Parts Book

Produced by the Technical Publications department of

JCB Service, Rocester, Staffordshire ST14 5LS, England "nnted in England

Model JS200, JS220 CRAWl.ER EXCAVATOR

j

OWNER PARTS BOOK

M705001 on
Publication No. 980015811 Issue 6

557050

Prinled in England
 - -- - - - -- - - - - - - - - - - - -

980015811
CONTENTS ISSUE6

OWNER PARTS BOOK

M705D010"
M.del JS200, JS220 CRAWLER EXCAVATOR
ATTACHMENTS A
BODYWORK, CAB, LOADER END B
ELECTRICS-MACHINE, CAB & C
ENGINE
CONTROLS-MACHINE, ENGINE D
HYDRAULlCS & AIR E
TRACKlSLEW GEARBOX F
TRACK & RUNNING GEAR, J
UNDERCARRAGE
ENGINE, 6BD1TLE05 & 6BG1TQB04 K
557050

'-UN sLP3Sqo3YEO:r OOG099

PlN o ::y O<óG:,q~
~ 1 MAIN INDEX - JS200
980015811
ISSUE6

mLE ,"'"
NUMBER ........
C",""E mLE "'CE
NUMBEA ...."'"
""""'E Tm< 'AGE
NUMBER ...."'"
CHANGE

COWlINGS, FIG 1, FOPS CAS 81-5-1 1 CONSOLE, CAS SERVO 92-4-1 To M705637
A ATTACHMENTS CAGE CONTROL, LEFT HAND
COWlINGS, FIG 2 81 -5-20 CONSOLE, CA8 SERVO 82-4-2 M70563800
BUCKETS Al COWUNGS, FIG 3 81-5-30 CONTROL, LEFT HANO FIXEO
CONSOLE
BUCKET, 1000 WIDE, 0_81 Al-'-15 MAlNFRAME 81-1-'
CUBIC METRES CDNSOLE, CAS SERVO 82-4-10 M705Q01on
REAR MIRROR., 81-&40 CONTROL, LEFT HAND, FIG 2
BUCKET, 1200 WIDE, 1.02 A2-1 -16 COUNTERWEIGIfT
CUBle METRES 82-4-10 To M705637
TANK, DIESEL FUEl 81-4-1
BUCKET, 1500WIOE, 1.18 A2-' -17 CONSOLE, CAS SERVO 82-5-1 M70S0010n
TANK, HYDRAULlC 81 -3-1 CONTROL, RIGHT HAND
CUBle METRES
BUCKET, 600 WIDE, 0.40 CUBle A2-1-13 82-5-1 To MlO5637
METRES CAB B2 CONSOLE, CAS SERVO 92-5-2 M7056380n
BUCKET, 900 WIDE, 0.70 CUBlC Al-' -14 CAB, FIG 1 82-1-1 M7050010n CONTROL, RIGHT IiAND FIXED
METRES 82-1-1 To M705637 CONSOlE
aUICKHITCH, HYORAULIC A2-8-2 M7056380n CONSOLE, CAS SERVO 82·5-10 M7050010n
CAB, FIG " EURO CAS 62- ' -2
CONTROL, RIGHT HAND, FIG 2
aUICKHITCH,lNSTAllATION KIT A2-6-10 82- 1-3 M7057850n
82·5-10 To M705637
aUICKHITCH, MANUAL A2-8-' 82- 1-2 lo M705785
COVER, CAB, OVERNIGHT 82·1J...1
TOOTH OPT10NS A2-5-1 CAB, FIG2 82- 1- 10 M70S0010n
DIRECT GlAZING, 82- 18-1
82· 1·10 To M705637 REPLACEMENT MATERIAL,
CAB, FIG 2, EURO CAB 62- 1- 11 M7056380n EUROCA8
82- 1- 11 lo M705784 DOOR & COMPONENTS 82-2-1 M705001 0n
B BODYWORK, CAB, 82-' -12 M7057850n 82-2-1 To M705637
LOADEREND CAB, FtG3 82·1 -20 M7050010n OOOR & COMPONENTS, EURO 82-2-2 M7056380n
lo M705637 CAB
82- 1-20
BODYWORKlFRAME 82-2-2 To M705784
Bl CAB, FIG 3, EURO CAS 82- ' -21 M7056380n
82-2-3 M7057850n
COUNTERWEIGIfT, REAR 81-6-1 82-1-21 lo M705784
FIRE EXTINGUISHER 82-11 - 1
COUNTERWEIGIfT, REAR, 81-6-3 82- ' -22 M7057850n
JS200N SALES SPECIAL FLOOR COMPONEN1 S, FIG 1 82-10-1 M70S0010n
CAB, FIG4 82- 1-30 M7050010n
COUNTERWEIGHT, REAR, 15M 81-6-10 82-10-1 To M706112
82- 1-30 lo M705637
LONG REACH 82- 10-2 M7061130n
CAB, FIG5 82- 1-40 M7050010n
COVER, lOWER, MAlNFRAME 81 -2- 1 FLOOR COMPONENTS, FIG 2 82-10-10 M 705001 on
82-1-40 To M705637
COWUNGS, ENGINE COVER 81 -5-1 82-1{).10 lo M 705637
CONSOLE, CAS SERVO 82.... ' M7050010n
COVVUNGS, F1G 1 81-&10 CONTROL, LEFT HAND FLOOR COMPONENTS, F1G 2, 82-10-20 M 705638 on
EUROCAB
 980015811
2 MAIN INDEX - JS200 ISSUE6

'AGE
.UN'" ...."'"
C....." 'AGE
........
......., CH'.'" 'AGE
NUM8lER .......
C.....,

FLOOR COMPONENTS, FIG 2, 82-10-20 To M706112 TlPPING LINK, & lINKAGE B:>&1 UGHT, WQRKING .. BOOM ANO Cl-6-1
EUROCAB TlPPING LINK, & LlNKAGE, 15M 83-5-10 TQOLBOX
B2-10-30 M7061,30n LONGREACH PUMP, DIESEL. REFUELLlNG C1-S-1
GUARO, CAS FRONTWlNDDW, 82-9-1 M7050010n
&ROOFTOP REFURBISHMENTS B5 ELECTRICS. ENGINE C2
82-9-1 To M705637 DECALS 85-2-1 ALTERNATOR C2-3-1 To M705317
GUARO, FOPS CAGE 82-9-10 M70S0010n DECALS, MACHINE 85-1-10 M70S0010n C2-3-2 M7053180n
82-9-10 To M705637 85-1-10 To M705784 C2-3-3
GUARO, FOPS CAGE, EURO CAS 82-9-15 M7056380n 85-1-13 M705785 on ELECTRICAL EQUIPMENT C2-1-1 To M705317
MIRRORS, EXTERNAL 82-7-1 FIRE EXnNGUISHER 85-7-1 C2-1-2 M705316 on
RAIN VTSOR 82-12-1 M7050010n PAlNT 85-5-1 MOTOR, STARTER C2-5-1 To M705317
82-12-1 To M705637 TOOLS 85-3-1 C2-5-2 M705318 on
RAIN VISOR, EURO CA8 82-12-3 M7056380n C2-5-3
SEAT 82-3-1 MOUNTlNGS & FlTTINGS, C2-6-1 To M705317
SUNROOF (OPTIONAL) 82-1-41 M705001 on ALTERNATOR & STARTER
82-1-41 To M705637 C ELECTRICS-MACHINE. C2-6-2 M7053180n
VANDAL GUARO, EURO CAB 82- 13-4 M7056380n CAB& ENGINE
VISOR, SUN 82-12-2 ELECTRICS. CAB C3
WASHlWIPE, WINOSCREEN, 82-6-2 M7056380n A1RCON C3-12- 1 M70S001on
ELECTRICS. MAlN Cl
EUROCAB C3-12-1 To M705637
MACHINE
ALARM, TRAVEL, OPTlONAL C1-10-1 AlR CONDITIONING, C3-12-5 M705638 on
LOAOER FRONT END B3 CONDENSER ASSEMBL y
BATTERY INSTALlATION, 24 C1-3-1 M7050010n
BOOM 83-1-1 VOLT A1R CONDITIONING, EURO CAe C3-12-2 M705638 on
BOOM GREASlNG 83-4-1 C1-3-1 To M706298 GAUGE. SYSTEM, CONTROL C3-1 -1
BOOM GREASING, 15M LONG 83-4-10 MONITOR
Cl -3-3 M706299 00
REACH HEATERASSEMBLY C3-5-1 M7050010n
ELECTRICS, CAS Cl-2-1
BOOM, 15M LONG REACH 83-1-10 C3-5-1 To M70S637
ELECTRICS, MACHINE C1-1-1 M7050010n
DrpPER 1.91M 83--2-1 HEATER ASSEMBLY. EURO CA8 e3-5-2 M705638 on
C1-1-1 To M706298
DIPPER2.4M 83-2-10 CJ-.5...2 To M706246
C1 -1-2 M706299 on
DlPPER 3.0M 83-2-20 C3-5-4 M706247 on
LlGHT, WORKING Cl-4-1 M70S0010n
DIPPER, 6.4M 83-2-30 HEATER ASSEMBLY, EURO CAB, C3-5-3 M705638 on
C1-4-1 To Ml05637 AlR CONOITIONING
EXCAVATOR, SHIMS 83-12-1
UGHT, WORKING, ADDITIONAL, C1-4-2 M7056380n
LINK, TRANSPORTATION 83-3-2 EUROCAB

980015811
3 MAIN INDEX - JS200 ISSUE6

eAGE
HUMBEFI ........
C ....."
'''''''
.... BE, .......
CHANG' Tm.E 'AG'
....BE, .......
CH"'''

