INDUSTRIAL TRAINING REPORT

SEMARAK MOTIVASI SDN BHD

NO.17&17A, LAPANGAN PERDANA 17,
PANORAMA LAPANGAN PERDANA,
31350 IPOH, PERAK, MALAYSIA.

MOHAMMAD AIMAN BIN AZNIN

2016238672

Faculty of Mechanical Engineering

UNIVERSITI TEKNOLOGI MARA

SEPTEMBER 2018

1
ABSTRACT

Internship is one of the medium for student to experience themselves about on what
they have learned in class and try to adopt in a working environment. This internship season
must be held for every student before finish study and it will help students to work confidently
after graduate because they had experience in working place. This is because most of the
employment companies want to hire a worker who had work experienced than workers who
had no work experienced. Furthermore, it will also help students to ready to break through the
real life after they ended of study in many aspects. For example, they can communicate easily
with the other worker, adopt the working environment well and also have skilled which is
important to do the jobs.

2
ACKNOWLEDGEMENT

First and foremost, I thank to Allah Subhana Wa Taala with His blessing to give me a
chance to complete my industrial training and finishing this report. I also would take this chance
to give a lot of thanks to Semarak Motivasi SDN BHD specially to Managing Director, Dr.
Azwin Hazrina Binti Ahmad for accepting me into the institution for an internship. I would
also to thanks a lot to the Executive Director, En Ruzaini Bin Rahmad which is my supervisor
that had given me a lot of knowledge and experienced in the working field.

Besides, a special thanks to my university, UiTM, the place where I gain knowledge,
memories and life study. My sincere thanks to UiTM for this internship that give me an
experienced expose a new environment in working sector. Several persons have made valuable
contributions to me along my internship.

I am also thanked to the lecturers from Universiti Teknologi Mara (UiTM) that had
given me the guide and helping me to finish this report completely. I would also like to show
gratitude to all of the staffs of Semarak Motivasi SDN BHD for their advices and guidance
during the process of my industrial training and finished this report. Heartiest thanks my parents
and my friends for giving me support during this training mostly in mentality and financial.
Without them I cannot finish the training and the report in a given time. I am very grateful that
they have support me until the end of this training.

3
 TABLE OF CONTENT

ABSTRACT ………………………………………………………………………… 2

ACKNOWLEDGEMENT …………………………………………………………. 3

TABLE OF CONTENT ………………………………………………..............…………. 4

LIST OF FIGURES …………………………………………………………………….… 6

LIST OF TABLES ………………………………………………………………………... 7

CHAPTER 1: ORGANISATION BACKGROUND AND STRUCTURE……………..

1.1 Introduction ………………………………………………………..................... 9

1.2 Vision and Mission …………………………………………………………… 10
1.3 Organisation Chart of SMSB………………………………………………….. 11
1.4 Company Profile……………………………………………………………… 12
1.5 Company Product …………………………………………………………….. 12
1.6 SMSB Research & Development (R&D)……………………………………... 15
1.7 Industrial Training…………………………………………………………….. 16

CHAPTER 2: HYDROGEN SULFIDE (H2S) REMOVAL…………………………...

2.1 Project Detail …………………………………………………….................... 17

2.2 Electrical Instrument ………………………………………………………… 18

2.3 H2S Schematic Diagram…………………………………………………….... 22

2.4 Termination Diagram………………………………………………………… 23

2.5 Electrical Wiring Installation……………………………………………….... 26

2.6 Connectivity Testing Procedure……………………………………………… 28

4
CHAPTER 3: HOSE REEL DRUM…………………………………………………...

3.1 Project Detail ……………………………………………………………….. 32

CHAPTER 4: HEAT AND SMOKE ALARM DETECTOR……………………….

4.1 Project Detail……………………………………………………………….. 36

CHAPTER 5: SITE VISIT for STREET LIGHT TENDER AT ULU JELAI

5.1 Project Detail……………………………………………………………….. 41

5.2 Making Quotation………………………………………………………….. 42

CHAPTER 6: SMSB ELECTRICAL FLOOR PLAN

6.1 Project Detail………………………………………………………………. 45

6.2 Air Conditioner Power Consumption……………………………………… 47

CHAPTER 7: CONCLUSION……………………………………………………….

