DESIGN CALCULATION FOR

PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page no

10.0 BASE PLATE DESIGN

 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

10.1 Design of Base Plate and Anchor Bolt Forces For C47 (H 350*350*12)

10.1.1 Critical Support Reactions (Refer STAAD File: R 3404_30.01.2013.std)

Load Case 322 391 318 293

Axial tension in Y-direction, P (kN)

[+ve means compression & -ve means 495 113 490 352
tension]

Moment about Z-axis, Mz (kN-m) 32 8 63 152

Horizontal force in X-direction, Hx (kN) 12 5 22 49
Horizontal force in Z-direction, Hz (kN) 36 14 113 48

Wind/Seismic Load Case Y Y Y Y

Permissible Stress increase for Wind/Seismic Case (I) = 33.33 %

Material: Comp. strength of conc., f'c = 20 MPa Column Size : H-350X350

Grade of Steel = fy250 Pedestal Size : B' = 600 mm

Yield stress of Steel (Fyp) = 250 MPa D' = 800 mm

Grade of bolt = 5.6 Grout thickness (g) = 25 mm

Ultimate Tensile Strength of bolt (Fub) = 400 MPa

Nominal tensile strength of weld (Ft) = 480 MPa

 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

Modulus of elasticity for steel, Es = 200000 MPa

Modulus of elasticity for concrete, Ec = 57000 √f'c psi

[Ref. Cl.8.5.1 of ACI 318-05] = 21167 MPa

Base Plate :Provide D = 2(f+EDh) = 600 mm

Provide B = (Nr-1)xSv+2xEDv = 400 mm

Thickness, tp = 40 mm ###
 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

Bolt data: Bolt diameter (db) = 30mm

Column to base plate weld: Corrosion Allowance (cr) = 0mm

Size of fillet weld (w) = 10 mm Number of bolts per bolt line (Nr) = 2

Number of bolts (Nb) = 4

f= 235 mm
EDh = 65 mm

EDv = 65 mm

Sv = 270 mm

10.1.2 Calculation of Anchore Bolt Force & Base Pressure:

[Ref. design of welded structure by omer W. Blodgett]

Depending on nature of P & value of e there will be foure cases as defined below

Case-1: e <= D/6 and P is +ve Case-3: e <= f and P is -ve

sc,max = P/(BxD)+6Mz/(BxD2) sc,max = 0

Pt = 0.00 Pt = P/2(1+e/f)

Case-2: e > D/6 and P is +ve Case-4: e > f and P is -ve

sc,max = (PtxY)/[Asxnx(D/2-Y+f)] sc,max = (PtxY)/[Asxnx(D/2-Y+f)]

Pt = -P[D/2-Y/3-e)/(D/2-Y/3+f)] Pt = -P[D/2-Y/3-e)/(D/2-Y/3+f)]

Y3+k1Y2+k2Y+k3 = 0 Y3+k1Y2+k2Y+k3 = 0
 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

Where Where
As = Total area of bolts on tension side k1 = 3(e-D/2)

= AbxNr k2 = [(6nAs)/B]x(f+e)

= 1414 mm2 k3 = -k2(D/2+f)

n = Modular ratio As & n are same as defined in Case-2

= Es/Ec = 9.45

Y = Distance between max. to zero base pressure

k1 = 3(e-D/2)

k2 = [(6nAs)/B]x(f+e)

k3 = -k2(D/2+f)

Load Case 322 391 318 293

Eccentricity (mm), e = Mz/P 65 71 129 432

Assigned case Case-1 Case-1 Case-2 Case-2

Value of k1 (mm) N.A. N.A. #REF! #REF!
Value of k2 (mm2) N.A. N.A. #REF! #REF!
Value of k3 (mm3) N.A. N.A. #REF! #REF!

Y (mm) N.A. N.A. #REF! #REF!

Y +k1Y +k2Y+k3 = 0
3 2
N.A. N.A. #REF! #REF!
Total bolt tension (kN), Pt 0.00 0.00 #REF! #REF!
sc,max (Mpa) #REF! #REF! #REF! #REF!

Detail design summary:

 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

For Bolts: For base plate:

Ratio of Actual/Allowable Shear, Vb/Vbc = #REF! Required thickness of base plate, tp = #REF!

Ratio of Actual/Allowable Tension, Vt/Vtc = #REF!