HEAlERASSEMBLY, EURO CAB, C3-5-3 To M706246 CONTROLS. ENGINE D2 CIRCUIT, BUCKET RAM, 2.4M E1-23-10
AIR CONDtTIONING DIPPER
CONTROLS, Tl-lROTTLE & STOP 02-1-1 To M705317
C3-5-5 M7062470n CIRCUIT, BUCKET RAM, 3.OM El-23-20
02-1-2 M7053180n
HEAlER OEMISTER C3-5-20 M7050010n OIPPER
C3-5-21 M7050010n CIRCUIT, BUCKET RAM, 6.4M E1-23-30
OIPPER
CJ-5-20 To M705637
CIRCUIT, BVPASS, HYORAUUC E1-8--1 M70S00l on
C3-5-21 To M705637 E HYDRAULlCS & AIR FILTER
HEATER,INSTALLATION C3-4-1 M7050010n E1-8-1 To M706l12
C3-4-1 To M705637 HOSE & PIPEWORK E1 E1-8--2 M706113 on
HEAlER, INSTALLATK)N, EURO C3-4-2 M705638 0n CIRCUTT, AUXlUARYIHAMMER, El-32-1 CIRCUIT, CHANGEOVER, E1-53-2
CAB BOOM BUCKETIGRAB LOW FLOW
HEATER, INSTALLAnoN, EURO C3-4-3 M7056380n CIRCUIT, AUXIUARYIHAMMER, E1-3Q-l0 CIRCUIT, OIPPER & BUCKET El-21-1
CAB, A1R CONDlTl0NING MAlNFRAME
CIRCUIT, OIPPER RAM, H.B.C.V .• El-43-1
lIGHT, BEACON, HAZARO C3-9-1 CIRCUIT, AUXllIARYIHAMMER, El-30-30 ASSEMBLY
WARNING, AMBER MAlNFRAME LOW FLOW
CIRCUIT, OIPPER RAM, HBCV E1-26-1
OVERLOAD WARNING, SYSTEM C3-8--1 CIRCUIT,AUXlLIARYIHAMMER, , . E l -33-1 FEEO & RETURN
RADIO C3-1'-1 M70S001on 91M DlPPER CIRCUIT, DIPPER RAM, El-22-1
C3-1'-1 To M705637 CIRCUIT, AUXllIARYIHAMMER, 2. El-33-2 MONOBOOM
40M OIPPER
RADIO, EURO CAB C3-1'-2 M7056380n CIRCUIT, DIPPER RAM, E1-22-10
CIRCUIT. AUXILIARYIHAMMER, 3. El-33-3 MONOBOOM, WlTH HBCV
SWITCH PANEL, CONSOLE BOX C3-2-1
ooM DlPPER
CIRCUIT, OIPPER RAM, El-22-20
CIRCUIT, AUXILlARY, El-30-1 MONOBOOM, 15M LONG RIG
MAlNFRAME
CIRCUIT, DIPPER RAM, E1-4J..10
CIRCUIT, BOOM OVERLOAD, 2 E1-25-1 WITHOUT H.B.CV
D CONTROLS-MACHINE. HBCV SUPPLEMENT
CIRCUIT, DRAJN. MOTOR & El -10-1
ENGINE CIRCUIT, BOOM OVERLOAO, 3
HBCV SUPPLEMENT
E1-25-10 SOlENIOD
CIRCUIT, HAMMER MAlNFRAME E1 -30-20
CIRCUIT, BOOM RAM, E1 -20-1
CONTROLS. MACHINE DI CIRCUIT, LOW FLOW, 2.4M
MAlNFRAME
DIPPER
CONTROLS, EXCAVATOR 01-1-1 M7050010n CIRCUIT, BOOM RAM, NONE El -24-1
CIRCUIT, LOW FLOW, 3.0M El-35-2
01-1-1 To M705637 H8CV
"'PPER
CONTROLS, EXCAVATOR, 01 -1-2 M7056380n CIRCUIT, BOOM RAM. WITH El-24-10
CIRCUIT, NEUTRAL PRESSURE El-2-1
EUROCAB HBCV
CIRCUIT, NEUTRAL. RETURN & El-3-1
CIRCUIT, BUCKETRAM, 1.91M E1-23-1
OILCOOLER
OIPPER
CIRCUIT, PUMP SUCT10N E1- 1- 1
 9800/5811
4 MAIN INDEX - JS200 ISSUE6

nn.E 'AGE
NUMBER
""""'E
N,-",'"
PAliE
NUMBER
C~E
Nl*BER
'm.E "",.
NUMBER
""""'E
N,-",BER

CIRCUIT, SERVO, CONTROLS E1 . 13-1 VALVES & HYDRAUUC El RAMS E4

SIDE FIG 1 FILTERS RAM,BOOM E4-1- 1 M705001 en
CIRCUIT, SERVO, CONTROlS E1 -13-1O
COUPUNG, RQTARY E3-14-1 M70s0010n E4-1-1 To M705543
SIDE F1G2
E3-14-1 To M706219 E4-1-5 M705544 en
CIRCUIT, SERVO, NEUTRAL FIG El- 11-1
1 E3-14-2 M706220 on RAM,BUCKET E4-3-1 705001 on
CIRCUIT, SERVO, NEUTRAL FIG E1 -11 -10 FILTER, HYDRAUlIC,AUXILIARY E3-16-1 E4-3-1 To 705409
2 CIRCUIT
E4-3-2 705410 en
CIRCUIT, SERVO, NEUTRAL F1G E1-11-20 LUBRICANTS & FILTERS E3-15-1
RAM, BUCKET, LONG REACH E4-3-4
3 OllS, BIODEGRAOABLE, E3-15-2
RAM, BUCKET, PIPEWORK E4-3-S
CIRCUIT, SWING E1-6-1 HYDRAUUC
RAM, DlPPER E4-2-1 M7050010n
CIRCUIT, TRACK, MAlNFRAME E1-4-1 VAlVE SOLENOIO E3-<l-1
E4-2-1 To M705409
CIRCUIT, TRACK, E1-5-1 VAlVE,ASSEMBLY,& E3-1 -1
UNDERCARRIAGE MOUNTING E4-2-2 M705410 en
VAlVE, CONTROl, E3-2-1 RAM, DIPPER, LONG REACH E4-2-5
CQMPONENTS FIG 1
PUMPIMOTOR & PUMP E2
ORIVE VALVE, CONTROL, E3-2-2
COMPONENTS FlG 2
MOTOR, SWING E2-l-' M7050010n
E2-7-' To M705906
VALVE, CUSHION E3-13-1 F TRACKlSLEW GEARBOX
VALVE, DlVERTER, TAB + E3-20-1
E2-7-3 M705907 on BREAKER
SLEWfTRACK GEARBOXES F4
MOTOR, SWING, LONG REACH E2-7-2 VALVE, DIVERTER, TAB + E3-21-1
CIRCUIT, SWING RING F4-5-1
MOTOR, TRACK E2-6-1 BREAKER + AUX
GREASING
PUMP, PISTON, MAIN E2-2-' VALVE, FOOTCONTROL, SERVO E3-7-1
GEARBOX, ASSEMBL y & F4-1-1
HYDRAUUC, & CDMPONENTS E3-10-1 SPROCKET
PUMP, PISTON, MAlN E2-2-2 VALVE, HANDCONTROl, E~2 JUL-96 on GEARBOX, SWING F4-4-1 M7050010n
HYORAUUC. & COMPONENTS SERVO
FlG 2 F4-4-1 To M705906
E~1 ToJUN-96
PUMP, PISTON, MAlN E2-2-3 F4-4-2 M705907 en
HYQRAUUC, & COMPONENTS E~2 To M706025
GEARBOX, TRACK F4-2-1
FlG 3 E~3 M7060260n
MOTOR, SW1NG F4-3-1 M7050010n
PUMP, PlSTON, MAlN E2-2-4 VALVE, PRIORITY E3-18-2
HYORAUUC, & COMPONENTS
F4-3-1 To M705906
VALVE, PRIORITY, 151PM E3-18-1
FIG4 F4-3-2 M705907 on
PUMP, PISTON, MAIN
HYORAUUC, ORIVE GROUPS
E2-',' VALVE, REUEF, SERVICE PORT E3-2-45
VALVE, SW1NG BRAKE E3-17-1

9800/5811
5 MAIN INDEX - JS200 ISSUE6

nn.E ' AGE

NUMBER
C .....E
N,-",'"
'AGE
NUMBER
CHANGE
.,-",SEN
'm.E 'AGE
NUMBER """""
N,-",BER

ROCKER ASSEMBlY, INLETI K2-2-2 M705318 en

J TRACK & RUNNING GEAR, K ENGINE, 6BD1TLE05 & EXHAUST VAlVES, PUSH ROOS
& TAPPETS
UNDERCARRAGE 6BG1TQB04 ROCKER COVER K2-3-1 To M705317
K2-3-2 M705318 en
TRACK, GEARI JI ENGINE BLOCK & SUB- Kl
UNDERCARRlAGE ASSEMBUES
INDucnON & EXHAUST K3
CHAlN, TRACK, GROUSER, 46 J1 -5-1 BLOCK ASSEMBLY K1-3-1 To M705317
SYSTEMS
LINK K1-3-2 M7053180n
EXHAUST SYSTEM K3-4-1 To M705317
CHAlN, TRACK, GROUSER, 49 J1 -5-2 CAMSHAFT & GEARS K1-6-2 To M705317
LINK K:>4-2 M7053180n
K1-6-12 M705318 on
CHAlN, TRACK, GROUSER, 49 J1 -5-5 K:>4-2 To M705523
LINK HEAVY DUTY CRANKSHAFT, BEARINGS, K1-4-1 To M705317
K3-4-3 M705524 en
P1STONS & CON-ROOS
COVER, LOWER, J1-7-1 FILTER, A1R K3-3-1 To M705317
UNDERCARRIAGE Kl-4-2 M705318 on
K3-3-2 M7053180n
IDlERWHEEL M7050010n ENGINE MOUNTINGS K1-8-1 Te M705317
MANIFOLD, EXHAUST K3-2-1 To M705317
J1 -2-1 To M705268 K1-8-2 M7053 180n
K3-2-2 M7053180n
J1-2-10 · M7052690n ENGINE, COMPLETE Kl - 1-1 To M705317
MANIFOLD,INDUCTION K3-1 -1 To M705317
RECOIL UNIT J1-6-1 M70S001 on K1~1 -2 M7053180n
K3-1 -2 M7053180n
J1-6-1 Te M705268 FANS, PULLEYS. & FAN BELT Kl-5-1 To M7Q5317
J1-6-10 M7052690n K1-5-2 M7053180n
SYSTEM, COOUNG K4
ROlLER, TRACK BOTTOM J1 -3-1 M705001 en FL YWHEEL & HOUSING K1-7-1 To M705317
PUMP, WATER K4-1 -1 To M705317
J1-3-1 To M705311 Kl-7-2 M7053180n
K4-1-2 M705318 en
J1-3-2 M705312 en TIMINGCASE K1-6-1 To M705317
RADIATOR, FITTINGS & K4-3-1 To M705317
ROlLER, TRACK TOP J1-4-1 K1-6-11 M7053180n
MOUNTINGS
STEP EXTENSlON J1-8-1 K4-3-2 M705318 en
UNOERCARRIAGE J1 -1-1
CYUNDER HEAD & SUB- K2 RADIATOR, HOSES & FITTINGS K4-4-1 To M705317
ASSEMBUES
K4-4-2 M705318 en
CYUNDER HEAD K2- 1-1 To M705317
THERMOSTAT, HOUSING, INLET K4-2-1 To M705317
K2-1-2 M705318 00 &OUTlET
UFT1NG PLATES, ENGINE K241 To M705317 K4-2-2 M7053180n
K2-4-2 M7053180n
ROCKER ASSEMBLY, INlETI K2-2-1 To M705317 SYSTEM, LUBRICATION K5
EXHAUST VAlVES, PUSH RODS
COOLER, OIL K5-5-1 To M105317
& TAPPETS
F
,i ~ 6 MAIN INDEX - JS200
9800/5811
ISSUE6
I
I
rnLE eAGE
NUMBER ........
CHANGE rnLE eAGE
NUMBER ........
CHANG'

COOlER,OIL K>.5-2 M70531B on PUMP, FUEL INJECTION K6-1-11 M7053180n

I FILlER, QIL K5-4-1 To M705317 PUMP, FUEL INJECTION,
INSTAUATION
K6-1-1 To M705317
K5-4-2 M7053180n
PIPES,OIL K~1 To M705317 K6-1-2 M7053180n
K5<l-2 M7053180n PUMP,FUELlIFT K6-8-1 To M705317