7.1 Introduction………………………………………………………………... 48

7.2 Lessons Learnt…………………………………………………………….. 48

7.3 Limitations and Recommendations……………………………………….. 49

REFERENCES……………………………………………………………………….. 50

APPENDICES………………………………………………………………………... 51

5
 LIST OF FIGURES

Figure 1 Logo of SMSB…………………………………………………………… 9

Figure 2 Organisation Chart………………………………………………………. 11

Figure 3 Head Protection………………………………………………................. 13

Figure 4 Head Protection……………………………………………………......... 13

Figure 5 Eye Protection…………………………………………………………... 13

Figure 6 Eye Protection…………………………………………………………... 13

Figure 7 Fall Protection………………………………………………………....... 14

Figure 8 Portable Gas Detection Calibration ……………………………………. 15

Figure 9 Fire Alarm System……………………………………………………… 15

Figure 10 H2S Column …………………………………………………………... 17

Figure 11 ADAM Series…………………………………………………………. 18

Figure 12 Network Topology …………………………………………………… 18

Figure 13 Schematic Diagram for H2S Project …………………………………. 22

Figure 14 Panel Box Layout Front Look……………………………………….... 24

Figure 15 Panel Box Layout Side Look ………………………………………... .24

Figure 16 DC 12V Line Cable …………………………………………………... 24

Figure 17 AC 240V Line Cable ……………………………………………….... 25

Figure 18 DC 24V Line Cable …………………………………………………... 25

Figure 19 Instrument Panel ……………………………………………………... 26

Figure 20 Regulator Panel………………………………………………………. 26

Figure 21 Junction Box installed at Instrument Panel …………………………... 27

Figure 22 Junction Box installed at Regulator Panel …………………………… 27

Figure 23 The Arranged Cables at Instrument Panel …………………………… 27

6
Figure 24 The Arranged Cables at Cable Tray………………………………… 28

Figure 25 Wiring Connection At Junction Box 1……………………………… 28

Figure 26 Wiring Connection At Junction Box 2……………………………… 29

Figure 27 Wiring Connection At Junction Box 3……………………………… 29

Figure 28 Wiring Connection At Junction Box 4……………………………… 30

Figure 29 Hose Reel Drum………………………………………….................. 32

Figure 30 Ball Valve at Hose Reel……………………………………………... 33

Figure 31 Leaking at Nozzle……………………………………….................... 33

Figure 32 The New Hose Reel Drum…………………………………………... 34

Figure 33 One of The Hose Reel Drum That Needs Replacing ……………….. 34

Figure 34 Replacing Old Drum with New One ………………………….……. 35

Figure 35 Smoke Detector…………………………………………................... 36

Figure 36 Heat Detector…………………………………………….................. 37

Figure 37 Heat Detector Testing……………………………………………..... 38

Figure 38 Smoke Detector Testing……………………………………………. 39

Figure 39 Break Glass Fire Alarms …………………………………………… 39

Figure 40 Module CT1 Behind the Break Glass………………………………. 40

Figure 41 The New Module CT 1 to Replace the Old One …………………… 40

Figure 42 Lemoi Intake Compound Layout…………………………………… 41

Figure 43 Entrance at Lemoi Intake…………………………………………… 42

Figure 44 Site Visit at Lemoi Intake………………………………………....... 42

Figure 45 Discussion about Street Light at Bottom Intake …………………… 42

Figure 46 MHA Infotech SDN BHD Quotation………………………………. 44

Figure 47 Delta Sama Jaya SDN BHD Quotation ……………………………. 44

7
Figure 48 Floor Plan for Ground Level………………………………………. 45

Figure 49 Floor Plan for Level 1……………………………………………… 45

Figure 50 Electrical Floor Plan for Level 1…………………………………... 46

Figure 51 Electrical Floor Plan for Ground Level……………………………. 47

LIST OF TABLES

Table 1 SMSB Company Profile……………………………………………… 12

Table 2 Sensors Used in H2S Project …………………………………………. 20

Table 3 Output Instrument Used in H2S Project ……………………………… 21

Table 4 Checklist for Junction Box Connectivity ………………..…………… 31

Table 5 Bill of Materials for Lemoi Intake …………………………………… 43

8
 CHAPTER 1
ORGANISATION BACKGROUND AND STRUCTURE

1.1 Introduction

Semarak Motivasi Sendiri Berhad (SMSB) is a Malaysian company that has been established
in year 2008. SMSB is a company that is specialized in Safety Engineering field that covers all
engineering routes such as:

 Electrical Electronic Engineering

 Mechanical Engineering

 Civil Engineering

 Marine Engineering

SMSB focus on providing the safety critical solutions with guaranteed clients’ ecstatic

satisfication. SMSB are Ministry of Finance (MOF), Construction Industry Development

Board (CIDB), Suruhanjaya Tenaga (ST), Petronas, Tenaga Nasional Berhad (TNB) and

Telekom Malaysia (TM) registered vendor.

Furthermore, SMSB offers services in design, testing, development, service and

maintenance tasks. The Research and Development (R&D) division in SMSB are highly
experienced in pioneering invention, especially innovation for IoT and industry 4.0 based
engineering solutions.

Figure 1: Logo of SMSB

9
1.2 Vision and Mission

SMSB Mission:

SMSB vision is to introduce the new emerging safety engineering field, where safety

systems are crucial for developing countries due to the increments of hazardous and extreme

works. SMSB goal is to ensure and enable safe working environment via hi-tech to reduce the

calculated risks.

SMSB Vision:

SMSB mission is to be the first provider for the client’s safety requirements.

SMSB Core Value:

SMSB is to deliver perfect safety and convenient solutions to ensure ecstatic

experience.

