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Ref No.

: 071427/A16-1/P /14-15 Date : 27 07 2014

To,

Kind attention: Mr. SRIKANTH, Kakinada

Subject: OFFER FOR SUPPLY /ERECTION & COMM. Of SEMI AUTO. CARBONATED SOFT
DRINK (C.S.D) PLANT IN PET BOTTLE 500 LPH

Dear Sir

This refers to the discussion held with the undersigned in regards to the above captioned
subject.

As discussed & as required, please find enclosed herewith our best offer for SEMI AUTO.
CARBONATED SOFT DRINK (CSD) PLANT with Equipment schedules and process description
with configuration as noted below.

We request you to kindly go through the same and please feel free to call the undersigned in
case of queries if any.

Thanking you
For Aguapuro Equipments Pvt Ltd

Sd/-
Jitendra C. Rane
Director.
PROCESS FLOW for CSD PLANT in PET Bottle

Water Treatment Plant

2000 LPH

Water for CIP & Utility 500 Water for CSD


LPH
Line 1500 LPH

Skid Mounted Manual CIP Invert Sugar Syrup


System For CSD

Concentrate Blending

Module for CSD

Concentrate Filler Semi auto


for CSD

CHILLER for CSD

Carbonator for CSD

Semi Auto. Counter Pressure Filler &


PET Bottle Blow M/c 800 BPH
Capper For CSD in PETBottle: 10BPM
Semi Auto
@ 300ml X 1
EQUIPMENT SCHEDULE & PROCESS DESCRIPTION FOR

COMMON WATER TREATMENT PLANT 2000 LPH FOR ALL PROCESS

Raw Water Storage Tank (Client scope)


To store raw water from sources like Bore Well / Open Well / IDC water supply / Corporation supply
etc. Minimum storage of 10 times the water treatment capacity installed either in HDPE (Sintex Type)
or Concrete tanks.

CHLORINE DOSING SYSTEM (Manual)


To diffuse chlorine into feed water to inhibit the growth of bacteria and eliminate any existing bacterial
contamination in the feed water.

RAW WATER BOOSTER PUMP


To boost water pressure from raw water tank and to deliver to the pretreatment at pressure and
volume required.

QTY : 1No.
MOC : CI
Make : Kirloskar
Rating : 3M /Hr @ 35M
3

Head : 35M

PRESSURE SAND FILTER


To filter sand and sediment (turbidity) down to 20 microns at 2 ppm

QTY : 1No.
Make : Aguapuro
Model No : PSF 1665 FRP MPV
MOC : FRP
Maximum Operating pressure : 3.5 Kg/cm2
Minimum Operating Pressure : 2 Kg/cm2
Filter Media : Multigrade sand Media

ACTIVATED CARBON FILTER


To remove taste, odors, chlorine, colour and other organic material from feed water prior to reverse
osmosis.

QTY : 1No.
Make : Aguapuro
Model No : ACF 1865 FRP MPV
MOC : FRP
Maximum Operating pressure : 3.5 Kg/cm2
Minimum Operating Pressure : 2 Kg/cm2
Filter Media : Activated Carbon Media : IV 900
ANTI SCALENT DOSING (Metering Pump)
To inject Anti Scalent Solution into feed water to avoid scale formation on the membrane.

Qty : 1No.
Tank capacity : 60 Litre
Tank MOC : HDPE Chemical Tank
Pump : Electronic Diaphragm Metering Pump 0 to 5Lph
Make : Hanna Romania / Milton Roy Asia LMI
Solution : Anti Scalent Solution

MICRON BAG FILTER


To remove micron sediment particles & dust impurities from raw water prior to Reverse Osmosis
system to avoid clogging of membrane.

QTY : 1No.
Make : Aguapuro Equipments Pvt. Ltd
Shell MOC : PP / FRP
Cartridge Size : MBF 4 X 20
Porosity : 10 Micron

MICRON CARTRIDGE FILTER


To remove micron sediment particles from raw water prior to Reverse Osmosis system to avoid
clogging of membrane.