PISTON COOUNG JETS K~1 l o M705317 K6-8-2 M7053180n

K5-3-2 M7053180n
PUMP,OIL K5-.2-1 To M'705317
EQUIPMENT. AUXILlARY K7
K5-2-2 M705318 0fI TURBO, PIPEWORK K7-2-1 lo M105317
SUMP, OIL, & FITTINGS KS-1-1 To M705317 1<7-2-2 M70531Bon
K5-1-2 M7053180n TURBOCHARGER K7-1 - 1 To M105317
K7-1-2 M7053180n
SYSTEM. FUEL K6
FILlER, FUEL To M705317
GASKETSETS K8
K6-7-'
K6-7-2 M7053180n GASKET SET, OVERHAUL K6-1-' lo M705317
FllTER, FUEL SEDIMENT K6.6-1 To M705317 K8-1-11 M7053180n
K6.6-2 M7053180n GASKET SET, OVERHAUL, lOP KB-1-2 lo M705317
K8-1-12 M7053180n
K6.6-2 lo M105585
KIT, PISTQN & UNER K8-2-1 To M705317
K6.6-3 M705586 on
FUEL PIPES, FUEL TANK TO K6+1 To M705317 K8-2-11 M7053180n
FILTER
K6+2 M7053180n
K6+2 To M705585
K6+3 M7055860n
FUEL SYSTEM KS-2-1 To M705317
K6-2-2 M7053180n
GOVERNOR ASSEMBLY, FUEL KS-1-20 To M705317
INJECnON PUMP
KS-1-21 M7053180n
INJECTORS, FUEL KS-2-11 To M705317
KS-2-21 M7053180n
PUMP, FUEL INJECTION KS-1-10 To M705317
 A2 BUCKETS

A2-1-13 BUCKET,IXlO WlDE, OAn CUBIC METRES A2-1-14 BUCKET, 900 WlDE, 0.70 CUBIC METRES
A2-1-15 BUCKET, 1000 WIDE, 0.81 CUBIC METRES A2-1-16 BUCKET, 1200 WlDE, 1.02 CUBIC METRES

A2-1-17 BUCKET, 1500 WlDE, 1.18 CUBIC METRES A2~-1 TOOTH OPTlONS

1 17872
 -
A2-1;-1 QUICKHITCH, MANUAL A2-1;-2 QUICKHITCH, HYDRAUUC

A2-1;-10 QUICKHITCH, INSTAllATION KIT

llIustration Not Available at

Time of Publication
 81 80DYWORKlFRAME
82 CA8
83 LOADER FRONT END

- 85 REFUR81SHMENTS

81-1-1 MAlNFRAME 81 -1-2 MAINFRAME

556920 55692:0
L-____-L____________~ .
 81-1-10 MAINFRAME, JS220 81-1 -20 MAlNFRAME, JS220XD

L _ _--''--_ _ _ _ _---( . 556920 L-_ __ L -_ __ _ _ _ ~ . 556920

81-2-1 COVER, LOWER, MAlNFRAME 81-2-2 COVER, LOWER, MAINFRAME

l
81-2-10 COVER. LOWER. MAINFRAME, JS220 81-2-20 COVER, LOWER. MAINFRAME. JS220XD

81-3-1 TANK. HYDRAUUC B14-1 TANK. DIESEL FUEL

13

556262

556212
B1-S-1 COWLINGS,E NGINECOVER B1-S-10 COWLINGS, FIG 1

B1-S-11 COWLlNGS, FIG 1, FOPSCABCAGE B1-S-20 COWLINGS, FIG 2

81-5-30 COWLINGS. FIG 3 81-6-1 COUNTERWEIGHT. REAR

ti
, u
~1

10-® '

'556131 1

t" 557020

81-6-2 COUNTERWEIGHT. REAR 81-6-3 COUNTERWEIGHT. REAR, JS200N SALES SPECIAL

10~ ' 10-~ ,

t" 55702:0
t" 557020
81-6-10 COUNTERWEIGHT, REAR, 15M LONG REACH 81-1;-20 COUNTERWEIGHT, REAR

55702:0 557020

81-6-30 COUNTERWEIGHT, REAR, JS220 XTRA DU1Y 81-1;-40 REAR MIRROR., COUNTERWElGHT

310760

557020
B2-1-1 CAB, FIG 1 B2-1-2 CAB, FIG 1, EURO CAB

556820

B2-1-3 CAB, FIG1, EUROCAB B2-1-10 CAB, FIG2

3' 556930
B2-1-11 CAB, FIG 2, EURO CAB 92-1-12 CAB, FIG 2, EURO CAB

~d>--39
",~ .
.. . .
38 ---::.¡.

138

2f1HOO
-- :>89601

B2-1-20 CAB,FIG 3 92-1-21 CAB, FIG 3, EURO CAB

 CA8, FIG3,EURO:CA:8~-----------=~---------------------
82-1-22 82-1-30 CAB, FIG4

..

T.l 75

'~
1111>-_'" 74

~
,
'\\\
7S

SSe..6,

82-1-40 CA8, FIG5 82-1-41 SUNROOF (OPTIONAL)

'fI--

_.
s-'
7~
~II
7---®
_s

15 \'r8
(/~ -®
'fV ~9
-'
7
.. ~~.
• 7
10
13 14 ®-s
6~

250940
B2-2-1 DOOR & COMPONENTS B2-2-2 DOOR & COMPONENTS. EURO CAB

B2-2-3 DOOR & COMPONENTS. EURO CAB B2-3-1 SEAT

2 0 .... 61
B2-4-1 CONSOlE, CAB SERVO CONTROL, lEFT HANO B2-4-2 CONSOlE, CAB SERVO CONTROL, lEFT HANO AXEO
CONSOlE

14 14

• •

556091

B2-4-10 CONSOLE, CAB SERVO CONTROL, LEFT HANO, FIG 2 B2-5-1 CONSOLE, CAS SERVO CONTROL, RIGHT HANO

14

'~14 /'" - ~-n-'-42

1-18~ .~ V'-40
l-1~~
1-~~'~17
n2-::;;"" .t7
,-n---'W ,_l5
;;-16
/ 1-19

' -20
m-'
1 -22'-3 ' -25

"//
,/
'-43
<::::Q.r.:::'--.:3
' - 4 ~ 'i47H3~1-41
1-48

l-4fj ' -
..-'-43

>-
~ ' -44 -, '-47
'~17~ 1~34) '~45 1--- ' '~43
1-23 1-7 1-28 i '
' -21 1017 «' '-35 !~ ) ,;! 1-45':48
'~ _~~36 ,-
1-24 ' -6,_5 ~ ~'-43 ~~1-35

-f1J,
'¡. " .,;;/' ~" 38
~

' -27 2t -::J.O .' S<::

fr@--139
22 :&- ' -35
''5 '\t>
' - 8~ '-S"!7
\f ' -29

~=! 4"'""':>7'-20
19 ~~~
556091
B2-5-2 CONSOLE, CAB SERVO CONTROL, RIGHT HAND FIXED B2-5-10 CONSOLE, CAB SERVO CONTROL, RIGHT HAND, FIG 2
CONSOLE

'4

6
\
6 ~
'6

/'--. · <:To~
h:)
'-14 / ~
1-18~~/1-16 •
1-14~Ll-19 '_221-3)25
,-~~ f~:>;2.JP;L"'f/
1-11 ' -15 }r ~/
?~'-'7
11A
' -171-24
' -23 ~ ' -28
'-21 1 - 7~_~
'-6 ' -5.A

21
22

'.--(?'
238000

B2-G-2 WASHIWIPE, WINDSCREEN, EURO CAB B2-7-1 MIRRORS, EXTERNAL

555702
B2-9-1 GUARO, CAB FRONT WlNDOW, & ROOF TOP B2-9-10 GUARO, FOPS CAGE

Q;) 13

,.
2
'!/IIfh,ln

237070

29<$910

B2-9-11 GUARO, FOPS CAGE, EURO CAB JS220 HEAVY DUTY B2-9-15 GUARO, FOPS CAGE, EURO CAB

'2~
~ 11 303250
B2-10-1 FLOOR COMPONENTS, FIGl B2-10-2 FLOORCOM PONENTS, FIG 1

B2-10-10 FLOOR COMPONENTS ,FIG2 B2-10-20 FLOOR COMPONEN TS, FIG 2, EURO CAB

~!
--!

~~
2 !

5
/~-" 4 • /"
4jf'
5

4~1 310622 ~
~
~
~ 55 63 20
B2-10-30 FLOOR COMPONENTS, FIG 2, EURO CAB B2-11-1 FIRE EXTINGUISHER

B2-12-1 RAIN VISOR B2-12-2 VISOR, SUN

2
11

'~
&' /'f11 10

® 3 0 9440

2 79200
B2-12-'3 RAIN VISOR, EURO CAB B2-13-1 COVER, CAS, OVERNIGHT

---- j'