SMSB Quality:

SMSB focus on quality which are quality in service and quality in products. Just as

innovation is designed, quality is built in from start to finish of SMSB product. For SMSB

people, quality is a mind-set and a mission; not just a slogan.

10
1.3 Organisation Chart of SMSB

Figure 2: Organisation Chart

11
1.4 Company Profile

Company Name SEMARAK MOTIVASI SDN BHD

Registration No. 682472-A

Registration Date 25-02-2005

Company Status 100% Bumiputera
MOF Reg. No 357-02125346
Bumiputra Reg. No 357-02125346 (BP22077846761422318)

Address 17 & 17A, Lapangan Perdana 17,

Panorama Lapangan Perdana,
31350 Ipoh,
Perak,
Malaysia.
Telephone No. +6-05-313-8629
+6-016-330-7158
Email info@semarakmotivasi.com
Website www.semarakmotivasi.com
Table 1: SMSB Company Profile

1.5 SMSB Product

SMSB is a company supplies products that used by workers in variety of fields such as the fire
service, agriculture, homeland security, law enforcement, construction, oil and gas, chemical,
maritime, medical and other industries, as well as the military. SMSB also provides a broad
offering of consumer and contractor safety products, such as Personal Protective Equipment
(PPE), Gas Detection System and Self-Contain Breathing Apparatus (SCBA).

SMSB also in progress of their new R&D product called Fuzzy Agent Personal
Monitoring System, which is dedicated for individual monitoring during hazard work.

The example product of SMSB can be divided into several categories which are for safety
product, IT product and services.

12
1.5.1. Safety Product

SMSB provides several types of safety product such as for body protection, respiratory product
and gas detector. Products that has provided by SMSB in including the safety helmet, eye
protection, fall protection, foot protection, hearing protection and also hand protection.

1.5.1.1 Safety Helmet (Head Protection)

Figure 3 & 4: Head Protection

Basically, head protection is particularly important for employees working in

environments such as construction because of the increased risk of injury because of falls,
accidents and handling heavy materials or machinery. Protective helmets must do three things
which are resist penetration, absorb the shock of a blow and protect against electrical shock.

1.5.1.2 Eye Protection

Figure 5 & 6: Eye Protection

This protection gear for eyes had come with many designs depending upon the threat
that is to be reduced. It will protect our eyes from fling debris, chemicals, and other dangerous
hazard with safety These devices must meet the ANSI standard for eye and face protection.
[ANSI Z87.1]

13
1.5.1.3 Fall Protection

Figure 7: Fall Protection

Fall protection is required especially when workers are exposed to fall hazards while working

at elevations of more than five feet, or over water. Typically, guardrails or other barriers are

used to protect workers. In situations where guardrails are not practical, or when working from

two-point suspended scaffolding, personal fall arrest systems (PFAS) (such as safety harnesses,

lifelines, lanyards) are required. In some situations, positioning device systems such as restraint

(tether) lines or aerial lifts are used to provide protection from falling off an unguarded edge.

The personal fall protection systems must prevent a worker from falling (positioning
device systems) or arrest the fall of workers without causing injuries. Furthermore, the personal
fall protection must prevent workers from striking or falling to a lower level (PFAS).

1.5.2 IT Product

Apart from safety products, SMSB also provides IT products to clients. Example of IT

products such as:

 Laptop,

 Desktop PC,

 Smartphone and,

 Printer.

14
1.5.3 SMSB Services

SMSB provide services such as consultation, supply and installation, service and calibrations
of gas detectors, gas monitoring panels, Self Contain Breathing Apparatus (SCBA) set by
MSA, Draeger, Net Safety, Rae, and Honeywell etc.

Furthermore, SMSB provide service in installation, calibration and supply such as gas
detector calibration on both portable and fixed gas detector, fire and gas detection monitoring
system, fire alarm and hose reel maintenance. SMSB also have experience in supply and
service Self-contained breathing apparatus(SCBA) and Emergency escape breathing
devices(EEBD).

Figure 8: Portable Gas Detection Calibration Figure 9: Fire Alarm System

1.6 SMSB Research & Development (R&D)

SMSB is experienced in Research and Development (R&D) since the past 10 years. SMSB
developed industrial strength scheduling, simulation and optimization applications using
Artificial Intelligent (AI) techniques such as software agents, fuzzy logic, stochastic
simulation, heuristic optimizations, linear programming and constraint programming
techniques.

SMSB Research & Development (R&D) team will continuously works for new product
and innovations. SMSB researched products will always in the best quality and benefits the
nation’s safety.

15
1.7 Industrial Training

The Industrial Training is a part of the degree requirements at Universiti Teknologi Mara
(UiTM) for the students to complete their degree. The training supplements the student’s
academic education in engineering courses by exposing them to practical experience in an
actual working environment, opening avenues for them to develop their skills and capabilities.

Such an exposure aims in enhancing their intellectual, as well as emotional persona.

The main purpose of Industrial Training is to ensure all students are exposed to the real working
environment such as engineering field, to reap experiences necessary, and to mature oneself
towards creative, skilful and responsible human being.

