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CAD LABORATORY I - SPR6531

LAB MANUAL

M.E (CAD) - I SEMESTER

2015-2017
MECHANICAL AND PRODUCTION ENGINEERING DEPT

SATHYABAMA UNIVERSITY
SATHYABAMA UNIVERSITY
(Established under Section 3 of UGC Act, 1956) JEPPIAAR NAGAR, RAJIV GANDHI SALAI,
600 119 www.sathyabamauniversity.ac.in

Laboratory internal mark allocation for each experiment

Programme : REGULAR Branch : M.E.(CAD) Batch : 2015 - 17

Lab Batch: A Last Date for submission of Record:

Experiment No Date of
Date of doing submission of Marks
S.No Register No the experiment Remarks
(As per the cycle Given in the record by
by the student (out of 10)
the syllabus) the student

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

Signature of lab in-charge


SATHYABAMA UNIVERSITY
DEPARTMENT OF MECHANICAL & PRODUCTION ENGINEERING
SUBJECT CODE: SPR6531 SUBJECT: CAD LABORATORY I
I SEMESTER M.E. (CAD) – REGULAR (2015-2017)
CONTENTS

DESCRIPTION / DATE OF PAGE STAFF


S.No. DATE MARKS
NAME OF THE EXERCISE SUBMISSION No. SIGNATURE

1 INTRODUCTION ABOUT CREO

EXERCISES- SOLID MODELING


1
2
3
4
5

EXERCISES- SOLID ASSEMBLY


1

EXERCISES- SURFACE MODELING


1

2
CAD/CAM LAB

Department of Mechanical Engineering


CAD/CAM LAB
CADLAB
COMPUTER AIDED DRAFTING (CAD)

LIST OF EXPERIMENTS:

2D Drafting using Auto CAD or any drafting package

II. 3D Modeling :

1. Modeling of Component in 3D-V block

2. Modeling of Component in 3D-Open Bearing

3. Modeling of Component in 3D-Angular block

4. Modeling of Component in 3D- Dovetail Guide

5. Modeling of Component in 3D-Dovetail Bracket

6. Modeling of Component in 3D-Tool Post

Geometric Modeling Using Pro-E(Creo) or CATIA or Solid Works or iron


CAD (Any four exercises)

III. Assembly Modeling: Student must do at least two exercises

1. Assembly of a screw jack parts

2. Assembly of a Knuckle joint

3. Assembly of a Oldham’s coupling

4. Assembly of a footstep bearing

5. Assembly of a stuffing box

6. Assembly of a square tool post

IV. Machining of Simple Components on CNC Lathe and CNC Milling


Machine.
Dept. of ME, MTIET 1
INTRODUCTION TO CREO
Creo is a powerful, integrated family of product design software. It’s used by thousands of leading
manufacturers across the globe. It is a PTC product – the originators of parametric CAD
technology. The way Creo works is that it is made up of individual apps, including:

 Creo Parametric
 Creo Simulate
 Creo Direct
 Creo Layout
 Creo Options Modeler
Each Creo app serves a different purpose in the product development process. This means that
Creo takes you through every stage, including concept design work, design and analysis. Then it
also enables you to communicate effectively with downstream partners, for instance manufacturing
and technical publications.

Creo Parametric

Creo Parametric is the essential tool for 3D CAD. It is state-of-the-art software, which promotes
best practices in design and maintains your industry standards. Answer your pressing design
challenges with Creo Parametric, with its fully-fledged powerful yet flexible 3D CAD abilities. Use it
to accommodate multi-CAD data, electromechanical design and make alterations late in the design
process.

Use Creo Parametric for 3D CAD, CAID, CAM, and CAE solutions. Decrease design timescales
and also optimize your product development processes to implement remarkable designs.

As Creo Parametric integrates easily with all other Creo apps, no longer risk wasting time
translating data across platforms and eliminate costly data transfer errors. Instead, enjoy the
potential of moving seamlessly between 2D and 3D design information without impacting on the
original design structure. This provides unparalleled scope to achieve essential productivity gains
as part of your product development.

Creo Simulate

Expensive and time consuming physical prototyping restricts the designing process, often causing
concessions to be made as a result of financing and agendas. Yet, using Creo Simulate, design
engineers are more fully able to analyze the performance of a product design and, consequently,
adapt the digital design. On top of this, there is no need for a specialist FEA-background.
Creo Simulate allows testing of 3D virtual prototypes, meaning you can examine the full structural
and thermal scope of your design at an early stage in the process, before having to commit to
producing a physical model. Design engineers are therefore able to access early insights into their
product designs, resulting in an enhanced authentication process and providing improved product
quality at a reduced price.

Creo CAD Direct


Increased collaboration is essential for companies to optimize their produce development
processes. Creo Direct, part of the Creo app family, enables access to essential design data across
a company. For producing and amending 3D designs, Creo Direct is a quick and simple solution,
particularly for those moving from 2D to 3D CAD.