333260

147510

B2-1 3-4 VANDAL GUARO, EURO CAB B2-18-1 DlRECT GLAZING, REPLACEMENT MATERIAL, EURO
CAS

lh-~---~~

1
I { \ .

, ,"." E?
333270
B3-1-1 BOOM B3-1-10 BOOM, 15M LONG REACH

~~~'4 1-5 ~6 3 2

~
17~
-~
1-6
1-8
1-4 5
1- ~
1-1
5
-¡
~27
24~~" '~ ~::;~~~l2
1~ 1 12 6 7
23---@ - / "'j;;¡,{
~- '_5\'-61
/2
22 • / \\"5
\, ,,
22

~ '\ ,:>1-11 \ .

~'5 25 /

1-2 /
-9/ 7
. ~'7 ~
1-7 9 i~l1 /," 9 ==-

17 18 ~~~ ~ 21
19
20 5 5 6 .... 0 0 557"100

B3-2-1 DlPPER 1.91 M 83-2-10 DIPPER2.4M

./1 V
'2

II
iI 1-4----,
1-5

13

556500
B~2-11 DIPPER HM, JS220 XTRA DUTY B~2-20 DIPPER3.0M

B~2-21 DIPPER 3.0M, JS220 XTRA DUTY =2-30 DlPPER, 6.4M

~.
18~
17;6~
15

557090
B3-3-2 LINK, TRANSPORTATION B3-4-1 BOOM GREASING

5564-4.0

B3-4-10 BOOM GREASING, 15M LONG REACH B3-5-1 TIPPING LINK, & UNKAGE

13

'0
" 4

3371t90
B3-5-10 T1PPING UNK, & UNKAGE, 15M LONG REACH B3-5-20 TIPPING UNK, & UNKAGE, JS220 XTRA DUTY

/')

11:"
- ~I
/ /
/
•
/
I
/ 7

\
\

B3-10-1 BOOM, LOWER, TRIPLE ARTICULATING B3-11 -1 BOOM, UPPER, TRIPLE ARTICULATING

~ 3

~
~dtJ» 272050

~
83-12-1 EXCAVATOR, SHIMS

652110

115-1-10 DECALS, MACHINE 115-1-11 DECALS, MACHINE, JS220

85-1-13 DECALS, MACHINE 85-1-14 DECALS, MACHINE, JS220

~~.¿~

~;".~~ 7 1 2 11 10

85-2-1 DECALS 85-3-1 TOOLS

---:=:J-9
1~-5L%Jt' ~
...-
¿~-
. .i!-II

~'
.!t \ " -
t- ~j¡t ¡'---2
~_11
.,
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ffi)-12
~--'"

f%~i~3
IfOOI-13

I;~a= 'f-.--.
[i}---~
~15
[d
'~_ ~'

• •
~
_ -24

•
$lJfl'tlUflt2 tlil 16
- 25

16J)J--17 =- -----:
-........--,,'

~ 1...,..._ 1

8- ~
~I, ~"
=- -!
~
. - -18
I~ I
7 ~ I

roo-. ~-~
~
=----
2.37990
. - -27
Á 2019S2
PAlNT B5-7-1 FIRE EXTINGUISHER

l~
154940 177000

C1 ELECTRICS, MAIN MACHINE

C2 ELECTRICS, ENGINE
C3 ELECTRICS, CAB
C1-1-1 ELECTRICS, MACHINE C1-1-2 ELECTRICS, MACHINE

. 5566"10 ~
335750

C1-2-1 ELECTRICS, CAB C1-3-1 BATTERY INSTALLAnON, 2A VOL T

556"'170
556070
C1-3-3 BATTERY INST ALLA TION, 24 VOLT C1-4-1 LlGHT, WORKING

C1-4-2 LlGHT, WORKING, ADDmONAL, EURO CAS C1-5-1 PUMP, DIESEL, REFUEWNG

i--.
k~rO
1 ~~11
~~ -,,,\ ~ 6

í! \ t,

~\ I I I
\\ I I I
\\ , ! I I
\1 _ . ' :
-~-I------_/
4
5

13~
308650
C,-6-, LlGHT, WORKING" BOOM ANO TOOLBOX C,-,0-' ALARM, TRAVEL, OPTlONAL

.~~
\ ,_,
1

,
L.~
6
~
,,' " ">~ ,.
< f~ ~9 ~13
1
V 8~~ e2

C2-'-' ELECTRICAL EQUIPMENT C2-,-2 ELECTRICAL EQUIPMENT

7
7

5"1150 2
C2-3-1 AL TERNATOR C2-3-2 ALTERNATOR

C2-3-3 ALTERNATOR C2-&-1 MOTOR, STARTER

~ [~ I ~, "
'\ i 78 79 ~.... 1'4~
~\V' SO ~1
~~' ~ 40

,.
•
"A'~
• •

,.

11 51111541
338150
 aTaR. STARTER C2-5-3 MOTOR, STARTER

.. .1, ¿)
17 16 19

~
1-\
U 15 10
L--\2.
27
25

~
9
•
338160

C2-6-' MOUNTINGS & FITTlNGS, AL TERNA TOR & STARTER C2-6-2 MOUNTINGS & FITTINGS, AL TERNATOR & STARTER
Cl-l -l GAUGE. SYSTEM. CONTROL MONITOR Cl-2-1 SWITCH PANEL. CONSOLE BOX

C3-4-1 HEATER. INSTALLATION C3-4-2 HEATER.INSTALLATION. EURO CAB

C3-4-3 HEATER,INSTALLATION, EURO CAB, AIR C3-5-1 HEATERASSEMBLY
CONDITIONING

ff}j'6
. l.
~.
15
17

12

318282
5 5 7 115 ..

C3-5-2 HEATER ASSEMBLY, EURO CAB C3-5-3 HEATER ASSEMBLY, EURO CAB, AlR CONDlTIONING

OOA,--- - -- - -_ _ _ _ _ __

3 0 0990
C3-5-4 HEATER ASSEMBLY, EURO CAB C3-5-5 HEATER ASSEMBLY, EURO CAB, Al R CONDmONING

o. ---~

15
(/ U

O~cl

"099'
11 12

C3-5-20 HEATER DEMISTER C3-5-21 HEATER DEMISTER

7~

" " ,

Y2
/'"
•
275800
C3-8-1 OVERLOADWARNING , SYSTEM C~9-1 LlGHT, BEACON,HAZARDWARNING, AMBER

o 5

~6

"14-"1593
249910

C~11 -1 RADIO C~11-2 RADIO, EURO CAS

556080
r C~12-1 AIRCON C~12-2 AIR CONDrTlONING, EURO CAB

C~12~ AlR CONDITIONING, CONDENSER ASSEMBLY

301001
 01 CONTROLS, MACHINE
02 CONTROLS, ENGINE

01-1-1 CONTROLS, EXCAVATOR 01-1-2 CONTROLS, EXCAVATOR, EURO CAB

02-1 -1 CONTROLS. THROTILE & STOP 02-1-2 CONTROLS. THROTILE & STOP

E1 HOSE & PIPEWORK

E2 PUMP/MOTOR & PUMP ORIVE
E3 VALVES & HYORAULlC
FILTERS
E4 RAMS
r E1-1-1 CIRCUIT, PUMP SUCTION E1-2-1 CIRCUIT, NELIT RAL PRESSURE

556890

E1-3-1 CIRCUIT, NEUTRAL, RETURN & OIL COOLER E1-4-1 CIRCU Ir, TRACK, MAlNFRAME

':77-'

3B
556660
291761
r
El-5-1 CIRCUIT, TRACK, UNDERCARRIAGE El-6-1 CIRCUIT, SWlNG

556430

,1 56-'90
.-- -

El~-l CIRCUIT, BYPASS, HYDRAULlC FILTER El-8-2 CIRCUIT, BYPASS, HYDRAULlC FILTER

13-'

S 5 GU)O _.--:--...
~;:::--- - "" . ~
E1-10-1 CIRCUIT, DRAlN, MOTOR & SOLENIOD E1-11-1 CIRCUIT, SERVO, NEUTRAL FIG 1

E1-11-10 CIRCUIT, SERVO, NEUTRAL FIG 2 E1-11-20 CIRCUIT, SERVO, NEUTRAL FIG 3
E1-1$-1 CIRCUIT, SERVO, CONTROLS SIDE FIG 1 E1 -1$-10 CIRCUIT, SERVO, CONTROLS SIDE FIG 2

E1-26-1 CIRCUIT, BOOM RAM, MAlNFRAME E1-21-1 CIRCUIT, DlPPER & BUCKET

556360
556390
E1-22-1 CIRCUIT, DIPPER RAM, MONOBOOM El-22-10 CIRCUIT, DIPPER RAM, MONOBOOM, WlTH HBCV

556750

E1-22-20 CIRCUIT, DlPPER RAM, MONOBOOM, 15M LONG RIG El-23-1 CIRCUIT, BUCKETRAM, 1.91M DIPPER

~ 8
E1-23-10 CIRCUIT, BUCKET RAM, 2.4M DlPPER E1 -23-20 CIRCUIT, BUCKET RAM, 3.0M DlPPER

~ • ~ •

r--~21
21-1

E1-23-30 CIRCUIT, BUCKET RAM, 6.4M DIPPER E1-24-1 CIRCUIT, BOOM RAM, NONE HBCV

10 y'6

I I
\I
~
'<i

14
E1 -24-1O CIRCUIT, BOOM RAM, WITH HBCV E1 -25-1 CIRCUIT, BOOM OVERLOAD, 2 HBCV SUPPLEMENT

E1 -25-10 CIRCUIT, BOOM OVERLOAD, 3 HBCV SUPPLEMENT E1-26-1 CIRCUIT, DIPPER RAM, HBCV FEEO & RETURN

13
~, ZT

/
,

l;?::tp~ -)
2 3 9 ' .... 0

21 317040
E1-:ID-1 CIRCUIT, AUXILIARY, MAlNFRAME E1 -30-10 CIRCUIT, AUXILIARYIHAMMER, MAINFRAME

Illustration Not Available at

Time of Publication

E1-30-20 CIRCUIT, HAMMER MAlNFRAME E1-30-30 CIRCUIT, AUXILIARYIHAMMER, MAINFRAME LOW FLOW

Illustration Not Available at

Time of Publication
E1-32-1 CIRCUIT, AUXILlARYIHAMMER, BOOM E1 -33-1 CIRCUIT, AUXILlARY/HAMMER, 1.91M DIPPER

~.
8

~'7
n ~
12
557130

E1-33-2 CIRCUIT, AUXlLIARYIHAMMER, 2.40M DIPPER E1-33-3 CIRCUIT, AUXILIARY/HAMMER, 3.00M DIPPER

5 ~,
~ ~~,
10
/
9 /' /
/ ,
I /

204800
1=_1 CIRCUIT, AUXILlARY, BOOM & DIPPER, 15M ARM WlTH
WEEDMOWER
E1-35-1 CIRCUIT, LOW FLOW, 2.4M DIPPER

/
279250
271330

~/
E1-35-2 CIRCUIT, LOW FLOW, 3.0M DIPPER E1"'2-1 CIRCUIT, DIPPER RAM, TRIPLE ARTICULATING,
WlTHOUT HBCV

...,..- '

/ ....

/
/
" 2
\I
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2 i't
'\ /\\
,
\
I \
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~
271330

272060
E1-42-10 CIRCUIT, DIPPER RAM, 1RIPLE ARTICULATING, WITH E1-4~1 CIRCUIT, DIPPER RAM, H,B,C,V" ASSEMBLY
HBCV

25 1420

E1~10 CIRCUIT, DIPPER RAM, WlTHOUT H,B,C,V, E1-44-1 CIRCUIT, BUCKET RAM, TAB BOOM

8 5
g\
~~,
!

r~¡
'1
1,
"
,;
I
II
J

251780
E1-45-1 CIRCUIT, POSITION, RAM E1-46-1 CIRCUIT. BREAKER, TAB BUlLO

lllustration Not Available at

Time of Publication

272090

E1-50-1 CIRCUIT. BREAKER, TAB BUlLO E1-5~2 CIRCUIT, CHANGEOVER, BUCKET/GRAB LOW FLOW

"

lllustration Not Available at

Time of Publication
11 3

~~!'I >V'O

,
~
'
, 8

4 336580
E1-54-1 CIRCUIT, AUXILIARY, MERGEO FLOW HEAVY OUTY E2-1-1 PUMP, PISTON, MAIN HYORAUUC, ORIVE GROUPS

9
I!

I
'J'@!
! !
6 7

556250

E2-2-1 PUMP, PISTON, MAlN HYDRAUUC, & COMPONENTS E2-2-2 PUMP, PIS TON, MAlN HYORAUUC, & COMPONENTS
FIG 2

~n
~ 73

5566 5 0
El-2-3 PUMP, PISTON, MAIN HYDRAUUC, & COMPONENTS El-2--4 PUMP, PISTON, MAlN HYORAUUC, & COMPONENTS
FIG3 FIG4

A'\-----~

\
0>--_--"-_ _ ----1
m,
16 17 18 192021 22 23 24
'---' ' 1~ ) ,
E ' \ - - -- - -------,

2 A •

L-~1.~'__" _ _ ._'~O_ ___ _ _____5~5G9S0 ¡ 5)2- 556980

El-6-1 MOTOR, TRACK

2-14 2-12 45 1,22, 23, 33, 30,

~\ 2-13 31,2-12,2-9G,
() ¿ ____ 2-10 2-90, 2-60, 2-9E,
2-6E ........ 2-9G 2-90 2-9F, 2-2E, 36,
~ '172-9c 2-70, 2-1R, 2-1R,
~ 2-60 2-9É¡.¿' 2-7S,2-7G
~. 2-5 7'. 2-8
"@ 2-4 2-9F 2-9H/~ 2-8
~ 2-3 2,-7¿-: : 42 j 2-8
~ . ' / 2-16

~
2-2 2-2E:::::.::="'/Q:, ".",' 42
2-2C /l • / 2-12
2-2 ~-11
41 ~ •
2~")l"2~8 ' Jj1: '':1
. ,~ 28' _ . 2-11
I ~ ~72-81'~ , ['
1'---. ~ tiD /'--. ~ 7 36
i '--------o A ~_~~21 I 37 l'
, '--..... 2-7Q ~' ¡
.--/. ::~ '
~ ~"'~2-7K ':::::J
,

2-7R
~71 2-7R~ ....

~
2-2{ ;-32-4
2-28 ~o J?ri.. 2-5 2-7J >~
2-2C ..d 2-7N (@..
2-2E ¡gI./ -
2-20 ¡¡¡oo. 2-7G

22 45.,8"'0 2-
2-60 -~
lJii; "\
2-SE
E2-7-1 MOTOR, SWING E2-7-2 MOTOR, SWING, LONG REACH

A~--------------------------. A~--------------------------,

34

3"~:~
16 17-18 19

•5

4 3 2 1 29 " 3 2' 29

55600 0 5 56000

E2-7-3 MOTOR, SWlNG EJ.1-1 VALVE, ASSEMBLY, & MOUNTlNG

lliustration Not Available at

Time of Publication
E3-2-1 VALVE, CONTROL, COMPON ENTS FIG 1

13}-- -----,
A )-----,---- --, 13-6

1~!í; B ~1~:'
13-
13-7
13
13-1
13-5

47

c'Vc
14 39 41
_____----::-
51 56
J:3 40 4~3 44 4546
31
50\ffi''-.¡j~

7 49~X'!'~;-u.a.,;¡:¡;¡.llJJ¡¡¡
8
13 12
9
10
57 'r D'VD
52
11 A'VA

E3-2-2 VALVE, CONTROL, COMPONENTS AG 2

A } - -- -- --,
ttvH
C

80

Pr¡,72 62

~ 35

7~78
O'V
E3-2-45 VALVE, RELlEF, SERVICE PORT E3-6-1 VALVE, HAND CONTROL, SERVO

A}-____________________________-,

11 12 - - - - - - - - - - - - - - -- - - - - -------,

(~

~,
13

~/ I
1

5570"10

E3-6-2 VALVE, HAND CONTROL, SERVO E3-6-3 VALVE, HAND CONTROL, SERVO

3}-----------______,
o

I@-M

\0- 17
I

~I
~,J
255061

332240
E3-7-1 VALVE, FOOT CONTROL, SERVO E3-8-1 VALVE SOLENOIO

A~~~~~~~~~~~~~
A~-----------------------------,

556570 '556380

E3-11}-1 VALVE, FOOT CONTROL, SERVO E3-13-1 VALVE, CUSHION

A~------------------ __________-, A~----------------------------.

2
6 7 2 4 3 5

9161881012131514

17
/
322880

556560
E3-14-1 COUPUNG, ROT ARY E3-14-2 COUPUNG, ROTARY

8lcoS-7.1A,---------,
8}----------,

8-1
8-

8-2

I J 8-9
'/ 8-5
8-3
s-a--! ~
8-7
8-.

336080

5562&0

E3-1!;-1 LUBRICANTS & FILTERS E3-1!;-2 OILS, BIODEGRADABLE, HYDRAUUC

IDustration Not Available at

Time of Publication
E3-1S-1 FILTER, HYDRAULlC, AUXILlARY CIRCUIT E3-17-1 VALVE, SWlNG BRAKE

A~--------------------__--,

~.
~
1B~---,

@o
o
~ o

LlJ
C>

0° 22

313270
• B-

556 620

E3-18-1 VALVE, PRIORITY, 15LPM E3-18-2 VALVE, PRIORITY

lliustration Not Available at illustration Not Available at

Time of Publication Time of Publication
E3-20-1 VALVE, DIVERTER, TAB + BREAKER E3-21-1 VALVE, DIVERTER, TAB + BREAKER + AUX

lliustration Not Available at lliustration Not Available at

Time of Publication Time of Publication

E4-1-1 RAM, BOOM E4-1~ RAM, BooM

5563 5 0
E4-2-1 RAM,DIPPER E4-2-2 RAM, DlPPER

A) - - -_ _ ~:\ J

E4-2-5 RAM, DIPPER, LONG REACH E4-3-1 RAM,BUCKET

E4-3-2 RAM, BUCKET E4-3-4 RAM, BUCKET, LONG REACH

O'---------------------------~~--,

2S 1
I
.----- j

3150&0

2 S01 fO 25

E4-3-ó RAM, BUCKET, PIPEWORK E4-3-10 RAM, BUCKET, JS220 XTRA DUTY

251390

556330
E4-7-1 RAM, BOOM POSITION , TRIPLE ARncULATtOD E4-7-10 RAM, BOOM POSITION, COMPONENTS TRIPLE
ARTICULATtOD

.~----------------------------,

272040 21:P:030

F4 SLEWfTRACK GEARBOXES
F4-1-1 GEARBOX, ASSEMBLY & SPROCKET F4-2-1 GEARBOX, TRACK

3
J.2

4 551511

F4-3-1 MOTOR, SWING F4-3-2 MOTOR, SWlNG

2 .... 7 7 9 0
F44-1 GEARBOX, SWlNG F44-2 GEARBOX, SWlNG

.)-------------------------------,

12 13
"

P;:;4!!1i-- 17
18
19