1.7.1 Objective

The objective of this industrial program is to expose the students to the actual working
environment while enhancing and supplementing the student knowledge and skills. Apart from
that, industrial training encourages students to apply theoretical and practical knowledge into
work field. On the other hand, it enhances the ability to improve students’ creativity skills and
sharing ideas with the others. Last but not least, it exposes students to Engineering practice
and professional attitude.

16
 CHAPTER 2

PROJECT 1

HYDROGEN SULFIDE (H2S) REMOVAL

2.1 Project Detail

Hydrogen Sulphide (H2S) is the chemical compound which a colourless gas with the

characteristic foul odour of rotten eggs. It is very poisonous, corrosive and flammable. H2S

formed during decomposition of organic matter (animal and plant,) but generated largely by

oil burning and refining processes.

Basically, this H2S Removal project is the system to reduce the concentration of H2S

gas by using the absorption of sea water process. It is based on research and development

(R&D) of University Technology PETRONAS.

Figure 10: H2S Column

17
2.2 Electrical Equipment

2.2.1 Microcontroller ADAM Series

The project has used ADAM series as microcontroller which provide wide variety of features
in data acquisition. The microcontroller will change the signal that receive from sensors from
analog to digital before the computer receive and from digital to analog when the signal is send
from the computer to the output equipment’s such as valves. The type of ADAM is ADAM
5000L/TCP which has 4-slot Ethernet-based Distributed DA & C System. In this project, the
4 slots have been used for 2 input model ADAM 5017, 1 output model ADAM5024 and 1 relay
model ADAM 5069. The equipment’s that will be used can be seen in Figure 12 below.

Figure 11: ADAM Series

Figure 12: Network Topology

18
2.2.2 Sensors
There are several sensors that have been used as sensors as input in this project which are gas

sensors, temperature sensors, pressure sensors and flow sensor.

Sensor Type Description Picture

Gas sensor Dräger The electrochemical is an

electrochemical transducer for
Sensor EC measuring the partial pressure of a
gas under atmospheric conditions.

Gas sensor Honeywell The Sensepoint XCD (Exceed)

range of fixed gas detectors is
Sensepoint
used to monitor areas where
XCD
flammable, oxygen deficiency
and toxic gases may pose a hazard
to working environments.
XCD is designed for a broad
spectrum of industrial
applications with a
comprehensive choice of features
and benefits in a
truly cost-effective package.
Pressure Autonics Small size, accuracy pressure
control digital pressure sensor
sensor PSA/PSB

Series

19
 Temperature Autonics A compact design built in
temp/humidity tranducer with 7
Sensor THD-D
segment LED display.
Series

Flow Sensor Aalborg The flow rate can be displayed in

23 different volumetric flow or
XFM
mass flow engineering units
digital
including user specific.
mass flow XFM flow meters support various
function including programmable
meter
flow totalizer, high and low alarm,
automatic zero adjustment and
others.
Table 2: Sensors Used in H2S Project

2.2.3 Output

Equipment Type Description Picture

Valve Parker A 2/2-way normally closed

valve. It operates by opening or
solenoid
closing the orifice directly or
valve
by pilot operation by a solenoid
operator (or electromagnet / coil).

20
Valve GP The 2/2-way forced lifting,
normally closed with the non-
solenoid
energised closed by spring
valve
power (NC) side of the valve.
by lifting the diaphragm off the
main orifice by lifting the
diaphragm off the main orifice

Actuator KosaPlus An actuator is a valve accessory

to open and close the valve that
valve Electric
controls the flow of fluid.
actuator

KE-P

series

Volumetric Iwaki
Iwaki America offers 12, 24 and
pump Magnet
48volt DC motors, brushed or
Pump
brushless, for all WMD-15 to
MD- WMD-100 pumps. DC motors
typically run cooler than AC
30RZM
motors. They are generally
smaller than AC motors offering
designers the ability to reduce
space requirements. They do not
have brushes to perform the
commutation and require the use
of a controller
Table 3: Output Instrument in H2S Project

21
2.3 H2S Schematic Diagram

Figure 13: Schematic Diagram for H2S Project

It is important to make the schematic diagrams of H2S project first before doing the
connection of the devices and the instruments. The schematic diagram has been made by using
Microsoft Visio software. The designing is based on the datasheet that have been given by the
supplier and through surfing on the Internet. This is important, so the connection of the
instrument is correct and to make sure that the instrument get an enough power supply. The
power consumption need to be calculated to see whether the supply can support the maximum
power consumption of the instruments.

22
Problems:

1) The mass flow controller and solenoid valve does not give the specification of power
consumption clearly. This makes it harder to determine the exact power consumption
of the instruments.
2) The Aalborg Stainless Steel Mass Flow Controller (H2S) Model and Aalborg Gas Flow
Transmitter does not provided analog wire for it be connected to the microcontroller.
This make the wiring connection to be directly connected to the computer.
3) The requested instruments should come with 24V power supply requirement. Instead,
some of the instrument that is delivered come with 12V power supply requirement. This
mean the schematic diagram need to be changed because there need to be two power
sources, 24V and 12V.