Creo CAD Direct provides increased flexibility to design, alter and modify 3D geometry, whether
you are an experience professional or casual user. It has the potential to build new concept
designs. Also, with Creo Direct, adapt design models to streamline them for downstream
processes, for example tooling design or product simulation. Created as part of the wider Creo
range, Creo Direct is able to fully integrate with all other Creo apps for a more cohesive product
development process. This unparalleled level of integration and capability to preserve design intent
between different Creo apps, further increases detailed design and downstream process
productivity.

Creo Layout

Advanced design and product development processes are continually being streamlined to
decrease the overall time and cost necessary for product development. Yet, currently many initial
designs are created, in great detail, using 2D CAD tools. This is then either moved to a separate
3D CAD tool or passed over to a separate department for them to translate into a 3D design.
Having to remake 2D designs in 3D takes time and can result in unforced errors when translating
the data from one CAD tool to another.
Creo Layout is a 2D CAD app that allows you to utilize the advantages of 2D and 3D CAD as part
of the product design. Easily and confidently make detailed product designs in 2D using Creo
Layout, adding additional data for example product dimensions, notes etc. and then utilize this 2D
information as part of your 3D design with Creo Parametric. Design information translates with
ease between apps in the Creo product range, with the full design intent maintained.

Creo Schematics

Trying to translate 2D schematics into route 3D cables and pipes is an exasperating challenge that
many product design engineers have to face. Creo Schematics (previously known as
Pro/ENGINEER Routed Systems Designer) provides a solution. It is a 2D schematic CAD app
designed to record electrical and mechanical systems, which also translating the data into Creo for
your 3D cable and pipe designs.
Additionally, you can utilize legacy Pro/DIAGRAM schematics to mould your 3D designs. This
removes the risk of data misapprehension and makes sure the logical compliance with the
schematic.
3D Product Design: Visualize with Creo View MCAD

Many organizations rely on a wide range of tools to make digital product design content. Yet, as it
is increasingly necessary for many people to be able to access and analyze the data, so it is
essential to have access to intuitive, powerful visualization tools to make this possible. Creo View
MCAD allows you to easily visualize products as part of us 3D product design, while also accessing
essential engineering data. Creo View MCAD can be used with data from all major MCAD tools.
Additionally, it can be used with design drawings, documentations and imagery from multiple
sources. Plus, there is no need to have access to the native authoring application. It is now
possible for everyone in an organization to contribute to the design process, be this in real-time or
through using mark-ups.

Also, as Creo View ECAD and Creo View MCAD both leverage the same structure, users are able
to execute functions across both, for example cross app probes of ECAD/MCAD abstraction.

Product Design Collaboration with Creo View ECAD

The growth of electronics used in everyday items has created significant hurdles for many
enterprises, especially with regards to allowing all the necessary people to see and analyze the
electronic design data. Creo View ECAD allows you to visualize all PCB-related designs with ease,
whether in isolation or as part of the overall product and enhance product design collaboration.
Creo View ECAD is able to utilize PCB data from all major EDA tools. Additionally, it can support
drawings, images and documentation from a variety of sources, without needing access to the
native authoring application.
As Creo View ECAD and Creo View MCAD both leverage the same structure, it is possible for
users of both apps to access unique features, for example cross-probing between ECAD/MCAD
abstractions to enhance product design collaboration. Complex information can be accesses with
ease, to improve decision analysis and also decrease the need for reworking. It is possible for all
who work in engineering functions of a company to collaborate on a design- both in real-time and
also through mark-ups.

Creo Sketch

Being able to create new product designs quickly and get more people involved in the design
process is increasingly important for overall product development. It’s essential to get the best
possible products to the marketplace, while also decrease the overall time of the design process.
Creo Sketch is the quickest way to increase collaboration across a company. It is a 2D sketch
design app, which allows users to quickly capture their design ideas.

We can add colour and other effects to turn the sketch into a finished design. It is now more simple
for all the different parts of your company to communicate their input into the design process
through this 2D sketch CAD app.
Creo Options Modeler

Creo Options Modeler is released as part of the Creo 2.0 update. Specifically tailored for designers
specializing in modular product design, Creo Options Modeler is ideal for visualizing and
assembling modular products in 3D, regardless of the overall design complexity. It allows for
personalized designs, which match customer specifications, while also keeping a firm control over
costings.

As part of the Creo family, Creo Options Modeler can be fully integrated to share data with other
Creo apps. For example, combine with Creo Parametric to test the centre of gravity, confirm
precise product mass and also solve critical issues, such as interference for modular design.
EXERCISES
SOLID MODELING
EXERCISE 1 DATE:

AIM:

To draw the given solid model by using the CREO

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO

PREREQUISITE:

Open the Pro/e cero2.0 either using the desktop icon or using the program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units mm Ns.

