PROCEDURE SERVICE

For PM 2.2
1. Send gate pass to customer (3 days in advance)
2. To register at security gate ( Need to give them ID card or Driver Card)
3. To register to learn safety firstly (just for first time and need to extend)
4. Get work permit at the control room
5. Take samples:
a. Make up water: 2 samples
b. Evaporator 1: 3 samples
c. Evaporator 2: 3 samples
d. Closed cooling: 1 sample
Send 1 sample of MU water, 2 sample of Evaporator 1, 2 sample of Evaporator 2 to
Singapore Lab
6. Testing sample at lab room

i. D Demin Evaporator 1 Evaporator 2 Closed

pH x x x x
Conductivity x x x x
Turbidity x
Silica LR x x X
Iron x x x x
Total Hardness x X
Calcium x x
Alkalinity x X
Chloride x x
Copper x x
Zinc
Sulfate
Orthophosphate
 pH
 Conductivity
 Silica LR
 Iron
+ Evaporator 1 and Evaporator 2
 pH
 Conductivity
 Turbidity
 Silica LR
 Iron
 Alkalinity
 Total Hardness
 Calcium Hardness
  Chloride
 Sulfate
 Copper
 Zinc
+ Closed Cooling
 pH
 Conductivity
 Turbidity
 Iron
 Orthophosphate

7. Make report and give leader our report on site

8. Return work permit
 PMPC
1. To register at security gate ( Need to give them ID card or Driver Card)
2. Get work permit at the control room
3. Take samples:
a) Demin water: 1 sample
b) Boiler Feed water : 1 sample: 1sample
c) Coal Boiler, Oil Boiler A, Oil Boiler B: 1sample for each Boiler system
d) Condensate: 1 sample
e) Make up water
f) Cooling water
g) Chiller water
4. Get operation data:
a) Make up water flow rate m3/hr
b) BD water flow rate m3/hr
c) T
d) Check chemical feed system ( stroke of pump, consumption) and chemical inventory of:
 OS 7780
 Na 0540
 HP 5406
 MS 6209
 DN 2301
 NX 1100
5. Testing sample at lab room
+ For Boiler system

ii. D Demin BFW (coal) BW (coal) Conden.

pH x x x x
Conductivity x x x x
Orthophosphate x
Hydroquinone x
+For Cooling system

Parameters MU water Cooling water

PH x x
Conductivity x x
Orthophosphate x
Orthophosphate x
HPS I x
Free Chlorine x

6. Make report and give our report on site to leader of Plant

7. Return work permit
 Vedan
1. To register at security gate ( Need to give them ID card or Driver Card)
2. Take samples:
a) Demin water: 1 sample
b) Boiler Feed water : 1 sample: 1sample
c) Boiler 3 or Boiler 7 : 1sample
d) Condensate: 1 sample
e) Make up water: 4 samples from Power Plant, Acid Plant, Recovery Plant, Fermentation
Plant
f) Cooling water: 4 samples from Power Plant, Acid Plant, Recovery Plant, Fermentation
Plant
g) Chiller water: 1 sample from Recovery Plant

3. Get operation data:

e) Make up water flow rate m3/hr for each Plant
f) BD water flow rate m3/hr for each Plant
g) T for each Plant
h) Check chemical feed system ( stroke of pump, consumption) and chemical inventory of:
+Power Plant
 OS 7780
 Na 0540
 HP 5406
 AEC 3116
 AZ 8101
 NX 1100
 BD 1500
+ Recovery Plant
 AZ 8104
 DN 2301
 MS 6209
 OR 4400
 NX 1100
 BD 1500
+ Fermentation Plant
 AZ 8104
 DN 2301
 MS 6209
 NX 1100
+ Acid Plant
 DN 2301
 AZ 8104
 NX 1100
 MS 6209
 4. Testing sample at lab room
For Boiler system 7

Determination Ultra pure water BFW 7 BW 7 Cond 7

pH x x x X
Conductivity x x X x
Orthophosphate (UF) x
Ascobic acid x

For Cooling system

Parameters Power Plant Recovery Fermentation Acid Plant

Plant Plant
MU Coolin MU Coolin MU Coolin MU Coolin
pH x x
g x x
g x x
g x x
g
Conductivity x x x x x x x x
Turbidity x x x x x x x x
Ammonia x x x x
Orthophosphat x x x x
Orthophosphat
e (UF) x x x x
HPS
e (F)I x x x x
Free Chlorine x x x x
TTA x

5. Make report and give our report on site to leader of Plant

6. Return work permit

SG Petrol
1. Send our plan to customer
2. To register at security gate ( Need to give them ID card or Driver Card)
3. Get work permit at the control room
4. Take samples:
 a) Make up water : 1 sample
b) Cooling water: 1 sample
5. Get operation data
i) Make up water flow rate m3/hr
j) BD water flow rate m3/hr
k) T
l) Check chemical feed system ( stroke of pump, consumption) and chemical inventory of:
 AT 3203
 5 K1