Rebar Splicing System CABRTECH Cat329

INFRASTRUCTURE
&
CONSTRUCTION
SOLUTIONS
REBAR SPLICING SYSTEM

CABRTECH
Cat 329
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efisien, teknologi simulasi, dan perawatan setelah instalasi."
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Hubungi Kami:+62-21-7294788 sales@elhifa.co.id

REBAR MECHNICAL SPLICE / ANCHOR TECHNOLOGY
CONTENTS
1. Comapany Profile ..................................................................................................................... 01

1.1 Company Introduction..................................................................................01
1.2 Products & Solutions ...................................................................................03
1.3 Market & Partners..........................................................................................04
1.4 Codes & Standards ........................................................................................05
1.5 Awards & Certificates ................................................................. 06
2. Rebar Mechanical Splice Technology ................................... 07

2.1 Sys. A: Parallel Thread Rebar Splice with Upsetting End...........08
2.2 Sys. B: Parallel Thread Rebar Splice with Rolling End ..............19
2.3 Sys. C: Cold Forged Sleeve Splice for Ribbed Rebar ..................28
2.4 Sys. D: Locking Sleeve Coupler...............................................................30
2.5 Sys. E: Grouting Sleeve Coupler ..............................................................32
2.6 Sys. F: Stainless Steel Coupler .................................................................37
3. Rebar Mechanical Anchor Technology..........................41
4. Featured Projects ................................................................................51

COMPANY PROFILE
CABR Tech is founded in 2001 and integrated the resources of Institute of Building Structure, Institute of
Building Engineering Software, Institute of Earthquake Engineering, Institute of Building Materials and
an excellent staff team including design masters and well-known experts. The company has obtained
thousands of research and development achievements in the past ten years and hundreds of technical
patents; developed PKPM software product with market share of over 95% in China; provided services of
design, consultation, testing and assessment, specialty engineering construction to hundreds of important
and complicated projects; developed and amended over 150 national and industrial standards and codes.
Thus, CABR Tech has established its leading position in China in fields such as engineering structures and
earthquake resistance, software and informatization and new construction materials.
CABR Tech is mainly involved in the R&D and application of new technologies and products of the building
industry, including design software of building structures, software of green building and energy efficiency,
software of general budget and construction technology, management and informatization of building
enterprises, comprehensive design of building engineering, specialty design of engineering structures,
engineering consultation and experiment, engineering testing and appraisal, prestressed construction,
steel structure and cable structure engineering, reinforcement and retrofitting of existing buildings,
deviation rectification and translation, water proof engineering, reinforcement materials and products, high-
performance concrete and admixtures, water proof and protection products, technologies and products
of thermal insulation of wall, testing equipments of building materials, products of vibration isolation and
damping, equipments and products of prestressed technology, rebar splicing and anchoring products, and
so on.
CABR Tech is a professional corporation who engaged in rebars mechanical splice and anchor technology
development, management, services, consulting and project subcontracting for over 20 years, owned the
national patents for the main products include anchor plate, parallel thread rebar splice with upsetting end,
parallel thread rebar splice with rolling end, cold forged sleeve splice for ribbed rebar, etc., which are widely
applied in many projects such as high-rise building structure, bridges, tunnels, hydraulic structure, television
towers, nuclear power plants and received excellent feedbacks form clients. In China, we are the chief editor
for national industrial standards for rebar splice and rebar anchor, such as JGJ 107-2010 Technical
Specifications of Mechanical Splice for Rebar, JG/T163-2013 Couplers for Rebar Mechanical splice, and JGJ
256-2011 Technical Specifications of Application for Rebar Anchor Plate, etc.
CABR Tech has offices throughout China and agencies in many countries of the world. Rebar mechanical
anchor and splice technologies and products have been widely used in over 30 countries, including Russia,
Mexico, Malaysia, Indonesia, Pakistan, India, UAE, Qatar, Saudi Arabia, Iran, Vietnam, Thailand, France,
Singapore, etc.
01 02
Complete Solutions for Rebar Splice and Anchor Connect The Rebars, Connect The World
Create Continuous Client Value Solutions Applied in Over 30 Countries
Experienced - CABR Rebar Mechanical Splice Technology Started Since 1987
Authoritative - Chief Editor for Industrial Rebar Splice / Anchor Standards
Trustworthy - China State-Owned Enterprise in Rebar Splice / Anchor Industry
Rebar Mechanical Splice Technology
Sys.A: Parallel Thread Rebar Splice with Upsetting End
Sys.B: Parallel Thread Rebar Splice with Rolling End
Sys.C：Cold Forged Sleeve Splice for Ribbed Rebar
Sys.D：Locking Sleeve Coupler
Sys.E：Grouting Sleeve Coupler
Sys.F：Stainless Steel Coupler
Rebar Mechanical Anchor Technology
Related Products
03 04
Chief Editor for National Rebar Splice / Anchor Standards Certified Quality Management System
Industry Leader in Rebar Mechnical Splice / Anchor Industry Possess Over 20 Technical Patents
Awards
High-tech Enterprise National Key Technology National Technology

Business License Safety Production License
Certificate Certificate Process Certificate
Ministry of Construction, Quality Management System

Oversea Entrepreneur Award Ten Key Technologies Certificate
P.R.China Recommendation Certificate
Certificates
● JGJ 107 Technical Specifications of Mechanical Splice for Rebar;
● JGJ 256 Technical Specifications of Application for Rebar Anchor Plate;

China CABR Certificate Dubai DCL Certificate Russia Certificate Euro CE Certificate SGS Certificate
● JG/T 163 Couplers for Rebar Mechanical splice;
● JGJ 355 Specifications of Grouting Sleeve Splice for Rebars;
● JG/T 398 The Grouting Sleeve Coupler for Rebar Splice;
● JG/T 408 Cementitious Grout Sleeve Coupler for Rebar Splice;
● JGJ 108 Specifications of Cold Forged Sleeve Splice for Ribbed Rebars; America IQAC Certificate France CSTB Certiifcate Australia NATA Certificate Australia ALS Certificate India NABL Certificate
● JGJ 171 Parallel Thread Rebar Splice with Upsetting End;
● JGJ 163 Parallel Thread Rebar Splice with Rolling End ;
● JGJ 109 Specifications of Taperred Threaded Splice for Rebars.

Bodycote Dubai Certificate ACES Dubai Certificate Malaysia Testech Certificate Germany BAM Certificate
05 06
Sys. A
Parallel Thread Rebar Splice with Upsetting End
CABR
1. Process
Rebar Mechanical Splice Technology

1 Rebar Cutting
2 Rebar End Forging
3 Rebar End Threading
Rebar Coupler
4
Connecting
2. Product Advantages
Safe & Reliable High strength coupler; Achieve 100% ultimate tensile and yield strength of rebar; Comply with
the requirements of Chinese JGJ107, American standard ACI318 ACI349, British standard BS8110,
French standard NF35-20-1, German standard DIN1045, ISO 15835 and other relevant standards.
Simple & Efficient Easy to operate and maintain; High efficienct production; Fast installation; Take less than 1 minute
to forge and thread one rebar end on-site.
Widely Applicable Different types of couplers; Suitable for different construction situations such as the rebar cage and
the bending rebar.
Widely Adaptable Adaptable for different weather conditions.
Energy-Saving Environmentally-friendly; Cost-saving; Economic.
07 08
3. Specifications 2.Splice With One Slope End
Suitable for condition where rebar is difficult to connect, such as rebar cage connecting.
1.Standard Splice
Suitable for condition where rebar can move and rotate freely, and can move axially.
Installation Process
1. Thread one standard thread end and one lengthened thread end.
1. Thread two standard rebar thread ends.