Solutions:

1) The power of the instruments can be calculated by using formula P=IV to determine
the total power consumption of the whole system.
2) The RS232 to USB adapter can be used to directly transmit the signal of the instrument
to computer because it is already in a digital form.
3) A new 12 V power supply need to be brought and the schematic diagram need to be
updated.

2.4 Termination Diagram

After the schematic diagram has been completed, the termination diagram need to be drawn
before the termination process in the panel box can begin. The termination drawing is divided
by 3 voltage which are DC 24V, DC 12V and AC 240V. The terminal block is used to connect
the wiring from the instruments to the ADAM series and power supply. There are several
reasons the terminal block is used. One of the reason is that it is easier to detect the problem
with the wiring by referring to the termination diagram of terminal block. Another reason is
that it is easier to do cable management by using the terminal block. The termination diagram
is drawn by using Autodesk Inventor as same as the termination box such in Figure 14 and
Figure 15 below. The size of the termination box that has been drawn is follow by the actual
size so that it is sure that the devices that will be used have enough space to put in the
termination box.

23
Figure 14: Panel Box Layout Front Look Figure 15: Panel Box Layout Side Look

Figure 16: DC 12V Line Cable

24
 Figure 17: AC 240V Line Cable

Figure 18: DC 24V Line Cable

The connection of the termination diagram need to be clear so that the electrical
technician is easy to understand the diagram and will not done an incorrect connection. It is
dangerous because there is a different types of power supply. If the wrong connection is made,
there is high possibility the instrument involve will damage.

25
2.5 Electrical Wiring Installation

The electrical wiring installation is make when the schematic diagram and termination diagram
are finished which when the electrical technician has sure about each of the instruments
connection. The wiring installation is made when each part of the instrument has been mounted
on the panel and the regulator panel. The figures below are the example of instrument wiring
that has been done at the panel and regulator panel

Figure 19: Instrument Panel Figure 20: Regulator Panel

To make the cable at the panels looks tidy, the cables on the panels has been arranged by using
the cable tie and cable tie holder as look at the Figure 21 below. During the wiring installation,
there are some of the length of the already instrument’s cables does not reach to the termination
box. So, the junction box has been used connect the already cable with a new one since this is
the safe and tidy work. This is the project are involving the H2S gas which is an inflammable
type of gas. So, if there is some leakage of the gas, so it is dangerous if there is a possibility a
spark of the electrical can make some explosion happened. The used of the junction box can
prevent the possibility from happen.

26
Figure 21: Junction Box installed at Panel Figure 22: Junction Box at Regulator Panel

Figure 23: The Arranged Cables at Instrument Panel

27
 All the cables from the panels will be connected to the panel box which is in the other room.
So, the cables are arranged neatly and mounted on the wall to the other side of the room as
shown in Figure 24 below. The cables are mounted on the wall by using the galvanize cable
tray and the cable ties

Figure 24: Arranged Cable at Cable Tray

2.6 Connectivity Testing Procedure

The connectivity testing procedure is important for the electrical technician make sure that the
connectivity of the instruments is correct, and the power supply can go through them without
any problems. The checklist also will help the technician to detect any mistakes and error of
the connection faster and systematic. The example of connectivity testing procedure can be see
below.

2.6.1 Connectivity Testing Procedure for Junction Box

1. Check wiring connection at the junction box 1

 Volumetric pump (PE1)
 Volumetric pump (PE2)
Live PE1 Live PE1
Neutral PE1 Neutral PE1
Earth PE1 & PE2 Earth PE1 & PE2
Neutral PE2 Neutral PE2
Live PE2
Live PE2
Terminal Connector
From Panel Box From Instrument

Figure 25: Wiring Connection at Junction Box 1

28
 2. Check wiring connection at the junction box 2
 Temperature Transmitter (TT1)
 Pressure Transmitter 1 (PT1)
 Pressure Transmitter 2 (PT2)
+Ve TT1 +Ve TT1
-Ve TT1 -Ve TT1
4mb~20mb TT1 4mb~20mb TT1
+Ve PT1 +Ve PT1
-Ve PT1 -Ve PT1
4mb~20mb PT1 4mb~20mb PT1
+Ve PT2 +Ve PT2
-Ve PT2 -Ve PT2
4mb~20mb PT2 4mb~20mb PT2
+Ve MS08 +Ve MS08
-Ve MS08
-Ve MS08
Terminal Connector
From Panel Box From Instrument

Figure 26: Wiring Connection at Junction Box 2

3. Check wiring connection at the junction box 3

 Flow Transmitter (FT1)
 Flow Controller (FC1)

+Ve FT1
+Ve FT1
-Ve FT1
-Ve FT1
485 Tx FT1
485 Tx FT1
485 Rx FT1
485 Rx FT1
(+)4-20mA FT1
+Ve FC1 (-)4-20mA FT1
+Ve FC1
-Ve FC1
-Ve FC1
(-)4~20mA FC1
(-)4~20mA FC1
(+)4~20mA FC1 (+)4~20mA FC1
Terminal Connector

