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We report on the encapsulation of enzyme (catalase) by the controlled polymer multilayer coating of
biocrystals, achieved by the sequential adsorption of oppositely charged polyelectrolytes onto enzyme
crystal templates. An extremely high enzyme loading in each polymer capsule is obtained, and the activity
of the encapsulated enzyme is preserved. The polymer-encapsulated enzyme is stable against protease
degradation: The polymer-coated enzyme retains 100% of its activity after incubation for 100 min with
protease, whereas uncoated, solubilized catalase loses more than 90% of its initial activity within 100 min
under the same conditions. This simple, general, and versatile approach can potentially be applied for the
encapsulation of various crystallized substances for catalysis and drug delivery applications.
Encapsulation technologies are utilized in medicine, hybrid hollow spheres.10 Enzyme crystal templating,
pharmaceutics, agriculture, and the cosmetic industries however, presents several challenges that do not apply
for the development of controlled-release delivery when templating, for example, latex particles. First, the
systems.1-3 Carrier systems of colloidal dimensions, such crystals are formed under delicate solution conditions;
as liposomes, polymeric particles, and microemulsion hence suitable conditions that facilitate polymer multi-
droplets, are used for the sustained release of drugs, layer deposition on the crystal surface and do not destroy
pesticides, fragrances, and other substances.3,4 Although the enzyme crystal morphology (i.e. to avoid its solubi-
such delivery systems are widely employed, problems lization) need to be found. Second, the permeability of the
associated with their stability and permeability are often polymer capsule walls must be such that it permits
encountered, thereby limiting their general application. encapsulation of the enzyme. In addition, since the primary
Here we present a novel and general approach to using usefulness of enzymes is their biological function, their
biocrystals as templates for the controlled encapsulation activity should be preserved when encapsulated. Here we
of biomolecules (enzyme) by polyelectrolyte multilayers, describe a method for enzyme encapsulation that satisfies
as illustrated in Figure 1. The method takes advantage all of these criteria.
of the fact that the enzyme is a crystalline suspension in In our enzyme crystal templating procedure,11 the
water at pH 5-65 and therefore can be treated as a colloidal catalase crystals were separated from already solublilized
particle. We earlier demonstrated that charged polymer protein by washing and centrifuging several times with
particles can be successfully employed as colloidal cores 1 M potassium acetate buffer of pH 5 at 4 °C. Chilled
for the assembly of alternating charged polyelectrolyte solutions were used to avoid significant solubilization of
multilayers.6-9 Removal of the colloidal core via its the enzyme crystals. A tapping mode atomic force mi-
decomposition and penetration of its constituent oligomers croscopy image12 of a catalase crystal, approximately 8 ×
through the polyelectrolyte walls resulted in hollow 12 µm in size, is shown in Figure 2A. The catalase crystals
polyelectrolyte capsules.7,8 A similar strategy, where exhibit a positive surface charge in water at pH 5 (zeta
nanoparticles were deposited in alternation with poly- (ζ)-potential ) +20 mV, catalase isoelectric point ) 5.8),
electrolyte, and the core subsequently removed, was as determined by electrophoretic mobility measure-
recently also employed to produce inorganic and inorganic- ments.13 This positive charge on the surface of the crystals
(10) Caruso, F.; Caruso, R. A.; Möhwald, H. Science 1998, 282, 1111-
* To whom correspondence should be addressed. Fax: +49 331 1114.