2. Connect coupler with one lengthened thread end rebar.
2. Connect coupler with one rebar thread end.

3. Connect coupler with one standard thread end rebar by reversely
rotating the coupler.
3. Connect coupler with antoher rebar thread end.
4. Screw tightly by wrech. The tortque should comply with JGJ107.
Coupler Specficiations（Suitable for 500MPa Rebar） Coupler Specficiations（Suitable for 500MPa Rebar）
Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weigth (kg) Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weigth (kg)
16 M18×2.0 26.5 32 0.08 16 M18×2.0 26.5 36 0.09
18 M22×2.5 30 36 0.11 18 M22×2.5 30 41 0.12

20 M24×2.5 33 40 0.15 20 M24×2.5 33 45 0.16
22 M25×2.5 36 44 0.20 22 M25×2.5 36 49 0.22

25 M29×3.0 41 50 0.30 25 M29×3.0 41 56 0.32
28 M32×3.0 45.5 56 0.40 28 M32×3.0 45.5 62 0.44

32 M36×3.0 51.5 64 0.59 32 M36×3.0 51.5 70 0.63
36 M40.3×3.5 57.5 72 0.83 36 M40.3×3.5 57.5 79 0.88

40 M45.3×3.5 64 80 1.11 40 M45.3×3.5 64 87 1.18
09 10
3.Splice with Lock Nut 4.Splice with Left & Right Hand Thread
Suitable for condition where rebar is difficult to rotate but can move axially. Coupler is locked by lock nut. Suitable for condition where rebar is difficult to rotate but can move axially.
1. Thread one standard thread end and one lengthened thread end. 1. Thread one standard thread end and one lengthened thread end.
2. Connect coupler with one lengthened thread end rebar, lock nut is
on the inner side.
5. Screw tightly the lock nut with the coupler. The tortque should 4. Screw tightly by wrech. The tortque should comply with JGJ107.
comply with JGJ107.
Rebar Coupler Length Coupler Nut Length Nut Weight

Threads (mm)/M O.D. (mm)/D Nut O.D. (mm) Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
Diameter (mm) (mm)/L Weight (kg) (mm)/L (kg)
16 M18×2.0 26.5 36 0.09 26.5 8 0.021 16 M18×2.0 26.5 32 0.08
18 M22×2.5 30 41 0.12 30 10 0.030 18 M22×2.5 30 36 0.11

20 M24×2.5 33 45 0.16 33 10 0.036 20 M24×2.5 33 40 0.15
22 M25×2.5 36 49 0.22 36 10 0.046 22 M25×2.5 36 44 0.20

25 M29×3.0 41 56 0.32 41 12 0.070 25 M29×3.0 41 50 0.29
28 M32×3.0 45.5 62 0.44 45.5 12 0.086 28 M32×3.0 45.5 56 0.40

32 M36×3.0 51.5 70 0.64 51.5 12 0.110 32 M36×3.0 51.5 64 0.59
36 M40.3×3.5 57.5 79 0.90 57.5 14 0.161 36 M40.3×3.5 57.5 72 0.83

40 M45.3×3.5 64 87 1.20 64 14 0.194 40 M45.3×3.5 64 80 1.11
11 12
5.Splice with Different Bar Diameter 6.Adjustable Coupler
Suitable for connecting two different diameter rebars. Suitable for condition where rebar is difficult to rotate but can move axially, and there is space between two rebar ends.
Installation Process Installation Process
1. Thread two standard thread ends. Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve
2. Connect coupler with one standard thread end rebar with larger size.
Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve
3. Connect coupler with another standard thread end rebar with smaller size.
1. Thread two standard thread ends. 3. Connect another standard thread end 4. Screw tightly by wrech. The tortque should
rebar by reversely rotating the Screw comply with JGJ107.
2. Con ne ct lock sle e ve w ith one Rod. The tortque should comply with
standard thread end rebar. The JGJ107.
tortque should comply with JGJ107.
Adjustable Length
Rebar Diameter (mm) Threads (mm) M1/M2 O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg) Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Total Length (mm)/L Coupler Weight (kg)
(mm)
16/18 M18×2.0/M22×2.5 28.9 34 0.10 16 M18×2.0 32 132~137 5 0.56
18/20 M22×2.5/M24×2.5 32.5 38 0.14 18 M22×2.5 35 140~145 5 0.70

20/22 M24×2.5/M25×2.5 34.5 42 0.17 20 M24×2.5 39 153~158 5 0.93
22/25 M25×2.5/M29×3.0 38.7 47 0.25 22 M25×2.5 43 168~173 5 1.29

25/28 M29×3.0/M32×3.0 43.5 53 0.35 25 M29×3.0 48.5 187~192 5 1.72
28/32 M32×3.0/M36×3.0 48.5 60 0.49 28 M32×3.0 54 206~211 5 2.45

32/36 M36×3.0/M40.3×3.5 58.5 68 0.89 32 M36×3.0 62 233~238 5 3.57
36/40 M40.3×3.5/M45.3×3.5 63.5 76 1.11 36 M40.3×3.5 68.5 258~263 5 4.94

Remarks：Check design data for other size of coupler 40 M45.3×3.5 78.5 281~286 5 7.02
13 14
7.Weldable Coupler 8.Weldable & Adjustable Coupler
Suitable for connecting rebars to structural steel sections or plates. Suitable for condition where rebar is difficult to rotate and cannot move axially, and there is space between rebar end
and structural steel sections.
Structural Steel Plate Structural Steel Plates Structural Steel Plates Structural Steel Plates
Structural Steel Plate
Weldable Coupler Weldable Coupler Screw Rod Lock Nut Lock Sleeve WeldingSpace Screw Rod Lock Nut Lock Sleeve Welding Space Screw Rod Lock Nut Lock Sleeve Welding Space
Rebar
Welding Space
Welding Space
1. Thread one standard rebar thread end. 3. Connect another standard thread end 4. Screw tightly the lock nut with the
1. Thread one standard rebar thread end. 3. Connect rebar by rotating the rebar to the weldable rebar by reversely rotating the Screw coupler. The tortque should comply
coupler. The tortque should comply with JGJ107. 2. Weld the coupler on the position of Rod. The tortque should comply with with JGJ107.
2. Weld the coupler on the position of structural
structural steel sections or plates. JGJ107.
steel sections or plates. Welding strength and
Welding strength and tolerance should
tolerance should comply with standards.
comply with standards.
Chamfer Diameter Rebar Diameter Adjustable Length
Rebar Diameter (mm) Threads (mm)/M O.D. (mm)/D Length (mm)/L Coupler Weight (kg) Threads (mm)/M O.D. (mm)/D Total Length (mm)/L Coupler Weight (kg)
(mm)/R (mm) (mm)
16 M18×2.0 28.5 32.0 4.0 0.10 16 M18×2.0 32 189~194 5 0.82
18 M22×2.5 32.5 34.5 4.5 0.13 18 M22×2.5 35 204~209 5 1.07

20 M24×2.5 36.5 36.5 4.5 0.18 20 M24×2.5 39 214~219 5 1.41
22 M25×2.5 38.5 39.5 5.5 0.21 22 M25×2.5 43 242~247 5 1.94

25 M29×3.0 43.8 43.0 6.0 0.30 25 M29×3.0 48.5 264~269 5 2.66
28 M32×3.0 48.6 47.0 7.0 0.40 28 M32×3.0 54 280~285 5 3.53

32 M36×3.0 58.5 51.5 7.5 0.68 32 M36×3.0 62 301~306 5 5.02
36 M40.3×3.5 63.5 56.5 8.5 0.85 36 M40.3×3.5 68.5 339~344 5 6.95