PROCEDURE:

Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw profile >give
options>Enter value depth (or) select surface , symmetric >preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as per the
requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Feature – 2

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select Default
Orientation-Both sides.


The sketch window pens asking for reference, where the planes with reference to which
the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is given as “Thru
all” on both the directions.


Similar procedure is followed for another cut, but with only change in the plane chosen
for the sketch to be placed as different from the previous.As all the elements have been
defined, “OK” is given, after accepting the preview shown by pressing the “ Preview”
button.

RESULT:

Thus the given Solid model is drawn in CREO as per the dimensions.
EXERCISE 2 DATE:

AIM:

To draw the given solid model by using the CREO

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO
PREREQUISITE:

Open the Pro/e cero2.0 either using the desktop icon or using the program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units mm Ns.

PROCEDURE:

Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw profile>give
options>Enter value depth(or) select surface , symmetric >preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as per the
requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Feature – 2

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select Default
Orientation-Both sides.


The sketch window pens asking for reference, where the planes with reference to which
the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is given as per
the given dimensions.

Feature – 3

Select the datum plane and provide the distance from the surface as per the given
dimension. Draw the profile by selecting the respective plane.

Exit the sketcher by clicking the “TICK” mark. Here the depth of extrude is given as per
the given dimensions.


As all the elements have been defined, “OK” is given, after accepting the preview shown
by pressing the “ Preview” button.

RESULT:

Thus the given Solid model is drawn in CREO as per the dimensions.
EXERCISE 3 DATE:

AIM:

To draw the given solid model by using the CREO

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO

PREREQUISITE:

Open the Pro/e cero2.0 either using the desktop icon or using the program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units mm Ns.

PROCEDURE:

Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw profile
>give options>Enter value depth (or) select surface , symmetric >preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as per the
requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Feature – 2
 Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select Default
Orientation-Both sides.

The sketch window pens asking for reference, where the planes with reference to
which the dimensions are placed are chosen.


Sketching is done as per the given shape and dimensioning is done as per the
requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is given
as per the given dimensions.

Feature -3

Select the datum plane and provide the distance from the surface as per the
given dimension. Draw the profile by selecting the respective plane.

Exit the sketcher by clicking the “TICK” mark. Here the depth of extrude is given
as per the given dimensions.

Feature – 4

Mirror tool>select the feature be mirror>select the plane>Done.


As all the elements have been defined, “OK” is given, after accepting the preview
shown by pressing the “ Preview” button.

RESULT:

Thus the given Solid model is drawn in CREO as per the dimensions.
EXERCISE 4 DATE:

AIM:

To draw the given solid model by using the CREO

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO

PREREQUISITE:


Open the Pro/e cero2.0 either using the desktop icon or using the
program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units
mm Ns.

PROCEDURE:

Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw
profile >give options>Enter value depth(or) select surface , symmetric
>preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.
Feature- 2

A fillet is created for a radius as per the given diagram using the round
feature, the command sequence is as follows:

Round Tool>sets>pick(pick the edges to be filleted)>Prompt for enter the
radius> “Enter the radius”>Press green “Tick mark”>OK(when preview is
accepted).


Another fillet is created following the above same procedure as per
dimensions given in the diagram.

Feature- 3


Select the datum plane and provide the distance from the surface as per
the given dimension. Draw the profile by selecting the respective plane.

Exit the sketcher by clicking the “TICK” mark. Here the depth of extrude is
given as per the given dimensions.

Feature- 4


Extrude Tool>placement>Define>Cut>Plane (choose right plane)-select
Default Orientation-Both sides.


The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.


Sketching is done as per the given shape and dimensioning is done as
per the requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is
given as per the given dimensions.

As the elements have been defined. OK is given after seeing the preview.

RESULT:

Thus the given Solid model is drawn in CREO as per the dimensions.
EXERCISE 5 DATE:

AIM:

To draw the given solid model by using the CREO

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO

PREREQUISITE:


Open the Pro/e cero2.0 either using the desktop icon or using the
program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units
mm Ns.

PROCEDURE:

Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw
profile >give options>Enter value depth(or) select surface , symmetric
>preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.
Feature- 2


Select the datum plane and provide the distance from the surface as per
the given dimension. Draw the profile by selecting the respective plane.

Exit the sketcher by clicking the “TICK” mark. Here the depth of extrude is
given as per the given dimensions.

Feature- 3


Extrude Tool>placement>Define>Cut>Plane (choose right plane)-select
Default Orientation-Both sides.


The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.


Sketching is done as per the given shape and dimensioning is done as
per the requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is
given as per the given dimensions.

As the elements have been defined. OK is given after seeing the preview.

RESULT:

Thus the given Solid model is drawn in CREO as per the dimensions.
EXERCISES
SOLID ASSEMBLY
EXERCISE 1 DATE:

AIM:

To create components and preparation of assembly models of FLANGE


COUPLING.
SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor
CREO
PREREQUISITE:


Open the Pro/e cero2.0 either using the desktop icon or using the
program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units
mm Ns.

