3 IF FR DOOR AUX HARN IS USED, REMOVE P 258-4108 04 SH 1 D-8 PLATFORM
1552269 CH-C18 AND CONNECT CH-C10 TO A-C3;
CONNECTOR SOL RIDE CONT 2 SH 2 B-6 G PL 256-6803 03 SH 1 D-2 PRODUCT LINK PL 121 ATCH
1 976-RC3 OR-18 STRAP RECP AS. CH-C18 TO CH-C10 FOR
CONNECTS TO 274-8035 PW 256-6804 01 SH 1 D-1 PRODUCT LINK PL 321 ATCH
MJ-C1 NOTE D MJ-C2 P-C17 2 200-RC7 BK-18 SERV RPR
E-C13 NOTE D "12V 20W"
3E3376 1552272 1552269 H# CIRCUIT GROUPING DESIGNATION RC 308-6423 01 SH 1 B-5 RIDE CONTROL ATCH
(LOC SH1 F-12)
AND 1 P769-MJ1 YL-18 P769-MJ1 YL-18 1 CONNECTS TO H746-P29 YL-18 1 SOL DEMAND FAN CONNECT RING TERMINAL TO FILTER GP RT 315-9794 00 SH 1 D-10 RH LAMP EXT HARN ATCH
WIRE GROUP COLOR DESCRIPTIONS ROADING LAMP HARNESS (ATCH)
SH 1 F-11 H
E-C14 2 P770-MJ2 WH-18 P770-MJ2 WH-18 2 SNSR R MOT SP H802-P31 GY-18 2 277-8862
ATCH WIRE, CABLE, COMPONENT VALVE GROUP MOUNTING ASSEMBLY
T 258-4126 03 SH 1 I-8 WORK TOOL LIFT ARM
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. (LOC SH1 C-12) 3 835-MJ3 PU-18 835-MJ3 PU-18 3 AND SNSR L MOT SP (P/N 307-2275)
4 834-MJ4 YL-18 834-MJ4 YL-18 4 H802-P31 GY-18 A SERIAL SERV CONN IS REQUIRED IF THE W 165-4894 02 SH 1 I-6 TANK (WATER PUMP) ATCH
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.
CONN 4 H746-P29 YL-18 SPLICE MACH IS OFFERING A PRODUCT LINK RADIO CABLE AS.
VOLTAGE CONVERTER OUTPUT CIRCUIT. RC-C4 ONLY-OPTION. IN A PRODUCT LINK
1552269 AA 258-4117 03 SH 1 H-13 BAT. (+) TO STARTER MOTOR
STARTING CIRCUIT. BLADE, SPADE, RING OR SCREW SOL RIDE CONT 3 RADIO-ONLY OPTION THE PRODUCT LINK
1 976-RC4 OR-18 SH 1 C-2; RADIO HARNESS CONNECTS DIRECTLY TO THE AA 258-4189 02 SH 1 H-13 POWER (BETA)
GROUND CIRCUIT. TERMINAL 274-8035 J
"12V 20W" 2 200-RC6 BK-18 SH 1 D-2 MACH HARNESS. A SERIAL SERV CABLE GG 258-4119 02 SH 1 H-12 BAT. (-) TO MACH AND STARTER GNDS
STARTING AID CIRCUIT. CONNECTS BETWEEN THE SERIAL SERV CONN GG 258-4188 01 SH 1 H-12 GROUND (BETA)
CAT DATA LINK. 200-P36 BK-14 CIRCUIT CONNECTED AND THE DEALER TECHNICIAN PC TO ACCESS
JJ 258-4118 04 SH 1 H-14 BAT. (+) TO JUMP POST
1

J1939(CAN) DATA LINK. VALVE GROUP THE PL121 RADIO DIRECTLY IN CAT
1 200-P11 BK-14 (P/N 307-2276) ELECTRONIC TECHNICIAN. WIRE AS.
MACHINE CONTROL CIRCUIT. CC 258-4120 01 SH 1 H-9 BAT. (+) TO MAIN PWR FUSE
GND PLATF
MACHINE SECURITY CONTROL CIRCUIT. "M10 STUD" SH 1 B-15 ATTACH NEGATIVE JUMPER CABLE TO ENGINE WA 258-4196 00 SH 2 D-10,F-10 WIRE AS. (RTMR)
A HEATER AND AIR CONDITIONER CIRCUIT. MOTOR SPEED SNSR MTL JUMPER (ATCH) K
LIFTING EYE A
NOTE A RIDE CONT (ATCH) WL 165-0312 02 SH 2 G-3 WIRE AS. (JUMPER)
TURN SIGNAL/WIPER/WASHER CIRCUIT.
FOR MACHINES WITHOUT BEACON SWITCH,
SH 2 B-3 M INSERT WIRE AS. INTO SWITCH CONNECTOR
AT POSITIONS 2 AND 3. THIS DIAGRAM IS FOR THE 246C/256C/ 262C/272C SKID STEER LOADER
SH 1 I-6;
SH 1 I-8
T
IF WORK TOOL WATER PUMP ATCH IS NOT
USED CONNECT P-C19 DIRECTLY TO T-C1
AND THE 277C/287C/297C MULTI-TERRAIN LOADER
REAR DOOR PLATFORM
IF PRODUCT LINK PL 121SR ATCH IS USED
PART #: 239-5275-01
SH 1 D-2 U REMOVE DUST CAP PL-C4, AND CONNECT TO
PL-C3 TO PW-C3.
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
THERMOSTAT IS INCLUDED IN HVAC
SH 1 F-4 V
THERMOSTAT IS NOT INCLUDED IN HEAT ATCH
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
Wire Description
KENR8666
Wire Wire January 2008
Wire Color Description Wire Color Description
Number Number
Power Circuits Control Circuits - Continued
101 RD Battery (+) 976 OR Ride Control Solenoid #1
102 BU Head Lamp A314 OR Park Brake Switch
105 BR Key Switch A509 PK A/C Theromostat Switch
Volume 2 Component Location
109 OR Alt Output (+) Term. A523 PU Temperature Potentiometer Pos #1
Schematic Machine
110 GN Cold Start Relay A524 BR Temperature Potentiometer Pos #2 Component
Location Location
112 PU Main Power Relay Output A526 PK Electronic Water Valve Actuator
Alarm - Action E-3 7

KENR8666 VOL 2 of 2
114 RD Warning Horn (Forward) A571 PU Work Lamp Relay Component Identifiers (CID¹) Assembly - Bottle A-8 8
117 YL Level Ride Relay A572 PK Work Tool Switch #1 Module Identifier (MID²) Block - Fuse #1 G-10 A
118 GY Right Rear Working Lamps A752 BR EUI Spare Speed Sensor Input
Machine Control System Block - Fuse #2 E-10 A

(Dimensions: 48 inches x 35 inches)


120 YL HVAC Blower A771 PU Float Switch
(MID No. 039) Control - LH Joystick E-6 10
122 RD Unswitched Power Out A958 WH Park Brake Solenoid
CID Component Control - Machine G-15 3
124 GN Spare C460 BU Implement Variable Pump Pressure
0041 8 Volt DC Supply Control - RH Joystick C-6 12
125 OR Battery (+) C776 GN Computer Box To Hyd Solenoid Valve
0070 Parking Brake Switch Fuse - Roading I-15 A
126 PK Power Port E455 BR Hydraulic Oil Filter
0091 Throttle Position Sensor Module - Power Fuse C-11 A
127 OR Right Joystick E554 PK A/C Controller To A/C Compressor Clutch
0096 Fuel Level Sensor Module - Power Relay #1 C-10 A
128 RD Battery (+) E741 YL Switched Control Power
0110 Engine Coolant Temperature Module - Power Relay #2 C-10 A
129 BU Radio E847 GY LH Joystick (Side)
0190 Engine Speed Sensor Motor - Front Wiper B-5 A
134 YL Backup Alarm Stop Lamps E848 GN LH Joystick (Front/Rear)
0262 5 Volt DC Sensor Power Supply Port - Power D-3 C
135 BU Left Joystick E850 BR RH Joystick (Side)
0354 Bucket Raise Solenoid Relay - Backup Alarm E-10 A
180 GN HVAC Condenser Compressor E917 WH Implement Lockout Switch To Ground (N.O.)
0355 Bucket Lower Solenoid Relay - Cold Start G-10 A
190 PK Fuel Pump Solenoid E918 GN Implement Lockout Switch To Ground (N.C.)
0357 Rackback Solenoid Relay - Fuel Pump G-10 A
191 WH Air Ride Seat F711 GN CAN Data Link +
0358 Implement Pilot Pressure Supply Relay - High Flow (C-Minus) F-10 A
196 BU Spare F712 GY CAN Data Link -

246C, 256C, 262C, and 272C


0367 Ride Control Switch Relay - High Flow (C-Plus) F-10 A
198 PK Cold Start Relay Coil F738 WH Active Ride Control Switch (N.C.)
0490 Implement Lockout Switch Relay - Level Ride G-10 A
Ground Circuits F739 GN Active Ride Control Switch (N.O.)
0600 Hydraulic Oil Temperature Sensor

Skid Steer Loaders


Relay - Stop Lamp E-10 A
200 BK Main Chassis F763 WH Creeper Switch #1 (N.O.)
0681 Parking Brake Solenoid Relay - Work Tool #1 G-10 A
202 BK XMSN Control F764 GN Creeper Switch #2 (N.C.)
1007 Linkage Control Joystick Mapping Switch Relay - Work Tool #2 G-10 A
203 BK Chassis Diagnostic F780 PK Parking Brake Switch

277C, 287C, 297C Multi-Terrain Loader


1182 High Flow Solenoid Relay - Work Tool Trigger F-10 A
Basic Machine Circuits F905 YL Suppresser Arc Solenoid Self Level
1189 Auxiliary Hydraulics Lever Resistor - CAN I-15 A
304 WH Starter Relay No. 1 Output G797 BU Switch To Relay Coil
1190 Armrest/Seat Switch Switch - Air Seat D-6 3

