° CATERPILLAR seorosts.2 February 1999 Service Manual 3304 & 3306 Natural Gas Engines @ 7¥291-Up 37Y1-Up3304 & 3306 NATURAL GAS e ENGINES SERIAL NUMBERS. 3304: 37Y1-UP 3306: 7Y291-UP SPECIFICATIONS (Section 1) SYSTEMS OPERATION (Section 2) ————__—_ TESTING AND ADJUSTING (Section 3) GENERAL INSTRUCTIONS (0D & A) (Section 4) DISASSEMBLY AND ASSEMBLY (Section 5) ALTRONIC IGNITION SYSTEM (D & A) (Section 6)3304 AND 3906 NATURAL GAS ENGINE INDEX INTRODUCTION The specifications given in this book are on the basis of information available at the time the book was written. These specifications give the torques, operating pressure, measurements of new parts, adjustments and other items that will affect the service of the product When the words “use again" are in the description the specification given can be used to determine if @ part can be used again. If the part is equal to or within the specification given, use the part again. When the word “permissible” is in the description. the specification given is the “maximum or mini- mum" tolerance permitted before adjustment repair and/or new parts are needed. A comparison can be made between the measure- ments of 1 worn part, and the specifications of new part to find the anfount of wear. A part that is worn can be safe to use if an estimate of the re mainder of its service life is good. If short service life is expected. replace the part NOTE: The specifications given for “use again” and “permissible” are in- tended for guidance only and Caterpillar Tractor Co. hereby expressly denies and excludes any representation, warranty or implied warranty of the reuse of any component. 7r200%1 SPECIFICATIONS (Section 1) Accessory Orie 110 ‘Aftercooter 423 ‘ve Cleaner 122 Air Cleaner Cap 122 Air Staring Motor ‘a7 Alternators vat ‘Alienator Regulators waa “Ammeter v4 ‘Auiary Water Lines 129 Bearing Surtace (Journal) tor Connecting Rods 196 ‘Bearing Surface (Journal) for Main Bearings 135: Camshatt. +20 Connecting Roa 132 Contactor Switen for Ov Pressure +4 Contactor Switeh for Overspeed 148 Contactor Switch for Water Temperature +4 Gooling System Pressure Cap 129 Grankshatt, ¥30 Granksnatt Hu and Damper +38 Gylinaer Block 3-30 Gytinder Head y23 Cytineer Liner Ys Cylincer Liner Projection vat Electronic Speed Switch Enclosee Clich Engine Design Engine Oi Pressure 327 Engine Timing 415 Exhaust Elbow v2 Fan orive +38 Fan Pulley +33 Flywheel Housing +40 Flywheel Housing Bore 43 Flywheel Housing Runout 142 Flywnee! Ring Gear +40 Fiywnee! Runout vat Gas Pressure Regulator . Gauge for Oil Pressure 3 Gauge for Water Temperature 1 General Tightening Terques. a Governor vat Governor Control ‘ ae 2 Ignition System (Soli te Magneto) Magneto Drive Magneto Timing (3304 Spark Gap Magneto) Magneto Timing (3206 Spark Gap Magneto) Magneto Timing (3904 Solid State Magneto) Magneto Timing (3506 Solid State Magneto} Magneto Timing (3304 altronic) Magneto Timing (0206 Altronic) ‘Main Bearings and Connecting Rod Bearings Mechanical Govornor Linkage Adjustment (2308) Mechanical Governor Linkage Adjustment (3308) 0 Greatner Cop : 127 i Finer 7 11 Pum 126 Pistons and Rings: 1393 Pressure Regulating Valve for Ai Starting Motor 16 Radiator 1-29 Spark Plug Adapter v2e Spark Plug +. Stariar Motors 45 Starter Solenoids 46 Timing Gears (304) 136 Timing Gears (3306) 17 Timing Gear Cover... +38 ‘Torque for Flared and O- 3 Transtormers| 19 Turoshargers 138, 1-25 vaives 18 vvawe Cover 121 Valve Rocker Arms and Liters +20 Valve Springs ra \V-Bait Tension Chart 139 Water Cooled Exhaust Manifold 123 Water Pump 128 Water Temperature Regulator 126 Woodward PSG Governor and Linkage for Naturally Aspirated 3308 Engine 12 Woodward PSG Governor ana Linkage for “Turbocharged 3306 Engine sas