40 M45.3×3.5 73.5 61.0 9.0 1.28 40 M45.3×3.5 78.5 360~365 5 9.59
15 16
9.Nail Plate 4. Machines & Accessories
Used for precisely installing coupler to formwork. Combo 1（16~32mm）: LD1200 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
Combo 2（16~40mm）: LD1800 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
Combo 3（16~40mm）: DC2500 Upsetting Machine + DBS10/35 Hydraulic Pump + QTL-40 Threading Machine
Rebar Cutting Machine

Type Picture Motor Power (kw) Rated Voltage (V) Dimensions (mm) Weight (kg)
GQ-50 4.0 380 1485×615×740 ≈ 580

Installation Process for Wooden Formwork
Rebar Forging Machine

1. Make holes on the formwork to match
Type LD1200 LD1800 DC2500
nail plate installing holes.
2. Fix nail plate by nails to the formwork.
3. Connect coupler (one side is connected Picture

with rebar) to nail plate to the correct
position.
Coupler Nail Plate Formwork Nails Rebar Size (mm) 16-32 16-40 16-40
Rated Forging Force (kN) 1200 1800 2500
Dimensions (mm) 660×360×360 810×410×410 1380×670×1240

Installation Process for Steel Formwork Weight (kg) ≈ 380 ≈ 625 ≈ 1200
Hydraulic Pump
1. Assemble magnets, cover and nail plate
Type BSB6 DBS10/35
together.
2. Mark position on the steel formwork.
3. Fix nail plate by magnets to the formwork. Picture
4. Connect coupler (one side is connected with

rebar) to nail plate to the correct position.
Rated Pressure (MPa) 40 30
Coupler Nail Plate Magnets Cover Steel Formwork
Rated Flow (L/min) 6.0 10-35
Motor Power (kw) 4.0 7.5

Dimensions (mm) 460×460×640 1650 × 1000 × 1070
Weight (kg) ≈ 89 ≈ 300

Nail Plate Specficiations
Rebar Threading Machine
Rebar Nail Plate Cover Magnet Type Picture Motor Power (kw) Reduction Ratio Dimensions (mm) Weight (kg)
Diameter
(mm) Thickness Thickness Thickness
Threads O.D. (mm) Space O.D. (mm) Space O.D. (mm)
(mm) (mm) (mm)
16 M18×2.0 59 39.0 18 59 39.0 2 6.5 5 QTL-40 4.0 1:35 1170×710×1140 ≈ 484

18 M22×2.5 59 39.0 18 59 39.0 2 6.5 5
20 M24×2.5 59 39.0 18 59 39.0 2 6.5 5
22 M25×2.5 59 39.0 18 59 39.0 2 6.5 5 Related Accessories

25 M29×3.0 59 39.0 18 59 39.0 2 6.5 5
28 M32×3.0 59 39.0 18 59 39.0 2 6.5 5
32 M36×3.0 59 39.0 18 59 39.0 2 6.5 5
36 M40.3×3.5 74.0 54.0 20 74.0 54.0 2 13 5

40 M45.3×3.5 74.0 54.0 20 74.0 54.0 2 13 5
Dies Chasers Cutting Powder Thread Gauge Wrench
17 18
Sys. B 3. Specifications
Parallel Thread Rebar Splice with Rolling End

1.Standard Coupler
Suitable for condition where rebar can rotate freely, and can move axially.
1. Process
1 Rebar Cutting
2 Rebar Rib Stripping Installation Process
1. Thread two standard rebar Thread ends.
3 Rebar End Rolling

2. Connect coupler with one rebar thread end.
3. Connect coupler with antoher rebar thread end.
Rebar Coupler
4
Connecting
2. Product Advantages Coupler Specficiations（Suitable for 500MPa Rebar）
Coupler Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
Safe & Reliable High strength coupler; Achieve 100% ultimate tensile and yield strength of rebar; Comply with 14 M14.55×2.0 22.5 36 0.07
the requirements of Chinese JGJ107, American standard ACI318 ACI349, British standard BS8110, 16 M16.55×2.0 25.5 40 0.10
French standard NF35-20-1, German standard DIN1045, ISO 15835 and other relevant standards. 18 M18.60×2.5 28.5 46 0.15
20 M20.60×2.5 31.5 50 0.20
Simple & Efficient Easy to operate and maintain; High efficienct production and fast installation; Produce 300-500
22 M22.60×2.5 34.5 54 0.25
thread ends per batch of production.
25 M25.65×3.0 39.5 62 0.38
Widely Applicable Different types of couplers for different construction situations. 28 M28.65×3.0 44.0 68 0.51
32 M32.65×3.0 50.5 76 0.75

Widely Adaptable Adaptable for different weather conditions
36 M36.65×3.0 56.5 84 1.03
40 M40.65×3.0 62.5 92 1.37

Energy-Saving Environmentally-friendly, Cost-saving, Economic.
50 M50.65×3.0 78.0 112 2.56
19 20
2.Splice with Left & Right Hand Thread 3.Splice with Different Bar Diameter
Suitable for condition where rebar is difficult to rotate but can move axially. Suitable for connecting two different diameter rebars.
1. Thread one standard thread end and one lengthened thread end. 1. Thread two standard thread ends.
2. Connect coupler with one lengthened thread end. 2. Connect coupler with one standard thread end of larger size.
3. Connect coupler with one standard thread end by reversely 3. Connect coupler with another standard thread end of smaller size.
4. Screw tightly by wrech. The tortque should comply with JGJ107. 4. Screw tightly by wrech. The tortque should comply with JGJ107.
Coupler Diameter (mm) Threads (mm)/M O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg) Rebar Diameter (mm) Threads (mm) M1/M2 O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
14 M14.55×2.0 22.5 36 0.07 16/18 M18×2.0/M22×2.5 26.5 43 0.12

16 M16.55×2.0 25.5 40 0.10 18/20 M22×2.5/M24×2.5 30.5 48 0.18
18 M18.60×2.5 28.5 46 0.15 20/22 M24×2.5/M25×2.5 32.5 52 0.21
20 M20.60×2.5 31.5 50 0.20 22/25 M25×2.5/M29×3.0 36.5 58 0.30

22 M22.60×2.5 34.5 54 0.25 25/28 M29×3.0/M32×3.0 40.6 65 0.40
25 M25.65×3.0 39.5 62 0.39 28/32 M32×3.0/M36×3.0 46.5 72 0.59

28 M28.65×3.0 44.0 68 0.51 32/36 M36×3.0/M40.3×3.5 53.5 80 0.88
32 M32.65×3.0 50.5 76 0.75 36/40 M40.3×3.5/M45.3×3.5 58.5 88 1.12

36 M36.65×3.0 56.5 84 1.03 Remarks：Check design data for other coupler size
40 M40.65×3.0 62.5 92 1.37

50 M50.65×3.0 78.0 112 2.56
21 22
4.Adjustable Coupler 5.Weldable Coupler
Suitable for condition where rebar is difficult to rotate but can move axially, and there is space between two rebar ends. Suitable for connecting rebars to structural steel sections or plates.
Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve Screw Rod Lock Nut Lock Sleeve Structural Steel Plate Structural Steel Plate
Weldable Coupler
Weldable Coupler
Rebar
Screw Rod Lock Nut Lock Sleeve