###
 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

10.1.3 Detail Design Calculations for Bolts:

Load Case 322 391 318 293 Required bolt data for calculation:

Wind/Seismic Load Case Y Y Y Y Grade of bolt = 5.6

Net shear per bolt (kN), Vb = √(Hx +H )/Nb
2
z
2
9.49 3.72 28.78 17.15 Ultimate Tensile Strength
Shear Stress (Mpa), fv = Vb/Ab 13.42 5.26 40.72 24.26 of bolt (Fub) = 400 MPa
Allowable shear stress (Fv)
[Ref. Table J3.2 of AISC-ASD (9th edition)] #REF! #REF! #REF! #REF! Bolt diameter (db) = 30mm

Ratio of actual/allowable shear stress, fv/Fv #REF! #REF! #REF! #REF! Corrosion allowance (cr)= 0 mm

Check in shear #REF! #REF! #REF! #REF! Effective bolt diameter (d) = db - cr
Tension per bolt (kN), Vt = Pt/Nr 0.00 0.00 #REF! #REF! = 30 mm
Allowable tensile stress (Mpa) Ft [Ref. Table J3.2, J3.3
176.00 176.00 154.71 176.00 Area of bolt (Ab) = 707 mm2
& Cl. J3.5 of AISC-ASD (9th edition)]
Capacity of single bolt in tension (kN), Vtc = AbxFt 124.40 124.40 109.36 124.40 Nos. of bolts per bolt line (Nr) = 2

Ratio of (Actual/Allowable) Tension, Vt/Vtc 0.00 0.00 #REF! #REF! Number of bolts (Nb) = 4

Check in tension Safe Safe #REF! #REF!

 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

10.1.4 Base Plate Design

Assume Base Plate Thickness 40 mm

a1 = ### mm

b1 = 150 mm a1

s1 = #REF! Base Pressure at the Face of Flange

sav = #REF! Average Base Pressure (sc max +s1) / 2

As Per Table 11.4 of Roark's, formulae for Stress & Strain b1

For: a1/b1 = ###

b1 = ### g1 = ###

b2 = ### g2 = ###

Allowabe Bending Stress in Plate = 0.75 x Fyp x 1.33 = 249 MPa Two Edge Fixed and Two Edge Free

10.1.4.1 Check for Plate Thickness for Base Pressure

sb1 max b1 q b2 / t2 = ### MPa ### 249 MPa ###
sa1 max b2 q b2 / t2 = ### MPa ### 249 MPa ###
 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

10.1.4.2 Check for Plate Thickness for Maximum Bolt Tension

Max Bolt Tension Per Bolt Vt = #REF! kN 85

Bolt Tension Per Edge Vt / 2 = #REF! kN

B.M at X Face due to Bolt tension [(Vt /2) x (Sv/2)] = ### kNm 65

B.M at Z Face due to Bolt tension [(Vt /2) x (f-d/2)] = ### kNm

65 ###

Plate Section Modulus Zz b1 t / 6

2
= 40000.00 mm3

Plate Section Modulus Zx a1 t 2 / 6 = #REF! mm3

sx Mx / Zx = ### MPa ### 249 MPa ###

sz Mz / Zz = ### MPa ### 249 MPa ###

###

10.1.5 Stiffener Design

Assume Height of Stiffner 250 mm

Thickness of stiffner Plate 12 mm

Total Force in Stiffner p #REF! kN

B.M in Stiffner Ms =p x a1/2 ### kNm

Section Modulus Zs 125000.00 mm3

 DESIGN CALCULATION FOR
PIPERACK R3404

Class R Doc. No. SEC-A40-CI-4-3551 Rev. A Page No.

Stress in Stiffner Plate Ms / Zs ### MPa ### 249 MPa ###
 B
== B Y
y

tf
tf
y
r1 98O
z 95O z tw Z Z

H
H

tw r1 r1 z z tw

H
r2 r2

tf
Cy y Y
y == B
CHANNEL ( [ ) SHAPE H-SHAPE I-SHAPE

Elastic sec. modulusPlastic sec. modulus

Sl. Member H B tw tf r1 r2 Cy Area Izz Iyy rzz ryy Szz Syy Zzz Zyy
No. Type mm mm mm mm mm mm mm mm2 mm4 mm4 mm mm mm3 mm3 mm3 mm3
1 [-100 100 50 5.0 7.5 8.0 4.0 15.5 1192.0 1890000 269000 39.8 15.0 37800 7820 44800 13200
2 [-125 125 65 6.0 8.0 8.0 4.0 19.4 1711.0 4250000 655000 49.9 19.6 68000 14400 80000 24800
3 [-150 150 75 6.5 10.0 10.0 5.0 23.1 2371.0 8640000 1220000 60.4 22.7 115000 23600 135000 39300
CHANNEL

