Advanced Full Text Search - REHS5095 - Field Procedure To Install The Power Stairway On The 793F Off-Highway Truck (1408, 7253, 7254, 7960)

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Special Instruction
Field Procedure to Install the Power Stairway on the 793F Off-Highway Truck {1408, 7253, 7254,
7960}
Media Number -REHS5095-01 Publication Date -14/02/2011 Date Updated -24/04/2018
i07204203
Field Procedure to Install the Power Stairway on the 793F Off-Highway

Truck {1408, 7253, 7254, 7960}
SMCS - 1408; 7253-012; 7254-012; 7960
Off-Highway Truck/Tractor
793F (S/N: SSP1-UP)
Introduction
This Special Instruction provides the installation of the power stairway.
Important Safety Information

Do not perform any procedure in this special instruction until you have read this special instruction and you
understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools.
Failure to follow these procedures can result in personal injury. The following procedures should also be observed.
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to
observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous
situations before an accident occurs.
A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools in
order to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are
not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every
possible circumstance that might involve a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure
your safety and safety of others if a tool, a procedure, a work method, or operating technique that is not
recommended by Caterpillar is used.
Ensure that the product will not be damaged or the product will be made unsafe by the operation, lubrication,
maintenance, or the repair procedures that are used.
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23/10/2018 Advanced Full Text Search - REHS5095 - Field Procedure to Install the Power Stairway on the 793F Off-Highway Truck {1408, 7253, 72…
Personal injury or death can result from machine movement.
Place blocks in front of and behind the wheels to make sure the machine
does not move while the parking brakes are disengaged.
1. Permit only one operator on the machine. Either keep other personnel away from the machine, or keep other
personnel in the sight of the operator.
2. Move the machine to a smooth horizontal location. Move away from any machines that are working and any
personnel.
3. Move the transmission control to the PARK position.
4. Activate the parking brakes. Stop the engine and remove the ignition key.
5. Turn the battery disconnect switch to OFF position.
6. Place blocks in front of the wheels and behind the wheels.
Required Parts List

Table 1
Parts List For 348-5600 Stairway Ar
Qty Part Number Description
1 328-1140 Stairway Gp
1 350-3864 Platform Wiring Gp
Table 2
Parts Required to Install the 328-1140 Stairway Gp

1 328-1150 Platform Gp
8 8T-7338 Bolt
8 198-4780 Hard Washer
1 328-1191 Plate As
12 8T-4183 Bolt

1 328-1141 Stairway As
2 328-1178 Hub
16 8T-4182 Bolt

1 480-1159 Pipe As
1 480-1147 Pipe As
16 8T-4139 Bolt
16 8T-7934 Hard Washer

1 480-1163 Pipe As
1 480-1154 Pipe As
8 8T-4186 Bolt
8 9X-2041 Screw
8 8T-4222 Plated Washer
8 457-0270 Bushing
2 480-1165 Pipe As
2 480-1157 Pipe As
4 466-9260 Plate
2 336-7068 Block
4 4W-2754 Quad Ring Seal

4 489-2792 Bushing
2 354-0501 Bushing
2 7X-2565 Bolt
16 4W-0435 Quad Ring Seal
Table 3
Parts List For 350-3864 Platform Wiring Gp

1 306-7213 Plate
4 248-0102 U-Bolt
4 5C-7261 Nut
2 157-1364 Toggle Switch
1 350-3866 Switch Harness As
1 266-8944 Grommet
13 033-8248 Clip
23 8T-4137 Bolt
1 348-5366 Platform Harness As
4 8M-2770 Clip
1 6V-7383 Clip
1 341-5895 Strap
2 8T-4179 Bolt

1 224-5445 Taperlock Stud
1 8T-4133 Nut
5 6D-4246 Clip
1 350-3867 Cable As
5 2V-1771 Grommet
1 347-2423 Plate
4 5C-7261 Nut
1 2W-6818 Knob
1 9S-1354 Nut
1 8T-4244 Nut
1 8T-4183 Bolt
1 5P-7468 Clip
1 6V-1874 Grommet
1 5P-7469 Clip
1 7T-9575 Cable As
1 167-9579 Strip
1 147-0385 Clip
1 5D-7635 Grommet
1 302-3908 Spacer
1 266-7268 Switch Guard