QTY : 1No.
Make : Aguapuro Equipments Pvt. Ltd
Shell MOC : SS 316
Cartridge Size : 20” X 4”
Porosity : 5 Micron
Cartridge MOC : Pleated Polypropylene

REVERSE OSMOSIS MODULE


To purify and remove 98% of all known contaminants.

HIGH PRESSURE PUMP


QTY : 1 No.
Make : Groundfos
Capacity : 5M3/Hr.
Head : 100 M
MOC : SS 304

RO MEMBRANE
Membrane Size : 8” X 40” .
Make : Hydranautics or equivalent high performance
No. of Membrane : 2 Nos.

PRESSURE TUBE (HOUSING)


Make : Aguapuro
Pressure Vessel MOC : FRP
Pressure Tube : 2 Element Long 1No.
Inter Pipings : SS 316
Skid : SS 304
LP /HP cut off Switch : Provided 1No. Each
Flow Indicators : Provided for Reject and Product Water
Piping’s and connector : SS 316
SS STORAGE TANK FOR TREATED WATER
To store Reverse Osmosis permeate (product) water.

QTY : 1 No.
MOC of Tank : SS 316
Type : Corrugated
Capacity : 1000 Ltr. Holding capacity.

SS BOOSTER PUMP
To feed water to down stream to micron filters and UV system and filling line
QTY : 1No.

MOC of Impeller : SS 304


Make : Grundfos or equivalent
Rating : 2.0M3/Hr @ 30M
Head : 30M

MICRON CARTRIDGE FILTER


To remove micron particles up to 0.2 Micron sizes.

QTY : 1No.
Make : Aguapuro Equipments Pvt. Ltd
Shell MOC : SS 316
Cartridge Size : 20”
Porosity : 0.2 Micron
Cartridge MOC : Pleated Polypropylene
Operating Flow Rate : 2M3/Hr.

ULTRA VIOLET MODULE


For removal of micro biological organisms upto 99.9%

QTY : 1Unit.
Make : Aguapuro Equipments Pvt. Ltd
MOC : SS 316 housing
Wattage : 36 x 2 Watt
UV Lamp Intensity : 60000 µw sec / Cm2
Make of Lamp : Philips Holland
No. of Quartz Tube : 2Nos.
Quartz Tube Make : General Electric, USA

ELECTRICAL CONTROL PANEL & WET PANEL


To control all the Pumps & Electrical units within the RO System. Stainless Steel Electrical control Panel.

To control Flows and Pressure of all the units of the RO System. Panel with Flow Indicators, Pressure
Gauges, Control Valves, etc.
Invert Sugar Syrup Holding Tank with Agitator -500 Liter

To hold the ready syrup in the tank for further process, Agitator with motor drive, Manhole ,Outlet
Valve, CIP Spray inlet, Legs with ball feet Installed

Sugar Syrup Holding Tank 1 Unit

1 Tank MOC SS 304

2 Make AGUAPURO

3 Tank Volume / Capacity 500 LTRS.

4 Agitator MOC SS 304

5 Connections 38mmsms

6 Total Connected Power 2 KVA


Final SS Transfer Pump

Final SS 316 Pump of sanitary design to transfer the syrup at required velocity and flow to the
beverage blending section.

Final SS Transfer Pumps 1 Operating

1 Type Centrifugal

2 Make of Pump Wilo or equivalent

3 MOC SS 304

4 Capacity 10000 LPH @ 5WMC Head

5 Max. Head 12 WMC Head @ 5500 LPH


Equipment Schedule & Process Description for

CONCENTRATE PREPARATION TANK & TRANSFER PUMP for CSD Line

Concentrate Preparation Tank Tank : 1 No.

The Homogenized Product is then stored in the Beverage Holding Tank which is provided with an agitator
to prevent the constituents in the beverage from settling and which can be held to match up time
requirement for the filling line until the next batch of beverage is ready for further process.

Beverage Holding Tank 1 Unit

1 Tank MOC SS 304

Vertical Type Conical dished


2 Tank type end

3 Make AGUAPURO

4 Tank Volume / Capacity 1000 LTRS. With Level tube

5 Tank Height 2000 mm

6 Tank Diameter 1000 mm

7 Agitator MOC SS 304

8 Agitator Speed 60 RPM

9 Connections 38mmsms

10 Total Connected Power 2 KVA


Beverage Transfer Pump

SS centrifugal pump of sanitary design of capacity 1000 LPH to transfer the blended beverage at regulated
flow and pressure either to the Pasteurization section in case of RTS or to the Carbonator and chiller in
case of CSD.