Electrical System
306 GN Starter Relay Coil To Neutral Start Switch G943 BU Implement Func Select Switch (N.O.)
1482 10 Volt DC Power Supply Switch - Auxiliary Bleed Off I-3 C
307 OR Key Switch To VMIS Sensor Module G944 YL Implement Func Select Switch (N.C.)
1551 Engine Demand Fan System Switch - Beacon B-3 B
308 YL Main Power Relay Coil G970 BU Proportional Valve Solenoid
1703 Left Drive Pump Forward Solenoid Switch - Creeper Control D-3 B
317 YL Start Aid Relay To Start Aid Solenoid G982 PK Interlock Override Switch
1704 Left Drive Pump Reverse Solenoid Switch - Front Work Lamps H-3 C
321 BR Backup Alarm Lamp Travel Alarm G983 GN Arm Bar Switch (N.O.)
1705 Right Drive Pump Forward Solenoid Switch - Hazard B-3 B
JAY2060-UP
322 GY Warning Horn (Forward) G984 PK Arm Bar Switch (N.O.)
327 PK Shutdown Solenoid G985 PU Seat Switch
1706 Right Drive Pump Reverse Solenoid Switch - Hydraulic Quick Coupler F-3 C DWS1180-UP
1960 Ignition Key Reader Switch - Implement Lockout A-5 11
331 OR Backup Alarm Relay Coil H746 YL Fan Control Solenoid Positive
2211 Auxiliary Valve #1 Switch - Keystart D-3 C MST1860-UP

36 Page,
365 YL Fuel Pump Relay To Switch H758 BR Solenoid Out #1
384 BU Relay To Glow Plugs H759 OR Solenoid Out #2
2212 Auxiliary Valve #2 Switch - Limit Armbar F-9 13 RED1360-UP
2471 Cab Door Position Switch Switch - Operator Implement Lockout H-3 C
Monitoring Circuits H791 GN Switch To Relay #1
2474 Left Joystick Forward/Reverse Position Sensor Switch - Parking Brake E-3 C JWF1460-UP
403 GN Alternator (R) Terminal H792 BR Switch To Relay #2
404 YL Opr Mon Hyd Oil Temperature H801 PU Proportional Driver Return (1-4)
2475 Right Joystick Forward/Reverse Position Sensor Switch - Pattern Change E-3 C MAS1290-UP
2476 Left Joystick Left/Right Position Sensor Switch - Rear Work Lamps H-3 C
406 PU Opr Mon Coolant Temperature H802 GY Proportional Driver Return (5-8)
2477 Right Joystick Left/Right Position Sensor Switch - Ride Control C-3 B GCP1190-UP
410 WH Opr Mon Fault Alarm H803 BU Proportional Driver Return (9-12)
2669 Creeper Mode Switch Switch - Roading Lamp B-3 B
418 WH Opr Mon Oil Press. (High Setting) H807 YL On/Off Driver Return (1-8)
2685 Left Drive Motor Speed Sensor #1 Switch - Seat D-6 3
430 BU Opr Mon Air Filter H808 WH On/Off Driver Return (9-15)
2686 Left Drive Motor Speed Sensor #2 Switch - Self Level F-3 C
450 YL Tach Sender (+) H845 WH Tilt Up
2687 Right Drive Motor Speed Sensor #1 Switch - Turn Signal A-3 B
451 BR Tach Sender (-) H846 PK Tilt Down
2688 Right Drive Motor Speed Sensor #2 Switch - Wiper Washer A-6 11
469 GN Fuel Level Sender B+ J753 BU Pattern Change Switch 6
¹ The CID is a diagnostic code that indicates which circuit is faulty. Switch - Work Tool #1 G-3 C
Accessory Circuits K927 BU Quick Coupler Valve
² The MID is a diagnostic code that indicates which electronic control module Switch - Work Tool #2 G-3 C
500 BR Wiper - Front (Park) K943 OR Travel Left Solenoid (Rear)
diagnosed the fault. Machine locations are repeated for components located close together.
501 GN Wiper - Front (Low) K944 YL Travel Left Solenoid (Front)
A = Located inside of cab.
506 PU Washer - Front K946 OR Travel Right Solenoid (Rear)
B = Located inside of right console.
508 PU Radio Speaker - Left K947 YL Travel Right Solenoid (Front)
C = Located inside of left console.
509 WH Radio Speaker - Left (Commom) L804 WH RH Joystick (Front/Rear)
511 BR Radio Speaker - Right L987 WH Start Aid Switch
512 GN Radio Speaker - Right (Common) M733 PK Work Tool Water Pump
Volume 2 of 2: Cab
514 PU A/C Condensor Motor M906 BU Work Tool Relay #1
515 GY Blower Motor (Hi) M907 GY Work Tool Relay #2
516 GN Blower Motor (Medium) M927 GN Implement Cutout Valve
© 2008 Caterpillar, All Rights Reserved Printed in U.S.A.
517 BU Blower Motor (Low) N740 WH CAN Term.
520 WH Opr A/C Switch To Thermostat/Fuse N931 GY Hydraulic Pump Pressure
536 WH Hazard Switch To Turn Switch N957 PK RXD - Comm #1
537 GN Turn Signal Switch To Flasher N959 PK RXD - Comm #3
567 BU A/C Switch Jumper N960 OR TXD - Comm #1
589 GN A/C Hi Press. Cutout Switch To Compressor N963 OR TXD - Comm #3
597 PU A/C Hi Press. Cutout Sw. To Low Press. Sw. N970 YL DTR - Comm #1
Lighting Circuits N973 BR DCD - Comm #1
603 PK Rotary Beacon N979 GN Signal Ground - Comm #1
604
605
OR
YL
Stop Lamp
Turn Lamp - Left
N981
P769
GN
YL
Signal Ground - Comm #3
Machine ECM To Sensor Power (8V)
Harness And Wire Electrical Schematic Symbols
606 GY Turn Lamp - Right P770 WH Machine ECM To Sensor Ground Symbols
607 PK Flood Lamp - Front P796 OR Pattern Change Switch 1
608 GN Flood Lamp - Rear P797 GN Pattern Change Switch 3
614 PU Park/Tail/Dash/Lamp P813 YL Work Lamp Relay
T
617 BR Tail/Position Lamp - Left P814 BU LH Joystick Control Trigger
Pressure Temperature Level Flow Circuit Breaker
618 YL Tail/Position Lamp - Right P831 BR Bucket Raise Solenoid
C Symbol Symbol Symbol Symbol Symbol
619 GN Head Lamp (Low) P832 WH Bucket Lower Solenoid 4 1 9 6 5
677 GN Brake Lamp Relay P978 GN Solenoid Ctrl A 7
Control Circuits P979 YL Solenoid Ctrl B 13 10 11 Symbols and Definitions
779 WH Coupler Engage Solenoid P981 PU Solenoid Ctrl D 8 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
780 PU Coupler Disengage Solenoid P982 BU Control Switch - B through it.
781 PK Auger Buffer Box To Neutral Start Control P984 YL Control Switch - H2 3 2
782 GY Work Tool Relay #2 P993 OR Continuous Flow Switch Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
832 BR Hydrst Right Motor Direction Sensor P996 GN Proportional Switch - Analog circle indicates that the component has screw terminals and a wire can be disconnected from it.
Failure Mode Identifiers (FMI)¹ A
833 GY Hydrst Right Motor Speed Sensor R810 BR Start Aid Pull In Relay
FMI No. Failure Description Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
834 YL Hydrst Left Motor Direction Sensor R914 OR Throttle Signal B 12 No circle indicates that the wire cannot be disconnected from the component.
835 PU Hydrst Left Motor Speed Sensor T901 YL MSS Exciter Coil In 0 Data valid but above normal operational range.
892 BR VMIS Start Mod Right (-) CAT Data Link (-) T902 PK MSS Exciter Coil Out 1 Data valid but below normal operational range.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
893 GN VMIS Start Mod Right (+) CAT Data Link (+) Y794 OR Expanded CAN Data Link + 2 Data erratic, intermittent, or incorrect. grounded wire is fastened to the machine.
944 OR CAT Data Link + Y795 GN Expanded CAN Data Link - 3 Voltage above normal or shorted high.
945 BR CAT Data Link - 4 Voltage below normal or shorted low. Ground (Case): This indicates that the component does not have a wire connected to ground.
5 Current below normal or open circuit. It is grounded by being fastened to the machine.
6 Current above normal or grounded circuit.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
7 Mechanical system not responding properly.
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update. Sender: A component that is used with a temperature or pressure gauge. The sender
10 Abnormal rate of change. measures the temperature or pressure. Its resistance changes to give an indication to
T
11 Failure mode not identifiable. the gauge of the temperature or pressure.
12 Bad device or component.
13 Out of calibration. Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
14 Parameter failures.
electromagnet can open or close the switch part of the relay.
15 Parameter failures. 9 7
16 Parameter not available. 6 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
17 Module not responding. coil that makes an electromagnet when current flows through it. The electromagnet
18 Sensor supply fault. 11 can open or close a valve or move a piece of metal that can do work.
19 Condition not met.
20 Parameter failures. Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 4 5 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


A 10
C 12 1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation

3 B 2
of a Deutsch connector. The plug contains all
2
of a Sure-Seal connector. The plug and receptacle
sockets and the receptacle contains all pins. contain both pins and sockets.

13 Harness Identification Letter(s):


Wire, Cable, or Harness Assembly Identification: (A, B, C, ..., AA, AB, AC, ...)
1 8 Includes Harness Identification Letters and Harness
Connector Serialization Codes Harness Connector Serialization Code: The "C" stands
for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)
Part Number for
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
Connector Recepticle
2 130-6795 130-6795 111-7898 3E-5179
325-AG135 PK-14 1 5A
Pin Socket
Receptacle Fuse
Pin or Socket (5 Amps)
Single Wire 9X-1123
Number
Connector
Component
Plug Part Number
Harness identification code: 2 200-L32 BK-14
This example indicates wire
135 in harness "AG".
Ground Circuit Identification
Connection Number Wire Color Wire Gauge

Machine Component & Connector Locations

Volume 2 Connector Location


Schematic Machine
Connector Number
Location Location
CONN 1 C-15 1
CONN 2 A-15 1
Related Electrical Service Manuals
CONN 3 D-15 2
Title Form Number
CONN 14 H-15 8
K3A Alternator: 239-0772 SENR5841
CONN 20 B-9 8
Electric Starting Motor: 143-0539 SENR3828
CONN 21 H-10 A
CONN 22 Service Tool Connector H-10 A Machine Control System: KENR5119
CONN 23 I-9 11
CONN 24 A-7 12
CONN 25 B-7 8
CONN 26 F-2 13
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

