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Langmuir 2000, 16, 1485-1488 1485

Enzyme Encapsulation in Layer-by-Layer Engineered


Polymer Multilayer Capsules
Frank Caruso,*,† Dieter Trau,‡ Helmuth Möhwald,† and Reinhard Renneberg‡
Max Planck Institute of Colloids and Interfaces, D-14424 Potsdam, Germany, and Department
of Chemistry, The Hong Kong University of Science and Technology, Clear Water Bay,
Kowloon, SAR Hong Kong, China
Received August 27, 1999. In Final Form: November 23, 1999

We report on the encapsulation of enzyme (catalase) by the controlled polymer multilayer coating of
biocrystals, achieved by the sequential adsorption of oppositely charged polyelectrolytes onto enzyme
crystal templates. An extremely high enzyme loading in each polymer capsule is obtained, and the activity
of the encapsulated enzyme is preserved. The polymer-encapsulated enzyme is stable against protease
degradation: The polymer-coated enzyme retains 100% of its activity after incubation for 100 min with
protease, whereas uncoated, solubilized catalase loses more than 90% of its initial activity within 100 min
under the same conditions. This simple, general, and versatile approach can potentially be applied for the
encapsulation of various crystallized substances for catalysis and drug delivery applications.

Encapsulation technologies are utilized in medicine, hybrid hollow spheres.10 Enzyme crystal templating,
pharmaceutics, agriculture, and the cosmetic industries however, presents several challenges that do not apply
for the development of controlled-release delivery when templating, for example, latex particles. First, the
systems.1-3 Carrier systems of colloidal dimensions, such crystals are formed under delicate solution conditions;
as liposomes, polymeric particles, and microemulsion hence suitable conditions that facilitate polymer multi-
droplets, are used for the sustained release of drugs, layer deposition on the crystal surface and do not destroy
pesticides, fragrances, and other substances.3,4 Although the enzyme crystal morphology (i.e. to avoid its solubi-
such delivery systems are widely employed, problems lization) need to be found. Second, the permeability of the
associated with their stability and permeability are often polymer capsule walls must be such that it permits
encountered, thereby limiting their general application. encapsulation of the enzyme. In addition, since the primary
Here we present a novel and general approach to using usefulness of enzymes is their biological function, their
biocrystals as templates for the controlled encapsulation activity should be preserved when encapsulated. Here we
of biomolecules (enzyme) by polyelectrolyte multilayers, describe a method for enzyme encapsulation that satisfies
as illustrated in Figure 1. The method takes advantage all of these criteria.
of the fact that the enzyme is a crystalline suspension in In our enzyme crystal templating procedure,11 the
water at pH 5-65 and therefore can be treated as a colloidal catalase crystals were separated from already solublilized
particle. We earlier demonstrated that charged polymer protein by washing and centrifuging several times with
particles can be successfully employed as colloidal cores 1 M potassium acetate buffer of pH 5 at 4 °C. Chilled
for the assembly of alternating charged polyelectrolyte solutions were used to avoid significant solubilization of
multilayers.6-9 Removal of the colloidal core via its the enzyme crystals. A tapping mode atomic force mi-
decomposition and penetration of its constituent oligomers croscopy image12 of a catalase crystal, approximately 8 ×
through the polyelectrolyte walls resulted in hollow 12 µm in size, is shown in Figure 2A. The catalase crystals
polyelectrolyte capsules.7,8 A similar strategy, where exhibit a positive surface charge in water at pH 5 (zeta
nanoparticles were deposited in alternation with poly- (ζ)-potential ) +20 mV, catalase isoelectric point ) 5.8),
electrolyte, and the core subsequently removed, was as determined by electrophoretic mobility measure-
recently also employed to produce inorganic and inorganic- ments.13 This positive charge on the surface of the crystals