Beverage Transfer Pump 1 Operating

1 Type Centrifugal

2 Make of Pump Wilo or equivalent

3 MOC SS 316

4 Capacity 10000 LPH @ 5WMC Head

5 Max. Head 12 WMC Head @ 5500 LPH


Equipment Schedule & Process Description for

CHILLER & CARBONATOR for CSD Line

CHILLER UNIT WITH PHE & GLYCOL CONTROL

The beverage produced in the beverage blending tank for CSD has now to be carbonated for the
sparkling effect. However by general principle gas does not dissolve or mix up in any kind of lesser
viscous liquid even at room temperatures thereby the beverage has to be chilled to a temperature
just above freezing temp (normally from 3 to 5 OC ) to ensure proper dissolution of gas in the
beverage and also to ensure that the Gas level in the beverage is controlled to have uniform
distribution and gas volume in each packed container of the Product.

The Chiller unit comprises of a PHE (Plate Heat Exchanger) which ensures proper chilling of the
beverage to desired temperature before it is sent for carbonization to the carbonator.

Chiller 1 Unit

1 Capacity 5 TR

2 Water Tank SS 304 / 1000 Litre storage

3 Compressor Semi Hermetic Reciprocating

4 Compressor Make Bock / BITZER Germany

5 Water Pump Primary 1 K.W. 3 Phase with Mechanical


Seal for circulating Brine Liquid
Tank to chiller

7 Flow Rate & Pressure 15 LPM & 3 Bar

8 Condenser Water Cooled Shell and Tube


Type.

9 Cooling coil S.S.304 Braze Plate Type with


Expansion Valve duly Insulated.
10 Cooling tower FRP Tower : 10TR capacity

11 Pump for Cooling Tower 1 KVA

12 Refrigerant Piping All the piping with suitable


Copper Tubing and Brass
Fittings with Shutoff Valve and
Filter Drier, Liquid Indicator,
etc.

13 Refrigerant Type R - 22

14 Main Structure M S Painted


CARBONATION UNIT

The Carbonator is used to carbonize the beverage to desired gas volume using a commercial Carbon
Dioxide cylinder as source. The carbonator generally increases the surface area of the liquid so as the
liquid is exposed to the gas for even and high value dissolution of gas.

The carbonator works on the film flow principle. A very fine film of liquid is created and allowed to
flow over specially contoured film plates. During these flow, liquid is exposed to carbon-dioxide gas
at carbonation pressure, and when it reaches the bottom level of the carbonation chamber, it is fully
saturated. There is adjustable nozzle provided on top of the tank by which flow rate can be
controlled. A liquid level gauge glass assembly with electronic level control probe is provided. The
control panel is supplied and built on same frame of carbonator The control panel houses, HP and LP
gas regulator with indicator gauges. Electronic pressure transducer controlled Diaphragm valve to
regulate gas flow. Complete electric system along with built in alarm system and pressure controller
for gas and only temperature indicator as one unit.

From the Carbonization unit the carbonated beverage is sent to the Counter Pressure Filler for Filling

Carbonator 1 Unit

1 Capacity 500 Litre / Hr.

2 Overall Dimension in Mtrs L: 1.2 X W: 1.2 X H: 1.0

3 Connected Power 3 KVA

4 Air Consumption 60 Psi

5 Water Inlet 2 to 3 C

7 Gas Flow Valve Electronic pressure transducer


controlled Diaphragm valve

8 Pressure controller & gauge 1 No.

9 Temperature Indicator
1 No.
10 Construction Body M S Epoxy coated

11 Gas Type Carbon dioxide Gas


EQUIPMENT PRICING WITH GENERAL TERMS & CONDITIONS

EQUIPMENT Capacity QTY UOM POWER UNIT TOTAL

BASIC
in H.P. PRICE VALUE

2000
01. WATER TREATMENT PLANT For LPH 1 SET 8 780000 780000

CSD

02. SUGAR SYRUP STORAGE MODULE 1 175000 175000

For CSD

g. Syrup Storage tank 304 500 Ltr 1 No.

i. Syrup Transfer Pump 1 HP 1 No.