203-C8 BK-10 C-C2 L-C16


2584172 2584170 LH INSTRUMENT PANEL
E741-C77 YL-18 1 E741-L82 YL-18
CAB GND STUD
200-C53 BK-10 102-C51 BU-14 F711-C94 GN-18 2 F711-L55 GN-18
L-C12
LOCATION NOTE
105-C41 RD-12 F712-C95 GY-18 3 F712-L54 GY-18
"10 MM" 1552269
117-C129 YL-14 307-C47 OR-18 307-L63 OR-18
NOTE A 122-C73 RD-14 A314-C54 OR-18
4
5 A314-L29 OR-18 607-L4 PK-18 1 LH FR WORK LAMP SH 1 G-12
614-C127 PU-16 129-C46 BU-14 508-C68 PU-18 6 508-L68 PU-18 200-L3 BK-18 2 234-4328 SH 1 A-8 A ASSEMBLE TERMINALS TO STUD
614-C126 PU-16 134-C57 YL-14 509-C70 WH-18 7 509-L17 WH-18
IF ROAD ATCH 135-C40 BU-14 511-C71 BR-18 8 511-L69 BR-18 SH 2 I-15
IS NOT USED 190-C58 PK-14 512-C72 GN-18 9 512-L71 GN-18
CONN C-C12 TO 200-C52 BK-12 779-C49 WH-18 779-L28 WH-18 122-L34 RD-18 DOME LAMP
C-C16 FUSE AS ROADING 307-C47 OR-18 780-C50 PU-18
10
11 780-L27 PU-18 200-L35 BK-18
1

084-4277 WIRE PAIRS TO BE TWISTED TOGETHER AT


I C-C16 258-4134 C-C12 308-C2 YL-14 12
1

0.83A LEAST ONE TURN PER 25 mm WIRES TO BE I


3E3364 "220-7220 HOLDER" 1552269 508-C68 PU-18 308-C2 YL-14 13 308-L67 YL-14 N931-L97 GY-18
614-C126 PU-16 1 BK-16 BK-16 1 617-C124 BR-14 509-C70 WH-18 614-C48 PU-14 14 614-L26 PU-14 TWISTED ARE:
KENR8666 VOL 2 of 2

10

450-YL AND 451-BR

10
614-C127 PU-16 2 BK-16 BK-16 2 618-C125 YL-14 511-C71 BR-18 122-C73 RD-14 15 122-L57 RD-14 SW AUX BLEED OFF

1
8

4
6
10

MOM
512-C72 GN-18 200-C52 BK-12 16 200-L12 BK-12 263-5416
ROADING FUSE (ATCH) 537-C39 GN-16 105-C41 RD-12 17 105-L62 RD-14 VARIOUS B 892-BR AND 893-GN
605-C59 YL-14
606-C60 GY-14
102-C51 BU-14
537-C39 GN-16
18
19
102-L76 BU-14
537-L38 GN-16 L-C4
944-OR AND 945-BR
F712-C212 GY-18 608-C61 GN-14 P982-C67 BU-18 20 P982-L118 BU-18 2285856 F711-GN AND F712-GY
(Dimensions: 48 inches x 35 inches)

9
7

5
F711-C154 GN-18 614-C48 PU-14
619-C69 GN-14
117-C129 YL-14
129-C46 BU-14
21
22
117-L21 YL-14
129-L60 BU-14 200-L96 BK-18
T901-YL AND T902-PK
C-C18 RECP AS.-RES
134-2540
C-C14 779-C49 WH-18 134-C57 YL-14 23 134-L6 YL-14 Y794-OR AND Y795-GN
1552267 1552252 NOTE J 780-C50 PU-18 135-C40 BU-14 24 135-L44 BU-14 614-L102 PU-18
A 1 122-C194 RD-18 A314-C54 OR-18 190-C58 PK-14 25 190-L108 PK-14 G982-L105 PK-18
203-C195 BK-18 A572-C65 PK-14 605-C59 YL-14 605-L40 YL-14 E918-L104 GN-18 SH 1 F-12;
B 2 26
FOR MTL MACHINES, USE TWO JUMPER
C 3 308-C196 YL-18 E741-C77 YL-18 606-C60 GY-14 27 606-L41 GY-14 102-L76 BU-14 E917-L106 WH-18 SH 1 A-12 D
4 403-C198 GN-18 E917-C86 WH-18 608-C61 GN-14 28 608-L14 GN-14 102-L47 BU-16 614-L103 PU-18 SW OPR IMP LOCKOUT HARNESSES, MJ
SH 1 C-12

10
5 893-C215 GN-18 E918-C80 GN-18 E917-C86 WH-18 29 E917-L106 WH-18 102-L53 BU-18 263-5415

1
8

4
6
CONN TO PW-C4

MOM
6 892-C216 BR-18 F711-C94 GN-18 E918-C80 GN-18 30 E918-L104 GN-18
PRODUCT LINK HARN 7 CAN LOW NOT USED 101-C45 RD-4 F712-C95 GY-18 F738-C87 WH-18 31 F738-L72 WH-18
[LOC SH 1 C-2] 8 CAN HIGH NOT USED F738-C87 WH-18 619-C69 GN-14 32 619-L70 GN-14 105-L62 RD-14 FOR MACHINES WITHOUT WORKTOOL SW 2,
CONN 14 9 CAN SHIELD NOT USED 110-C116 GN-14 F739-C88 GN-18 A572-C65 PK-14 33 A572-L119 PK-14 117-L21 YL-14 L-C6 SH 2 G-3 E INSERT WIRE AS. INTO SWITCH CONNECTOR
10 N979-C200 GN-18 110-C117 GN-18 F763-C90 WH-18 F739-C88 GN-18 34 F739-L73 GN-18 2285856
AT POSITIONS 2 AND 3

9
11 N960-C201 OR-18 110-C193 GN-18 F764-C89 GN-18 F763-C90 WH-18 35 F763-L74 WH-18 200-L101 BK-18
12 N957-C199 PK-18 F780-C55 PK-18 F764-C89 GN-18 36 F764-L75 GN-18 200-L100 BK-18
117-C42 YL-14 F905-C78 YL-18 37 122-L57 RD-14 200-L99 BK-18
C-C10 117-C130 YL-18 G982-C43 PK-18 F780-C55 PK-18 F780-L30 PK-18 122-L34 RD-18 200-L98 BK-18
1552264
38
SH 1 B-11; IF ROADING LAMP ATCH HARN IS USED, CONN
117-C129 YL-14 J753-C91 BU-18 F905-C78 YL-18 39 F905-L18 YL-18 122-L56 RD-18 F
1 509-C70 WH-18 101-C45 RD-4 K927-C96 BU-18 G982-C43 PK-18 40 G982-L105 PK-18 122-L36 RD-18 608-L14 GN-14 SH 1 F-8 K-C1 TO P-C13 AND K-C4 TO H-C1
2 508-C68 PU-18 122-C74 RD-18 120-C113 YL-16 N931-C44 GY-18 J753-C91 BU-18 41 J753-L84 BU-18 614-L15 PU-18

10
3 200-C75 BK-18 122-C194 RD-18 120-C122 YL-18 P796-C92 OR-18 K927-C96 BU-18 42 K927-L23 BU-18 129-L60 BU-14 SW RR WORK LTS

1
8

4
6
CONN TO 4 124-C145 GN-14 120-C123 YL-18 P797-C93 GN-18 N931-C44 GY-18 43 N931-L97 GY-18 265-9425
RADIO 5 122-C74 RD-18 125-C144 OR-14 P813-C66 YL-18 P796-C92 OR-18 44 P796-L86 OR-18 IF FR DOOR AUX HARN IS USED, REMOVE
6 191-C76 WH-16 128-C3 RD-14 P814-C62 BU-18 P797-C93 GN-18 45 P797-L85 GN-18 134-L6 YL-14 CH-C18 AND CONNECT CH-C10 TO A-C3;
H 7 512-C72 GN-18 128-C4 RD-14 P982-C67 BU-18 P813-C66 YL-18 46 P813-L120 YL-18 134-L7 YL-16 L-C1 SH 2 B-6 G H
8 511-C71 BR-18 191-C76 WH-16 122-C194 RD-18 P814-C62 BU-18 47 P814-L107 BU-18 134-L8 YL-18 2285856 STRAP RECP AS. CH-C18 TO CH-C10 FOR

9
CONT ELEKA4M1
CONN TO A4M1 ECM
198-C38 PK-16
200-C53 BK-10
122-C74 RD-18
122-C73 RD-14 C-C6
48 200-L16 BK-18
135-L13 BU-16
SERV RPR
262-1408
ELEK GP MOUNTING BOLT 203-C147 BK-16 200-C75 BK-18 122-C56 RD-12 9W1951 CONN 23 135-L13 BU-16
258-4103 C-C17 203-C6 BK-14 122-C202 RD-18 101-C45 RD-4 122-C202 RD-18 A 135-L43 BU-18 614-L9 PU-18
J1 1471445 203-C7 BK-14 122-C208 RD-16 102-C51 BU-14 203-C203 BK-18 B 135-L44 BU-14 607-L5 PK-16 CONNECT RING TERMINAL TO FILTER GP
KEY SWITCH ON [KEY SWITCH IP] 308-C1 YL-18 203-C8 BK-10 614-L10 PU-18 SH 1 F-11 H
1 C
MOUNTING ASSEMBLY

10
ENG SP SNSR + (POS) [DIFF SP 1 +] 2 450-C101 YL-18 203-C147 BK-16 124-C145 GN-14 105-C41 RD-12 893-C9 GN-18 D CONN TO CAT SW FR WORK LTS

1
8

4
6
ENG SP SNSR - (NEG) [DIFF SP 1 -] 3 451-C102 BR-18 203-C195 BK-18 125-C144 OR-14 892-C10 BR-18 E SERVICE TOOL 190-L108 PK-14 265-9424
[DIFF SP 2 +] 4 306-C35 GN-18 110-C116 GN-14 F712-C206 GY-18 F CONN 22
[DIFF SP 2 -] 5 110-C117 GN-18 F711-C207 GN-18 G A SERIAL SERV CONN IS REQUIRED IF THE
[DIFF SP 3 +] 6 307-C47 OR-18 110-C193 GN-18 H L-C5
[DIFF SP 3 -] 7 308-C1 YL-18 112-C63 PU-10 J 200-L12 BK-12 2285856 MACH IS OFFERING A PRODUCT LINK RADIO