PROCEDURE:

PART MODELING:

Part No: 1 & 2- FLANGE:



The first feature of the Flange is created by revolving the cross
section of the body as shown in figure. The command sequences
are as follows.

RevolvingTool>Placement>Define>solid>Plane(choose front plane)>okay
>select Default Orientation.

The sketch window pens asking for reference, where the planes with reference
to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.

An axis is drawn where the section is axis symmetric using the create center
lines options in the sketcher.

Exit the sketcher by clicking the “TICK” mark Enter the angle of revolution,
all the elements have been defined , “OK” is given after accepting the
preview shown by pressing the “Preview” button.

A fillet is created for a radius as per the given diagram using the
round feature, the command sequence is as follows:

Round Tool>sets>>pick(pick the edges to be filleted)>Prompt for enter the


radius> “Enter the radius”>Press green “Tick mark”>OK(when preview is
accepted).

Feature – 2

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.


Sketching is done as per the given shape and dimensioning is done as
per the requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is
given as “Thru all” on both the directions. As all the elements have been
defined, “OK” is given, after accepting the preview shown by pressing the
“ Preview” button.

Feature – 3


Pattern tool>select the feature to be pattern > Enter the value of features
required > select the axis >Done.


As all the elements have been defined, “OK” is given, after accepting the
preview shown by pressing the “ Preview” button.

Part No: 3- SHAFT:

 The first feature of the shaft is created by producing the cross section of
the shaft as shown the figure. The command are as follows.
Feature – 1


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile >give options>Enter value depth(or) select surface , symmetric
>preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.


Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.


Sketching is done as per the given shape and dimensioning is done as
per the requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut as
per the given dimensions. As all the elements have been defined, “OK” is
given, after accepting the preview shown by pressing the “ Preview”
button.

Part No: 4- TAPER KEY:


The first feature of the Taper key is created by producing the cross
section of the key as shown the figure. The command are as follows.

Feature – 1
Extrude tool>placement>Define>select>required plane>sketch>Draw
profile >give options>Enter value depth(or) select surface , symmetric >preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Part No: 5- HEXAGONAL BOLT:


The first feature of the Hex. Bolt is created by producing the cross section
of the Bolt as shown the figure. The command are as follows.
Feature – 1


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>Use Sketch Palette>Select Hexagonal >give options>Enter value
depth(or) select surface , symmetric >preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.
Feature -2

The thread surface on the Bolt is created using the “Helical sweep”
feature. The sequences are as follows:

Insert>Helical sweep>References>Select center References>Draw


Thread length>Click ok>Draw profile>Click ok>Give Pitch value>Click ok.

Part No: 6- HEXAGONAL NUT:



The first feature of the Hex. Nut is created by producing the cross section
of the Nut as shown the figure. The command are as follows.
Feature – 1
Extrudetool>placement>Define>select>required plane>sketch>Draw
profile>Use Sketch Palette>Select Hexagonal >give options>Enter value
depth(or) select surface , symmetric >preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.
Feature -2

The thread surface on the Nut is created using the “Helical sweep”
feature. The sequences are as follows:

Insert>Helical sweep>References>Select center References>Draw


Thread length>Click ok>Draw profile>Click ok>Give Pitch value>Click ok.

ASSEMBLY :


Assembling of the parts is carried out in a separate file. The Flange
is first fixed using the plane constraints. The general command
sequences are:

Command>Assemble>(select the component that is to be


assembled)>Select the constraints that is to be created between the parts
and chose appropriates surfaces as per the requirements of the
constraints.

The parts are assembled as per the following order

 Flange (Align, Angle, Mate)


 Shaft (Align, Mate)
 Taper Key (mate, Align)
 Hex. Bolt (Align, Mate)
 Hex. Nut (Align, Mate)

`RESULT:
Thus creation of drawing models and preparation of assembly models of Flange
Coupling has been carried out.
EXERCISE 2 DATE:

AIM:

To create components and preparation of assembly models of SCREW JACK.

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO
PREREQUISITE:


Open the Pro/e cero2.0 either using the desktop icon or using the
program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units
mm Ns.

PROCEDURE:

PART MODELING:

Part No: 1-BODY:



The first feature of the body is created by revolving the cross
section of the body as shown in figure. The command sequences
are as follows.

RevolvingTool>Placement>Define>solid>Plane(choose front plane)>okay
>select Default Orientation.

The sketch window pens asking for reference, where the planes with reference
to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.

An axis is drawn where the section is axis symmetric using the create center
lines options in the sketcher.

Exit the sketcher by clicking the “TICK” mark Enter the angle of revolution when
prompted to enter 360 degree, all the elements have been defined ,
“OK” is given after accepting the preview shown by pressing the “Preview”
button.