~~~:

3 2

5564 7 0 329360

F4-5-l CIRCUIT, SWlNG RING GREASING

9\t
8

556790
 J1 TRACK, GEARI
UNDERCARRIAGE

Jl -l -l UNDERCARRIAGE JI-I -2 UNDERCARRIAGE, JS210SLC

8 8

~.l ~'
.' ": ~·l 'io 1
I,
9 I I Y -\ I
2
,J
,
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i
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I I .
~12 ~12
'¡"--14 '¡"--1'
556370 ' - -13 5563 7 0 ' - -13
 UNDERCARRIAGE, JS22OXTRADUTY JI-2-1 IDLERWHEEL
I "'"

~Jiq¿:IL<",
I
~I' roo¡
Y\ J
ri

12

556370
~'4 4-. '3
'-8

S S6~gO

JI-2-10 IDLERWHEEL J I -3-1 ROLLER, TRACK BOTTOM

' -8

551520
556290
J1-3-2 ROLLER, TRACK BOTTOM J1-4-1 ROLLER, TRACK TOP

3,-41~--
4

252490

J1-5-1 CHAIN, TRACK, GROUSER, 46 LINK J1-5-2 CHAlN, TRACK, GROUSER, 49 LINK

"

L-______________ ~
J1-5-5 CHAIN, TRACK, GROUSER, 49 LINK HEAVY DUTY J1~ ·1 RECOILUNIT

./
/ 7 r -- I
~.
5 ,..
4

i
!
I
20.810
~L
556300

RECOILUNIT J1·7·1 COVER, LOWER, UNDERCARRlAGE

J1-G.10 _ _ __ _ _ _ __ _ __ _ _ __
OOA

l
1

SS60BO

299250
Jl-3-1 STEP EXTENSION

lliustration Not Available at

Time of Publication

K1 ENGINE BLOCK & SUB-

ASSEMBLlES
K2 CYLlNDER HEAD & SUB-
ASSEMBLlES
K3 INDUCTION & EXHAUST
SYSTEMS
K4 SYSTEM, COOLlNG
K5 SYSTEM, LUBRICATION
K6 SYSTEM, FUEL
K7 EQUIPMENT, AUXILlARY
K8 GASKETSETS
K1-1-1 ENGINE, COMPLETE K1-1-2 ENGINE, COMPLETE

K1-J-1 BLOCK ASSEMBLy K1-3-2 BLOCK ASSEMBLy

511 5 W1 51 15 8 1
K1-4-1 CRANKSHAFT, BEARINGS, PISTONS & CON-RODS K1-4-2 CRANKSHAFT, BEARlNGS, PlSTONS & CON-RODS

,. 510142

K1-5-1 FANS, PUll.EYS, & FAN BELT K1-5-2 FANS, PUll.EYS, & FAN BELT
K1-1;-1 TIMINGCASE K1-1;-2 CAMSHAFT & GEARS

K1-1;-11 nMING CASE K1-1;-12 CAMSHAFT & GEARS

Kl -7-' FLYWH EEL & HOUSING Kl-7-2 FLYWH EEL & HOUSING

47

~:Ls,
//~~46
'~41

27-1

Kl~-l ENGINEMOUNTlNGS Kl~-2 ENGINE MOUNTINGS

~~~
,"" ''': ~-
' I "
11

I ~12
"'-J
16

,-__~-=)_.,~ 6
_/

6
•
•
•
•
1""'1 '~_1O 512610
K2-1-1 CYLINOER HEAD K2-1-2 CYUNOER HEAO

5"62"1

ROCKER ASSEMBLY, INLETIEXHAUST VALVES, PUSH ROCKER ASSEMBLY, INLETIEXHAUST VALVES, PUSH
ROOS & TAPPETS ROOS & TAPPETS

58-1 61

510201
 - - -- - -

K2-3-1 ROCKER COVER K2-3-2 · ROCKER COVER

:~
51 ~
~

,
@

K2-4-1 UFTING PLATES, ENGINE K2-4-2 LlmNG PLATES, ENGINE

lrz ~'>5
r--------/
K~1-1 MANIFOLD, INDUCTION K~1-2 MANIFOLD, INDUCTION

lO

'0 r-"
!

510082

K~2-1 MANIFOLD, EXHAUST K~2-2 MANIFOLD, EXHAUST

K3-3-1 FILTER,AlR K3-3-2 FILTER,AIR

512631

K3-3-3 FILTER, AIR, HEAVYDUTY K3-4-1 EXHAUST SYSTEM

23

512640
512880
K3-4-2 EXHAUST SYSTEM K3-4-3 EXHAUST SYSTEM

5 5
I

T~
1/,

I
(,

" "
3

, " 3

2
~ ) 2

6 6

~W ~W
,,"
-a~ 262800 262800

K4-1-1 PUMP, WATER K4-1-2 PUMP,WATER

261000
K4-2-1 THERMOSTAT, HOUSING, INLET & OUTLET K4-2-2 THERMOSTAT, HOUSING,INLET & OUTLET

71

72

74

r~
93-- 4

79
79
510073 94
512950

K4-3-1 RADIATOR, FITTINGS & MOUNTlNGS K4-3-2 RADIATOR, FlmNGS & MOUNTINGS

512660
K4-4-1 RADlATOR, HOSES & FITTINGS K4-4-2 RADIATOR. HOSES & FITTINGS

21
J",
22

2 6 54 11

K5-1-1 SUMP. 0I1., & FITTINGS K5-1-2 SUMP. Oll., & FITTINGS

." =
$l)QjJjE:' I .... =1
1$OIJJjE:

511651
" " 511651
 PUMP,OIL K5-2-2 PUMP,OIL

,.,i}--- - - -- -- -., ,.,f--- - -- - - -- ---,

510171 510171

K5-3-1 PISTON COOLlIIIG JETS K5-3-2 PISTON COOLlNG JETS

Ri
,:::1 ~ el i
,:::1 ~

2-1 2-1
188620 168620
K54-1 FILTER,OIL K54-2 FILTER,OIL

~~~-1
I '-7'} ------,
,
1

11 1\ 111 11
111
l
~
2 -8 9

2-7

5"12742 5'12742

K5-5-1 COOLER, OIL K5-5-2 COOLER, OIL

í" •

"
"
A

!i1l1061 :UOO6 I
K6-1-10 PUMP, FUEL INJECTION K6-1-11 PUMP, FUEL INJECTION

A}-------~.-------------------_,

:-fQj40 36

18\ -
.. =fV 34
35
20 IP' 32 co--

!!~ 31

· ~~~24

I
I
,
'7~
..'1
77 72 )'
7~
43 T-----., ~:
c--. . .;/;;J
49
~O
"'" .~
/
~
45~'7 I ..\"'-...;~;"'"
10
P i
512760