From Panel Box From Instrument

Figure 27: Wiring Connection at Junction Box 3

29
 4. Check wiring connection at the junction box 4
 Mass Flow Controller 1 (MFC1)
 Mass Flow Controller 2 (MFC2)
+Ve MFC1 +Ve FT1
-Ve MFC1 -Ve MFC1
485 Tx MFC1 485 Tx MFC1
485 Rx MFC1 485 Rx MFC1
Ground MFC1 & MFC2
+Ve MFC2
+Ve MFC2
-Ve MFC2 -VeMFC2
485 Tx MFC2 485 Tx MFC2
485 Rx MFC2 485 Rx MFC2

Terminal Connector
From Panel Box From Instrument

Figure 28: Wiring Connection at Junction Box 4

NO CABLE CONNECTIVITY STATUS

1 JUNCTION BOX 1
1 LIVE PE1
2 NEUTRAL PE1
3 LIVE PE2
4 NEUTRAL PE2
2 JUNCTION BOX 2
1 +Ve TT1
2 -Ve TT1
3 4mb~20mb TT1
4 +Ve PT1
5 -Ve PT1
6 4mb~20mb PT1
7 +Ve PT2
8 -Ve PT2
9 4mb~20mb PT2
3 JUNCTION BOX 3
1 +Ve FT1
2 -Ve FT1
3 485 Tx FT1
4 485 Rx FT1
5 +Ve FC1
6 -Ve FC1
7 (-)4~20mA FC1

30
8 (+)4~20mA FC1
4 JUNCTION BOX 4
1 +Ve MFC1
2 -Ve MFC1
3 485 Tx MFC1
4 485 Rx MFC1
5 +Ve MFC2
6 -Ve MFC2
7 485 Tx MFC2
8 485 Rx MFC2

Table 4: Checklist for Junction Box Connectivity

31
 CHAPTER 3

PROJECT 2

HOSE REEL DRUM

3.1 Project Detail

SMSB have become a contractor in safety fire alarm system services for Universiti Teknologi

Petronas (UTP), which in this chapter will be focused toward replacing hose reel drum at the

student’s hostel.

The UTP has named students hostel as Village 1 until Village 5. In each respective

village, the blocks are more divided into A, B, C, D, and E. These blocks are usually having 4

floors while some are up to 5 floors with no elevator. Each floor has at least 2 or 3 rooms

containing the fire hose reel. These hose reel drum usually needs inspection every six months

period. Hence, when the time comes, SMSB will send personnel to do the inspection, and

replace any necessary hose reel drum.

Figure 29: A Hose Reel Drum

The inspection firstly is done in Village 4 covering all the blocks from A until E. From

the inspection, there are more than 16 hose reel drums are damaged and needs to be replaced.

32
Moreover, there are 2 ball valves of has broken or not in a good position since both always in

normally opened state.

Figure 30: Ball Valve for Hose Reel

Continuing the task, the damaged hose reel drums in the Village 4 and 5 are replaced.

The damaged hose reel drums usually because they have leaked. Furthermore, there are also a

case which the nozzles are broke, and leaking happened such as in Figure 31.

Figure 31: Leaking at Nozzle

33
 Figure 32: The New Hose Reel Drum

Figure 33: One of The Hose Reel Drum That Needs Replacing

Figure 14 above shows that when want to replace the new hose reel drum, the hose is

first repealed from the drum by open the pipe clip at the drum. Then, union coupling will be

opened first by using pipe wrench to replace the drum. It can be seen in Figure 34. There is a

problem happened which the union coupling is too tight to open because of rust. So, union

coupling will be spray by using the WD40 to remove the rust from union coupling.

34
 Figure 34: Replacing Old Drum with New One

Since there are many hose reel drums that need to be replaced, the works are takes a

few days to complete. In the end, all the damaged hose reel drums have been replaced with a

new one, and they can now be used again with their full efficiency when the time needs it. The

next six months, this work might also be repeated.

35
 CHAPTER 4

PROJECT 3

HEAT AND SMOKE ALARM DETECTOR

4.1 Project Detail

Fire alarms systems also one of the services provided by the SMSB for the UTP. SMSB

has collaborates with Pahlawan Dinamik Sdn Bhd company to make the fire alarm system

services for the UTP from time to time. Both companies will send a few of their personnel to

complete the jobs. This task require trainee to be outstation for a few days and stay together

with the personnel at the homestay near the UTP campus.

This service will need to check the condition of the heat and smoke alarm detectors at

the buildings in UTP and at the same time testing the functionality of the detectors. This is to

make sure that the detectors are totally functioned and if there are any heat or smoke detectors

damage or broken, they will be changed to new one.

Figure 35: Smoke Detector

A smoke detector is a device that senses smoke, typically as an indicator of fire.

Commercial security devices issue a signal to a fire alarm control panel as part of a fire alarm

system, while household smoke detectors, also known as smoke alarms, generally issue a local
36
audible or visual alarm from the detector itself. Properly functioning detectors give an early

warning that makes escape more likely, but the unit is more than just an alarm.