Screw Rod Lock Nut Lock Sleeve
Welding Space Welding Space
1. Thread two standard thread ends. 3. Connect another standard thread end 4. Screw tightly by wrech. The tortque should 1. Thread one standard rebar thread end. 3. Connect rebar by rotating the rebar to the weldable
rebar by reversely rotating the Screw comply with JGJ107.
2. Con ne ct lock s le e ve w ith one coupler. The tortque should comply with JGJ107.
Rod. The tortque should comply with 2. Weld the coupler on the position of structural
standard thread end rebar. The
JGJ107. steel sections or plates. Welding strength and
tortque should comply with JGJ107.
tolerance should comply with standards.
Adjustable Length
Rebar Diameter (mm) Threads (mm)/M O.D.(mm)/D Total Length (mm)/L Coupler Weight (kg) Rebar Diameter (mm) Thread (mm)/M O.D. (mm)/D Length (mm)/L Bevel Radius (mm)/R Coupler Weight (kg)
(mm)
16 M21.5x2.0 29.5 146~151 5 0.45 16 M18x2.0 22 36 5 0.06
18 M24x2.5 33 162.5~167.5 5 0.63 18 M22x2.5 25 38 5 0.08

20 M26.5x2.5 36.5 171.5~176.5 5 0.81 20 M24x2.5 28 40.5 5 0.11
22 M29.0x2.5 40 184.5~189.5 5 1.00 22 M25x2.5 30.7 44.5 6 0.14

25 M33x3.0 45.5 204~209 5 1.41 25 M29x3.0 33.7 46.5 6 0.19
28 M36.5x3.0 50.5 221~226 5 1.85 28 M32x3.0 38.5 52 7 0.27

32 M41.5x3.0 57 240~245 5 2.52 32 M36x3.0 43 55 7 0.36
36 M46.0x3.0 63.5 260~265 5 3.36 36 M40.3x3.5 48.7 61 8 0.52

40 M51.0x3.0 70.5 281~286 5 4.36 40 M45.3x3.5 55 67 9 0.7
50 M63.0x3.0 87.5 331~336 5 7.62
23 24
6.Weldable & Adjustable Coupler 7.Nail Plate
Suitable for condition where rebar is difficult to rotate and cannot move axially and there is space between rebar Used for precisely installing coupler to formwork.
end and structural steel sections.
Installation Process for Wooden Formwork
1. Make holes on the formwork to match

nail plate installing holes.
Installation Process 2、Fix nail plate by nails to the formwork.

3、Connect coupler (one side is connected
position.
Structural Steel Plates Structural Steel Plates Structural Steel Plates
Screw Rod Lock Nut Lock Sleeve WeldingSpace Screw Rod Lock Nut Lock Sleeve Welding Space Screw Rod Lock Nut Lock Sleeve Welding Space Coupler Nail Plate Formwork Nails
Rebar Rebar
Installation Process for Steel Formwork
1. Thread one standard rebar thread end. 1. Assemble magnets, cover and nail plate
3. Connect another standard thread end 4. Screw tightly the lock nut with the coupler.
together.
2. Weld the coupler on the position of rebar by reversely rotating the Screw The tortque should comply with JGJ107.
Rod. The tortque should comply with 2. Mark position on the steel formwork.
structural steel sections or plates.
Welding strength and tolerance should JGJ107. 3. Fix nail plate by magnets to the formwork.
comply with standards. 4. Connect coupler (one side is connected
Coupler Nail Plate Magnets Cover Steel

position.
Nail Plate Specficiations

Coupler Specficiations（Suitable for 500MPa Rebar）
Adjustable Length Rebar Nail Plate Cover Magnet
Rebar Diameter (mm) Thread (mm)/M O.D. (mm)/D Total Length (mm)/L Coupler Weight (kg)
(mm) Diameter
(mm) Thickness Thickness Thickness
16 M21.5x2.0 29.5 184~189 5 0.68 Thread O.D. (mm) Space O.D. (mm) Space O.D. (mm)
(mm) (mm) (mm)
18 M24x2.5 33 204~209 5 0.93 16 M16.5×2.0 59 39.0 18 59 39.0 2 6.5 5
20 M26.5x2.5 36.5 216~221 5 1.19 18 M18.5×2.5 59 39.0 18 59 39.0 2 6.5 5
22 M29.0x2.5 40 230~235 5 1.51 20 M20.5×2.5 59 39.0 18 59 39.0 2 6.5 5
25 M33x3.0 45.5 254~259 5 2.13 22 M22.5×2.5 59 39.0 18 59 39.0 2 6.5 5
28 M36.5x3.0 50.5 276~281 5 2.83 25 M25.5×3.0 59 39.0 18 59 39.0 2 6.5 5
32 M41.5x3.0 57 301~306 5 3.90 28 M28.5×3.0 59 39.0 18 59 39.0 2 6.5 5
36 M46.5x3.5 64 333~338 5 5.35 32 M32.5×3.0 59 39.0 18 59 39.0 2 6.5 5
40 M51.5x3.5 71 360~365 5 7.11 36 M36.5×3.0 74.0 54.0 20 74.0 54.0 2 13 5
40 M40.5×3.0 74.0 54.0 20 74.0 54.0 2 13 5

50 M50.5×3.0 74.0 54.0 20 74.0 54.0 2 13 5
25 26
4. Machines & Accessories
Sys. C
Rebar Cutting Machine Cold Forged Sleeve Splice for Ribbed Rebar
Type Picture Motor Power (kw) Rated Voltage (V) Dimensions (mm) Weight (kg)
1. Process
GQ-50 4.0 380 1485×615×740 ≈ 580
By using the crimping machine to press the sleeve coupler, the sleeve coupler is plastically deformed and fixed with the
ribbed rebar to splice the rebars.
Rebar Rolling Machine
Type QGL-40 QGL-50
Picture
Indentation
Sys.C Rebar Connector
Cylinder
Rebar Size (mm) 16-40 36-50 Rod

Position Marking Indentation Sleeve Coupler Movable Die

Fixed Die
Reduction Ratio 1:23 1:29
Dimension (mm) 1150×600×1150 1150×600×1150 1. Rebar Cutting 2. Rebar Marking 3. Coupler Installing 4. Sleeve Coupler Crimping 5. Splice Finish
Weight (kg) ≈ 590 ≈ 630
Thread Length（mm） 18 ~ 100 18 ~ 100

2.Product Advantages
Threading Head Center Height
950 950
（mm）
Safe & Reliable High strength coupler; Achieve 100% ultimate tensile and yield strength of rebar; Comply with the
Reducer Output Shaft Speed ≈ 61 rad/min ≈ 49 rad/min
requirements of Chinese JGJ107, American standard ACI318 ACI349, British standard BS8110, French
standard NF35-20-1, German standard DIN1045, ISO 15835 and other relevant standards.
Related Accessories Simple & Efficient Easy to operate and maintain; No professional workers needed.
Widely Applicable Suitable for situations where rebars have been casted in, steel cage, and bended rebar splice.
Energy-Saving Environment-friendly, Cost-saving, Economic.
Cutting Powder Rib Cutters Rollers Thread Gauge Wrench
27 28
3. Specifications
Sys. D
Coupler Specficiations（Suitable for 500MPa Rebar） Locking Sleeve Coupler
Rebar Diameter (mm) O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
1. Introduction
16 32.5 128 0.49
18 36.0 144 0.68
20 40.0 160 0.96 Without rebar ends processing, Locking Sleeve Coupler will not cause rebar stretching deformation or residual stress,
22 44.0 176 1.25 and rebar joints can have the same strength of the rebar; Applicable to all kinds of rebar connection conditions, flat,
25 49.5 200 1.84 vertical or inclined direction connection, etc. The connection process does not need to rotate the rebar and applicable for
28 55.0 210 2.42 different projects.
32 62.0 230 3.18
36 70.0 250 4.70