K6-1-20 GOVERNOR ASSEMBLY, FUEL INJECnON PUMP K6-1-21 GOVERNOR ASSEMBLY, FUEL INJECTION PUMP

12--=
'7 I

5"12770
 - --- - - --

K&-2-1 FUELSYSTEM K&-2-2 FUELSYSTEM

K&-2-11 INJECTORS, FUEL K&-2-21 INJECTORS, FUEL

1-1 2 - 1 i ) - - - - -- --, 1-1 2-1i)----------,

31~
tL JO

fRl-.--1O
n---'B'
8 8

6 6

•
21~
"..,,,JJ~ , _ '" 21~

~'er
~/~
22

..---32 ..---32

512061
.~ 512061
.~
K6-4-1 FUEL PIPES, FUEL TANK TO FILTER K6-4-2 FUEL PIPES, FUEL TANK TO FILTER

~¿~
11''0 ;l;l;>J~'17)
i, 19 1
'~ 'bJ
16

13

:I 18~f7/t7i:
" \I
~ 51273 0

K6-4,1 FUEL PIPES, FUEL TANK TO FILTER K6-6~1 FILTER, FUEL SEOIMENT

555001
K6-6-2 FILTER. FUEL SEDIMENT K6-6-3 FILTER. FU EL SEDIMENT

A~-------------------,

i
';
--¿t --\
.
~.!::J..,
o- 18

~11
2"481

555001

K6-7-1 FILTER, FUEL K6-7-2 FILTER, FUEL

t-B6 t-B6
~n 8=J-n
~ 85-'
~ 85-'

a 72-1
el 72-1

L 70 - 3
510051 1_ 70-3 510051
K6-8-' PUMP. FUEL UFT K6-8-2 PUMP. FUEL LlFT

A~--------------------~

44 - 1

t
i=:~
¡-26
32
33

35

33

31
9~
1h n/ L-___________________~5~
~O~~
.¡
11

511720

K7-'-, TURBOCHARGER K7-'-2 TURBOCHARGER

Illustration Not Available at

Time of Publication
r -

K7-2-1 TURBO, PIPEWORK K7-2-2 TURBO, PIPEWORK

~'2
512710

KS-1 -1 GASKETSET,OVERHAUL KS-1-2 GASKET SET, OVERHAUL, TOP

 V8-1_11 GASKET SET, OVERHAUL K3-1-12 GASKET SET, OVERHAUL, TOP

K3-2-1 KIT, PISTON & LlNER K3-2-11 KIT, PISTON & LlNER

(~
e c~
e
t:3 ~
@
~

~
~ ~
6) 6)

S~001"1 S~OO1"1

L-____________________________________ ~ __ ~______~~ ______________ ~

 1 GENERAL INDEX ISSUE6

DESCRlPTION
...."'"
.~,

"'"
NU..... ....'AG'"'" "'"
NU..... ....",,,,"'" nao

"""""
Body, cooler 1<5-5-1 10 8racket, lhrotUe reaction 02-1-1 5
A Body, cooler K5-5-2 10 8racket, throttJe reaction 02-1-2 5
Adapter, looth, V33 A2·1-13 2 83-1-1 Bracket, vaIve, km flow
Alemalor. assembly C2-,-, 7
Boom, mono
BowI, filter K6-6-3 16 8realher, engine oiI
EI-30-JO
KI-3-1
4
58
Altemator, assembty C2-1-2 7
BO><. fuse CI-2- 1 17 Brealher, engine oiI KI-3-2 58
Altemator. assembly C2-3-1 O
""""a 82-10-1 'El Bush E4-7-10 2
A1ternator, assembly
All:emator, assembly
C2-3-2
C2-3-3
O
1 ""'''.
Bracket
Cl-4-2
Cl-6--1
7
6
Bu,h
Bush, sman end
E4-7-10
KI-4-1
1
9
Arm, rocker K2-2-2 51 Brncket 02-1-1 38 Bush, smaU end KI-4-2 9
Arm, rocker, assembly K2-2-1 51
""'da 02-1-2 38
Armature, assembly
Armature, assembly
C2-5-1
C2-5-2
6
6
Btacket K6-1-1
K6-1 -2
40 e
Bracket 40 Cable, battery Cl -1-2 46
Armature, Armature C2-5-3 5
Bracket, attemator mounting C2-6--1 11 Cable, battery C1-1-2 12
Bracket, aftemator mounting C2-6--2 11 Cable, battery CI-3-3 8
B Bracket, engine mounting KI-8-1 2 Cable, batte.y Cl-3-3 7
Ball, expander E3-14-2 8 Bracket, engine mounting KI-8-1 cable, battery lead, clamp and Cl-1-1 15
Base, filter E1-8-2 13 Brackel, ifting, frant K2-4-1 41
Battery, dry C1-3-1 2 Bracket, lifting, frent K2-4-2 41 cable, batte.y lead, clamp and 13
Battery. dry C1..-3-1 Bracket, lifting, rear K2-4-1 41 ~

Battery. wet C1-3-3 Bracket, lifti1g, rear K2-4-2 cable, battery lead, damp and Cl-l-1 12
41
~
Bearing, camshaft, frant K1-3-1 5 Brack.et, mounmg El-8-2 13
Cable, battefY lead, damp and Cl -1-1 46
Bearing, camshaft, front K1-3-2 5 Brackel, radiator m ounting K4-3-1 ~
Beaing, camshaft, ¡nter & rear K1-3-1 5 BrcIcket, rocker arm, fronl K2-2-1 58 Cable, control 02-1-1
Bearing, carnshaft, ¡nter & fear K1-3-2 5 8mcket, rocker arm, front K2-2-2 58 Cable, control 02-1-2
Bearing, needle 02-' -1 13 Brnctet, rocker arm, intenned&ate K2-2-1 58 Cable, hoUcoId C3-<>4 11
Bearing, needle 02-1-2 13 Bracket, rocker arm, intermediate K2-2-2 58 Cable, hotlcold C3-5-5 11
BeIt, fan K1 -S-1 64 Bractet, rocker arm, rear K2-2-1 58 Cable, recifculatelfresh 0 -<>4 12
BeIt,fan,pair K1 -5-2 64 Bracket, sea! retaining K4-3-1 2 Cable, recirculateJfresh C3-5-5 12
Block, assembly, cylinder K1-3-1 Bracket, siencer mounting K3-4-1 8 Camshaft KI-6--2
Block, cylinder assembly K1 -3-2 1 Bracket, siencer mounting K3-4-2 8 Cams haft KI-6-12 1
Body, air fiter K3-3-2 2 8racket, siencer m ounting K3-4-3 8 C,p 81-4-1 14
Body. ilir filter K3->-3 2 8racket, stop E3-14-2 Cap, assembly K4-4-1 15

9802l5810R

2 GENERAL INDEX ISSUE6

'AG'
""""'" "'"
NU. . . .
...."'"
.~
"'"
NUM""
~,

HUM"'"

Cap, assembly K4-4-2 14 Counterweight, real", JS200N, 8 1-6-3 Cover, timing K1-6--11 7
Cap, filler wrIh Iock 81-4-1 14 JS210
Cover, loobox 81-5-30 2
Cap, oi filler K2-3-1 30 Counterweight, rear, JS220 81-6-20
Cover, top EI-8-2 13
Cap, oifiller K2-3-2 30 Counterweight, rear, JS220XD 81-6-30 Cover, under, no inspection cover 81 -2-1 10
Cap, pressure K4-4-1 2 Coupling K5-2-1 23 Cover, under, no inspection caver 81-2-1 8
Cap, pressure K4-4-2 2 Coupting K5-2-2 23 COve!, under, no inspection caver 81-2-2 10
Capscrew, MB slsteet EI-8-2 13 Coupling, injection pump K6-1 -1 11 Caver, under, no inspection cover 8 1-2-2 8
Case, filter EI -8-2 13 Coupling, injection pump K6-1-2 11 Cover, under, no inspection cover 81-2-10 8
Casing, timing KI-6-1 Coupling, pump drive E2-1-1 1 Caver, under, no inspection cover 81-2-1 0 10
Casing, timing KI-6--11 1 Coupling, rotary E3-14-2 8 Cover, wíth sir outlet C3-4-2 16
Catch 81-5-1 23 Co,," 82-4-2 8 Cove!, with sir outlet C3-4-3 16
Catch, assembly 8 1-5-1 22 Co,," 82-5-2 8 CowIing, fan K4-3-1 5
Catch, assembly 81-5-1 21 C""" B2-10-1 14 Crankshaft. assembly K1-4-1 14
Catch, plate 81-5-1 23 C_ 82-10-1 13 Crankshaft, assembly KI-4-2 14
Clamp E4-3-5 C_ E3-14-2 B
5
Clamp, assembty
Clutch, Ctutch assembly, Starter
motor
Coi1, fiekl , assembly
E4-3--S
C2-5-3

C2-3--1 20
4
8
C."..-
Cover, centre
Cover, centre
Cover, engine
E3-14-2
8 1-5-10
8 1-5-11
81-5-1
8
14
14
D
DecaI, control panel
OecaI, control panel
C3-5-4
C3-5-5
l.
18
Deca, fuse box 85-2-1 35
CDiI, field , assembly C2-3-2 20 Cover, inspection K1-6-1 18
DecaI, JC8 Insignia 85-1-13 5
Coil, field , assembly C2-5-1 23 Cover, inspection KI-6-11 18
DecaI, JCB Insignia 85-1-14 5
COil, fiekl, assembly C2-5-2 23 Cover, left hand 82-4-2 15
DIDde C1-1-1
Coi/, Coi1, field , assembly C2-5-3 2 Cover, left hand 82-5-2 15 0_ C1-2- 1 l.
Condenser C2-3-1 26 COve!, right hand 82-4-2 16
Oipstick, assembty K5-1 -1 36
Conden5ef C2.J...2 26 Covgr, right hand 82-5-2 16
Oips1ick, assembty K5-1 -2 36
Connector, watel outlet K4-2-1 71 Cover, rocker K2-3-1 29
Ooor. side, left hand 81 -5-20
Connector, watefoutlet K4-2-2 71 Cover, rocker K2-3-2 29
Ooor, side, right hand 81 -5-20 5
Console, fixed, Ieft hand 82-4-2 Cove!, tappel Kl':>-1 27
Console, fixed, right hand 82-5-2 Cover, tappet K1 -3--1 27
CooIer, DiI, assembly K5-5-1 O Cove!, tappel K1-3--2 27
E
CooIer, DiI, a55embly K5-5-2 O Elbow, exhaust K3-2-1 55
COYef, tappel KI-3-2 27
Counterweight, rear, JS200N, 81-6-2 1 Covel, timing Elemenl alr fIIer, main K3-3-1 2
K1-6--1 7
JS210 Element, airfiter, srlety K3-3-1 3