Figure 36: Heat Detector

A heat detector is a fire alarm device designed to respond when the convected thermal

energy of a fire increases the temperature of a heat sensitive element. The thermal mass and

conductivity of the element regulate the rate flow of heat into the element.

Here is a brief explanation on the difference between the smoke and the heat detector:

 Heat detectors are intended to minimize property damage by reacting to the change in

temperature caused by a fire.

 Smoke detectors are intended to protect people and property by generating an alarm earlier

in the development of a fire. People need time to react, and every second is critical during

an actual fire event.

37
 These smoke and heat detector does not last forever, hence it is appropriate to test the

functionality of these detectors so that people can have reliable detection of fires.

The student’s hostels are checked first. The fire and smoke detector are located at the

ceiling in the student’s room. Therefore, each floor in every student’s blocks needs to be

checked. Once in the rooms, a hair dryer tied to a long bar is used to supply heat to the heat

detector.

Figure 37: Heat Detector Testing

The Figure 18 above shows the hair dryer is supplying heat to the heat detector, and when the

red light on the heat detector blinks, it shows that the heat detector are still functioning and is

sending alarm signal to alert people.

38
 Figure 38: Smoke Detector Testing

As for smoke detector, a smoke is spray to the smoke detector. If the sensor in the smoke

detector detects the smoke, it means that the smoke detector is still working just fine. This is

also shown by the blinking of a red light on the smoke detector.

Apart from that, the break glasses in each floor are also checked. The break glass fire

alarm is a manual break point, which is when someone operates a break glass unit, then alarm

sounders operate to warn others in the building that there may be a fire and need to evacuate.

Figure 39: Break Glass Fire Alarms

39
 Figure 40: Module CT 1 Behind the Break Glass

Figure 41: The New Module CT 1 to Replace the Old One

The figure above shows the module that has been damaged, and it is hence replaced with a new

one. This module serves the function to send signal to main fire alarm panel when the break

glass has broken.

40
 CHAPTER 5

PROJECT 4

SITE VISIT for STREET LIGHT TENDER AT ULU JELAI

5.1 Project Detail

The SMSB has been invited from Tenaga Nasional Berhad (TNB) to attended in Ulu

Jelai Power Station for site visit in bidding tender for installation of street light in several

locations around the power station which are at Susu Dam, Lemoi Intake, Bottom Outlet, Water

Treatment Plant and lastly, Generator Circuit Breaker (GCB). There are eleven companies

including SMSB has been invited for bidding this project. The TNB has provided the details

about the project to every companies such as the type of the street lighting, types of lights,

cable, conduit, and the project’s layout. The Figure 42 below shows the layout of Lemoi Intake.

The red dots are the place where the street lighting is needed to install.

Figure 42: Lemoi Intake Compound Layout

The site visit in to learn more details about this project from the TNB, asking some

related questions if any blunder of confusion and furthermore making some calculation for the

length of the cables, conduits and others. The Figure 43 and 44 below show the personnel from

each company make a site visit around of the area of Lemoi Intake.

41
 Figure 43: Entrance of Lemoi Intake Figure 44: Site Visit at Lemoi Intake

Figure 45: Discussion about Street Light at Bottom Intake

5.2 Making Quotation

After the site visit, the other task is to find the supplier for the equipment’s and materials
needed for the project of Street Light at Ulu Jelai. All the requirements have been listed to
make it easy to find the supplier as table of bill of materials below which is for Lemoi Intake.
There are another 4 tables which are for places at Susu Dam, Bottom Outlet, Water Treatment
Plant and Generator Circuit Breaker (GCB). The suppliers are found from the suppliers of
previous project or through the searched in the internets.

42
 LEMOI INTAKE

BIL ITEM QTY UNIT PRICE/UNI AMOUN SALE SALE SALE

T T 10% 20% 30%
1 Feeder Pillar 1 NOS 1500 1500 1650 1800 1950
2 (25mm x 5 METER 25 125 137.5 150 162.5
3mm)Copper
tape
3 16mm dia. Of 3 NOS 20 60 66 72 78
1500mm(L
)Earth
electrode
4 Earth chamber 1 NOS 150 150 165 180 195
5 7m- Mid- 3 NOS 1000 3000 3300 3600 3900
hinged column
type
6 1m single 2 NOS 150 300 330 360 390
Spigot arm
7 Modular 3 NOS 75 225 247.5 270 292.5
terminal box
8 150 watt HPSV 5 NOS 250 1250 1375 1500 1625
Flood light
9 2C 16mm² 300 METER 28 8400 9240 10080 10920
XPLE/SWA/PV
C copper cable
10 2C 16mm² 15 METER 50 750 825 900 975
XPLE
/SWA/PVC FR
cable
11 2.5mm2 3 ROLL 98 294 323.4 352.8 382.2
pvc/pvc cable
12 40mm GI 100 METER 2.5 250 275 300 325
Conduit
13 Footing 3 NOS 250 750 825 900 975
Table 5: Bill of Materials for Lemoi Intake

Even though there are any suppliers have been emailed regarding the street light

quotation, some are unable to quote, but luckily, one of the supplier companies with the name

‘MHA Infotech SDN BHD’ are able to quote the price, together with the installation costs.