567 9202. E-mail: frank.caruso@mpikg-golm.mpg.de. (11) The enzyme crystals were encapsulated as follows: The catalase
† Max Planck Institute of Colloids and Interfaces.
crystals (Sigma, C-100) were washed twice with a chilled (4 °C) solution
‡ The Hong Kong University of Science and Technology.
of 1 M potassium acetate at pH 5 (buffer), with intermittent centrifuga-
(1) Langer, R. Nature 1998, 392, 5-10. tion steps (500 g, 4 min, 4 °C) to remove the supernatant. The polymer
(2) Park, K. Controlled Drug Delivery: Challenges and Strategies; layers were then assembled onto the enzyme crystals by the sequential
American Chemical Society: Washington, DC, 1997. deposition of poly(sodium 4-styrenesulfonate) (PSS), Mw 70 000, and
(3) Kreuter, J. Colloidal Drug Delivery Systems; Marcel Dekker: New poly(allylamine hydrochloride) (PAH), Mw 8000-11000, both obtained
York, 1994. from Aldrich. PSS was dialyzed against Milli-Q water (Mw cutoff 14 000)
(4) Yokoyama, M.; Okano, T. Adv. Drug Delivery Rev. 1996, 21, 77- and lyophilized before use. The first layer was deposited by adding a
80. 0.5 mL aliquot of a 5 mg mL-1 aqueous PSS solution (containing 1 M
(5) Biochemica Information; Boehringer: Mannheim Germany, 1987; potassium acetate, pH 5, 4 °C) to 0.2 mL of the crystal suspension,
pp 15-16. occasionally shaking the suspension, and allowing 25 min for adsorption.
(6) Caruso, F.; Donath, E.; Möhwald, H. J. Phys. Chem. B 1998, 102, The excess polyelectrolyte was removed by three repeated centrifugation
2011-2016. (500g, 4 min, 4 oC)/chilled buffer wash/redispersion cycles. The next
(7) Sukhorukov, G. B.; Donath, E.; Davis, S. A.; Lichtenfeld, H.; layer, PAH, was deposited from a 5 mg mL-1 solution containing 1 M
Caruso, F.; Popov, V. I.; Möhwald, H. Polym. Adv. Technol. 1998, 9, potassium acetate (pH 5 at 4 °C) using the same procedure and
759-767. conditions. Subsequent alternating PSS and PAH layers were deposited
(8) Donath, E.; Sukhorukov, G. B.; Caruso, F.; Davis, S. A.; Möhwald, in identical fashion until the desired number of polymer multilayers
H. Angew. Chem. 1998, 110, 2324-2327; Angew. Chem., Int. Ed. 1998, was achieved.
37, 2201-2205. (12) AFM images were obtained with a Digital Instruments Nano-
(9) Caruso, F.; Lichtenfeld, H.; Donath, E.; Möhwald, H. Macromol- scope IIIa AFM in tapping mode (TM) on samples deposited onto cleaned
ecules 1999, 32, 2317-2328. glass slides and air-dried.
Figure 1. Scheme showing the process used to encapsulate enzymes by using biocrystals as templates for the deposition of polymer
multilayers, subsequent enzyme solubilization and release, and the formation of hollow polymer capsules. (1, 2) Polyelectrolyte
layers are deposited stepwise onto the crystals by making use of the surface charge reversal that occurs upon adsorption of each
layer. Each polyelectrolyte layer deposited bears an opposite charge to that already adsorbed. Excess, unadsorbed polyelectrolyte
is removed by repeated centrifugation/wash redispersion cycles before the next layer is deposited. (3) Solubilization of the enzyme
inside the polymer capsule by exposure to solutions of pH > 6 or acidic solution (pH < 4) results in a morphology change of the
polymer capsule. (4) Release of the enzyme by rupturing the polymer capsule, achieved by exposure to solutions of pH > 11. (5)
Exposure of the encapsulated enzyme to an oxidizing solution results in decomposition of the enzyme which then is expelled from
the interior through the polymer walls, leaving behind hollow polymer capsules that originally encapsulate the enzyme.
in principle makes them suitably charged templates for Exposure of the polymer multilayer-encapsulated en-
the deposition of polyelectrolyte layers. Next, the first zyme crystals to a solution of pH 2 resulted in the polymer
polyelectrolyte layer, poly(styrenesulfonate) (PSS), which capsules assuming a more spherical shape (Figure 3A).