A fillet is created for a radius of 8.0 mm as per the given diagram
using the round feature, the command sequence is as follows:

Round Tool>sets>>pick(pick the edges to be filleted)>Prompt for enter the


radius> “Enter the radius”>Press green “Tick mark”>OK(when preview is
accepted).

Another fillet is created following the above same procedure as per


dimensions given in the diagram

Part No: 2-CUP:



The first feature of the Cup is created by revolving the cross section
of the body as shown in figure. The command sequences are as
follows.

RevolvingTool>Placement>Define>solid>Plane(choose front plane)>okay
>select Default Orientation.

The sketch window opens asking for reference, where the planes with reference
to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.

An axis is drawn where the section is axis symmetric using the create center
lines options in the sketcher.

Exit the sketcher by clicking the “TICK” mark Enter the angle of revolution when
prompted to enter 360 degree, all the elements have been defined ,
“OK” is given after accepting the preview shown by pressing the “Preview”
button.

 The next feature is cut created using the extrude feature. The command
sequences are as follows:
Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as


per the requirements.

Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut
is given as “Thru all” on both the directions. As all the elements have been
defined, “OK” is given, after accepting the preview shown by pressing the “
Preview” button.

Similar procedure is followed for another cut, but with only change in
the plane chosen for the sketch to be placed as different from the previous. Here
the “Front” plane is chosen.

Part No: 3-SCREW SPINDLE:



The first feature of the Screw Spindle is created by revolving the
cross section of the body as shown in figure. The command
sequences are as follows.

RevolvingTool>Placement>Define>solid>Plane(choose front plane)>okay
>select Default Orientation.

The sketch window pens asking for reference, where the planes with reference
to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.

An axis is drawn where the section is axis symmetric using the create center
lines options in the sketcher.

Exit the sketcher by clicking the “TICK” mark Enter the angle of revolution when
prompted to enter 360 degree, all the elements have been defined ,
“OK” is given after accepting the preview shown by pressing the “Preview”
button.

The next feature is a chamfer at two sides of the spindle, which is
created using chamfer feature. The command sequences are as
follows:
Chamfer tool>sets>edge>45*d>prompt for Enter chamfer dimensions
for d(“Enter the chamfer value of100mm”)>Press green “Tick mark”>OK(when
preview is accepted).

A cut Feature is created by selecting the “ Front” plane. The command
sequences are as follows:

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select


Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as


per the requirements.

Sketching is done as per the given shape And dimensioning is done as


per the requirements.

Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut
is given as “Thru all” on both the directions. As all the elements have been
defined, “OK” is given, after accepting the preview shown by pressing the “
Preview” button.


A standard ISO hole of M12 is created using the “Hole” feature. The
sequences of commands are:

Hole tool>Placement>Type Coaxial>selectreferences>select standard


hole>ISO-tapped Hole-M12*1>check add thread surface >add counter
sink>variable thread depth(value 30)>variable hole(value 35)>Press Green
“TICK” mark.

The thread surface on the screw spindle is created using the
“Helical sweep” feature. The sequences are as follows:
Insert>Helical sweep>References>Select center References>Draw
Thread length(value 154)>Click ok>Draw profile>Click ok>Give Pitch
value>Click ok.

Part No: 4-NUT:


The nut is created by revolving the cross section of the body as
shown in figure. The command sequences are as follows:

RevolvingTool>Placement>Define>solid>Plane(choose front plane)>okay
>select Default Orientation.

The sketch window opens asking for reference, where the planes with reference
to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.

An axis is drawn where the section is axis symmetric using the create center
lines options in the sketcher.

Exit the sketcher by clicking the “TICK” mark Enter the angle of revolution when
prompted to enter 360 degree, all the elements have been defined ,
“OK” is given after accepting the preview shown by pressing the “Preview”
button.

The thread surface on the screw spindle is created using the
“Helical sweep” feature. The sequences are as follows:

Insert>Helical sweep>References>Select center References>Draw


Thread length(value 154)>Click ok>Draw profile>Click ok>Give Pitch
value>Click ok.

Part No: 5-TOMMY BAR:


The first feature is created by the protrusion feature. The command
sequence is as follows:
 Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.

A circle with a diameter of 20mm is drawn. Exit the sketcher by clicing the
“TICK” mark. Enter the extrusion when prompted as 213mm.

A similar procedure followed for the next feature but diameter 12mm and
depth 62mm.


The next feature is a chamfer at the joint of the two features. The
sequences of commands are:

Chamfer tool>sets>edge>45*d>prompt for Enter chamfer dimensions


for d(“Enter the chamfer value of 4mm”)>Press green “Tick mark”>OK(when
preview is accepted).

Part No: 6-WASHER:



The first feature is created using extrude feature. The command
sequences are as follows:

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as per the
requirements.

Exit the sketcher by clicking the “TICK” mark. Enter the Extrution distance
when prompted as 8mm.