9802l581QR
 3 GENERAL INDEX ISSUE6

PAG,
..,."'" '''M
NUNBER
PAG'
..,."" '''"
NUMBER
DESCRlPTION PAG'
NUMBEfI: "'"
NUMBER

Element, air, inner K3-3-2 3 Filter, pre-deaner K3-3-3 7 Gear. der Kl-&2 22
Element, air, mer K3-3-3 3 Filler, sedimentassembly K&<>-1 O Gear. ider K1-&12 22
E1ement, air, Duter K3-3-2 4 Ffte!, sedimentassembly K&<>-2 O Gesr. injcetion pump K6-1 -1 16
Element, air, outef K3-3-3 4 Flange, boot 82-4-2
• Gear. injection pump K6-1-2 16
EJement, filter bypass, nephron
EJement, o~ oooIer
E1-8-2
K5-S-1
13 Flange, bool
F~nger. oil
8 2-5-2
K1-4-1
•
38
Gear. injection pump drive
Gear, oil pump drive
K1-6· 1
K5-2·1
70
24
Element, oiI coo/er 1<5-5-2 1 Flinger.oil K1-4-2 38 Gear. oiI pump drive K5-2-1 8
• Element, oiI filter, main E3-15-1 4 Fly-Nheel. assembt¡ K1 -7-1 26 Gear. oi! pump drive 1<5-2-1 6
Element, o~ Mer, main K541 2 FlyNheel, assembly K1-7-2 26 Gear, oil pump dril/e 1<5-2-2 2.
Element, o~ filter, main K542 2 Gear. oil pump drive 1<5-2-2 8
Element, oil filter, secondary K~1 2 G Gear. oil pump drive K5-2-2 6
Element, oil filter, seconda/)' K5-4-2 2 Gasket Ks..1-1 26 Gear. ring K1 -7-' 27
Engine. com¡jete, turbocharged
Engine, complete, turbocharged
K1-1-1
K1-1-2
Gasket, cyinder head
Gasket, cyi"ldef head
K2-'-'
K2-1-2
21
21
Gear. ling
Governor, assembly
K1 -7-2
K6-1 -1
27
3
Gasket, exhaust KJ..4-2 2 GoYemor, assembly Ks..1-2 3
F Gasket, exhaust K3-4-3 2 Govemor, assembly K6-1-20 O
Fan, atternator C2-3-1 24 Gasket, exhaust tail pipe K3-4-1 2 Govemor. assembly K6-1 -21 O
Fan, alternalor
Fan, attemator
C2-3-2
K1 -5-1
24
25
Gasket, iljlpump lo Vcase
Gasket, inspection COYef
1<6-1-2
Kl--6-1 ,.,.
26 Guard, fan
GLide. vatve, jnJet & exhaust
Guide. valve. ilIet & exhaust
K4-3-1
K2-1-1
K2-1 -2
6
•
9
Fan, atternator K1 -5-2 25 Gasket, inspection cover K1-6-11
Fan, cooIing K1 -5-1 54 Gasket, rocker cover 1(2-3-1 4.
Fan,oooting K1-5-2 54 Gasket, rocker cover K2-3-2 4' H
Filter 81-4-1 15 Gasket, timing cover K1-6-1 8 Handle, bonnet, Iocking 81 -5-1 22
Finer, air, assembty K3-3-1 1 Gasket, timing cover K1--6-11 8 Handle, bonnet, Iocking 61 -5-1 21
Filter, bypass E1--8-2 13 Gauge. diese! fuellevel B1-4-' 13 Handle, sliding window 82-2-2 2
Filler, fuel assembly K6-7-1 70 Gauge. diese! fuelleve! 81-4-1 1 Handle, slidng window 82-2-3 2
Frtter, fue! assembly KS-7-2 70 Gauge. cieseI fue/leve! , v4h B1-4-1 17 Ham"", C1-' -1 45
Filter, fue! sedinentor <&<>3 seamg gasket Ha~ Cl -2-' 19
Filter, heater C3-5-4 14 Gear. camshaft K1-6-2 6 Ha~ C1-2-' 19
Filter, heater C3-5-5 14 Gesr, camshaft K1--6-12 6 Hamess C1-&1 11
Filter, oil assembly K5-4-1 Gear. crankshaft K1--4-1 37 Ha,~ E1 -3().1 O 79
Filter, oí! assembly K5-4-2 Gear. crankshaft K1-4-2 37 Ha~ E1-3()..20 30

9802l5810R

4 GENERAL INDEX ISSUE6

PAG'
..,."'" '''"
..,.""
PAG,
..,."'" "'"
NUM8Bt
...""""", '''"
NUMBEA

Hamess, cab el-2-1 1. Hose, air, (inle1) K3-3-1 15

Harness, cab panel el-2-1 1. Hose, bottom K4-4-1 8
K
Key, engine cover cal:ch 81-5-1 21
Hamess, cab panel Cl-2-1 1. Hose, bottom K4-4-2 8
Key, angine cover catch B1 -> 1 22
Harr\eSS, cab panel el-2-l 19 K4-2-1 93
Hose, """"""'" Key, engine cover Iock 81 -5-1 21
HaffleSS, extension, real el-4-2 5 K4-2-2 93
Hose, """"""'" Kev, engine cover Iock 81 ->1 22
Hamess, Iow now E1-JO.30 6 Hose, drain K1...3-1 64
Kit-bearing, Big end, Standard K1-4-1 13
Hamess, main el-l-1 1 Hose, drain K1-3-2 64
Kit-bearing, Big end, Standard K1-4-2 13
Hamess, main el-l-l Hose, hydrau~c E1-35-1 6
Kit-brush C2-3-3 14
Harness, main el-'-l Hose, hydrau~c E1-3>2 6
Kit-brush (+) C2-5-1 38
Harr'leSS, main e1 -1-' 1 Hose, top K4-4-1 6
Kit-brush (+) C2-5-2 38
Hamess, radio el-1-1 59 Hose, top K4-<-2 6
Kit-brush (-) C2-5-l 37
Hamess, radio C1-1-2 59 Housing E3-14-2 8
KIl-brush H C2-5-2 37
Hamess, travel alarm Cl-10-1 2 Hoosing, f!y..vheel K1 -7- 1
KIt-brush moonting, Kit-brush C2-5-3 11
Harness, vacuum sensor K3-3-1 22 Housing, fl)wheel K1-7-2 1
mounting, start
Hamess, ..we el-l -' 45 Housing, thermostat K4-2-1 90 Kit-brush, Klt-brush C2-5-3 4
Harness, wire C1-6-1 11 Housing, thermostat K4-2-2 90
Kl -drive end C2-5-1 55
Harness, .....e E1-30-30 6 Ki-drive end C2-5-2 55
Head, assembly, cytinder K2-'-l KIt-en~ne oil drain K5-1-1 5
Head, assembly, cy1inder K2-' -2 Injedor, assembly K6-2-1 Kd:-en~ne oil drain K5-1-2 5
Head, fue! filer K6-7-1 85 Injector, assembly K6-2-2 Kit-en~e over1\3ul 1<8-2-11
Head, fuel titer K6-7-2 85 Insert, exhaust vaIve K2·1-1 8 KlI:..fan & pulley, Kit-tan & pulley C2-3-3 3
Heater, assembly cab C3-4-2 1 Insert, exhaust vaIve K2-' -2 8 Kit-gasket, engine overhaul 1<8-1-11
Heater, assembly cab C~5-4 O Insert, ¡nlet valve K2-1 -' 7 Kit-gasket, overhaul 1<8-1-1
Heater, cJw air con C'-"-'l Insert, jnlet valve K2-1-2 7 Kit-g asket, top overhaul K8-1-12
Heater, cIw air COfl C3-5-S O Kit-piston & liner Ka-2-1
Holder, assembly K6-2-11 2 J K1I:-piston ring, standard K1-4-1 4
Holder, assembly K6-2-21 2 Jet, piston cooling K>3-1 Kit-pisto n ring, standard Kl-4-2 4
Horn e1-1-1 47 Jet, piston cooIing <5-3-2 1 Kit-repair, turbocharger K7-1-1 O
Horn, Iow 24 vol el-'-1 47 Jojnt, 100 eod 02-1- 1 8 Kit-Iepair, water pump K4-1-1 2
Hose, aif K3-3-2 13 Jojnt, rod end 02-1-1 2 Ki-repair, water pump K4-1 -2 2
Hose, air K3-3-3 13 Jojnt, roo end 02-1-2 2 K1I:-rotor, KIt-raklr C2-3-3 8
Hose, air inlet K3-3-1 27 02-1-2 8 Kit-seal C2-5-1 99
Joint, rod end

9802l5810R

L-______________________--________________________ ________ ~ ~~------------------------------ ____ ----~

 -
5 GENERAL INDEX ISSUE6

.......
PAG' ,~

NUMBER
DESCRlPTION
........
PAG'
"'"
N'"''''''
DESCRJPfION

....""
PAG'
"'"
HU""'"

Ki-seal C2-5-2 99 Ught, assembly CI-6-1 5 Nut, high stmngth, Ml0 81-5-1 46
Kit-thNStwasher, standard K1-4-1 2 lJght, assembly CI-6-1 5 Nut, M8 plain slsteel E1-8-2 13
Kl-thrust washer, standard K1-4-2 2 llghter, ágarette, 24 voIt el-l-' 27
Kl, cab guard F.O .P ,S, emo cab 82-9-15 1 Uner, cytinder Kl-J..-l 7 o
... '""" E3--14--2
• Lller, cytinder
[Jok
KI-3-2
82-10-1
7
26
ORing
ORiog
E1-8-2
E1-8-2
13
13
L lJIk, control 02-1-1 11
labet, lubrication, french 85-2-1 24 Li1k. control D2-1-2 11 p
Label, lubrication, Danish 85-2-1 24 Lock, side 0001'0, and too box 81-5-20 5
Paint, undercoat, 0,5 litre, two pack 85-5-1
Label, lubrication, Dulch 85-2-1 24 Lock, side OOors, and tool box 81-5-20 5 "';Iow
Label, lubrication, English 85-2-1 24 Lock, side 0001'0, and tool box 81-5-20 Panel, acoustic 81-5-10 27
Label, lubrication, Finnish 85-2-1 24 Lock, side 0001'0, and tool box 81-5-30 2 Panel, acoustic 81-5-11 27
Label, lubrication, Germany 85-2-1 24 Lock, side 0001'0, and too! box 81-5-30 2 Part number, Nol Ye! Known K1-6-11 71
Label, lubrication, ltalian 85-2-1 24 Part number, Not Yd Known K1-6-11 70
Label, lubrication, Norwegian 85-2-1 24 M Part number, No! Ye! Known K1-6-11 B6
label, lubrkation, portuguese 85--2-1 24 Manlold 10-2-1 20 Part number, No! Yel Known K2-2-2 58
Label, lubrication, Spanish 85-2-1 24 Manifold, exhaust . K3-2-2 20 Part number, Not Yet Known K3-2-2 55
label, lubrication, Swedsh 85-2-1 24 Manifold, induction K3-1-1 1 Pn, attactunent 83-5-10 18
Label, spl K4-4-1 5 Manifold, induction K3-1-2 1 Pn, atlachmenl 83-5-10 17
Labe~ spl K4-4-2 5 Motor, starter C2-5-3 1 Pin, Iocking 83-5-1 25
L..... 82-10-1 31 Motor, starter, 24v-4.5kw C2-1-1 3 Pin,Iockng, V33 A2-1-13 7
leYer, adjusfug,altematOf C2-8-1 69 Motor, starter, 24v-4.5tw C2- 1-2 3 Pipe, ar inlel 10-1-' 30
lever, adjUSÜ1g,altemator C2-6-2 69 Motor, star1er, 24v-4 .5Kw C2-5-1 o Pipe, airinlet K3-1-2 30
levef, engaging e2-5-1 76 Motor, starter, 24v-4.5tw C2-5-2 O Pipe, ar inIet K3-3-1 18
levef, engaging C2-5-2 76 Motor, Ihrottle 02-1-1 30 Pipe, assembly E1-35-1 2
Lever, IeH hand track, with bracket 01-'-2 40 Motor, thro4:tle 02-1-2 30 Pipe, assembly E1-35-1 1
leve.-, right hand traclc, v.4th bracket 01- '-2 40 Mounting, metalastik K1-8-1 15 Pipe, assembly E1-35-2 2
lever, throtlle 02-'-1 2. Mounting, metalaslik K1-8-1 6 Pipe, assembly E1-35-2
lever, throttle D2-'-2 2. Pipe, bucket E4-3-5 12
Ught, assembly C1-4-2 6 N Pipe, bucket E4-3-5 2
Ught, assembly C1-6-1 Nozzle, injector K6-2- 11 33 Pipe, bucket ram, rod side E1-5J.-2 2
Ught, assembly C1-6-1 Nozzle, injector K6-2-21 Pipe, drain K1 -3-1 64
33