4 [-180 180 75 7.0 10.5 11.0 5.5 21.5 2720.0 13800000 1370000 77.3 22.4 154000 25500 182000 44800
5 [-200 200 90 8.0 13.5 14.0 7.0 27.7 3865.0 24900000 2860000 80.3 27.2 249000 45900 276400 84100
6 [-250 250 90 9.0 13.0 14.0 7.0 24.2 4407.0 41800000 3060000 97.4 26.4 335000 46500 399000 87200
7 [-300 300 90 10.0 15.5 19.0 9.5 23.3 5574.0 74000000 3730000 115.0 25.9 494000 56000 596000 105000
8 [-380 380 100 13.0 20.0 24.0 12.0 25.0 8571.0 176000000 6710000 143.0 28.0 924000 89500 1132000 169000
1 H-150 150 75 5.0 7.0 8.0 1785 6660000 495000 61.1 16.6 88800 13200 99700 20700
2 H-200 200 100 5.5 8.0 11.0 2716 18400000 1340000 82.4 22.2 184000 26800 209000 41900
SLENDER H-SHAPE

3 H-250 250 125 6.0 9.0 12.0 3766 40500000 2940000 104.0 27.9 324000 47000 366000 73100
4 H-300 300 150 6.5 9.0 13.0 4678 72100000 5080000 124.0 32.9 481000 67700 542000 105000
5 H-350 350 175 7.0 11.0 14.0 6314 136000000 9840000 147.0 39.5 775000 112000 868000 174000
6 H-400 400 200 8.0 13.0 16.0 8412 237000000 17400000 168.0 45.4 1190000 174000 1330000 268000
7 H-450 450 200 9.0 14.0 18.0 9676 335000000 18700000 186.0 44.0 1490000 187000 1680000 291000
8 H-500 500 200 10.0 16.0 20.0 11420 478000000 21400000 205.0 43.3 1910000 214000 2180000 335000
9 H-600 600 200 11.0 17.0 22.0 13440 776000000 22800000 240.0 41.2 2590000 228000 2980000 361000
1 H-148 148 100 6.0 9.0 11.0 2684 10200000 1510000 61.7 23.7 138000 30100 157000 46700
2 H-194 194 150 6.0 9.0 13.0 3901 26900000 5070000 83.0 36.1 277000 67600 309000 104000
3 H-244 244 175 7.0 11.0 16.0 5624 61200000 9840000 104.0 41.8 502000 113000 558000 173000
4 H-294 294 200 8.0 12.0 18.0 7238 113000000 16000000 125.0 47.1 771000 160000 859000 247000
MIDDLE H-SHAPE

5 H-340 340 250 9.0 14.0 20.0 10150 217000000 36500000 146.0 60.0 1280000 292000 1410000 447000
6 H-390 390 300 10.0 16.0 22.0 13600 387000000 72100000 169.0 72.8 1980000 481000 2190000 733000
7 H-440 440 300 11.0 18.0 24.0 15740 561000000 81100000 189.0 71.8 2550000 541000 2820000 828000
8 H-488 488 300 11.0 18.0 26.0 16350 710000000 81100000 208.0 70.4 2910000 541000 3230000 830000
9 H-588 588 300 12.0 20.0 28.0 19250 1180000000 90200000 248.0 68.5 4020000 601000 4490000 928000
10 H-700 700 300 13.0 24.0 28.0 23550 2010000000 108000000 293.0 67.8 5760000 722000 6460000 1E+06
11 H-800 800 300 14.0 26.0 28.0 26740 2920000000 117000000 330.0 66.2 7290000 782000 8240000 1E+06
12 H-900 900 300 16.0 28.0 28.0 30980 4110000000 126000000 364.0 63.9 9140000 843000 10500000 1E+06
1 H-100X100 100 100 6.0 8.0 10 2190 3830000 1340000 41.8 24.7 76500 26700 87600 41200
2 H-125X125 125 125 6.5 9.0 10 3031 8470000 2930000 52.9 31.1 136000 47000 154000 71900
3 H-150X150 150 150 7.0 10.0 11 4014 16400000 5630000 63.9 37.5 219000 75100 246000 115000
4 H-175X175 175 175 7.5 11.0 12 5121 28800000 9840000 75.0 43.8 330000 112000 369000 171000
WIDE H-SHAPE