The next feature is a chamfer at the edges of the circles. The
sequences of commands are:
Chamfer tool>sets>edge>45*d>prompt for Enter chamfer dimensions for
d(“Enter the chamfer value of 5.25mm”)>Press green “Tick
mark”>OK(when preview is accepted).
Part No: 7-CSK SCREW:


The first feature is created using extrude feature. The command
sequences are as follows:

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.

A circle for a diameter of 12mm is drawn. Exit the sketcher by clicking the
“TICK” mark. Enter the Extrusion distance when promoted as 30mm.

The second feature is a revolve feature. The commanda are:

Revolving Tool>Placement>Define>solid>Plane(choose front


plane)>okay >select Default Orientation.
The sketch window opens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.
Sketching is done as per the given shape and dimensioning is done as
per the requirements
An axis is drawn where the section is axis symmetric using the create
center lines options in the sketcher.

The next feature is cut created using the extrude feature of PRO/E. The
command sequences are as follows:

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select


Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.

Sketching is done as per the given shape and dimensioning is done as


per the requirements.

Sketching is done as per the given shape And dimensioning is done as


per the requirements.
Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is given
as “Thru all” on both the directions. As al the elements have been defined, “OK”
is given, after accepting the preview shown by pressing the “ Preview” button.

The thread surface on the screw spindle is created using the
“Helical sweep” feature. The sequences are as follows:

Insert>Helical sweep>References>Select center References>Draw


Thread length(value 154)>Click ok>Draw profile>Click ok>Give Pitch
value>Click ok.

ASSEMBLY :


Assembling of the parts is carried out in a separate file. The SCREW
JACK Body is first fixed using the plane constraints. The general
command sequences are:

Command >Assemble>(select the component that is to be


assembled)>Select the constraints that is to be created between the parts
and chose appropriates surfaces as per the requirements of the
constraints.

The part are assembled as per the following order

 Nut (Align, Mate)


 Screw Spindle (Align, Mate, Insert)
 Cup (mate, Align)
 Washer (Align, Mate)
 CSK Screw (Align, Mate)
 Tommy Bar (Align)

RESULT:
Thus creation of drawing models and preparation of assembly models of screw
jack has been carried out.
EXERCISE 3 DATE:

AIM:

To create components and preparation of assembly models of GIB AND COTTER


JOINT.

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO

PREREQUISITE:


Open the Pro/e cero2.0 either using the desktop icon or using the
program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units
mm Ns.

PROCEDURE:
PART MODELING:
Part No: 1-FORK END:

The first feature of the Fork end is created by producing the cross section
of the Fork end as shown the figure. The command are as follows.
Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview
 By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.
Feature – 2

A fillet is created for a radius as per the given diagram using the
round feature, the command sequence is as follows:


Round Tool>sets>>pick(pick the edges to be filleted)>Prompt for enter the
radius> “Enter the radius”>Press green “Tick mark”>OK(when preview is
accepted).


Another fillet is created following the above same procedure as per
dimensions given in the diagram.

Part No: 2-ROD END:


The first feature of the Rod end is created by producing the cross section
of the rod end as shown the figure. The command are as follows.
Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.
Feature – 2

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.


Sketching is done as per the given shape and dimensioning is done as
per the requirements.

Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is
given as “Thru all” on both the directions. As all the elements have been
defined, “OK” is given, after accepting the preview shown by pressing the
“ Preview” button.

Part No: 3-GIB:



The first feature of the gib is created by producing the cross section of the
gib as shown the figure. The command are as follows.
Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.
Feature – 2

A fillet is created for a radius as per the given diagram using the
round feature, the command sequence is as follows:


Round Tool>sets>>pick(pick the edges to be filleted)>Prompt for enter the
radius> “Enter the radius”>Press green “Tick mark”>OK(when preview is
accepted).


Another fillet is created following the above same procedure as per
dimensions given in the diagram.

Part No: 4-COTTER:

Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw


profile>give options>Enter value depth(or) select surface , symmetric >preview.

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

ASSEMBLY :


Assembling of the parts is carried out in a separate file. The FORK
END is first fixed using the plane constraints. The general command
sequences are:

Command >Assemble>(select the component that is to be


assembled)>Select the constraints that is to be created between the parts
and chose appropriates surfaces as per the requirements of the
constraints.

The parts are assembled as per the following order

 Fork end (set as default)


 Rod end(Align, Mate)
 Gib (Mate, Default)
 Cotter (Mate, Default)

RESULT:

Thus creation of drawing models and preparation of assembly models of Gib and
Cotter Joint has been carried out.
EXERCISE 4 DATE:

AIM:

To create components and preparation of assembly models of SLEEVE AND


COTTER JOINT.

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO

PREREQUISITE:


Open the Pro/e cero2.0 either using the desktop icon or using the
program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units
mm Ns.

PROCEDURE:
PART MODELING:
Part No: 1-SLEEVE:


The first feature of the Sleeve is created by producing the cross section of
the Sleeve as shown the figure. The command are as follows.