9802l5810R

6 GENERAL INDEX ISSUE6

OESCRJP'!"IOH
.......
P'" """""",,'N PAG'
"""""
"'"
NUM""
PAG.
NUMBER "'"
NU""

~, drain K1-3-2 64 ~, oichin K7-2-2 10 Pump, fue! injeclioo K6-1-1

~,drain K4-4-2 4 Pipe, oi fler K5-8-1 4 Pump, fue! injeclion, assembly K6-1 -2 1
~, exhaust 10-4-2 Pipe, oi filer K5-8-2 4 Pump, fuellift K6-1-1 5
~,e<haust K3-4-3 Pipe, oí! pump feed K5-8-1 Pump, tuellift K6-1-2 5
Pipe, exhaust tail K34-1 Pipe, oil pump feed 1<5-<>-2 Pump, tuellift K6-8-1 O
Pipe, fftank to sedimenter K6-2-1 36 Pipe, turbo oi! feed K7-2-1 4 Pump, fuellift K6-8-2 O
Pipe, fftank to sedimenter K6-2-2 36 Pipe, turbo oil feed K7-2-2 4 Pomp, oil, assembly K5-2-1
Pipe, fuel filter to pump K6-2-1 22 Pipe, water bypass K4-2-1 75 Pump, o~, assembly K5-2-2
Pipe, fuel filter to pump K6-2-2 22 Pipe, water bypass K4-2-2 75 Pomp, priming K6-8-1 44
Pipe, fuel filterlpump , leak-off 1<6-2-' 41 Piston, standardd K1-4-2 3 Pump, water K4-1-2
Pipe, fue! filter/pump , leak-off K6-2-2 41 Piston, std K1-4-1 3 Pump, water, assembly K4-1_1
Pipe, fuelleak-off 1<6-2-1 31 Plate, clamp 62-7-1 5
Pipe, fuelleak-off 1<6-2-2 31 Plug E3-14-2 8 R
Pipe, fuel pump to filer K6-2-1 21 Plug, Di! drain K5-1-' 3 Radiator, assembly K4-4-1
Pipe, fuel pump lo filer K6-2-2 21 PIug. oiI drain K5-1-2 3 Radiator, assembly K44-2
Pipe, injedor No.1 K6-2-1 15 PIug, single <iode C1 -1-1 Radio, cassette unit, 12 vol C3-11-2
Pipe, in,iector NO.1 K6-2-2 15 PIug, single diode Cl-2-1 19 Ram, buc:ket E"-"4 O
Pipe, injector NO.2 K6-2-1 16 PIug, water drain K4-2-1 73 Rectiier, assembly C2-3-1 17
Pipe, injectof NO.2 K6-2-2 16 PIug, water dral"'l K4-2-2 73 Rectifier, assembly C2-J.-2 17
Pipe, injedor NO.3 K6-2-1 17 Pointer, timng K1-6-1 12 Rectiier, Rectifier, assembly C2-3-3 16
Pipe, injedor No,3 K6-2-2 17 Pointer, timing K1-6-11 12
Pipe, injedor NO.4
Pipe, injector No.4
K6-2-1
K6-2-2
18
18
Poppet
PlIlley, aJtemator
E3-2-2
C2-3-1
52
25
Regulator, & brush box. assembly
Regulator, assembly
C2-3-3
C2-3-1 ,.
13

Regulator, assembly C2-3-2 14

Pipe, injector NO.5
Pipe, injedor No.S
K6-2-1
K6-2-2 ,.
19 Pulley, altemator
Pulley, altemator
C2-3-2
K1-5-1
25
26
Relay, thermostart
Relay, Ihefmostart
C2-'-1
C2-1-2
52
52
Pipe, injedor NO.6 1<6-2-1 20 Pulley, a/temator K1-5-2 26 Relay, 24 volt C1-2-1 20
Pipe, injedor NO.6 K6-2-2 20 Purley, crankshaft K1-5-1 60 Ring, guide, axial E3-14-2 B
Pipe, lube oiI to injlpump 1<5-6-1 21 Pulley, crankshaft K1 -5-2 60 Ring, sea! E3-14-2 7
Pipe, lube oiI to injlpump K<H;-2 21 PUlley, water pump K1-5-1 50 Rod, connecting, assembly K1-4-1 8
Pipe, lube oiI, inj. pump K<H;-2 9 PuDey, water pllmp K1 -5-2 50 Red, connecting, assembly K1-4-2 8
Pipe, Iube oiI, injlpump K<H;-1 9 Pump, assembly, servo E2-2-1 73
Rod. """ 02- 1- 1 25
Pipe, ~<bin K7-2-1 10 Pump, assembly, servo E2-2-3 O
Rod. """ 02-1-2 25

9802I581OR

. ,
 7 GENERAL INDEX ISSUE6

DE$CRlPTION PAG.
. . . .SER
,-
NU""
DESCRlPTION PAG.
...-.. .......
"'" PAG'
NUMBER
nEM
NU......

Roo, push K2-2-1 44 Sensor, Iow water levei K4-4-2 16 Switch, Di! indicator, filter by-pass C2-l-1 17
Roo, push K2-2-2 44 Shaft, dlive K1-6-1 71 Switch, oíl indicator, filter by-pass C2- l -2 17
Rod, threaded 02-'-' 24 Shaft, roc ker K2-2-, 56 SWitch, oiI indica1or, filter by.pass 1<5-4-1 8
Rod, threaded
R~or. assembly
Rolor, assembly

s
02-1-2
G2-3-1
C2-3-2
24

-=
Shaft, roc.ker

Silencer
Silencer, exhaust
Sleeve
K2-2-2
K3-4-1
K3-4-2
K3-4-3
E3-2-2
56
5
5
5
52
SWitch, oiI indica1or, filter by-pass
Switch, oiI pressure
Switch, oil pressure
Switch, pressure
SWitch, pressure
K5-4-2
C2-l - l
C2-1-2
Cl-1-1
Cl- , -1
22
22
29
56
8

SoIenoid C2-5-1 80 SWitch, pressure E1-3O-l0 46

Screen, filter K""-' 26
Sc'ew B2-7-' 6 SoIenoid C2-5-2 80 Switch, pressufe, lever pressure Cl -' -1 16
Screw, pan head el-2-' 44 SoIenoicl, engine stop e2-,-, 82 Switch, rotary control C3-5-4 16
Screw, ST C3-4-2 2. SoIenoid, engine stop C2-1-2 82 SWitch, rolary co ntrol C3-5-5 16
Screw, ST C3-4-3 28 SoIenoid, engine stop D2-,-1 33 Switch, sender tacho C2-1-1 99
SeaI, oiI, fron! K1-6-1 9 Sotenoid, eogine stop 02-1-2 33 Switch, sendef tacho C2- 1-2 99
Sea!, Dil, flont K1-6-1 86 Spacer, fan- pulley, T=55.6 Kl-5-1 51 Switch, temperalure sendel C2-1- ' 37
Seat, oil, fTont Kl-6-11 9 Spacer, fan, T=15 K1 -5-1 51 Switch, temperatu re sender C2-1-2 37
Sea!, cil, rear Kl -7-1 48 Spacef, fan, T=61.5 Kl-5-2 51 Switch, temperature sender K4-2- 1 78
Sea/, oiI, rear Kl-7-2 4B Spmg, assembly 02-'-' 16 Switch, temperature sendef K4-2-2 78
Seal, vaIve gulde, net & exhaust K2-'-, 20 Spmg, assembly
Stator, asseml*)'
02-'-2
C2-3-1
16
21
SWitch, thermo
Switch, vacuum sensor
C1-1-.
C2-,-,
19
16
Seal, valve gulde, inlet & exhaust 1<2-1-2 20
Seal, wiper E4-7-10 25 Stator, assembly C2-3-2 21 Switch, vacuum sensor C2-, -2 16
Seal, wiper E4-7-1 0 26 Stator, Stator C2.J.3 10 Switch, vacuum sensor 1<:;.3.1 19
Sender, temperature, water'
hydraulic~
C2-'- ' 31 Strainet', assembly
Strainer, 011 suction
K5-2-'
K5-2-2
36
36
SWitch, vacuum sensor
Switch, vacuu m sensor
1<:;.3.2
KJ..3..3
21
21
Sender, temperature, water! C2-'-2 31 Strut, gas Bl-5-1 45
hydraulic 01
Sump, assembly K5-1 -' 1 T
Sender, temperature, waterf K4-2-' 74
Sump, assembly K5-1-2 1 Tank, diese! fue 8'-4-1 13
hydraulic oiI
Switch, assembly C2-5-1 40 Tank, diese! fue! 8'-4-' 13
$ender, temperature, waterf K4-2-2 74
hydraulic el Switch, assembly C2-5-2 40 Tank, expansion K4-4-1 15
Sender, temperature" water! el-' -, 18 Switch, lirrit 82-10-1 32 Tank, expanoon K4-4-2 14
hydrauJic 01 SWitch, Iirnt, water leve! C2-l-1
• T ap, drain K4-4-1 3
Sensor, Iow water leve! K4-4-1 17 SWitch, Imt, water leYeI C2-1-2
• Tap, drain <4-4-2 3

980215810R

8 GENERAL INDEX rSSUE6

DESCRJPTION
........ .......
PAG. .,EN P,,".
....BéR
"EN
NUN"'"

Tap, drain K6-S-3 17 VaiYe, Iow I\ow E1-31h1O 43

Tap, water drain K1 -3-1 47 Valve, non· return K6-7-1 86
Tap, waterd rain K1-3-2 47 Vaive, non-felUrn K6-7-2 86
Tappel 1(2-2-1 43 Vatve, oiI relief, assembly K1-3-1 96
Tappet K2-2-2 43 ValYe, oiI n!Iief, assembly KI-3-2 96
Thermostart, (24 ...) C2-'-' 41 Valve, overflow K6-2-1 54
Thermostart, (24V) C2-' -2 41 Valve, overflow K&2-2 54
Thermostat K4-2-1 72 Valve, switch E3-16-' 4
Thermostat K4-2-2 72
Toottl, type V335YL A2-' -13 6 w
T ooth, V29 series, SYL A2-1-14 6 WasIler, lock 81-5-1 47
Tube, ápstick K5-1-' 3. Washer, spring C2-6-1 32
Tube, cipstick 1<5-'-2 38 Washer, spring C2-6-2 32
TUlbocharger K7-1-1 O Washer, spring, st steej E1-8-2 13
Turbocharger K7-'-2 O Washer, MB Pt.AJN ST.S E1 -8-2 13

v
VM, bypass K5-5-1 6
Va/ve,bypass 1<5-5-2 6
Va/ve, check, assembly K5-3-1 2
Va~e, check, assembly K5-3-2 2
Vatve, control E3-,-,
VaIOJe, control E3-,-1
Vatole, control, indudes soIenoid A2-6-10
Vatve, cushion E1-13-10 45
Valve, dump K3-3-1 6
Valve, exhaust K2-2-' 32
Vatve, exhaust K2-2-2 32
Vave, hand control, Ieft hand E""-2 O
Valve, hand control, right hand EJ<l.2 O
Va!ve, inlet K2-2-' 31
Valve, n!et K2-2-2 31

980215810R