Supporter
40 78.0 276 6.43
Parameters of Cold Forged Sleeve Splice for Ribbed Rebar
Rebar Size（mm） Φ16 Φ18 Φ20 Φ22 Φ25 Φ28 Φ32 Φ36 Φ40 Sleeve Locking Plates Before Connection After Connection
Coupler Size JC16 JC18 JC20 JC22 JC25 JC28 JC32 JC36 JC40 2. Product Advantages
Die Model M16 M18 M20 M22 M25 M28 M32 M36 M40
Forging Indentation Stable Performance No rebar processing needed; Not causing rebar stretching deformation or residual stress, Rebar
(One side) 2 2 3 3 3 4 5 6 7 connectoer can have the same strength as the rebar;
Nom.Oil Pressure
40 40 40 44 53 53 57 48 52 Widely Adaptable Applicable to all kinds of rebar connection positions, such as flat, vertical and inclined direction
(MPa)
Indentation diameter connection, etc.,
(mm) 24-26 26-28 28-30 32-34 37-39 42-44 47-49 53-56 59-62
Energy-Saving Couplers are produced in factory as standard products to ensure the project quality and to
achieve the aim of green construction.
Fast Installation No special equipments needed; No professional workers needed; Adaptable for all weather
4. Machine & Accessories conditions.
3.Specifications
Hydraulic Pump Crimping Machine
Coupler Specficiations (Suitable for 500MPa Rebar)
Type BSB 3L Type YJ650 Ⅲ YJ800 Ⅲ
Rebar Size Rebar Diameter Coupler Diameter Coupler Length

Pressure MPa 80 16~32 36~40 (mm) (mm)/D (mm)/L
mm
Rated Crimping 12 25.5 77
Flow L/min 3.0 Pressure 650 800
14 28 85
KN
Oil Pressure 16 32.5 85
Motor Power KW 1.5 57 52
MPa
18 36 93
Cylinder Area
Motor Rate r/min 1410 113 154 20 40 101
cm2
22 44 109
Working stroke
Motor Weight kg ≈ 65 44 63
mm 25 50 117
Fuel Capacity L 20 Weight kg ≈ 31 ≈ 48 28 56 121
32 63 125
Dimensions mm 420×330×570 Dimensions mm φ155×395 φ180×495 40 70.5 133
29 30
4. Locking Sleeve Coupler Installing Process
Sys. E
Grouting Sleeve Coupler
Splicing joints of precast components is the weakness based on precast concrete structure theory, while the splice of
adjacent precast components' rebars is the key of precast component splicing. There are some conditions of concrete
structure also need a new and reliable rebar splicing solution, like post-casting rebar splicing, steel cage rebar splicing,
steel mesh splicing, cutted rebar splicing after onsite rebar connector checking. The lap splice, welding and mechanical
splice are the traditional ways of rebar connection at present, but it is not convenient for construction due to their small
operating space on the joint part. CABR has developed the Grout Coupler Splicing System as the solution for those
problems.
1 2 3 4 5 1. Applications
1. Put the two rebar ends respectively into the sleeve.
2. Fix one rebar end with locking plates on the supporter on one side.
• Rebar Splicing for Precast Concrete Structure；
3. Fix another rebar with locking plates on the other side.
4. Compress the sleeve in axial direction, so it makes the locking plates radially shrink. • Rebar Splicing for Concrete Post-casting ；
5. When the sleeve is compressed to set size or pressure reaches the set value, connection is completed.
• Connection of Rebar Cage；
• Steel Mesh Splicing；
5. Machines & Accessories • Cutted Rebar Splicing After Onsite Rebar Connector Checking；
• Circular Rebar Splicing.
Authoriative Chief editor for current industrial standards of rebar splice such as JGJ107, JG/T 163, JGJ355, JG/T
398 and JG/T408
Stable Performance Because of the grouting method, there is no any external force and heat on rebar. It will not
cause rebar telescopic deformation or residual stress
Widely Adaptable Applicable to all prefabricated wall, column, beam rebar splice. Suitable for different standard
rebar, Easy to operate. Adaptable for different weather condtions. It works between 5 - 30 ℃ .
Energy Saving Precast concrete structure is characterized by standardization of design and component parts.
Hydraulic Pump Crimping Machine
It features for onsite assembly to ensure the construction quality and to achieve the aim of the
Type BS 4.5 Type JJQ500 JJQ700 JJQ1000 green construction.
Flow L/min 1.15-4.5 Rebar Size mm 16~25 16~40 16~50

Easy Installation Components lifting and rebar connection are separated. Thus, lifting to the correct position and
Motor Power KW 1.5 Max. Pressure MPa 70 70 70 then grouting. No need to keep compents lifting for long time. The grouting sleeve couper has
Weight kg 75 Weight kg 30 50 80 larger inner space than rebar, which makes it easy to reduce the tolerance and make assembly
more precise.
31 32
3.CABR Grouting Sleeve Coupler 4. CABR Grouting Material
Semi-grouting Sleeve Coupler Grouting Material Strength
Time Compressive Strength（MPa）

Semi-grouting sleeve coupler is the type which one side of parallel threaded and one side of
1d ≥ 35
grouting. The size is relatiely short. Semi-grouting sleeve coupler is mainly suitable for rebar
3d ≥ 60
splice of vertical component (wall, column).
28d ≥ 85
CABR Semi-Grouting Sleeve Coupler Technical Specifications（mm）

Grouting Material Vertical Expansion Rate
Item Vertical Expansion Rate
3h ≥ 0.02
Difference between 24h and 3h 0.02~0.5
Rebar Diameter (mm) Inner Diameter (mm)/D O.D. (mm)/d Coupler Length (mm)/L SYS.A Threads (mm)/M SYS.B Threads (mm)/M
Grouting Material Mixing Performance
12 24 34 124 - M12.55×2.0
14 27 38 139 - M14.55×20 Item Performance Requirements

16 29 40 159 M18×2.0 M16.55×2.0
Start ≥ 300
18 31 42 174 M22×2.5 M18.60×2.5 Fluidity（mm）
30 min ≥ 260
20 33 45 195 M24×2.5 M20.60×2.5
Soaking rate（%） 0
22 36 50 215 M25×2.5 M22.60×2.5
25 39 54 240 M29×3.0 M25.65×3.0
28 45 62 265 M32×3.0 M28.65×3.0
32 51 71 305 M36×3.0 M32.65×3.0
Full-grouting Sleeve Coupler
Both ends of the full-grouting sleeve coupler use grouting method. Full-grouting sleeve coupler System A
has a relatively longer sleeve than semi-grouting sleeve coupler. The full-grouting sleeve coupler
is suitable for rebar splice of vertical component (wall, column) and the transverse component
(beam).
Combo 3（16~40mm）: DC2500 Upsetting Machine + DBS10/35 Hydraulic Pump + QTL-40 Threading Machine
CABR Full-grouting Sleeve Coupler Technical Specifications（mm）
Rebar Forging Machine
Rebar Diameter (mm) Inner Diameter (mm)/D O.D. (mm)/d Coupler Length (mm)/L
12 25 35 202
Picture
14 27 38 234
16 29 40 266
18 31 42 298
20 33 45 330 Rebar Size (mm) 16-32 16-40 16-40
22 36 50 362
Rated Forging Force (kN) 1200 1800 2500
25 39 54 410
Dimensions (mm) 660×360×360 810×410×410 1380×670×1240
28 45 62 458
Weight (kg) ≈ 380 ≈ 625 ≈ 1200
32 51 71 522
33 34
Hydraulic Pump 6.On-site Applications
Type BSB6 DBS10/35
Picture
Rated Pressure (MPa) 40 30

Rated Flow (L/min) 6.0 10-35

Dimensions (mm) 460×460×640 1650 × 1000 × 1070
Weight (kg) ≈ 89 ≈ 300

Type Picture Motor Power (kw) Reduction Ratio Dimensions (mm) Weight (kg)
QTL-40 4.0 1:35 1170×710×1140 ≈ 484