(10) Caruso, F.; Caruso, R. A.; Möhwald, H. Science 1998, 282, 1111-
* To whom correspondence should be addressed. Fax: +49 331 1114.
567 9202. E-mail: frank.caruso@mpikg-golm.mpg.de. (11) The enzyme crystals were encapsulated as follows: The catalase
† Max Planck Institute of Colloids and Interfaces.
crystals (Sigma, C-100) were washed twice with a chilled (4 °C) solution
‡ The Hong Kong University of Science and Technology.
of 1 M potassium acetate at pH 5 (buffer), with intermittent centrifuga-
(1) Langer, R. Nature 1998, 392, 5-10. tion steps (500 g, 4 min, 4 °C) to remove the supernatant. The polymer
(2) Park, K. Controlled Drug Delivery: Challenges and Strategies; layers were then assembled onto the enzyme crystals by the sequential
American Chemical Society: Washington, DC, 1997. deposition of poly(sodium 4-styrenesulfonate) (PSS), Mw 70 000, and
(3) Kreuter, J. Colloidal Drug Delivery Systems; Marcel Dekker: New poly(allylamine hydrochloride) (PAH), Mw 8000-11000, both obtained
York, 1994. from Aldrich. PSS was dialyzed against Milli-Q water (Mw cutoff 14 000)
(4) Yokoyama, M.; Okano, T. Adv. Drug Delivery Rev. 1996, 21, 77- and lyophilized before use. The first layer was deposited by adding a
80. 0.5 mL aliquot of a 5 mg mL-1 aqueous PSS solution (containing 1 M
(5) Biochemica Information; Boehringer: Mannheim Germany, 1987; potassium acetate, pH 5, 4 °C) to 0.2 mL of the crystal suspension,
pp 15-16. occasionally shaking the suspension, and allowing 25 min for adsorption.
(6) Caruso, F.; Donath, E.; Möhwald, H. J. Phys. Chem. B 1998, 102, The excess polyelectrolyte was removed by three repeated centrifugation
2011-2016. (500g, 4 min, 4 oC)/chilled buffer wash/redispersion cycles. The next
(7) Sukhorukov, G. B.; Donath, E.; Davis, S. A.; Lichtenfeld, H.; layer, PAH, was deposited from a 5 mg mL-1 solution containing 1 M
Caruso, F.; Popov, V. I.; Möhwald, H. Polym. Adv. Technol. 1998, 9, potassium acetate (pH 5 at 4 °C) using the same procedure and
759-767. conditions. Subsequent alternating PSS and PAH layers were deposited
(8) Donath, E.; Sukhorukov, G. B.; Caruso, F.; Davis, S. A.; Möhwald, in identical fashion until the desired number of polymer multilayers
H. Angew. Chem. 1998, 110, 2324-2327; Angew. Chem., Int. Ed. 1998, was achieved.
37, 2201-2205. (12) AFM images were obtained with a Digital Instruments Nano-
(9) Caruso, F.; Lichtenfeld, H.; Donath, E.; Möhwald, H. Macromol- scope IIIa AFM in tapping mode (TM) on samples deposited onto cleaned
ecules 1999, 32, 2317-2328. glass slides and air-dried.

10.1021/la991161n CCC: $19.00 © 2000 American Chemical Society


Published on Web 01/29/2000
1486 Langmuir, Vol. 16, No. 4, 2000 Letters

Figure 1. Scheme showing the process used to encapsulate enzymes by using biocrystals as templates for the deposition of polymer
multilayers, subsequent enzyme solubilization and release, and the formation of hollow polymer capsules. (1, 2) Polyelectrolyte
layers are deposited stepwise onto the crystals by making use of the surface charge reversal that occurs upon adsorption of each
layer. Each polyelectrolyte layer deposited bears an opposite charge to that already adsorbed. Excess, unadsorbed polyelectrolyte
is removed by repeated centrifugation/wash redispersion cycles before the next layer is deposited. (3) Solubilization of the enzyme
inside the polymer capsule by exposure to solutions of pH > 6 or acidic solution (pH < 4) results in a morphology change of the
polymer capsule. (4) Release of the enzyme by rupturing the polymer capsule, achieved by exposure to solutions of pH > 11. (5)
Exposure of the encapsulated enzyme to an oxidizing solution results in decomposition of the enzyme which then is expelled from
the interior through the polymer walls, leaving behind hollow polymer capsules that originally encapsulate the enzyme.