5 7K-1181 Cable Strap
1 319-7543 Film
Install the 328-1140 Stairway Gp

Table 4
Parts Required to Install the 328-1140 Stairway Gp
Item Qty Part Number Description
1 1 328-1150 Platform Gp
2 8 8T-7338 Bolt
3 8 198-4780 Hard Washer
4 1 328-1191 Plate As
5 12 8T-4183 Bolt
6 12 198-4778 Hard Washer
7 1 328-1141 Stairway As
8 2 328-1178 Hub
9 16 8T-4182 Bolt
10 16 198-4777 Hard Washer
11 1 480-1159 Pipe As
12 1 480-1147 Pipe As
13 16 8T-4139 Bolt
14 16 8T-7934 Hard Washer
14A 4 466-9260 Plate
15 1 480-1163 Pipe As
16 1 480-1154 Pipe As
16A 2 336-7068 Block

16B 4 4W-2754 Quad Ring Seal
16C 4 489-2792 Bushing
16D 2 354-0501 Bushing
16E 2 7X-2565 Bolt

17 8 8T-4186 Bolt
19 8 9X-2041 Screw
20 8 8T-4222 Plated Washer
20A 16 4W-0435 Quad Ring Seal

21 8 457-0270 Bushing
22 2 480-1165 Pipe As
23 2 480-1157 Pipe As
Illustration 1 g02320819
Front view
1. Use a suitable lifting device to install platform group (1). Secure platform group (1) with eight bolts (2) and
eight washers (3). The approximate weight for the platform group (1) is 220 kg (485 lb).
2. Install plate assembly (4) with 12 bolts (5) and 12 washers (6).
3. Use a suitable lifting device to install stairway assembly (7) to platform group (1). Secure stairway assembly
(7) with two hubs (8), 16 bolts (9) and 16 washers (10). The approximate weight of stairway assembly (7) is
110 kg (243 lb).
View of area (A)
4. Install pipe assembly (11) and pipe assembly (12) with 16 bolts (13), 16 washers (14), and four plates (14A).
5. Assemble block (16A) to pipe assembly (16) with two quad ring seals (16B), two bearings (16C), bushing
(16D), and bolt (16E). Repeat the process for pipe assembly (15).
6. Install pipe assembly (15) and pipe assembly (16) with eight bolts (17) and eight washers (14).
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View of area (A)
View of area (B)
7. Attach the bottom position on tube assembly (12) to pipe assembly (23) with two bushings (21), two quad
ring seals (20A), one plated washer (20) and one screw (19).
8. Repeat Step 7 to attach the bottom position of pipe assembly (11) to pipe assembly (22).
9. Attach pipe assembly (23) to the bottom position on pipe assembly (16) with two bushings (21), two quad
ring seals (20A), one plated washer (20) and one screw (19).
10. Repeat Step 9 to attach pipe assembly (22) to the bottom position on pipe assembly (15).
11. Attach pipe assembly (22) to top position on pipe assembly (11) with two bushings (21), two quad ring seals
(20A), one washer (20) and one screw (19).
12. Attach pipe assembly (22) to pipe assembly (15) with two bushings (21), two quad ring seals (20A), one
washer (20) and one screw (19).
13. Repeat Step 11 and Step 12 to install pipe assembly (23).
Install the Platform Wiring Group

Table 5
Parts List For 350-3864 Platform Wiring Gp
Item Qty Part Number Description
1 1 306-7213 Plate
2 4 248-0102 U-Bolt
3 4 5C-7261 Nut
5 2 157-1364 Toggle Switch

6 1 350-3866 Switch Harness As

7 1 266-8944 Grommet
8 13 033-8248 Clip
9 23 8T-4137 Bolt

11 1 348-5366 Platform Harness As
12 4 8M-2770 Clip
13 1 6V-7383 Clip
14 1 341-5895 Strap
15 2 8T-4179 Bolt
17 1 224-5445 Taperlock Stud