9
[DIFF SP 4 +] 8 308-C11 YL-18 128-C3 RD-14
C-C7
200-L98 BK-18 200-L11 BK-18 ONLY-OPTION. IN A PRODUCT LINK
[DIFF SP 4 -] 9 308-C196 YL-18 128-C4 RD-14 112-C64 PU-10 200-L16 BK-18
CAT DATA LINK (+) 10 893-C214 GN-18 317-C109 YL-18 128-C5 RD-12 8T8732
CONN TO 200-L11 BK-18 134-L7 YL-16 RADIO-ONLY OPTION THE PRODUCT LINK
NOT USED [5V SNSR SPLY] 11 321-C111 BR-18 114-C149 RD-14 N979-C200 GN-18 A PROD LINK 200-L99 BK-18 134-L8 YL-18 SH 1 C-2; RADIO HARNESS CONNECTS DIRECTLY TO THE
SOL - TWO SPEED CONT [2 A ON / OFF FAST 1] 12 P981-C108 PU-18 322-C148 GY-14 191-C76 WH-16 N960-C201 OR-18 B SERIAL SERV 200-L101 BK-18 J
GROUND 13 203-C6 BK-14 327-C25 PK-18 117-C42 YL-14 N957-C199 PK-18 C CONNECTOR 200-L100 BK-18 SH 1 D-2 MACH HARNESS. A SERIAL SERV CABLE
[SWB 1]
[DIFF SP 5 +]
14
15
327-C36 PK-18
331-C112 OR-18
196-C188
196-C185
BU-14
BU-14
117-C129 YL-14
117-C130 YL-18
NOTE J CONN 21 200-L3 BK-18
200-L19 BK-18
CONNECTS BETWEEN THE SERIAL SERV CONN
[DIFF SP 5 -] 16 365-C115 YL-18 196-C186 BU-14 118-C150 GY-14 200-L22 BK-18 AND THE DEALER TECHNICIAN PC TO ACCESS
[DIFF SP 6 +] 403-C97 GN-18 196-C187 BU-14 C-C20 200-L32 BK-18 614-L112 PU-18
[DIFF SP 6 -]
17
18 403-C197 GN-18 196-C189 BU-18 120-C113 YL-16 118-C150 GY-14 3139053 200-L33 BK-18 P813-L120 YL-18 THE PL121 RADIO DIRECTLY IN CAT
[N/C] 19 403-C198 GN-18 196-C190 BU-18 120-C122 YL-18 125-C144 OR-14 200-L88 BK-14 P982-L118 BU-18 ELECTRONIC TECHNICIAN.
CAT DATA LINK (-) 20 892-C213 BR-18 404-C133 YL-18 120-C123 YL-18 126-C152 PK-16 200-L115 BK-18 614-L113 PU-18

10
PASSIVE ANLG IP RTN [5 V SNSR RTN] 21 122-C56 RD-12 127-C153 OR-16 603-L78 PK-18 SW WKTL 2

1
8

4
6
ENG COOL. TEMP SNSR [PASSIVE ANLG 1] 22 406-C98 PU-18 406-C98 PU-18 198-C38 PK-16 122-C73 RD-14 129-C46 BU-14 200-L35 BK-18 263-5419
GROUND 203-C7 BK-14 122-C202 RD-18 135-C40 BU-14 196-C185 BU-14 SPARE 15A L-C21 LAMP GP BEACON 200-L91 BK-18 SH 1 B-15 ATTACH NEGATIVE JUMPER CABLE TO ENGINE
23
86 30 1237615 K
[SWB 2]
[SWB 3]
24
25
418-C100 WH-18 122-C208 RD-16
124-C145 GN-14
180-C168 GN-14
191-C76 WH-16
D1 B1 A1
113-8491
1
128-6985
4.7A
200-L96 BK-18
200-L110 BK-18 L-C9
200-WL1 BK-18
NOTE E
LIFTING EYE
36 Page,

15

[STG 01] 26 430-C99 BU-18 200-C53 BK-10 125-C144 OR-14 198-C38 PK-16 86 2 200-L111 BK-18 2285856
30 3 2

9
[STG 02] 27 200-C75 BK-18 126-C152 PK-16 RLY WKTL C1 200-L37 BK-18 200-L111 BK-18
G [STG 03] 28 450-C101 YL-18 200-C52 BK-12 146-9439 SOCKET BEACON 200-L59 BK-18 P814-L107 BU-18 FOR MACHINES WITHOUT BEACON SWITCH, G
WIPER WSHR 9R-7941
HYD TEMP SNSR [PASSIVE ANLG 2]
FUEL LVL SNSR [PASSIVE ANLG 3]
29
30
404-C133 YL-18
469-C119 GN-18 451-C102 BR-18
200-C166 BK-14
200-C179 BK-18
127-C153 OR-16 87 87 87A 87a 85 85 113-8491
200-L61 BK-16
200-L89 BK-18
200-L110 BK-18
SH 2 B-3 M INSERT WIRE AS. INTO SWITCH CONNECTOR
+ BATTERY (DIRECT - NOT SWITCHED) 31 128-C3 RD-14 200-C180 BK-18 128-C5 RD-12 M906-C131 BU-14
D2 C2 B2 A2
15 200-L92 BK-18 ATCH AT POSITIONS 2 AND 3.
[STG 04] 32 469-C119 GN-18 200-C204 BK-16 129-C46 BU-14 781-C155 PK-18 200-L93 BK-18
SW SEAT - SW ARMBAR N/C [STG 05] 33 G984-C161 PK-18 200-L117 BK-18 A572-L119 PK-14
CONTINUOUS FLOW SW [STG 06] 34 P993-C165 OR-18 508-C68 PU-18 134-C57 YL-14 118-C150 GY-14 200-L39 BK-18 614-L114 PU-18
RR WK LTS BEACON SH 1 I-6; IF WORK TOOL WATER PUMP ATCH IS NOT

10
AUX BLEED-OFF SW [STG 07] 35 N931-C44 GY-18 509-C70 WH-18 196-C186 BU-14 200-L115 BK-18 SW WKTL 1
T

1
8

4
6
86 30
[ACTIVE ANLG 1] 36 511-C71 BR-18 135-C40 BU-14 D3 B3
A3 113-8491 263-5418 SH 1 I-8 USED CONNECT P-C19 DIRECTLY TO T-C1
[ACTIVE ANLG 2] 37 512-C72 GN-18 203-C167 BK-14 15

[+ BAT.] 38 604-C120 OR-18 203-C6 BK-14 180-C168 GN-14 86


RLY WKTL C2 30
+BATTERY (DIRECT - NOT SWITCHED) 39 128-C4 RD-14 605-C59 YL-14 203-C7 BK-14 135-C40 BU-14 L-C8
HIGH PRESS. TOOL DET SW [STG 08] 40 C460-C217 BU-14 606-C60 GY-14 203-C8 BK-10 190-C58 PK-14 146-9439 200-L39 BK-18 2285856 IF PRODUCT LINK PL 121SR ATCH IS USED

9
LH JSTICK BASE
OIL PRESS. SW [STG 09]
SW - OPR IMP LOCKOUT N/C [STG 10]
41
42
418-C100 WH-18
E918-C80 GN-18
608-C61 GN-14
614-C126 PU-16
203-C147 BK-16
203-C195 BK-18 191-C76 WH-16
196-C185 BU-14
196-C186 BU-14
87 87 87A 87a 85 85 113-8490
200-L109 BK-18
200-L140 BK-18
200-L91 BK-18
190-L108 PK-14
SH 1 D-2 U REMOVE DUST CAP PL-C4, AND CONNECT TO
SW - OPR IMP LOCKOUT N/O [STG 11] 43 E917-C86 WH-18 614-C127 PU-16 203-C203 BK-18 196-C185 BU-14 196-C187 BU-14 M907-C132 GY-14
D4 C4 B4 A4
10 200-L141 BK-18 PL-C3 TO PW-C3.
8 V SNSR SPLY 44 P769-C141 YL-18 617-C124 BR-14 196-C186 BU-14 196-C189 BU-18 782-C156 GY-18 200-L142 BK-18 F905-L18 YL-18
8 V SNSR / SW TO GND RTN 45 P770-C142 WH-18 196-C187 BU-14 196-C190 BU-18 126-C152 PK-16 200-L2 BK-18 614-L20 PU-18
THERMOSTAT IS INCLUDED IN HVAC

10
[+ BAT.] 46 618-C125 YL-14 307-C47 OR-18 196-C188 BU-14 781-C155 PK-18 200-L79 BK-18 SW SELF LEVEL

1
8

4
6
[+ BAT.] 47 196-C189 BU-18 782-C156 GY-18 196-C189 BU-18 PWR PORT 200-L80 BK-18 263-5417 SH 1 F-4 V
L PUMP FWD SOL [PROPN DRVR 01] 48 K944-C16 YL-18 619-C69 GN-14 196-C190 BU-18 A571-C191 PU-14
86
D5
30
B5 A5
113-8490 200-L81 BK-18 THERMOSTAT IS NOT INCLUDED IN HEAT ATCH
L PUMP REV SOL [PROPN DRVR 02] 49 K943-C18 OR-18 677-C121 GN-18 308-C2 YL-14 198-C38 PK-16 H758-C134 BR-18 10 200-L83 BK-18
PROPN DRVR RTN (1-4) 50 H801-C19 PU-18 779-C49 WH-18 308-C177 YL-18 200-C52 BK-12 H759-C135 OR-18 86 200-L90 BK-18 L-C10
RLY C PLUS 30
R PUMP FWD SOL [PROPN DRVR 03] 51 K947-C20 YL-18 780-C50 PU-18 308-C178 YL-18 200-C166 BK-14 H791-C184 GN-18 129-C46 BU-14 2285856

9
R PUMP REV SOL [PROPN DRVR 04] 52 K946-C21 OR-18 832-C103 BR-18 308-C1 YL-18 200-C179 BK-18 H792-C183 BR-18 146-9439 307-L63 OR-18 200-L19 BK-18
[N/C] 53 308-C11 YL-18 200-C180 BK-18 M906-C131 BU-14 87 87 RADIO SWITCHED E741-L82 YL-18
87A 87a 85 85 113-8490
[PROPN DRVR RTN 11-12] 54 833-C104 GY-18 308-C196 YL-18 200-C204 BK-16 M907-C132 GY-14 D6 C6 B6 A6
[PROPN DVR RTN (9-12)] 55 H803-C17 BU-14 203-C167 BK-14 P813-C66 YL-18 H758-C134 BR-18 10 308-L67 YL-14 K927-L25 BU-18
PHS RETURN [- BAT.] 56 834-C105 YL-18 203-C203 BK-18 H791-C184 GN-18 308-L66 YL-18 K927-L24 BU-18
[- BAT.] 57 307-C47 OR-18 191-C76 WH-16 308-L64 YL-14 780-L27 PU-18
[PROPN DRVR 05] 58 835-C106 PU-18 308-C2 YL-14 308-L65 YL-18 779-L28 WH-18
AIR RIDE SEAT

10
AUX 1 SOL [PROPN DRVR 06] 59 P978-C22 GN-18 308-C177 YL-18 196-C190 BU-18 308-L116 YL-18 SW HYD QCPLR

1
8

4
6
86 30

MOM

MOM
PROPN DRVR RTN (5-8) 60 H802-C137 GY-18 892-C213 BR-18 308-C178 YL-18 113-8491 265-9513
D7 B7 A7
AUX 2 SOL [PROPN DRVR 07] 61 P979-C23 YL-18 892-C216 BR-18 317-C109 YL-18 15 410-L58 WH-18 WIRE GROUP COLOR DESCRIPTIONS
DEMAND FAN SOL [PROPN DRVR 08] 62 H746-C138 YL-18 893-C214 GN-18 321-C111 BR-18 86
F RLY C MINUS 30 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF. F
CREEPER CONT SW N/O [STG 12] 63 F763-C90 WH-18 893-C215 GN-18 317-C109 YL-18 322-C148 GY-14 180-C168 GN-14 L-C11
CREEPER CONT SW N/C [STG 13] 64 F764-C89 GN-18 976-C128 OR-18 321-C111 BR-18 327-C114 PK-18 146-9439 508-L68 PU-18 2285856 WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON.