in principle makes them suitably charged templates for Exposure of the polymer multilayer-encapsulated en-
the deposition of polyelectrolyte layers. Next, the first zyme crystals to a solution of pH 2 resulted in the polymer
polyelectrolyte layer, poly(styrenesulfonate) (PSS), which capsules assuming a more spherical shape (Figure 3A).
is negatively charged, was added to the crystal suspension The morphology changes of the polymer capsules at pH
and allowed to self-assemble onto the crystal (Figure 1). 2 are attributed to solubilization of the enzyme crystal,
Removal of the excess, unadsorbed polyelectrolyte was which occurs because the polyelectrolyte multilayers are
achieved by centrifugation of the crystal suspension, permeable to small mobile molecules (e.g., ions and water)
removing the supernatant, and repeated washing with a in the solution phase. (Previous fluorescence spectroscopy
chilled potassium acetate solution. At this stage the studies have shown that similar polymer multilayers
enzyme crystal surface charge was reversed (ζ-potential assembled on solid core colloidal particles are permeable
of -30 mV), indicating the successful adsorption of PSS. to small polar molecules of diameter 1-2 nm.6,9) The more
Repeated sequential deposition of poly(allylamine hydro- spherical shape is most likely due to the osmotic pressure
chloride) (PAH) and PSS produced crystals with alternat- buildup in the polymer capsules, caused by the high
ing positive (+20 mV) and negative (-30 mV) ζ-potentials, concentration of dissolved enzyme. The capsules did not
respectively. These data clearly demonstrate a reversal rupture solely as a result of enzyme solubilization,
of the surface charge, which is characteristic of polyelec- indicating their high stability. Similar morphology changes
trolyte multilayer growth on colloidal templates.6-10 were observed for other coated crystals. Catalase solu-
To verify that the enzyme crystals could be successfully bilization readily occurred at pH < 4 and pH > 6.
coated with polyelectrolyte multilayers, a fluorescently Evidence that the enzyme was encapsulated within the
labeled polyelectrolyte (fluorescein isothiocyanate (FITC)- polymer capsules was obtained by deliberately rupturing
PAH) was substituted for each alternate polyelectrolyte the polymer capsules. The polymer multilayer capsules
(polycation) in the buildup process. The fluorescence, as were found to partially rupture upon exposure to alkaline
seen under a fluorescence microscope, originates from the solutions of pH > 11.14 An optical micrograph of capsule
surface of the polymer multilayer-coated enzyme crystals rupture and enzyme release is displayed in Figure 3B.
(Figure 2B). The fluorescence signal was found to increase Soon after capsule wall rupture, solubilized enzyme was
systematically with an increasing number of fluorescent expelled from the interior of the capsule. Video microscopy
layers (data not shown). No noticeable changes in size or verified that the solubilized catalase was expelled upon
shape of the crystals were observed with the polyelectrolyte exposure to solutions of pH > 11 as a result of capsule
multilayer shell coating. Further, the polymer-coated breakage. Capsule rupture and the associated expulsion
enzymes could be stored for at least 30 days at 4 °C without of the enzyme are caused by the combination of osmotic
any noticeable change in morphology. These results show pressure increase in the interior of the polymer capsules
that enzyme crystals can be encapsulated within a polymer
(14) Several drops of the polymer multilayer-coated crystal solution
multilayer capsule via the stepwise, regular assembly of were placed on a cleaned glass slide and most of the water was allowed
oppositely charged polyelectrolytes and that the crystal to evaporate. An alkaline solution of pH > 11 was then pipetted onto
size and shape are retained upon their coating. an area on the slide near that which contained the encapsulated enzyme
crystals. The alkaline solution was then allowed to make contact with
the coated enzymes, and the polymer capsule rupture and enzyme release
(13) Electrophoretic mobilities of the uncoated and polymer multi- were monitored using optical and video microscopy. Rupture occurred
layer-coated enzyme crystals were measured with a Malvern Zetasizer immediately upon contact with the alkaline solution front. It should be
4 as described elsewhere.6-9 The mobility u was converted into a noted that this release process may not be suitable for certain
ζ-potential using the Smoluchowski relation ζ ) uη/, where η and  are applications. To this end, we are currently employing a range of other
the viscosity and permittivity of the solution, respectively. polymers in order to effect enzyme release.
Letters Langmuir, Vol. 16, No. 4, 2000 1487