5 H-200X200 200 200 8.0 12.0 13 6353 47200000 16000000 86.2 50.2 472000 160000 525000 244000
6 H-250X250 250 250 9.0 14.0 16 9218 108000000 36500000 108.0 62.9 867000 292000 960000 444000
7 H-300X300 300 300 10.0 15.0 18 11980 204000000 67500000 131.0 75.1 1360000 450000 1500000 684000
8 H-350X350 350 350 12.0 19.0 20 17390 403000000 136000000 152.0 88.4 2300000 776000 2550000 1E+06
9 H-400X400 400 400 13.0 21.0 22 21870 666000000 224000000 175.0 101.0 3330000 1E+06 3670000 2E+06
10 H-500X500 500 500 30 50 22 62000 2701670000 1042570000 208.80 129.7 10807000 4E+06 12450000 6E+06
11 H-414 414 405 18 28 22 29540 928000000 310000000 177 102 4480000 2E+06 5030000 2E+06
12 H-428 428 407 20 35 22 36070 1190000000 394000000 182 104 5570000 2E+06 6310000 3E+06
13 H-458 458 417 30 50 22 52860 1870000000 605000000 188 107 8170000 3E+06 9541000 4E+06
1 I-150 150 75 5.5 9.5 9 4.5 2183 8200000 591000 61.3 16.5 109000 15800 126000 25000
2 I-200 200 100 7 10 10 5 3306 21800000 1420000 81.1 20.7 218000 28400 250000 47000
3 I-250 250 125 7.5 12.5 12 6 4879 51900000 3450000 103 26.6 415000 55200 472000 90000
I-SHAPE

4 I-300 300 150 8 13 12 6 6158 95000000 6000000 124 31.2 633000 80000 717000 132000
5 I-350 350 150 9 15 13 6.5 7458 152000000 7150000 143 31 871000 95400 995000 157000
6 I-400 400 150 10 18 17 8.5 9173 240000000 8870000 162 31.1 1200000 118000 1385000 192000
7 I-450 450 175 13 26 27 13.5 14610 488000000 21000000 183 37.9 2170000 240000 2504000 381000
For Col C47
Horizontal Vertical Horizontal Moment
Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm
Max Fy 3 322 (D+DC+EO 12.038 494.903 35.657 82.01 0 -59.37 -31.6826 27.6874
Min Fy 4 391 (D+0.1DC+ -5.107 112.627 -14.153 -32.551 0 20.127 8.3809 -11.7461
Max Fz 3 318 (D+DC+EO 22.167 489.523 112.38 258.475 0 -114.147 -63.1629 50.9841
Max Mz 4 293 (D+DC+EO -49.112 351.661 47.507 109.266 0 264.746 151.7884 -112.958

For Col C46

Horizontal Vertical Horizontal Moment
Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm
Max Fy 5 309 (D+DC+EO 17.501 461.453 -118.901 -273.473 0 -69.001 -28.7487 40.2523
Min Fy 6 392 (D+0.1DC+ -1.124 82.415 16.84 38.733 0 3.352 0.7668 -2.5852
Max Fz 6 322 (D+DC+EO -2.148 107.077 84.081 193.386 0 -4.887 -9.8274 -4.9404
Min Mz 5 301 (D+DC+EO 40.07 365.847 -64.784 -149.004 0 -174.813 -82.652 92.161

Horizontal Vertical Horizontal Moment

Node L/C Fx kN Fy kN Fz kN Mx kNm My kNm Mz kNm
Max Fx 5 301 (D+DC+EO 40.07 365.847 -64.784 -149.004 0 -174.813
Min Fx 6 293 (D+DC+EO -40.048 264.019 -58.738 -135.098 0 170.236
Max Fy 5 309 (D+DC+EO 17.501 461.453 -118.901 -273.473 0 -69.001
Min Fy 6 392 (D+0.1DC+ -1.124 82.415 16.84 38.733 0 3.352
Max Fz 6 322 (D+DC+EO -2.148 107.077 84.081 193.386 0 -4.887
Min Fz 5 309 (D+DC+EO 17.501 461.453 -118.901 -273.473 0 -69.001
Max Mx 6 322 (D+DC+EO -2.148 107.077 84.081 193.386 0 -4.887
Min Mx 5 309 (D+DC+EO 17.501 461.453 -118.901 -273.473 0 -69.001
Max My 5 298 (D+DC+EO -20.421 296.439 28.577 65.728 0 106.18
Min My 5 301 (D+DC+EO 40.07 365.847 -64.784 -149.004 0 -174.813
Max Mz 6 294 (D+DC+EO -40.048 234.247 -44.312 -101.918 0 170.239
Min Mz 5 301 (D+DC+EO 40.07 365.847 -64.784 -149.004 0 -174.813
Compatibility Report for 10.0 Base Plate & Anchor bolt
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