Grouting Sleeve Coupler in Casted Column (Rebar Cage) Grouting Sleeve Coupler in Casted Beam (Rebar Cage)
System.B
Type QGL-40
Rebar Size (mm) 14-40
Motor Rate (kw) 4.0 Picture

Reduction ratio 1.29
Dimensions (mm) 1170*710*1140
Weight (kg) ≈ 500
Grouting Machine
Grouting Sleeve Coupler in Prefabricated Wall (Column) Grouting Sleeve Coupler in Prefabricated Beam
Type GJ30
Motor Rate （kw） 1.1

Grouting Pressure （Mpa） 1.5 ～ 3.0
Voltage Frequency （V/Hz） 380/50

Picture
Water-cement ratio W/C>0.3
Gray sand particle size <2
Weight ≈ 75
Dimensions 500*500*980
Grouting Plug Coupler Plug Positioning Bolt Bearing Plate

Grouting
35 36
F
Sys.
Stainless Steel Coupler Safe & Reliable High strength coupler; Achieve 100% ultimate tensile and yield strength of rebar; Comply with
the requirements of Chinese JGJ107, American standard ACI318 ACI349, British standard BS8110,
French standard NF35-20-1, German standard DIN1045, ISO 15835 and other relevant standards.
Simple & Efficient Easy to operate and maintain; High efficienct production; Fast installation; Take less than 1 minute
For those project designed with more rigorous durability, such as marine to forge and roll one rebar end on-site.
bridges, the trend is for a long service life. Because the marine environment
is very severe, and the ordinary carbon steel cannot meet the requirements, Widely Applicable Different types of couplers, suitable for different construction situations such as the rebar cage and
the stainless steel is often used. In recent years, CABR Tech has successfully the bending rebar.
developed a stainless steel mechanical rebar splice technology and related

solutions, and have been applied successfully in marine construction projects,
such as the HongKong-Zhuhai-Macao Bridge. Energy-Saving Environmentally-friendly, Cost-saving, Economic.
3. Specifications
1.Standard Type
1. Process
Applied in area where rebar can rotate freely, and can move axially.
1 Rebar Cutting
1. Thread two standard rebar
Thread ends.
2. Connect coupler with one

rebar thread end.
3. Connect coupler with antoher

2 Rebar End Forging
rebar thread end.
4. Screw tight by wrech. The

tortque should comply with
JGJ107.
3 Rebar Rib Stripping
Parameters of Stainless Steel Coupler (Suitable for 500MPa Rebar)
Rebar Diameter (mm) Threads (mm)/M Thread Degree O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg)
16 M18.0×2.0 26 32 0.08
4 Rebar End Rolling
18 M20.0×2.5 29 36 0.11
20 M22.0×2.5 32 40 0.15
22 M24.0×2.5 35 44 0.19
25 M27.5×3.0 75° 40 50 0.28
28 M30.5×3.0 45 56 0.41
Rebar Coupler
5 32 M34.0×3.0 51 64 0.61
Connecting
36 M38.0×3.0 57 72 0.85
40 M42.0×3.0 63 80 1.15
37 38
2.Splice With One Slope End 3.Splice for Different Diameter Rebar
Suitable for condition where rebar is difficult to connect, such as rebars cage connecting. Suitable for connecting two different diameter rebars.
1. Thread two standard thread ends.

1. Thread one standard thread end and one lengthened thread end.
2. Connect coupler with one standard thread end of larger size.

3. Connect coupler with another standard thread end of smaller size.

3. Connect coupler with one standard thread end rebar by reversely rotating the coupler.
4. Screw tightly by wrench. The torque should comply with JGJ107.

4. Screw tight by wrech. The tortque should comply with JGJ107.
Parameters of Stainless Steel Coupler (Suitable for 500MPa Rebar)

Parameters of Stainless Rebar Coupler (Suitable for 500MPa Rebar) Rebar Diameter (mm) Thread Parameters (mm) M1/M2
Thread
O.D. (mm)/D
Coupler Length Coupler Weight
Degree (mm)/L (kg)
Rebar Diameter (mm) Threads (mm)/M Thread Degree O.D. (mm)/D Coupler Length (mm)/L Coupler Weight (kg) 16/18 M18.0×2.0/ M20.0×2.5 28 34 0.10
16 M18.0×2.0 26 36 0.08 31 38 0.13

18/20 M20.0×2.5/M22.0×2.5
18 M20.0×2.5 29 41 0.12
20/22 M22.0×2.5/M24.0×2.5 34 42 0.18
20 M22.0×2.5 32 45 0.16
22/25 M24.0×2.5/M27.5×3.0 38 47 0.24
22 M24.0×2.5 35 49 0.21 75°
25/28 M27.5×3.0/M30.5×3.0 42 53 0.33
25 M27.5×3.0 75° 40 56 0.31
28 M30.5×3.0 45 62 0.44 47 60 0.46

28/32 M30.5×3.0/M34.0×3.0
32 M34.0×3.0 51 70 0.65 32/36 M34.0×3.0/M38.0×3.0 53 68 0.67
36 M38.0×3.0 36/40 M38.0×3.0/M42.0×3.0 59 76 0.93

57 78 0.91
40 M42.0×3.0 63 86 1.22
39 40
CABR Rebar Mechanical Anchor Technology
Solve Rebar Congestion China Invention Patent No.：ZL 2006102003 01.4
Reduce Rebar Anchor Length
Bond and anchor performance between steel and concrete is one of
the basic research questions for concrete structure. It has affected
a lot on its structural strength of steel, crack control, reinforcement
CABR
structure and security structures. Currently, in the reinforced concrete
structure, the common method is to use rebar hook. Through 90 °
or 135 ° hooked rebar to some extent enhances rebar performance
and reduces the anchor length, but bent or curved arc radius often
brings many problems, such as rebar congestion on beam - column
Rebar Mechanical Anchor Technology joint area, hooked rebars and other rebars interfere with each other,
anchor length does not meet the requirements and so on. When
using large diameter rebar, these problems become more prominent.
CABR developed a patented rebar mechanical anchor technology
and has become a good solution to this problem. It can ensure rebar
mechanical anchoring performance, optimize steel anchor conditions,
and reduce the length of the steel anchor, save steel anchor length. It
is convenient, and to improve concrete pouring quality.
1. Applications
• Replace hooked rebar, used on beam-column joints;

• Replace traditional bended rebar and rebar hoop, used on simply supported beam；
• Used for concrete projects such as bridge, subway, nuclear power plants；
• Used as fastner for steel bolt (or rod) .
2. Process
System.A
Rebar Cutting Rebar Forging Rebar End Threading Anchor Plate Installation
System.B
Rebar Cutting Rebar Rib Stripping Rebar End Rolling Anchor Plate Installation
41 42
3. Product Advantages Rebar Diameter Partial anchor plate Full anchor plate
Anchor Plate Sketch SYS.A Threads SYS.B Threads
(mm)/M (mm)/M Thickness Thickness
(mm) O.D. (mm)/D O.D. (mm)/D
(mm)/H (mm)/H
Technical Authority Chief Editor of Chinese Rebar Mechanical Anchor Standard JGJ 256-2011. 16 M18×2.0 M16.55×2.0 38 16 51 16
18 M22×2.5 M18.60×2.5 43 18 58 18
Safe & Reliable Good anchor performance; 100% achieve strength of rebar; Suitable for high-strength rebar to
20 M24×2.5 M20.60×2.5 48 20 64 20
use with.
22 M25×2.5 M22.60×2.5 52 22 70 22
Simple Effective Minimize rebar embedment length; Save 40~50% steel; Lower costs.
25 M29×3.0 M25.65×3.0 60 25 80 25
Cost Saving Reduce rebar congestion; Solve the difficult of pouring concrete; Improve the construction 28 M32×3.0 M28.65×3.0 66 28 89 28
quality.
32 M36×3.0 M32.65×3.0 76 32 102 32
One of Ten Promoting New Technologies and Green Technologies in Building Industry in China 36 M40.3×3.5 M36.65×3.0 85 36 115 36
Promising Market
40 M45.3×3.5 M40.65×3.0 95 40 127 40
50 M50.65×3.0 118 50 159 50
4. Classification and Specification