Figure 2. Images of uncoated and polymer multilayer-coated


catalase crystals. (A) AFM image of an uncoated crystal showing Figure 3. Representative optical micrographs of the polymer
its shape and micrometer dimensions. (B) Fluorescence optical capsules encapsulating solubilized enzyme. (A) A polymer
micrographs of catalase crystals coated with eight [(PSS/FITC- multilayer capsule containing solubilized enzyme in its interior.
PAH)4] polyelectrolyte multilayers, showing the applicability The close to spherical shape is assumed upon solubilization of
of the coating process to enzyme crystal templates. The the enzyme as a result of exposure to a solution of pH 2.
fluorescently labeled (fluorescein isothiocyanate, FITC) poly- Solubilization also occurs upon exposure to solutions of pH <
cation, FITC-PAH, is deposited in alternation with the 4 or pH > 6. (B) Rupturing of a polymer multilayer capsule
polyanion, PSS. causes the release of the entrapped, solubilized enzyme.
Rupturing is achieved by subjecting the polymer capsules to
and most probably a weakening of the electrostatic alkaline solutions of pH > 11.
interactions between the charged moieties of the polymers
due to the basic solution (pKa (PAH) is about 10). proximately 20 µm. The texture of the capsules is
Figure 4 shows a representative TEM image of an air- characteristic of the polyelectrolyte film,8 although some
dried polymer capsule,15 which was obtained after exposing residual (undecomposed) catalase can be seen. From AFM
the polymer-coated enzyme crystals to an oxidizing examination of air-dried polymer capsules (data not
solution (deproteinizer).16 The enzyme was decomposed shown), it can be deduced from the lowest height dimension
by the deproteinizing treatment, allowing the expulsion (35 nm), which is equivalent to twice the polymer capsule
of its fragment constituents from the interior by permeat- wall thickness, that the average thickness per polyelec-
ing the polymer capsule walls. The drying process trolyte layer is approximately 2 nm (the enzyme crystal
(evaporation of the aqueous content by air-drying) induces
templates were coated with eight layers). This value is
a number of folds and creases in the polymer capsules.
The capsules are also flattened and some spreading occurs; consistent with data obtained for multilayers on solid core
the diameters of the dried polymer capsules are ap- particles.7-9
The activity of the encapsulated catalase and the
(15) Samples for transmission electron microscopy (TEM, Philips stability imparted by the polymer multilayer coating with
CM12 microscope operating at 120 kV) were prepared by deposition of respect to proteolysis were examined. The catalase activity
aqueous solutions of the hollow polymer capsules upon a carbon-coated
copper grid, allowing them to air-dry for 1 min, and then blotting off was measured after its solubilization and release from
the extra solution. the polymer capsules. This was achieved by following its
(16) Hollow polymer capsules were obtained by exposing the polymer reaction with hydrogen peroxide (substrate) to produce
multilayer-coated capsules to a deproteinizer solution (Medical instru-
ments; active constituent is sodium hypochlorite) for 15 min and washing water and oxygen.5,17 A recovered specific activity of 97%
three times with 100 mM sodium chloride solution. Although the pH was obtained, compared with 100% for the uncoated
of the deproteinizer solution is approximately 12, no capsule rupture catalase. This shows that the polymer multilayer coating
was observed. This is most likely due to the rapid decomposition of the
enzyme, hence avoiding any significant increase in osmotic pressure of the catalase crystals proceeds without causing any
buildup in the capsules. significant loss of enzyme activity. The results of the
1488 Langmuir, Vol. 16, No. 4, 2000 Letters