Feature – 1

Extrude tool>placement>Define>select>required plane>sketch>Draw
profile >give options>Enter value depth(or) select surface , symmetric
>preview.
 By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Feature – 2

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.


Sketching is done as per the given shape and dimensioning is done as
per the requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is
as per the dimensions. As all the elements have been defined, “OK” is
given, after accepting the preview shown by pressing the “ Preview”
button.

Part No: 2-SHAFT:


The first feature of the Shaft is created by producing the cross section of
the Shaft as shown the figure. The command are as follows.

Feature – 1


Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.

The sketch window pens asking for reference, where the planes with
reference to which the dimensions are placed are chosen.

A circle with a diameter as shown in figure. Exit the sketcher by clicking
the “TICK” mark. Enter the extrusion to required dimension.

A similar procedure followed for the next feature but diameter and depth
will varied.
Feature – 2

Extrude Tool>placement>Define>Cut>Plane(choose right plane)-select
Default Orientation-Both sides.

Sketching is done as per the given shape and dimensioning is done as
per the requirements.


Exit the sketcher by clicking the “TICK” mark. Here the depth of the cut is
as per the dimensions. As all the elements have been defined, “OK” is
given, after accepting the preview shown by pressing the “ Preview”
button.

Part No: 3-COTTER:


The first feature of the Cotter is created by producing the cross section of
the Cotter as shown the figure. The command are as follows.

Feature – 1


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

ASSEMBLY :

 Assembling of the parts is carried out in a separate file. The SLEEVE


Body is first fixed using the plane constraints. The general
command sequences are:
Command >Assemble>(select the component that is to be
assembled)>Select the constraints that is to be created between the parts
and chose appropriates surfaces as per the requirements of the
constraints.

The part are assembled as per the following order

 Sleeve (set as default)


 Shaft (Align, Mate)
 Cotter (Mate, Default)

RESULT:

Thus creation of drawing models and preparation of assembly models of Sleeve


and Cotter Joint has been carried out.
EXERCISE 5 DATE:

AIM:

To create components and preparation of assembly models of KNUCKLE


JOINT.

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO
PREREQUISITE:


Open the Pro/e cero2.0 either using the desktop icon or using the
program menu.

Set the working directory as pre your choice.

Create a “New” file for part modeling.

Set the units to millimeter newton second by using the menu Setup-Units
mm Ns.

PROCEDURE:
PART MODELING:
Part No: 1-FORK:

The first feature of the fork is created by producing the cross section of
the fork as shown the figure. The command are as follows.
Feature – 1


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview
 By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Feature – 2


Revolve tool >Placement>Define>Select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview

A required profile is drawn as per the dimensions.

Exit the sketcher by clicking the TICK mark.

Give angle of rotation.

As all the elements have been defined, ok is given after seeing the
preview.

Feature – 3


Mirror tool>select the feature be mirror>select the
plane>Done. Feature – 4

Solid>cut>Revolve>Done>both sides>Done>Plane(rod end of the
fork)>default.
 An octagon profile is drawn as per the given dimensions.
 Then exit the sketcher by giving “TICK” mark.
 As all the elements have been defined OK” is given after seeing
the preview.

Feature – 5


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview>
 An extrusion shaft is drawn at the end of the fork.
Part No: 2-EYE:


The first feature of the eye is created by producing the cross section of
the eye as shown the figure. The command are as follows.

Feature – 1


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview>

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Feature –2


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview>

By choose the right and top as the reference.

Sketching is done as per the given shape and dimensioning is done as
per the requirement.

Exit the sketcher by click the TICK mark.

As the elements have been defined. OK is given after seeing the preview.

Feature – 3


Revolve tool >Placement>Define>Select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview>

A required profile is drawn as per the dimensions.

Exit the sketcher by clicking the TICK mark.

Give angle of rotation.

As all the elements have been defined, ok is given after seeing the
preview.

Feature – 4


Extrude tool>placement>Define>select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview>
 An extrusion shaft is drawn at the end of the fork.

Part No: 3-PIN:


The first feature of the pin is created by producing the cross section of the
pin as shown the figure. The command are as follows.

Feature – 1


Revolve tool >Placement>Define>Select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview>

A required profile is drawn as per the dimensions.

Exit the sketcher by clicking the TICK mark.

Give angle of rotation.

As all the elements have been defined, ok is given after seeing the
preview.

Part No: 4-COLLAR:


The first feature of the collar is created by producing the cross section of
the collar as shown the figure. The command are as follows.

Feature – 1

 Revolve tool >Placement>Define>Select>required plane>sketch>Draw


profile>give options>Enter value depth(or) select surface , symmetric
>preview>

A required profile is drawn as per the dimensions.

Exit the sketcher by clicking the TICK mark.

Give angle of rotation.

As all the elements have been defined, ok is given after seeing the
preview.

Part No: 5-TAPER PIN:


The first feature of the taper pin is created by producing the cross section
of the taper pin as shown the figure. The command are as follows.