CONCENTRATE PREPARATION
03. MODULE 1 175000 175000

For CSD

a. Beverage Blending Tank 500 Ltr 1 No.

b. Transfer Pump 1 HP 1 No.


CONCENTRATE FILLER IN GLASS
04. BOTTLE 500 LPH 1 Unit 2 400000 400000

05. CHILLER & CARBONATOR 8 1165000 1165000

For CSD

a. CHILLER 500 Lts 1 No.

b. CARBONATOR 1 M3/hr 1 No.

SEMI AUTO. Pet Bottle Counter


06. Pressure filler & Capper 10 BPM 2 No. 2 650000 650000

LINE For CSD , Capacity : 10 BPM @ 500


ml.

SEMI AUTO. Pet Bottle Blow molding


07. M/c 800BPH with Ancillaries 800 BPH 1 No. 30 880000 880000

OTHER PACKAGING & ANCILLARY


08. UNITS

a. All Interconnecting Piping & Valves SS for 1 Lot 300000 300000

Complete Line

TOTAL BASIC VALUE Rs. 45,25,000

Add : EXCISE @ 12.36% on No. 4,5,6 & 7 Rs. 03,82,542

Total GROSS VALUE Rs. 49,07,542

Add : VAT @ 12.5% on Gross Value Rs. 6,13,443

TOTAL NET VALUE Rs. 55,20,985

Exclusive of Freight/P&F/Insurance/Road
Permit/ Octroi
GENERAL COMMERCIAL TERMS AND CONDITIONS & SCOPE OF WORK

1. SCOPE OF SUPPLY:
Our scope of work is limited to the items mentioned in our offer. Anything not specifically mentioned on
our quotation to be considered outside scope of our supply.

2. PRICE
Prices quoted are for Design Engineering, Manufacture , Installation and Commissioning, Training etc.
Prices are firm but subject to statutory variations. Unless otherwise stated our offer is Ex-our works and
are Exclusive of packing, forwarding, loading, incidental charges, insurance, freight etc and are extra on
clients account.

3. DELIVERY PERIOD:
a. Within 4 to 5 weeks from date of technically and commercially clear order along with advance as
indicated in the payment terms.
b. A further period of 3 to 4 weeks may be required for transportation to the site, erection and
commissioning. The final commissioning of the plant depends on the inlet water connection to our
system provided by you.
c. Delivery period is effective form the date of realization of Advance Cheque / Demand draft.
d. Delivery period quoted is subject to Force Meajure conditions.

4. TERMS OF PAYMENT:
Our payment terms are as follows:
1. 20% as advance along with the Purchase order
2. 40% Second advance intermediate
3. Balance 40% against PROFORMA INVOICE, prior to dispatch (On pro-rata basis)

5. TAXES AND DUTIES


Our offer does not include any Sales tax, Octroi, Excise duty or any other Government levies and these
will be extra to buyers account as applicable on the date of delivery. Excise duties and Sales Tax will be
extra as per Government Rule. For Interstate, If Form ‘C’ is produced tax reduction is applicable as per
Government Rules.
Present Availing Rates of Sales tax is : 12.5% VAT (In case of Form ‘C’ : 10.5% will be returned after
receipt of Form ‘C’ from client)
Present Availing Rates of Excise Duty is : 12.36%

6. VALIDITY:
Our offer is valid for 30 days from the date of submission after which is subject to our confirmation.

7. FORCE MEAJURE CLAUSE:


If at any time the execution of this order is affected by war, hostilities invasion, Act of Foreign enemies
Civil War, rebellion, revolution insurrection, riots and civil commotion acts of state and acts of god, such
as earthquakes, floods and other acts of nature which could not have been reasonably foreseen or
reasonably made provision for or insured against, then extension of time for supply as may be
warranted on intimated from us.

8. MANPOWER TRAINING:
Manpower training will be arranged at the time of installation and commissioning of plant and
machineries at the clients site by us.