18 1 8T-4133 Nut
19 5 6D-4246 Clip
20 1 350-3867 Cable As
21 5 2V-1771 Grommet
22 1 347-2423 Plate
23 4 5C-7261 Nut
24 1 2W-6818 Knob
25 1 9S-1354 Nut
26 1 8T-4244 Nut
27 1 8T-4183 Bolt
28 1 5P-7468 Clip
29 1 6V-1874 Grommet
30 1 5P-7469 Clip
31 1 7T-9575 Cable As
32 1 167-9579 Strip
33 1 147-0385 Clip
34 1 5D-7635 Grommet
35 1 302-3908 Spacer
36 1 266-7268 Switch Guard
37 5 7K-1181 Cable Strap

38 1 319-7543 Film
1. Install plate (1) to the handrail with two U-bolts (2), four washers (4) and four nuts (3).
2. Install toggle switch (5) to plate (1). Install switch guard (36). Use straps (37) to secure the harness.
3. Install wiring harness (6) with one grommet (7), 13 clips (8), 13 bolts (9), and 13 washers (10).
4. Install harness (11) with four clips (12), four bolts (9), and four washers (10). Use one clip (13), one stud
(17), one nut (18), and spacer (35).
5. Install strap (14) with two bolts (15) and two washers (16).
6. Install cable assembly (20) with five clips (19), five grommets (21), five bolts (9), and five washers (10).
7. Install plate (22) with two u-bolts (2), four washers (4) and four nuts (23).
8. Install knob (24) with nut (25).
9. Install cable assembly (31) through grommet (34).
10. Install clip (28) and clip (30) on the handrail with grommet (29), bolt (27), washer (16), and nut (26).
11. Attach clip (33) to cable assembly (31).
12. Attach clip (33) to clip (28) and clip (30) with strip (32), bolt (9), washer (10), and nut (18).
13. Install film (38).
Copyright 1993 - 2018 Caterpillar Inc. Tue Oct 23 2018 06:33:16 GMT-0500 (hora estándar de Perú)
All Rights Reserved.
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23/10/2018 Advanced Full Text Search - REHS5095 - Field Procedure to Install the Power Stairway on the 793F Off-Highway

-Highway Truck {1408, 7253, 72…

Field Procedure to Install the Power Stairway on the 793F Off-Highway

Important Safety Information

Personal injury or death can result from machine movement.

3. Move the transmission control to the PARK position.

5. Turn the battery disconnect switch to OFF position.

6. Place blocks in front of the wheels and behind the wheels.

Required Parts List

Qty Part Number Description

12 198-4778 Hard Washer

16 198-4777 Hard Washer

16 8T-7934 Hard Washer

4 4W-2754 Quad Ring Seal

16 4W-0435 Quad Ring Seal

Qty Part Number Description

2 157-1364 Toggle Switch

1 350-3866 Switch Harness As

23 8T-4121 Hard Washer

1 348-5366 Platform Harness As

3 8T-4223 Hard Washer

1 266-7268 Switch Guard

Install the 328-1140 Stairway Gp

Item Qty Part Number Description

3 8 198-4780 Hard Washer

14A 4 466-9260 Plate

16A 2 336-7068 Block

16C 4 489-2792 Bushing

16D 2 354-0501 Bushing

16E 2 7X-2565 Bolt

20 8 8T-4222 Plated Washer

20A 16 4W-0435 Quad Ring Seal

13. Repeat Step 11 and Step 12 to install pipe assembly (23).

Install the Platform Wiring Group

5 2 157-1364 Toggle Switch

6 1 350-3866 Switch Harness As

10 23 8T-4121 Hard Washer

17 1 224-5445 Taperlock Stud

37 5 7K-1181 Cable Strap

8. Install knob (24) with nut (25).

9. Install cable assembly (31) through grommet (34).

11. Attach clip (33) to cable assembly (31).

13. Install film (38).

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