9
TILT UP IMP SOL [PROPN DRVR 09] 65 H845-C12 WH-18 A314-C54 OR-18 322-C148 GY-14 331-C112 OR-18 87 87 HVAC COND COMPR 509-L17 WH-18 117-L21 YL-14 VOLTAGE CONVERTER OUTPUT CIRCUIT.
87A 87a 85 85 113-8492
TILT DOWN IMP SOL [PROPN DRVR 10] 66 H846-C13 PK-18 A571-C191 PU-14 365-C115 YL-18 511-L69 BR-18 200-L22 BK-18
LIFT IMP SOL [PROPN DRVR 11 (2 WIRE)] 67 P831-C14 BR-18 A572-C65 PK-14 508-C68 PU-18 H759-C135 OR-18
D8 C8 B8 A8
20 512-L71 GN-18 CMPT INSTR CLUSTER STD STARTING CIRCUIT.
LWR IMP SOL [PROPN DRVR 12 (2 WIRE)] 68 P832-C15 WH-18 A771-C169 PU-18 509-C70 WH-18 H792-C183 BR-18 L-C7 264-8860 GROUND CIRCUIT.
PHS PWR SPLY [10 V SNSR SPLY] 69 A958-C30 WH-18 511-C71 BR-18 125-C144 OR-14 536-L121 WH-16 2304009
STARTING AID CIRCUIT.
[- BAT.] 70 512-C72 GN-18 536-L122 WH-16 122-L36 RD-18 1 BATTERY (+)
C460-C217 BU-14 327-C25 PK-18 537-C39 GN-16 196-C187 BU-14 RH JSTICK BASE 536-L123 WH-16 200-L37 BK-18 2 GROUND CAT DATA LINK.
C-C13 86 30 113-8490
327-C36 PK-18 D9 B9 A9
410-L58 WH-18 3 EXT ALARM DRVR J1939(CAN) DATA LINK.
J2 1471446 C776-C176 GN-18 327-C114 PK-18 604-C120 OR-18 10 537-L126 GN-16 4 GA BACKLT DIMMER
MACHINE CONTROL CIRCUIT.
KEY SW (START) [KEY ST IP (PWR TO NEUT ST ON / OFF)] 1 307-C47 OR-18 E455-C118 BR-18 605-C59 YL-14 86 537-L125 GN-16 N740-L49 WH-18 5 CAN TERM (-)
RLY WKTL TRIG 30 MACHINE SECURITY CONTROL CIRCUIT.
PARK BRAKE SOL [2 A ON / OFF STD 1] 2 A958-C30 WH-18 606-C60 GY-14 127-C153 OR-16 537-L124 GN-16 6 CAN TERM (+)
[2 A ON / OFF STD 2] 3 E554-C210 PK-18 608-C61 GN-14 146-9439 198-C38 PK-16 7 SUP MFG HEATER AND AIR CONDITIONER CIRCUIT.
2 A ON / OFF STD RTN 1-4 [ON / OFF RTN 1] 4 H807-C32 YL-18 331-C112 OR-18 614-C24 PU-18 87 87 COLD ST RLY COIL 537-L38 GN-16 308-L65 YL-18 8 KEY SWITCH
87A 87a 85 85 113-8490 TURN SIGNAL/WIPER/WASHER CIRCUIT.
LSR SOL (XPS) [2 A ON / OFF STD 3] 5 G970-C110 BU-18 E847-C157 GY-18 365-C115 YL-18 614-C48 PU-14 D10 C10 B10 A10
9 OPEN
IMP PLT SOL [2 A ON / OFF STD 4] 6 M927-C31 GN-18 E848-C158 GN-18 619-C69 GN-14 A571-C191 PU-14 10 SW LIMIT ARMBAR CH-C7 603-L78 PK-18 10 CAN SHIELD
NEUTRAL START RELAY [2 A ON / OFF NEUT ST] 7 306-C35 GN-18 E850-C159 BR-18 677-C121 GN-18 P813-C66 YL-18 229-8757 1552267 CONT GP-JSTICK (LH) DESCRIPTION HANDLE AS BASE AS BOOT F712-L50 GY-18 11 CAN BUS (-)
L1 L2
NEUTRAL ST RLY RTN [2 A ON / OFF RTN 2] 8 H808-C146 WH-18 E917-C86 WH-18 779-C49 WH-18 112-WA1 PU-10 BK-16 A 203-CH34 BK-18 605-L127 YL-16 F711-L48 GN-18 12 CAN BUS (+)
COLD ST RLY [300 mA SINKING ON / OFF 1] 9 L987-C37 WH-18 E918-C80 GN-18 780-C50 PU-18 WH-16 B G983-CH31 GN-18 269-0265 TRIGGER, 4 BUTTONS 272-1790 269-0258 254-3437 605-L128 YL-16
STOP LAMP RLY [300 mA SINKING ON / OFF 2] 10 677-C121 GN-18 F711-C154 GN-18 403-C97 GN-18 781-C155 PK-18 112-C63 PU-10 GN-16 C G984-CH32 PK-18 269-0266 TRIGGER, 2 L BUTTONS 269-0259 269-0258 254-3437 605-L40 YL-14
BKUP ALM RLY [300 mA SINKING ON / OFF 3] 11 331-C112 OR-18 403-C198 GN-18 410-L58 WH-18 1 ALARM ACTION
F PUMP RLY [300 mA SINKING ON / OFF 4] 12 365-C115 YL-18 F711-C205 GN-18 403-C197 GN-18 782-C156 GY-18 102-C51 BU-14 C-C21 200-L59 BK-18 1 232-1792
[300 mA SINKING ON / OFF 5] 13 F712-C209 GY-18 110-C116 GN-14 3139053 CONT GP JSTICK LH 606-L130 GY-16
ALTERNATOR R TERMINAL 14 403-C97 GN-18 F712-C212 GY-18 892-C10 BR-18 117-C42 YL-14 269-0265 606-L129 GY-16 614-L95 PU-18
[PWM/FREQ/SWG 01 (HIGH ACCURACY)] 15 893-C9 GN-18 120-C113 YL-16 606-L41 GY-14 J753-L84 BU-18
[PWM/FREQ/SWG 02 (HIGH ACCURACY)] 16 F738-C87 WH-18 976-C128 OR-18 124-C145 GN-14 200-L87 BK-18
[PWM/FREQ/SWG 03 (HIGH ACCURACY)] 17 F739-C88 GN-18 508-C68 PU-18 A314-C54 OR-18 134-C57 YL-14 CH-C5 P797-L85 GN-18
[PWM/FREQ/SWG 04 (HIGH ACCURACY)] 18 F763-C90 WH-18 509-C70 WH-18 A571-C191 PU-14 190-C58 PK-14 120-C122 YL-18 FR WK LTS 1552273 P796-L86 OR-18
86 30 113-8491 L-C20 MC-C1
RIDE CONT-SELF LVL RLY [300 mA SINKING ON / OFF 6] 19 G797-C211 BU-18 F764-C89 GN-18 511-C71 BR-18 A572-C65 PK-14 196-C188 BU-14 D1 B1 A1
126-CH24 PK-16 1 POWER 607-L5 PK-16 614-L94 PU-18
1552272 3E3376

10
COLD ST ADVANCE RLY [300 mA SINKING ON / OFF 7] 20 R810-C192 BR-18 F780-C55 PK-18 512-C72 GN-18 A771-C169 PU-18 203-CH25 BK-16 2 GROUND 607-L4 PK-18 SW PATTERN CHG

1
8

4
6
15

MOM
[300 mA SINKING ON / OFF 8] 21 F905-C78 YL-18 604-C120 OR-18 C776-C176 GN-18 86 E847-CH26 GY-18 3 SIGNAL - X AXIS 607-L1 PK-18 265-8033 308-L116 YL-18 1 308-MC4 YL-18

MOM
(BASE)
RLY STOP LAMP 30
NOT USED [DIGITAL RTN] 22 G797-C211 BU-18 605-C59 YL-14 E741-C77 YL-18 134-C57 YL-14 4 CALIBRATION - S 200-L117 BK-18 2 202-MC14 BK-18
AIR CLEANER IND SW [STG 14] 23 430-C99 BU-18 G943-C82 BU-18 606-C60 GY-14 146-9439 E848-CH27 GN-18 5 SIGNAL - Y AXIS F711-L46 GN-18 3 F711-MC6 GN-18
E THRT LVR POS SNSR [PWM/FREQ/SWG 05] 24 R914-C143 OR-18 G944-C81 YL-18 608-C61 GN-14 E847-C157 GY-18 87 87 BKUP ALM STOP LTS 6 CALIBRATION - R 608-L14 GN-14 L-C2 F712-L51 GY-18 4 F712-MC20 GY-18 E
87A 87a 85 85 113-8490
AUX 1-AUX 2 RLR OR AUX 2 SW N/O [PWM/FREQ/SWG 06] 25 P996-C175 GN-18 G970-C110 BU-18 E848-C158 GN-18 2285856
D2 C2 B2 A2 CONN 26