Rebar Diameter Partial anchor plate Full anchor plate
Anchor Plate Sketch SYS.A Threads SYS.B Threads
(mm)/M (mm)/M Thickness Thickness
(mm) Length Length
1. Classification (mm)/Hs (mm)/H
16 M18×2.0 M16.55×2.0 34 16 45 16
Processing Ratio of bearing area and rebar 18 M22×2.5 M18.60×2.5 38 18 51 18

Anchor Plate Picture Source of anchoringing force
Method cross-sectional area
20 M24×2.5 M20.60×2.5 42 20 57 20
Bond force of rebar and concrete at
Partial Anchor Casting / 22 M25×2.5 M22.60×2.5 46 22 62 22
≥ 4.5 anchoring area
Plate Forging
+ anchor plate bearing force
25 M29×3.0 M25.65×3.0 52 25 71 25
28 M32×3.0 M28.65×3.0 59 28 79 28
Full Anchor Casting /
≥ 9.0 Anchor plate bearing force 32 M36×3.0 M32.65×3.0 67 32 90 32
Plate Forging
36 M40.3×3.5 M36.65×3.0 75 36 101 36
40 M45.3×3.5 M40.65×3.0 84 40 113 40
2. Specification 50 - M50.65×3.0 104 50 141 50
Remarks: please check with CABR technical manager for other customized design.
Rebar Partial anchor plate Full anchor plate

SYS.A Threads SYS.B Threads
Sketch Diameter
(mm) (mm)/M (mm)/M Thickness Thickness
O.D. (mm)/D O.D. (mm)/D
(mm)/H (mm)/H
16 M18×2.0 M16.55×2.0 38 16 51 16
18 M22×2.5 M18.60×2.5 43 18 58 18
20 M24×2.5 M20.60×2.5 48 20 64 20 3.1 System A

22 M25×2.5 M22.60×2.5 52 22 70 22
25 M29×3.0 M25.65×3.0 60 25 80 25
28 M32×3.0 M28.65×3.0 66 28 89 28 Combo 2（16~40mm）: LD1800 Upsetting Machine + BSB6 Hydraulic Pump + QTL-40 Threading Machine
32 M36×3.0 M32.65×3.0 76 32 102 32 Combo 3（16~40mm）: DC2500 Upsetting Machine + DBS10/35 Hydraulic Pump + QTL-40 Threading Machine
36 M40.3×3.5 M36.65×3.0 85 36 115 36
40 M45.3×3.5 M40.65×3.0 95 40 127 40
50 - M50.65×3.0 118 50 159 50
43 44
Rebar Forging Machine 5.Anchor Technical Comparison
Symbol Description：
Picture d—Rebar Diameter
As—Rebar Area
Rebar Size (mm) 16-32 16-40 16-40
Lah—Rebar
Rated Forging Force (kN) 1200 1800 2500 Anchoring Length
Dimensions (mm) 660×360×360 810×410×410 1380×670×1240

Weight (kg) ≈ 380 ≈ 625 ≈ 1200
Hydraulic Pump
Anchor Full anchor plate Partial anchor plate Partial anchor plate Bend rebar Straight rebar
Type BSB6 DBS10/35 Bond to
no part part part yes
Concrete or Not
Anchor plate
9.0 As 4.5 As 4.5 As — —
Picture Bearing Area
Anchoring
1.0 d 6.0-7.0 d 0.3-0.4 Lah 0.4-0.5 Lah Lah
Length JGJ256-2011
Rated Pressure (MPa) 40 30 JGJ256-2011 JGJ256-2011
Standard GB50010-2010 GB50010-2010
ACI318-2008 GB50010-2010 GB50010-2010
Rated Flow (L/min) 6.0 10-35 ACI318-2008 ACI318-2008 ACI318-2008
Motor Power (kw) 4.0 7.5 Ratio of Steel 0.1-0.2 0.2-0.3 0.4-0.5 0.6-0.7 1.0
Dimensions (mm) 460×460×640 1650 × 1000 × 1070 Rebar maximum Bend rebar Beam-column Various
Application Beam end support
stress at rebar end. replacement joint occasions
Weight (kg) ≈ 89 ≈ 300 Usage JGJ256-2011 JGJ256-2011 JGJ256-2011 GB50010-2010 GB50010-2010
Requirement Clause 4.2.1 Clause4.1.2 Clause 4.1.1 Clause 9.3.4 Clause 8.3.1
Type Picture Motor Power (kw) Reduction Ratio Dimensions (mm) Weight (kg)
6.Confirmatory Comparison Test
QTL-40 4.0 1:35 1170×710×1140 ≈ 484 1.163 Anchor Plate and Bend Rebar in Concrete Pull-out Tests
Bend rebar Bend rebar Anchor plate
Anchor
(hoop bars perpendicular to (hoop bars parallel with rebar (hoop bars perpendicular to
situation
Related Accessories rebar bend parts) bend parts) rebar)
Sketch
Dies Chasers Cutting Powder Thread Gauge Wrench
3.2 System B
Type QGL-40
Rebar Size (mm) 14-40（16-40）
Motor Rate (kw) 4.0 Picture

Test result
Reduction ratio 1.29
Dimensions (mm) 1170*710*1140
Weight (kg) ≈ 500
Concrete stush Protective cover fracturing Concrete stush

Related Accessories
Damaged load kN 196 255 304
Ratio of rebar stress and
rebar practical tensile 0.65 0.84 1.0
strength when damaged
Cutting Powder Rib Cutters Rollers Thread Gauge Wrench Test situation 1) Concrete strength C40. 2) Rebar dia. 25mm. 3) Rebar embedmen t length 14d.
45 46
8.Project Applications
2. 11 Beam-column Joints Tests
Frame Joint
The end joint on top floor The end joint on standard floor The end joint on top floor side column The end joint on top floor corner column
The middle joint on top floor The middle joint on the standard floor The end joint on the standard joint
Bend bars anchor test

Anchor plate test result
result
Hysteresis curve Concrete Wall
The end joint on top floor
7. Expert Evaluation
The evaluation report was given by the expert assessments organized by Ministry of Housing and
v
Urban-rural Development of the People′ s Republic of China (MOHU RD) in December 2012, the
following conclustions were given,
Provide the test basis for National and Industry Standard.
Anchor plate performance is better than bend rebar anchor.
The submitted enterprise standard provides the basis for the an chor plate application in project.
The anchor technology reaches international advanced level, and fill the blank in China.
Anchor Plate for Wall Anchor Plate for Floor to Wall
47 48
Foundation Prefabricated Components
Precast concrete columns, Steel beams, Cast-in-place Slab Structure
Rock Anchor Rod
Anchor Plate for Nuclear Power Plant Foundation

Threaded Rebar+Anchor Plate+Bearing Plate
49 50
1.Overseas Projects
CABR rebar splice and anchor solutions have been widely used in more than 30 countries.
CABR
Featured Projects
India Tower，India
Orchid Crown，India
（The Second Tallest Building in the Naza Tower，Iraq
World）（The Tallest Residential Building in The World）
Torre Reforma Tower，Mexico