43
However, the company does not to cover all the requirements needed. Hence, the uncover

requirement will be prepared by other companies such as from Delta Sama Jaya Sdn Bhd.

Figure 46: MHA Infotech SDN BHD Quotation

Figure 47: Delta Sama Jaya SDN BHD Quotation

44
 CHAPTER 6

PROJECT 5

SMSB ELECTRICAL FLOOR PLAN

6.1 Project Detail

In year 2017, SMSB has moved the office to a new place in Panorama Lapangan Perdana, Ipoh.
At the moment, there are a lot of renovation need to do at the office to give the office more
comfortable and equipped with infrastructures such as such meeting room, workshop and
server room. So, the trainee is asked to make the electrical floor plan for the ground and upper
floor from the floor plan that has been given in Figure 48 and Figure 49 below.

Figure 48: Floor Plan for Ground Level

Figure 49: Floor Plan for Level 1

45
 The task has been given is to make the electrical floor plan that including the electric
plan for:

i. Lighting and fan/air conditioner

ii. Switch socket outlet (s/s/o) and fire alarm installation
iii. Local-area network (LAN) and telephone line

The electrical plan need to take an account of the factor of the room such as the function of the

room, number of workers at the room, size of the room and others so that this renovation can

accommodate the needed of the worker there. Furthermore, there is also some request from the

executive director to make an electrical plan that is suitable for the meeting room that will be

used glasses as partition. After some trials and corrections, the trainee has made the electrical

floor as in the Figure 50 and Figure 51 below.

Figure 50: Electrical Floor Plan for Level 1

46
 Figure 51: Electrical Floor Plan for Ground Level

6.2 Air Conditioner Power Consumption

Moreover, the trainee needs to calculate the power of air conditioner (horse power unit) that
will be used depends on the size of the room. This is important so that the humidity of an air
conditioner can totally cover the area of the room. The formula can be seen as below:

1. Calculate the volume of the room:

Width x length x height
=………… (in cubic feet)
2. Multiply volume by 6
C1 = Volume x 6
3. Label the number of people that will occupy the room by N (estimation). 1 person
produces about 500 BTU/hr of heat for normal office related activity. Multiply N and
normal heat/hr for a person.
4. Estimated cooling capacity need: -
C1 + C2 =………… in (BTU/hr)
 Power in BTU/hr Power in horse power (HP)
 HP = Btu/h x 3.292x10-4

47
 CHAPTER 7

CONCLUSION

7.1 Introduction

There are lots of things that student has learnt when doing an industrial training as a engineer
assistant along the two months. So, it has become the responsible as engineer assistant to do
their jobs very well. These jobs will give good stress to the student as they will become more
punctual with time and develop a good attitude. Student may learn a lot of things even in this
short time.

As we know, student will test about how they know the theory that they have learn in
class and forced themselves to do it in this practical time. Furthermore, they will become
matured especially when they need to make their own decision. This also, will help the person
become more independent in doing their job and help them to increase their confidence.

Among of that, this is to evaluate whether the place of the industrial training is either
suitable for the next electrical engineering students or not. This is important to make sure that
the time for the students doing the practical will use wisely and it is kind of loss if the student
will make an industrial training with the place which not suitable for.

7.2 Lesson Learned

A lot of knowledge can be earned in industrial training. With the experience gained,
trainee has an exposed idea of real working environment which are totally different from what
have been taught in class. Not just a mere theory, but technical skills are also applied in solving
problems. Training at SMSB have no more no less, teach trainee that the very crucial aspect
when doing any work regardless of any field, the safety should be the utmost priority. No life
can be paid to be brought back to life. Along the training duration, all the challenges and
hardship faced have turn trainee to be a more confident person, a person who should think
thoroughly in solving any kind of problem and the importance of teamwork. Apart from that,
soft skills such as communication skill, responsibility and practical work have also increases
during the end of the internship period.

48
7.3 Limitation and Recommendations

The time for the students to do the internship is too short and not much can be learnt by the
student from the real engineer and it is such a disadvantage to the student himself. It is preferred
for the time of the internship to be extend for among four to six months and do it at the last
semester since there is high possibility the student can be absorbed as a permanent worker if
his job is satisfied by the company. Moreover, the company itself should be more responsible
in preparing a suitable supervisor for the student during doing the internship. It will be a loss
for both parties among the student and company if the student can’t do the job efficiently and
use a lot of time to learn a new thing in the office since there is no suitable supervisor to teach
him. While, the company will lose a lot of time to finish one simple job done by the internship
student. Even though this is the time for the student to learnt by himself in the office
environment, however, supervisor also has an important role to smooth the job of the company
in handling the internship student.

49
REFERENCES

50
APPENDICES

51