9
SW RIDE CONT N/C [PWM/FREQ/SWG 07] 26 F738-C87 WH-18 E850-C159 BR-18 604-C120 OR-18 10 CH-C4 200-L93 BK-18
SW C- N/O [PWM/FREQ/SWG 08] 27 H792-C171 BR-18 G982-C43 PK-18 E917-C86 WH-18 677-C121 GN-18 1552252 614-L131 PU-18 200-L87 BK-18
AUX 1 SW N/O [STG 15] 28 C776-C176 GN-18 G984-C161 PK-18 E918-C80 GN-18 120-C113 YL-16 1 PLUGGED 614-L132 PU-18 200-L92 BK-18
DOOR SW N/C [STG 16] 29 G944-C81 YL-18 G985-C162 PU-18 614-C24 PU-18 F711-C94 GN-18 322-CH6 GY-14 2 SW 1 COMMON SW 1 = HORN 614-L133 PU-18 200-L89 BK-18 CONT ELEK MSS
RH TRIGGER N/O [STG 17] 30 A771-C169 PU-18 H746-C138 YL-18 614-C48 PU-14 F711-C207 GN-18 120-C123 YL-18 HVAC BLOWER 114-CH7 RD-14 3 SW 1 N/O 614-L134 PU-18 218-0404 MC-C2
86 30 A3 113-8492 1552264
[STG 18] 31 614-C126 PU-16 F712-C95 GY-18 D3 B3
4 PLUGGED 614-L135 PU-18 F780-L30 PK-18
SW C+ N/O [PWM/FREQ/SWG 09] 32 H791-C170 GN-18 H758-C134 BR-18 614-C127 PU-16 F712-C206 GY-18 20 G985-CH10 PU-18 5 SW 3 AND SW 4 COMMON 614-L137 PU-18 A314-L29 OR-18 KEYSWITCH ON 1 308-MC4 YL-18
LH JSTICK (FORE / AFT) [PWM/FREQ/SWG 10] 33 E848-C158 GN-18 H759-C135 OR-18 F738-C87 WH-18 86 781-CH11 PK-18 6 SW 3 N/O SW 3 = WKTL C1 614-L136 PU-18 614-L31 PU-18 GND 2 202-MC14 BK-18

(HANDLE)
RLY BKUP ALM 30

10
LH JSTICK (SIDE) [PWM/FREQ/SWG 11] 34 E847-C157 GY-18 H791-C170 GN-18 F739-C88 GN-18 124-C145 GN-14 203-CH20 BK-18 7 TRIGGER COMMON PARK BRAKE SW CAN DATA LINK + 3 F711-MC6 GN-18

1
8

4
6
L MOT SP B (POCLAIN DIR) [PWM/FREQ/SWG 12] 35 834-C105 YL-18 H792-C171 BR-18 F763-C90 WH-18 146-9439 114-CH7 RD-14 782-CH12 GY-18 8 SW 4 N/O SW 4 = WKTL C2 263-5414 CAN DATA LINK - 4 F712-MC20 GY-18

MOM
RIDE CONT N/O [STG 19] 36 F739-C88 GN-18 H801-C19 PU-18 619-C69 GN-14 F764-C89 GN-18 87 87 SPARE 10A 118-CH65 GY-14 9 PLUGGED EXCITER COIL SIGNAL 5 T901-MC8 YL-18
87A 87a 85 85 113-8490
DOOR SW N/O [STG 20] 37 G943-C82 BU-18 677-C121 GN-18 F780-C55 PK-18 D4 C4 B4 A4
126-CH24 PK-16 P814-CH13 BU-18 10 TRIGGER N/O TRIGGER = 2-SP/WKTL EXCITER COIL RETURN 6 T902-MC3 PK-18
HYDO FLTR SW N/O [STG 21] 38 E455-C118 BR-18 H802-C137 GY-18 779-C49 WH-18 F905-C78 YL-18 321-C111 BR-18 10 127-CH38 OR-16 P993-CH14 OR-18 11 SW 2 N/O 614-L26 PU-14 L-C13 UNUSED 7
[STG 22] 39 780-C50 PU-18 G797-C211 BU-18 331-C112 OR-18 180-CH28 GN-14 203-CH15 BK-18 12 SW 2 COMMON SW 2 = CONT FLOW 614-L42 PU- 18 2285856 UNUSED 8

9
L MOT SP A (POCLAIN SP) [PWM/FREQ/SWG 13] 40 835-C106 PU-18 H803-C17 BU-14 G943-C82 BU-18 614-L103 PU-18 200-L33 BK-18
R MOT SP B (POCLAIN DIR) [PWM/FREQ/SWG 14] 41 832-C103 BR-18 G944-C81 YL-18 200-CH66 BK-14 614-L10 PU-18 200-L32 BK-18
R MOT SP A (POCLAIN SP) [PWM/FREQ/SWG 15] 42 833-C104 GY-18 H807-C32 YL-18 G982-C43 PK-18 110-C117 GN-18 110-C117 GN-18 ROADING LTS 200-CH29 BK-14 614-L9 PU-18 L-C14
86 30 113-8491 1552272 R MSS EXCITER COIL MC-C3
RH JSTICK (FORE / AFT) [PWM/FREQ/SWG 16] 43 L804-C160 WH-18 H807-C33 YL-14 892-C213 BR-18 G984-C161 PK-18 110-C193 GN-18 614-L15 PU-18
D5 B5 A5 205-8257 1552269
PATTERN CHG SW N/O (CASE/ROWBOAT/H) [STG 23] 44 J753-C91 BU-18 H807-C34 YL-18 892-C10 BR-18 G985-C162 PU-18 117-C130 YL-18 15 200-CH67 BK-14 614-L102 PU-18 308-L64 YL-14 1 YL-16
C OFF
PATTERN CHG SW N/C (NEUTRAL) [STG 24] 45 P797-C93 GN-18 H807-C107 YL-18 892-C216 BR-18 H758-C134 BR-18 120-C122 YL-18 86 614-L77 PU-18 2 PU-16 BK 1
RLY FUEL PUMP 30 S ON
TWO SP SW N/O [STG 25] 46 P982-C67 BU-18 H808-C146 WH-18 H759-C135 OR-18 120-C123 YL-18 102-C51 BU-14 307-L63 OR-18 3 OR-16 ST BK 2
146-9439 B
[STG 26] 47 H791-C181 GN-18 317-C109 YL-18 105-L62 RD-14 4 BR-16
[PWM/FREQ/SWG 17] 48 H845-C12 WH-18 H791-C184 GN-18 321-C111 BR-18 87 87 WKTL SWITCH 203-CH9 BK-14
87A 87a 85 85 KEY SWITCH
[PWM/FREQ/SWG 18] 49 893-C214 GN-18 H792-C182 BR-18 327-C114 PK-18 D6 C6 B6 A6
113-8491 203-CH34 BK-18 POWER PORT 142-8858 MSS (ATCH)
[PWM/FREQ/SWG 19] 50 H846-C13 PK-18 893-C9 GN-18 H792-C183 BR-18 331-C112 OR-18 327-C114 PK-18 15 203-CH15 BK-18 614-L20 PU-18 178-7539
RH JSTICK (SIDE) [PWM/FREQ/SWG 20] 51 E850-C159 BR-18 893-C215 GN-18 J753-C91 BU-18 365-C115 YL-18 365-C115 YL-18 203-CH20 BK-18 614-L112 PU-18
PATTERN CHG SW N/O (CAT / ISO) [STG 27] 52 P796-C92 OR-18 J753-C91 BU-18 K927-C96 BU-18 604-C120 OR-18 190-C58 PK-14 203-CH25 BK-16 CH-C8 BK-18 614-L113 PU-18 129-L60 BU-14 1

PARK. BK SW N/O [STG 28] 53 F780-C55 PK-18 K927-C96 BU-18 L804-C160 WH-18 677-C121 GN-18 203-CH16 BK-18 1552272 BK-18 614-L114 PU-18 200-L61 BK-16 1

PARK. BK SW N/C [STG 29] 54 A314-C54 OR-18 K943-C18 OR-18 976-C128 OR-18 M906-C131 BU-14 976-C128 OR-18 117-C130 YL-18 FUEL PUMP SOL 203-CH19 BK-18 180-CH28 GN-14 1 614-L31 PU-18
86 30 113-8491
INTLK OVRD SW [STG 30] 55 G982-C43 PK-18 A314-C54 OR-18 M907-C132 GY-14 E741-C77 YL-18 D7 B7 A7
203-CH23 BK-16 200-CH29 BK-14 2 SW AIR SEAT 614-L94 PU-18
CAN A (+) (INTERNAL) 56 F711-C154 GN-18 K944-C16 YL-18 A571-C191 PU-14 N931-C44 GY-18 G797-C211 BU-18 15 G983-CH31 GN-18 3 293-2870 614-L95 PU-18
[CAN A SHIELD] 57 A572-C65 PK-14 N957-C199 PK-18 R810-C192 BR-18 86 G985-CH35 PU-18 4
RLY LVL RIDE 30
SW SEAT-SW ARMBAR N/O [STG 31] 58 G985-C162 PU-18 K946-C21 OR-18 A771-C169 PU-18 N960-C201 OR-18 110-C116 GN-14 322-CH6 GY-14 200-L117 BK-18
D SW WKTL C+ / C- N/C [STG 32] 59 P984-C174 YL-18 C776-C176 GN-18 N979-C200 GN-18 146-9439 614-CH33 PU-18 BK-18 308-L116 YL-18
D
[STG 33] 60 K947-C20 YL-18 E847-C157 GY-18 P769-C172 YL-18 87 87 QCPLR SELF LVL RIDE 781-CH11 PK-18 BK-18 619-L70 GN-14 508-L68 PU-18
87A 87a 85 85 113-8491
[STG 34] 61 E848-C158 GN-18 P770-C173 WH-18 D8 C8 B8 A8
782-CH12 GY-18 779-L28 WH-18 509-L17 WH-18
PHS- ADDRESS OUT [STG 35] 62 L804-C160 WH-18 E850-C159 BR-18 P796-C92 OR-18 976-C128 OR-18 15 A771-CH18 PU-18 SW SEAT 780-L27 PU-18 511-L69 BR-18
[GROUND] 63 L987-C37 WH-18 E917-C86 WH-18 P797-C93 GN-18 E741-C77 YL-18 C776-CH72 GN-18 293-2871 A314-L29 OR-18 512-L71 GN-18
PHS LINK [CAN B (+) (EXTERNAL)] 64 E918-C80 GN-18 P813-C66 YL-18 G797-C211 BU-18 117-C42 YL-14 E847-CH26 GY-18 SEAT HARNESS A572-L119 PK-14 F711-L46 GN-18
PHS LINK [CAN B (-) (EXTERNAL)] 65 M906-C131 BU-14
WKTL C+ C- C1 C2
E848-CH27 GN-18 (ATCH) E741-L82 YL-18 F712-L51 GY-18 508-L68 PU-18
[CAN SHIELD (EXT)] 66 M907-C132 GY-14 P814-C62 BU-18 110-C193 GN-18 E850-CH21 BR-18 E917-L106 WH-18 509-L17 WH-18
86 30 113-8491
CAN A (+) (INTERNAL) 67 F711-C205 GN-18 M927-C31 GN-18 F711-C205 GN-18 D9 B9 A9
G943-CH69 BU-18 E918-L104 GN-18
CAN A (-) (INTERNAL) 68 F712-C209 GY-18 F711-C94 GN-18 P982-C67 BU-18 15 G944-CH70 YL-18 SPEAKER LH
[CAN SHIELD (INT)] 69 N931-C44 GY-18 F711-C207 GN-18 P984-C174 YL-18 86 G983-CH31 GN-18 CONT GP-JSTICK (RH) DESCRIPTION HANDLE AS BASE AS BOOT F711-L48 GN-18 F763-L74 WH-18 168-8772
FUSES FOR PWR MODULES RLY COLD ST ADV 30
CAN A (-) (INTERNAL) 70 F712-C212 GY-18 N957-C199 PK-18 P993-C165 OR-18 196-C188 BU-14 G984-CH32 PK-18 F711-L46 GN-18 F764-L75 GN-18
N960-C201 OR-18 P996-C175 GN-18 RATING PART NUMBER 146-9439 269-0262 TRIGGER, ROLLER L 273-9103 269-0257 254-3437 F711-L45 GN-18 614-L137 PU-18
C-C15 SPARE 20A