Horizon Tower，UAE Al Attar Tower，UAE
（The Tallest Building in Latin America）
51 52
Hanoi Plaza Hotel，Vietnam Deep Water Container，Pakistan
Federal Mansion，Russia
Bahria Icon Tower，Pakistan （The Tallest Building in Europe）
（The Tallest Concrete Buidling ）
Peneng Second Bridge, Malaysia Surabaya-Madura Bridge，Indonesia
Ba Haj Stadium，Algeria Zallaq Resort Hotel，Bahrain Ba Haj Stadium，Algeria Skycourts，UAE
53 54
2. Nuclear Power Plant Projects
CABR supplies the rebar splice and anchor solutions to more than 90% nuclear power plants in
China.
Qinshan Nuclear Power Plant

Sanmen Nuclear Power Plant Shidaowan Nuclear Power Plant
（The First Nuclear Power Plant in China）
Tianwan Nuclear Power Plant

Haiyang Nuclear Power Plant Xudapu Nuclear Power Plant
（The Largest Cooperation Between China and Russia）
Changjiang Nuclear Power Plant Fangjiashan Nuclear Power Plant Lufeng Nuclear Power Plant
55 56
3. Bridge Projects 4.Special Projects
CABR supplies the rebar splice and anchor solutions to dozens of large bridge projects. CABR supplies the rebar splice and anchor solutions to large special projects such as
metros, hydraulic structures, stadiums, television towers, airport terminals.
Sutong Yangtze River Bridge Tunnel Project Cross Huangpu River

Hong Kong-Zhuhai-Macao Bridge Shanghai Metro
（The Largest Span in The World）（ The Third Largest One in the world）
CCTV Tower
Hangzhou Gulf Sea-span Bridge Xiluodu Hydraulic Power Plant
Ruiyang Yangtze River Bridge Beijing International Airport Terminal 3 （The First Project to Use Rebar Coupler in
（The Longest Over-sea Bridge in The World）（The Third Largest One in The World） China）
Beijing South Railway Station

Beijing Subway Erdos Stadium
Tianjin Haihe Bridge Guangdong Humen Bridge （The Largest Railway Station in Asia）
57 58
5. Civil Projects
CABR supplies rebar splice and anchor solutions to all civil projects.
Taiyuan Fuli City Xianghe Fuli City
Taiyuan Museum Hangzhou Dayunhe CBD
Urumqi Transportation Center Hebei Baigou International Trading Center CSCEC Technical Center
Yuanyang Wanhe City Yuanyang Jingmian City
Hebei Rongsheng Future City Yunnan Nanya Tower Hainan Tower
Beijing Fuli City Tianjin Fuli City
59 60
China Academy of Building Research
Showroom :Jl Sultan Iskandar Muda no 2a Arteri Pondok Indah Jakarta Selatan
Head Office : Jl. Tanah Kusir III No.85 Kebayoran Lama, Jakarta Selatan 12240
Phone : +62.21-7294788, Fax : 7294770 Email : sales@elhifa.co.id
www.elhifa.co.id

Rebar Splicing System CABRTECH Cat329

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Rebar Splicing System CABRTECH Cat329

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INFRASTRUCTURE

REBAR SPLICING SYSTEM

• Analisa Rekayasa dan pengembangan yang handal

“Kami memiliki pengetahuan luas dan kemampuan teknologi

Kami integrasikan kondisi Infrastruktur yang ada dan

Hubungi Kami:+62-21-7294788 sales@elhifa.co.id

1. Comapany Profile ..................................................................................................................... 01

1.2 Products & Solutions ...................................................................................03

1.3 Market & Partners..........................................................................................04

1.4 Codes & Standards ........................................................................................05

1.5 Awards & Certificates ................................................................. 06

2. Rebar Mechanical Splice Technology ................................... 07

2.4 Sys. D: Locking Sleeve Coupler...............................................................30

2.5 Sys. E: Grouting Sleeve Coupler ..............................................................32

2.6 Sys. F: Stainless Steel Coupler .................................................................37

3. Rebar Mechanical Anchor Technology..........................41

4. Featured Projects ................................................................................51

Experienced - CABR Rebar Mechanical Splice Technology Started Since 1987

Authoritative - Chief Editor for Industrial Rebar Splice / Anchor Standards

Trustworthy - China State-Owned Enterprise in Rebar Splice / Anchor Industry

Rebar Mechanical Splice Technology

Sys.A: Parallel Thread Rebar Splice with Upsetting End

Sys.B: Parallel Thread Rebar Splice with Rolling End

Sys.C：Cold Forged Sleeve Splice for Ribbed Rebar

Sys.D：Locking Sleeve Coupler

Sys.E：Grouting Sleeve Coupler

Sys.F：Stainless Steel Coupler

Rebar Mechanical Anchor Technology

High-tech Enterprise National Key Technology National Technology

Ministry of Construction, Quality Management System

● JGJ 107 Technical Specifications of Mechanical Splice for Rebar;

● JGJ 256 Technical Specifications of Application for Rebar Anchor Plate;

● JGJ 355 Specifications of Grouting Sleeve Splice for Rebars;

● JG/T 398 The Grouting Sleeve Coupler for Rebar Splice;

● JG/T 408 Cementitious Grout Sleeve Coupler for Rebar Splice;

● JGJ 171 Parallel Thread Rebar Splice with Upsetting End;

● JGJ 163 Parallel Thread Rebar Splice with Rolling End ;

● JGJ 109 Specifications of Taperred Threaded Splice for Rebars.

Rebar Mechanical Splice Technology

2 Rebar End Forging

3 Rebar End Threading

Widely Adaptable Adaptable for different weather conditions.

Energy-Saving Environmentally-friendly; Cost-saving; Economic.

1. Thread two standard rebar thread ends.

2. Connect coupler with one rebar thread end.

4. Screw tightly by wrech. The tortque should comply with JGJ107.

4. Screw tightly by wrech. The tortque should comply with JGJ107.

16 M18×2.0 26.5 32 0.08 16 M18×2.0 26.5 36 0.09

18 M22×2.5 30 36 0.11 18 M22×2.5 30 41 0.12

22 M25×2.5 36 44 0.20 22 M25×2.5 36 49 0.22

28 M32×3.0 45.5 56 0.40 28 M32×3.0 45.5 62 0.44

36 M40.3×3.5 57.5 72 0.83 36 M40.3×3.5 57.5 79 0.88

4. Screw tightly by wrech. The tortque should comply with JGJ107.

Rebar Coupler Length Coupler Nut Length Nut Weight

18 M22×2.5 30 41 0.12 30 10 0.030 18 M22×2.5 30 36 0.11

22 M25×2.5 36 49 0.22 36 10 0.046 22 M25×2.5 36 44 0.20

28 M32×3.0 45.5 62 0.44 45.5 12 0.086 28 M32×3.0 45.5 56 0.40

36 M40.3×3.5 57.5 79 0.90 57.5 14 0.161 36 M40.3×3.5 57.5 72 0.83

Installation Process Installation Process

18/20 M22×2.5/M24×2.5 32.5 38 0.14 18 M22×2.5 35 140~145 5 0.70

22/25 M25×2.5/M29×3.0 38.7 47 0.25 22 M25×2.5 43 168~173 5 1.29

28/32 M32×3.0/M36×3.0 48.5 60 0.49 28 M32×3.0 54 206~211 5 2.45

36/40 M40.3×3.5/M45.3×3.5 63.5 76 1.11 36 M40.3×3.5 68.5 258~263 5 4.94

Installation Process Installation Process