is negatively charged, was added to the crystal suspension The morphology changes of the polymer capsules at pH
and allowed to self-assemble onto the crystal (Figure 1). 2 are attributed to solubilization of the enzyme crystal,
Removal of the excess, unadsorbed polyelectrolyte was which occurs because the polyelectrolyte multilayers are
achieved by centrifugation of the crystal suspension, permeable to small mobile molecules (e.g., ions and water)
removing the supernatant, and repeated washing with a in the solution phase. (Previous fluorescence spectroscopy
chilled potassium acetate solution. At this stage the studies have shown that similar polymer multilayers
enzyme crystal surface charge was reversed (ζ-potential assembled on solid core colloidal particles are permeable
of -30 mV), indicating the successful adsorption of PSS. to small polar molecules of diameter 1-2 nm.6,9) The more
Repeated sequential deposition of poly(allylamine hydro- spherical shape is most likely due to the osmotic pressure
chloride) (PAH) and PSS produced crystals with alternat- buildup in the polymer capsules, caused by the high
ing positive (+20 mV) and negative (-30 mV) ζ-potentials, concentration of dissolved enzyme. The capsules did not
respectively. These data clearly demonstrate a reversal rupture solely as a result of enzyme solubilization,
of the surface charge, which is characteristic of polyelec- indicating their high stability. Similar morphology changes
trolyte multilayer growth on colloidal templates.6-10 were observed for other coated crystals. Catalase solu-
To verify that the enzyme crystals could be successfully bilization readily occurred at pH < 4 and pH > 6.
coated with polyelectrolyte multilayers, a fluorescently Evidence that the enzyme was encapsulated within the
labeled polyelectrolyte (fluorescein isothiocyanate (FITC)- polymer capsules was obtained by deliberately rupturing
PAH) was substituted for each alternate polyelectrolyte the polymer capsules. The polymer multilayer capsules
(polycation) in the buildup process. The fluorescence, as were found to partially rupture upon exposure to alkaline
seen under a fluorescence microscope, originates from the solutions of pH > 11.14 An optical micrograph of capsule
surface of the polymer multilayer-coated enzyme crystals rupture and enzyme release is displayed in Figure 3B.
(Figure 2B). The fluorescence signal was found to increase Soon after capsule wall rupture, solubilized enzyme was
systematically with an increasing number of fluorescent expelled from the interior of the capsule. Video microscopy
layers (data not shown). No noticeable changes in size or verified that the solubilized catalase was expelled upon
shape of the crystals were observed with the polyelectrolyte exposure to solutions of pH > 11 as a result of capsule
multilayer shell coating. Further, the polymer-coated breakage. Capsule rupture and the associated expulsion
enzymes could be stored for at least 30 days at 4 °C without of the enzyme are caused by the combination of osmotic
any noticeable change in morphology. These results show pressure increase in the interior of the polymer capsules
that enzyme crystals can be encapsulated within a polymer
(14) Several drops of the polymer multilayer-coated crystal solution
multilayer capsule via the stepwise, regular assembly of were placed on a cleaned glass slide and most of the water was allowed
oppositely charged polyelectrolytes and that the crystal to evaporate. An alkaline solution of pH > 11 was then pipetted onto
size and shape are retained upon their coating. an area on the slide near that which contained the encapsulated enzyme
crystals. The alkaline solution was then allowed to make contact with
the coated enzymes, and the polymer capsule rupture and enzyme release
(13) Electrophoretic mobilities of the uncoated and polymer multi- were monitored using optical and video microscopy. Rupture occurred
layer-coated enzyme crystals were measured with a Malvern Zetasizer immediately upon contact with the alkaline solution front. It should be
4 as described elsewhere.6-9 The mobility u was converted into a noted that this release process may not be suitable for certain
ζ-potential using the Smoluchowski relation ζ ) uη/, where η and are applications. To this end, we are currently employing a range of other
the viscosity and permittivity of the solution, respectively. polymers in order to effect enzyme release.
Letters Langmuir, Vol. 16, No. 4, 2000 1487