10
N979-C200 GN-18 F712-C209 GY-18 R810-C192 BR-18 20 A 267-2680 269-0263 TRIGGER, ROLLER L, 273-9104 269-0257 254-3437 F711-L55 GN-18 SW CREEPER CONT

1
8

4
6
CONN TO P-C12 1275484 87 87 87A 87a 85 85
P769-C28 YL-18 F712-C95 GY-18 113-8492 2 BUTTONS R 263-5420 511-L69 BR-18
60 A 267-2701 D10 C10 B10 A10
1

PLATFORM HARN 1 101-C45 RD-4 P769-C139 YL-18 F712-C206 GY-18 317-C109 YL-18 20 512-L71 GN-18
[LOC SH 1 C-8] 269-0264 TRIGGER, 2 BUTTONS L 269-0259 269-0257 254-3437
1

P769-C141 YL-18 R810-C192 BR-18 G985-CH30 PU-18


C-C3 L1 L2
CONN 3 P770-C29 WH-18 F738-C87 WH-18 112-C64 PU-10 112-WA1 PU-10 G985-CH10 PU-18 F711-L138 GN-18 L-C22 SPEAKER RH
2584172 P770-C140 WH-18 F739-C88 GN-18 G985-CH35 PU-18 2285856 168-8772
CONT GP JSTICK RH

9
1 P770-C142 WH-18 F763-C90 WH-18 G985-CH5 PU-18 269-0263 F712-L50 GY-18 200-L140 BK-18 CAB ACCESSORIES (ATCH)
2 P796-C92 OR-18 F764-C89 GN-18 F712-L51 GY-18 200-L141 BK-18
3 P797-C93 GN-18 F780-C55 PK-18 H791-CH8 GN-18 F712-L52 GY-18 F739-L73 GN-18
4 327-C36 PK-18 P831-C14 BR-18 F905-C78 YL-18 PWR FUSE MODULE H792-CH17 BR-18 CH-C3 F738-L72 WH-18
5 306-C35 GN-18 G797-C211 BU-18 267-5202 PWR RLY MODULE 1 PWR RLY MODULE 2 L804-CH22 WH-18 1552273 614-L136 PU-18
264-0454 BUS BAR FUSE RLY 264-0454

10
6 308-C11 YL-18 P832-C15 WH-18 G943-C82 BU-18 P769-CH1 YL-18 127-CH38 OR-16 F712-L139 GY-18 SW RIDE CONT

1
8

4
6
1 POWER
7 317-C109 YL-18 G944-C81 YL-18
BATTERY + IN
BATTERY + IN 258-4143 BATTERY + IN P770-CH2 WH-18 F712-L54 GY-18 265-9526
203-CH23 BK-16 2 GROUND
8 403-C197 GN-18 P978-C22 GN-18 G982-C43 PK-18 101-C45 RD-4 P814-CH13 BU-18 E850-CH21 BR-18 3 SIGNAL - X AXIS

(BASE)
9 406-C98 PU-18 G984-C161 PK-18 P984-CH4 YL-18 4 CALIBRATION - S
10 430-C99 BU-18 P979-C23 YL-18 G985-C162 PU-18 P993-CH14 OR-18 L804-CH22 WH-18 5 SIGNAL - Y AXIS L-C23
11 H758-C134 BR-18 P996-CH3 GN-18 6 CALIBRATION - R F738-L72 WH-18 2285856

9
12 P981-C108 PU-18 H759-C135 OR-18 20 20 20
F739-L73 GN-18 200-L109 BK-18
20 60 60
13 418-C100 WH-18 UNSWITCHED FUSE FOR UNSWITCHED FUSE FOR CH-C2 F763-L74 WH-18 200-L142 BK-18
UNSWITCHED UNSWITCHED
14 450-C101 YL-18 P982-C67 BU-18 FUSE FUSE FUSE MAIN PWR RLY FUSE MAIN PWR RLY 1552252 F764-L75 GN-18
15 451-C102 BR-18 P984-C174 YL-18 H791-C170 GN-18 F780-L30 PK-18 CMPT INSTR CLUSTER ATCH
P769-CH1 YL-18 1 ROLLER POWER ROLLER = A1 / A2
C 16 P993-C165 OR-18 H791-C181 GN-18 C-C11 C-C80
P770-CH2 WH-18 2 ROLLER GROUND F905-L18 YL-18 L-C24 264-8861 C
17 P996-C175 GN-18 H791-C184 GN-18 2304011 2304011 G982-L105 PK-18 2304009
18 198-C38 PK-16 R810-C192 BR-18 308-C177 YL-18 1
85
30 308-C178 YL-18 1
85
30
P996-CH3 GN-18 3 ROLLER SIGNAL
J753-L84 BU-18 122-L56 RD-18 1 BATTERY (+)
COMPONENTS ARE SHOW INSTALLED ON A FULLY OPERABLE MACHINE WITH
4 CALIBRATION
19 832-C103 BR-18 R914-C143 OR-18 105-C41 RD-12 200-C179 BK-18 2 200-C180 BK-18 2 G985-CH5 PU-18 5 SW 1 AND SW2 COMMON 200-L90 BK-18 2 GROUND THE KEY AND ENGINE OFF AND THE TRANSMISSION SHIFTER IN NEUTRAL
UNSWITCHED
1 1

86 86

(HANDLE)
20 833-C104 GY-18 H792-C171 BR-18 128-C5 RD-12 H791-CH8 GN-18 6 SW 1 N/O SW 1 = WKTL C+ 3 OPEN
POWER OUT 87 87a 87 87a
21 H792-C182 BR-18 K927-L23 BU-18 4 OPEN
22 H792-C183 BR-18 MAIN PWR MAIN PWR
203-CH16 BK-18 7 TRIGGER OR SW 3 COMMON
K927-L24 BU-18 5 CAN TERM (-)
IDENT PART NO. CHG LOCATION DESCRIPTION NOTE
H792-CH17 BR-18 8 SW 2 N/O SW 2 = WKTL C-
RELAY RELAY
CONN TO E-C9
23 P984-CH4 YL-18 9 SW 1 AND SW 2 N/C K927-L25 BU-18 6 CAN TERM (+) HARNESS AS.
24 A771-CH18 PU-18 10 TRIGGER N/O TRIGGER = FLOAT 7 SUP MFG
ENG HARN 25 308-C177 YL-18 N931-L97 GY-18 308-L66 YL-18 8 KEY SWITCH A 258-4157 01 SH 2 A-7 FRONT DOOR AUXILIARY
203-CH19 BK-18 11 SW 3 N/C
[LOC SH 1 E-12] 26 H807-C32 YL-18 200-C179 BK-18 P796-L86 OR-18 9 OPEN
C776-CH72 GN-18 12 SW 3 N/O SW 3 = A1 PUSH BUTTON
CONN 1 27 H807-C33 YL-14 P797-L85 GN-18 10 CAN SHIELD AC 258-4147 02 SH 1 G-1 AIR CONDITIONING
28 H807-C34 YL-18 UNSWITCHED SWITCHED UNSWITCHED SWITCHED P813-L120 YL-18 F712-L139 GY-18 11 CAN BUS (-)
29 834-C105 YL-18 H807-C107 YL-18 POWER OUT POWER OUT POWER OUT POWER OUT CH-C18 P814-L107 BU-18 F711-L138 GN-18 12 CAN BUS (+)
B 266-2435 02 SH 1 F-4 HVAC
NOTE G
30 835-C106 PU-18 3E3382 P982-L118 BU-18 B 266-2436 02 SH 1 F-3 HEATER
31 A958-C30 WH-18 122-C56 RD-12 1
32 112-C63 PU-10 114-C149 RD-14 2 G943-CH71 BU-18 C 258-4102 05 SH 2 B-10 BACK OF CAB
33 112-C64 PU-10 112-C63 PU-10 3 603-L78 PK-18
34 E554-C210 PK-18 114-C149 RD-14 308-C178 YL-18 4 614-L135 PU-18 CH 258-4160 03 SH 2 B-9 SEAT

10
35 H801-C19 PU-18 J753-C91 BU-18 122-C56 RD-12 200-C180 BK-18 BEACON SW

1
8

4
6
36 H807-C107 YL-18 K927-C96 BU-18 200-C180 BK-18 122-C56 RD-12
5
6 263-5423 CP 258-4191 02 SH 1 D-5 QCPLR
37
38 H807-C34 YL-18
COLOR ABBREVIATIONS L804-C160 WH-18
M906-C131 BU-14
308-C178 YL-18 112-C64 PU-10 112-C64 PU-10
CH-C10 A-C3
200-WL2 BK-18
NOTE M
E 258-4116 05 SH 1 C-12 ENGINE
NOTE G
39 K943-C18 OR-18 M907-C132 GY-14 1552273 3E3382 L-C19 3 2 G 258-4156 01 SH 2 A-5 FRONT DOOR
40 K944-C16 YL-18 ABBREV COLOR N931-C44 GY-18 118-CH65 GY-14 1 118-A2 GY-14 2285856
H 258-4106 03 SH 1 G-8 REAR DOOR

9
41 K946-C21 OR-18 N957-C199 PK-18 C-C1 FLASHER 200-L81 BK-18
200-CH66 BK-14 2 200-A7 BK-14
42 P769-C28 YL-18 N960-C201 OR-18 1918332 242-9000 135-L43 BU-18
RD RED 614-CH33 PU-18 3 614-A8 PU-18
43 P770-C29 WH-18 N979-C200 GN-18 1 - GROUND C-C5 CH-C1
G943-CH69 BU-18 4 G943-A4 BU-18
HF 258-4128 01 SH 1 E-4 HIGH FLOW
44 K947-C20 YL-18 200-C204 BK-16 2 - GROUND 2584172 2584170 536-L123 WH-16
45 L987-C37 WH-18 WH WHITE 3 1
G944-CH70 YL-18 5 G944-A5 YL-18
614-L132 PU-18
HV 289-8537 00 SH 1 G-3 HVAC CONT PANEL
6
K 258-4131 05 SH 1 B-9 ROADING