Figure 5. Stability of (a, d, e) solution-solubilized catalase


and (b, c) polymer-multilayer encapsulated (solubilized) catalase
with respect to proteolysis: (a) solution-solubilized catalase
crystals, no protease incubation (control); (b) [(PSS/PAH)2]-
coated (four layers) catalase, protease incubation; (c) [(PSS/
PAH)4]-coated (eight layers) catalase, protease incubation; (d)
Figure 4. TEM image of an air-dried hollow polymer capsule and (e) repeat experiments for solubilized catalase, protease
comprising eight [(PSS/PAH)4] polyelectrolyte layers, obtained incubation. Proteolysis of the catalase was determined by
after decomposition of the encapsulated enzyme. The polymer measuring the decrease in the catalase enzyme activity (see ref
capsule spreads out on the carbon surface on which it is dried, 18 for details).
and folds and creases can be seen. Some undecomposed enzyme
can still be seen in the interior of the capsule. proximately 5 nm do not penetrate polyelectrolyte mul-
tilayer films.19
Important advantages of the enzyme crystal templating
proteolysis experiments18 are shown in Figure 5. Solu-
procedure presented are its versatility and generality: The
bilized, uncoated catalase (curves d and e) was inactivated
thickness and composition of the polymer walls can be
by protease to more than 90% during an incubation time
controlled by varying the number of polymer deposition
of 100 min. In contrast, no measurable loss in enzyme
cycles, thus potentially providing a straightforward and
activity was observed for the polymer-encapsulated (solu-
simple means to vary the permeability of the polymer
bilized) catalase within 100 min under the same conditions
capsules. It is expected that this process can be extended
(curves b and c). (The catalase was solubilized and retained
to encapsulate other biological materials in crystalline
within the polymer multilayer capsule at the experimental
(or amorphous) form, e.g. peptides, antibodies, or enzyme
pH of 7.) Further experiments showed that the activity
catalysts in order to perform chemical reactions. Fur-
of the encapsulated enzyme was fully retained after 24 h
thermore, the volume in the polymer capsule consists of
of exposure to protease. These results clearly demonstrate
an active catalyst (catalase). The layer-by-layer engineer-
that a thin polymer coating of four layers (thickness of ca.
ing of polymer multilayer capsules on biocrystal templates
8 nm) is sufficient to prevent proteolysis of the polymer-
also represents a novel way to prepare immobilized
encapsulated catalase. This finding is consistent with the
catalysts with enhanced stability and activity, with the
observation that proteins of diameter greater than ap-
polymer multilayer coating providing a protective barrier
for the enzyme in environments where enzyme-degrading
(17) The enzyme activity was determined by first releasing the enzyme
from the polymer capsules by exposure to ultrasound for 5 min at 20 substances (e.g., macromolecules, microorganisms, etc.)
°C in 1 M phosphate buffer at pH 7 (this caused rupturing of the polymer may be present. Overall, the strategy employed in this
walls) and using a standard enzyme activity assay;5 that is, by measuring work provides a new route to produce tailored and
the decomposition of the substrate hydrogen peroxide (H2O2) at 240 optimized systems for numerous applications in biotech-
nm. The concentration of the catalase was determined spectrophoto-
metrically at 280 and 405 nm (soret band). The specific activity was nology.
obtained by dividing the measured activity by the enzyme concentration. Our current work is focusing on using various crystal
The specific activity of the uncoated catalase was measured in the same templates, pH swellable, thermally responsive, and bio-
way and used for comparison. See also, for example: Tijsen, P. Practice compatible polymers as the capsule constituents, on
and Theory of Enzyme Immunoassays, 8th Impression, Elsevier:
Amsterdam, 1993; pp 202-203.15. constructing microreactor systems for sequential enzy-
(18) 10 mg of protease (Streptomyces griseus; Sigma P6911; activity matic biocatalytic reactions, and on functionalizing the
) 5.2 U/mg solid) was dissolved in 500 µL of phosphate buffered saline outer polyelectrolyte layers for targeting.
(PBS, pH 7.0) (100 U/ml) and used as the stock solution. Samples (200
µL) of the polyelectrolyte-coated catalase and solublilized catalase were Acknowledgment. This work was supported by The
separately incubated in a water bath at 37 °C with either 30 µL of the German Federal Ministry of Education, Science, Research
stock protease solution or 30 µL of PBS (control experiment). The starting
activity of the catalase for all samples was approximately 12 000 U/mL and Technology (BMBF) and the Max Planck Society. We
catalase. The starting activities were normalized to 100%. The final thank C. Dürr for technical assistance and M. Giersig for
protease activity in the sample was 13 U/mL. Proteolysis of the catalase help with electron microscopy.
was determined by measuring the decrease in the catalase enzyme
activity. The catalase activity measurements where carried out according LA991161N
to the previously described method (i.e., by spectrophotometric detection
(240 nm) of the decomposition of hydrogen peroxide, see ref 17). Samples (19) Caruso, F.; Niikura, K.; Furlong, D. N.; Okahata, Y. Langmuir
(5 µL) were diluted and used for the activity measurements. 1997, 13, 3427-3433.

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