9. ERECTION AND COMMISSIONING:


A team of our engineers will be deputed to the project site for Erection Installation and Commissioning
of the plant and machinery supplied by us. Client requires to bear To & Fro Traveling Expenses +
Lodging and Boarding at site for our engineers deputed.
10. ESSENCE OF THE CONTRACT:
Delivery schedule and commissioning the project is directly related to customers fulfilling his
obligations in respect of terms of payment. Installation and Commissioning is directly related to
customer’s fulfilling his Building and other requirements to line up the same.

11. INSPECTION :
Customer will be intimated to inspect the items before dispatch as otherwise the item after receipt of
the payment will be dispatched as per dispatch instructions. It is understood that manufactured item
will be inspected by our internal inspection wing before dispatch.

12. INSURANCE:
Transit Insurance by you. However we shall intimate you the dispatch details to effect insurance.

13. GUARANTEE:
The product of our manufacture carries a guarantee against manufacturing defects, for a period of
Twelve months, from the date of dispatch from our factory. Please note that the guarantee is restricted
to mechanical items only and is limited to repair replacement of defective spares and accessories and
does not cover any consequent losses of damages. The guarantee will not cover normal wear and tear of
the parts or defects due to mishandling of the equipment or negligence. As regards bought out items like
Compressor, Pumps, Motors, Instruments, etc., the guarantee offered by the manufacturers of these
items would be passed on to you and it is limited to the guarantee offered by the respective
manufacturers. Warranty on Compressor Limited to 6 months only as offered by the manufacturer.

14. SUBSTITUTION OF MATERIALS:


In the event of non-availability of steel or any other material of a particular section or quality, we will be
using the nearest available alternate section with the approval of the Buyers. Any increase or decrease
on this scope will be to the buyers Account.

15. JURISDICTION:
All disputes will be subject to Mumbai Jurisdiction Only

16. LAYOUTS & PLANT DESIGN :


Detailed Designing of plant and plant layout as per BIS hygienic Standards will be provided by
Aguapuro, the architectural drawing / structural drawing to be prepared by client as per the layout
provided by Aguapuro. Aguapuro representatives will interact with clients appointed architects for the
same. All civil construction and appointment of contractors and architects and their payment in client’s
scope

17. ELECTRICAL DETAILS :


Details regarding Electrical Drawings and load requirement will be provided by Aguapuro, All electrical
connections and arrangement of electricity including documentation to be done by the client as per the
designs & suggestions provided.

18. ANCILLARIES :
All required ancillaries such as Raw water tanks, pipings from bore well to raw water tanks and from
there to the inlet of raw water pump, Air conditioners, Air curtains, fly kits, lightning, exhaust fans etc in
client’s scope. Detailing will be given by Aguapuro
19. ISI DOCUMENTATION : (For Packaged Drinking Water Project & Indian clients Only)
Arrangement of Documents such as Gram panchayat NOC, Pollution Control NOC, etc related to
Application of ISI marking in client’s scope, all details regarding the documents required will be
provided by Aguapuro. Aguapuro will assist in getting ISI License for the project through their own
sources however at extra cost payable by the Client.

20. Aguapuro will assist the Client in all maximum possible ways for the project which lies in its
approach.

21. EXCLUSIONS OF OFFER:


Please note out offer does not include the following:
1. All types of civil works including foundations, drains, drain sumps storage tank neutralization pit.
2. Safe storage of tank, chemicals and other accessories at site.
3. All types of electrical wiring and cabling including motors starters MCC control panels etc.
4. Regeneration and dosing chemicals laboratories reagents required for the initial start of the plant and
normal operation of plant.
5. Piping up to the inlet of plant machineries and drain outlets. GI piping’s & fitments for Jar wash room.
6. Watch and Ward.
7. Earthing materials.
8. Covered storage facilities.
9. Lighting and Water supply facilities.
10. Unloading, storage and security of equipment at site.
11. Plant building and its illumination and ventilation.
12. Any other equipments, work and services not specifically mentioned as forming part of our offer.
13. Labour and tools required for erection and commissioning.
14. Hangers / fixtures and supports required for Electrical connections and Pipings.

For AGUAPURO EQUIPMENTS PVT LTD

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