10
46 P981-C108 PU-18 537-C39 GN-16 4 LAMP OUT 2 HAZARD SW

1
8

4
6
47 H808-C146 WH-18 OR ORANGE 5 3 CONN 25 265-9543
48 P769-C172 YL-18 122-C208 RD-16 6 + BATTERY 614-C24 PU-18 4 614-CH33 PU-18 L 258-4101 05 SH 2 E-3 INSTRUMENT PANEL
YL YELLOW P769-C28 YL-18 781-C155 PK-18 5 781-CH11 PK-18 SEAT DECK
B C-C4 P769-C139 YL-18 782-C156 GY-18 6 782-CH12 GY-18 L-C17 LJ 293-9044 01 SH 1 G-10 LICENSE LAMP HARN B
2584173 PK PINK P769-C141 YL-18 P814-C62 BU-18 7 P814-CH13 BU-18 2285856
MC 213-6065 03 SH 2 E-2 MACHINE SECURITY SYSTEM

9
1 E847-C157 GY-18 8 E847-CH26 GY-18 200-L80 BK-18
2 BK BLACK E848-C158 GN-18 9 E848-CH27 GN-18 537-L126 GN-16 MJ 258-4158 02 SH 1 A-12 MOTOR SPEED SNSR JUMPER
3 321-C111 BR-18 114-C149 RD-14 P993-C165 OR-18 10 P993-CH14 OR-18
MOTOR FRONT WIPER P 258-4108 04 SH 1 D-8 PLATFORM
4 E455-C118 BR-18 GY GRAY 118-C150 GY-14 G984-C161 PK-18 11 G984-CH32 PK-18
264-4407
619-L70 GN-14
5 327-C25 PK-18 P770-C173 WH-18 126-C152 PK-16 12 614-L134 PU-18
6 404-C133 YL-18 PU PURPLE P770-C29 WH-18 127-C153 OR-16 114-C149 RD-14 13 114-CH7 RD-14 G-C4 614-L133 PU-18 PL 256-6803 03 SH 1 D-2 PRODUCT LINK PL 121
1552272

10
7 469-C119 GN-18 P770-C140 WH-18 180-C168 GN-14 118-C150 GY-14 14 118-CH65 GY-14 ROADING LAMP SW
PW 256-6804 01 SH 1 D-1 PRODUCT LINK PL 321

1
8

4
6
GND
8 604-C120 OR-18 BR BROWN P770-C142 WH-18 200-C166 BK-14 126-C152 PK-16 15 126-CH24 PK-16 200-G2 BK-14 1 BK-16 MOTOR 263-5421
9 779-C49 WH-18 203-C167 BK-14 16 500-G9 BR-16 2 GN-16 - +
RC 308-6423 01 SH 1 B-5 RIDE CONTROL
10 780-C50 PU-18 322-C148 GY-14 322-C148 GY-14 17 322-CH6 GY-14 118-A2 GY-14 501-G10 GN-16 3 RD-16 T
11 976-C128 OR-18
GN GREEN 614-C24 PU-18 G943-C82 BU-18 18 G943-CH69 BU-18 200-A7 BK-14 118-G7 GY-14 4 YL-16 P L-C18 RT 315-9794 00 SH 1 D-10 RH LAMP EXT HARN
B+
12 781-C155 PK-18 G944-C81 YL-18 19 G944-CH70 YL-18 614-A8 PU-18 2285856
BU BLUE T 258-4126 03 SH 1 I-8 WORK TOOL LIFT ARM

9
13 322-C148 GY-14 P796-C92 OR-18 782-C156 GY-18 20 G943-A4 BU-18 200-L83 BK-18
14 E554-C210 PK-18 P797-C93 GN-18 A771-C169 PU-18 21 G944-A5 YL-18 102-L53 BU-18
15 F905-C78 YL-18 SYMBOL DESCRIPTION P982-C67 BU-18 C776-C176 GN-18 22 102-L47 BU-16 W 165-4894 02 SH 1 I-6 TANK (WATER PUMP)
16 124-C145 GN-14 P984-C174 YL-18 E847-C157 GY-18 23 118-G8 GY-14 CABLE AS.
17 125-C144 OR-14 CIRCUIT CONNECTED P993-C165 OR-18 E848-C158 GN-18 24 118-G7 GY-14 SW IMPLEMENT LOCKOUT 605-L128 YL-16
18 608-C61 GN-14 P996-C175 GN-18 E850-C159 BR-18 25 118-G5 GY-14 G-C3 229-8757 537-L125 GN-16 AA 258-4117 03 SH 1 H-13 BAT. (+) TO STARTER MOTOR
19 A571-C191 PU-14 R810-C192 BR-18 G943-C82 BU-18 26 118-G6 GY-18 1552267 536-L122 WH-16
20 A572-C65 PK-14 CIRCUIT NOT CONNECTED G944-C81 YL-18 27 200-G3 BK-18 A BK-16 536-L121 WH-16 AA 258-4189 02 SH 1 H-13 POWER (BETA)
21 C460-C217 BU-14 G984-C161 PK-18 28 G943-G11 BU-18 B WH-16 537-L124 GN-16
22 M906-C131 BU-14 ELECTRICAL CONNECTION TO G985-C162 PU-18 203-C167 BK-14 29 203-CH9 BK-14 200-G1 BK-14 G944-G12 YL-18 C GN-16
N/C COMMON
614-L131 PU-18 GG 258-4119 02 SH 1 H-12 BAT. (-) TO MACH AND STARTER GNDS
A-C1 G-C1

10
23 M907-C132 GY-14 MACHINE STRUCTURE H791-C181 GN-18 C776-C176 GN-18 30 C776-CH72 GN-18 118-A2 GY-14 200-G2 BK-14 TURN SIGNAL SW
GG 258-4188 01 SH 1 H-12 GROUND (BETA)

1
8

4
6
1552273 3E3382 N/O
CONN TO P-C2 24 605-C59 YL-14 INTERNAL ELECTRICAL CONNECTION H792-C182 BR-18 31 200-G3 BK-18 263-5422
PLATF HARN 25 606-C60 GY-14 L804-C160 WH-18 180-C168 GN-14 32 180-CH28 GN-14 A-C2 118-A2 GY-14 1 118-G8 GY-14 200-G4 BK-18 JJ 258-4118 04 SH 1 H-14 BAT. (+) TO JUMP POST
[LOC SH 1 D-8] TO SURFACE OF COMPONENT
26 617-C124 BR-14 P769-C172 YL-18 200-C166 BK-14 33 200-CH67 BK-14 1237615 200-A1 BK-14 2 200-G1 BK-14
CONN 2 27 618-C125 YL-14 CONNECTOR P770-C173 WH-18 34
1
200-A3 BK-18 614-A8 PU-18 3 614-G14 PU-18 500-G9 BR-16 118-G6 GY-18 L-C3 WIRE AS.
28 619-C69 GN-14 P814-C62 BU-18 127-C153 OR-16 35 127-CH38 OR-16 506-A6 PU-18 200-A1 BK-14 G943-A4 BU-18 4 G943-G11 BU-18 118-G5 GY-14 2285856
CC 258-4120 01 SH 1 H-9 BAT. (+) TO MAIN PWR FUSE

9
29 G970-C110 BU-18 P984-C174 YL-18 36
2
200-A3 BK-18 200-A7 BK-14 G944-A5 YL-18 5 G944-G12 YL-18 501-G10 GN-16 500-G9 BR-16 200-L79 BK-18
30 H746-C138 YL-18 P993-C165 OR-18 37 506-A6 PU-18 6 506-G13 PU-18 614-G14 PU-18 606-L129 GY-16
31 H758-C134 BR-18
H# CIRCUIT GROUPING DESIGNATION
P996-C175 GN-18 G985-C162 PU-18 38 G985-CH30 PU-18 506-A6 PU-18 SW WIPER WASHER 605-L127 YL-16
WA 258-4196 00 SH 2 D-10,F-10 WIRE AS. (RTMR)
CONN 24

10
32 H803-C17 BU-14 H791-C181 GN-18 39 H791-CH8 GN-18 BOTTLE AS. 614-A8 PU-18 506-G13 PU-18 281-6390 606-L130 GY-16 WL 165-0312 02 SH 2 G-3 WIRE AS. (JUMPER)

1
8

4
6
33 H807-C33 YL-14 ATCH WIRE, CABLE, COMPONENT H792-C182 BR-18 40 H792-CH17 BR-18 258-4078 614-G14 PU-18
A A

MOM
34 H759-C135 OR-18 L804-C160 WH-18 41 L804-CH22 WH-18 G943-A4 BU-18 G943-G11 BU-18
35 H802-C137 GY-18 P769-C172 YL-18 42 P769-CH1 YL-18 G944-G12 YL-18 L-C15
SPLICE 1552269
36 H845-C12 WH-18 P770-C173 WH-18 43 P770-CH2 WH-18 G944-A5 YL-18 G-C2
37 A771-C169 PU-18 44 A771-CH18 PU-18 2285856 607-L1 PK-18 1 RH FR FLOOD LAMP
THIS DIAGRAM IS FOR THE 246C/256C/ 262C/272C SKID STEER LOADER

9
BLADE, SPADE, RING OR SCREW 234-4328
38 H846-C13 PK-18 P984-C174 YL-18 45 P984-CH4 YL-18 200-L2 BK-18 2
39 K927-C96 BU-18 TERMINAL E850-C159 BR-18 46 E850-CH21 BR-18 200-G4 BK-18 "12V 4.58A"
M927-C31 GN-18 P996-C175 GN-18 P996-CH3 GN-18 501-G10 GN-16
40
41 P769-C139 YL-18 CIRCUIT CONNECTED
47
48 506-G13 PU-18 RH INSTRUMENT PANEL AND THE 277C/287C/297C MULTI-TERRAIN LOADER
42 P770-C140 WH-18
43 P831-C14 BR-18 CONN 20 PART #: 239-5275-01
44 P832-C15 WH-18
45 P978-C22 GN-18 Components are shown installed on a fully operable machine with the key and engine
46 P979-C23 YL-18 FR DOOR AND FR DOOR AUX HARN (ATCH) INSTRUMENT PANEL
47 R914-C143 OR-18 off and transmission shifter in neutral.
48
BACK OF CAB Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

You might also like