Feature – 1


Revolve tool >Placement>Define>Select>required plane>sketch>Draw
profile>give options>Enter value depth(or) select surface , symmetric
>preview>

A required profile is drawn as per the dimensions.

Exit the sketcher by clicking the TICK mark.

Give angle of rotation.

As all the elements have been defined, ok is given after seeing the
preview.

ASSEMBLY :


Assembling of the parts is carried out in a separate file. The
KNUCKLE Body is first fixed using the plane constraints. The
general command sequences are:

Command >Assemble>(select the component that is to be


assembled)>Select the constraints that is to be created between the parts
and chose appropriates surfaces as per the requirements of the
constraints.
The part are assembled as per the following order

 Fork (set as default)


 Eye (Align, Mate)
 Pin(Mate, Align)
 Collar (Align, Mate)
 Taper pin (Align, Default)

RESULT:

Thus creation of drawing models and preparation of assembly models of


Knuckle has been carried out.
EXERCISES
SURFACE MODELING
EXERCISE 1 DATE:

AIM:

To draw a given Surface modeling Bottle by using CREO

SYSTEM REQUIREMENTS:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO
PROCEDURE:

1. Set working directory.


2. Open a new part – name it as bottle
3. Create a new sketch , select the plane
4. Create the sketch as per the given dimension

5. Click ok to exit sketch.


6. Select REVOLVE option , select the line and the center axis and give the revolve
angle to 360 degree and select surface as output profile.
7. Click ok to finish sketch
8. Select the round option and select the bottom of the bottle as shown.

9. Click OK to finish sketch


10. Select the new sketch and select the front plane and make the sketch as shown
11. Click OK to finish.
12. Now select PROJECT option in the editing tool group and select the sketch
and the plane in which the sketch has to be projected.
13. Now select sweep option and select the projected curve and make the circle
with given dimension.
14. Select the projected curve as path and select edit section to create the
sweep profile
15. Click OK to finish sketch.
16. Select pattern and select the sweep feature and in the option choose direction
pattern and select the plane to define the direction and enter the number of
instance and the spacing between them.

17. Click OK to finish sketch.


18. Now select merge option from the editing group and select the two surface
and choose direction to cut get the desired profile.

19. Now do the same for the remaining patterned features.


20. Select revolve and make the sketch as shown.

21. Now select the newly created revolve feature and do merge operation as in
the previous case
22. Select round option and select the sharp edges
23. Select helical sweep and make the sketch as shown

24. Now choose the profile and select edit section in the helical sweep .
25. Click OK to finish.
26. Select revolve option and make the sketch as shown
27. Click Ok and give 360 as revolve angle

28. Now choose merge and select the revolved profile


RESULT:

Thus the given Surface modeling Bottle is drawn by using CREO


EXERCISE 2 DATE:

Aim:

To draw a given Surface modeling Fan by using CREO

System requirements:

Intel Pentium IV 1.88 GHz

1 GB Ram

15 inch monitor

CREO

Procedure:

1. Set working directory.


2. Open a new part – name it as fan
3. Create a new sketch , select the plane
4. Create the sketch as per the given dimension
4.Click ok to exit sketch.
5. Select REVOLVE option , select the line and the center axis and give the revolve
angle to 180 degree

6. Click ok to finish sketch


7. Select the new sketch and make choose 3 point arc and create the arc with the
given dimension.
8. Click OK to finish sketch
9. Select the extrude option and choose the line and give the extrude length to 300
10. Click OK to finish.

11. Now select merge option from the editing tool bar and select the two surfaces
to combine them into a single surface.
12. Click OK to finish sketch.
13. Create new sketch and select the top plane.
14. Make the new sketch as per given dimension.
15. Now select extrude and select the drawn profile and extrude it to 250 mm with
symmetry option being selected in the options
16. Now select TRIM option in the editing group and select the inner curved profile ,
in the OPTION male sure that keep trimming option is unchecked.

17. In the pattern option select the geometry pattern and select the fan blade to
be patterned
18. In the option select AXIS pattern and choose the axis , give 120 as angle and
change the number of items to 3

19. Select Fill option in the editing group and select the top plane and the draw the
prof as shown
20. Click OK to finish.
21. Select merge to merge all the parts.
22. Select round option in edit group and select the top edges to make it smooth.

RESULT:

Thus the given Surface modeling Fan is drawn by using CREO


REFERENCES

1. Michael Rider ( 2013 ). Designing With Creo Parametric 2.0: SDC Publications.
2. Randy H. Shih ( 2013 ).Parametric modeling With Creo Parametric 2.0: SDC Publications.
3. Steven G. Smith. Creo Parametric 3.0 Introduction to Surface Modeling.
4. Prof.sham Tickoo. Pro/Engineer (Creo Parametric 2.0) for Engineers and Designers.
5. Creo (Pro / ENGINEER ) Tutorials in CADDIGEST.

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