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tensile

Structures
The perfect combination of functionality and aesthetics
Page Contents “Through the economical use of high-quality materials and by exploiting the structural properties of spatial
systems, light, portable buildings can be created without significant dead weight. The construction is limited

2 Table of contents to the absolute necessities.”

Prof. Dr.-Ing. Frei Otto


3 Fascination in membrane construction

4 - 9 Translucent construction with technical textiles



10 - 15 Transparent construction with ETFE foils

16 - 17 Full Service – from design to construction



18 Ceno Tec expertise

fascination T e n s i l e Structures

Tensile Structures – the perfect combination of functionality and aesthetics


Modern technology with proven materials

Visual simplicity, fascinating spatial In addition to the use of form, the selection of the right material
and light effects, unconventional, cur- is of essential importance to the success of the project. Irre-
ved shapes and expressiveness – all spective of whether its technical textiles (coated or uncoated
these characterise constructions fea- fabric) or technical plastics (ETFE foils) – when choosing the
turing technical textiles. Virtually no material, the planned use, service life of the construction as
other form of construction offers such well as later maintenance costs should all be considered. Buil-
individuality and design opportunities. ding regulations, structural requirements and illumination of the
Textile roofs allow large areas to be co- covered area are also to be taken into account.
vered without the need for supporting
columns or large spaces to be enclosed. Whatever your requirements, the team from CENO TEC will pro-
No other architecture creates such wide vide you with the perfect solution from one source.
spans with such a minimal use of mate-
rials and energy.

02 03
fascination Tensile Structures
Thanks to their high tensile strength (five times greater
than steel), coated fabrics can be used to create support-
free constructions with wide spans. Polyester fabrics are
available with either a plastic coating or glass fibre with
PTFE (Teflon®) or silicon coating.
Translucent construction with technical textiles Due to their high material flexibility, both plastic-coated
polyester fabric or high-quality PTFE fabric with a flexible
fluoropolymer coating are ideally suited for creating conver-
Technical textiles are characterised by
tible or temporary constructions.
high transparency and flexibility as well
Glass-fibre fabric with a PTFE (Teflon®) coating is particu-
as a low surface weight combined with
larly noted for its durability, non-combustibility and the fact
extremely high tensile strength. They
that it is virtually self-cleaning.
are not only a crucial design element,
but are a structurally indispensable part
The differences are illustrated in the table on page 7.
of the overall construction thanks to the
pre-tensioning applied. When combined
with reinforcing features such as cab-
le structures and steel constructions,
membranes can be used to create an
almost unlimited number of surface
shapes.

04 05 Translucent construction with technical textiles


fascination tensile Structures
A comparison of technical textiles

PTFE fabric with


Polyester fabric PTFE – coated class fibre fabric PTFE - glass mesh fabric
fluoropolymer coating

Basic fabric Polyester Glas Glas PTFE

Coating material and Plastic Acrylic, fluoropolymer and


Translucent construction with technical textiles surface finish PVDF coating
PTFE PTFE/ETFE foil Fluoropolymer

Gesamtgewicht (g/qm) von 800 – 1450 ca. 800 - 1550 ca. 680 – 1050 1080

Tensile strength (N/5 cm) 3000/3000 – 9800/8300 4200/4000 – 8000/7000 Approx. 4000-5000 4000

Flex resistance Good Adequate Adequate Very good

UV resistance Good Very good Very good Very good

Stain resistance Good Very good Good Very good

All advantages at a glance: Translucence Approx. 5-15% Approx. 8-15% Approx. 20-65% 19-38%

After bleaching:
Standard white, After bleaching: white – limited
Colour White White
• Individual shape and colour colour selection possible colour selection on request

• Low material costs DIN 4102 B1


DIN 4102 A2
flame retardant DIN 4102 B1 EN 13501
Fire classification Non-combustible
• Short planning, manufacturing and EN 13501-1
(with reservations)
flame retardan B – s1,d0
B – s2, d0
assembly time

• Support-free roofing for large areas

• Temporary and portable constructions

possible

• Enclosed structures possible using

thermally insulated and soundproofed,

• multilayer membrane constructions

• Savings on lighting

• Long lifespan

• Excellent heat protection – high reflec-

tivity

• Excellent resistance to earthquakes


06 07 Translucent construction with technical textiles
project examples

Translucent construction with technical textiles

08 09 Translucent construction with technical textiles


fascination tensile Structures

An overview of the properties and advantages of


ETFE structures:

Transparent construction with ETFE foils • Especially high light transmitting capacity of approx. 90% in
the visible wavelength range
• (from 400 – 700 nm/UV)
In modern architecture, transparent • High UV transmissibility, depending on the material thick-
constructions utilising ETFE foils are ness

gaining in importance due to their high • Good thermal insulation: U values, depending on the number
of foil layers
translucence and UV resistance. They
• G value between 0.10 and 0.85 depending on the design and
are used in membrane construction in
alignment of the ‘tyres’
thicknesses of 0.05 to 0.25 mm. Ideal • Low weight of foil cushions, thereby facilitating light, intrica-
applications include sectors where the te substructures
conventional approach would often be to • Very good mechanical properties: High tensile strength/tear
use glass (swimming pools, water parks, resistance and hail resistance
• Flame retardant – ETFE foils burn off without dripping
atriums, skylights, zoos, greenhouses
• Low maintenance costs due to anti-adhesive surface with
and palm houses etc.). In addition to op-
self-cleaning effect
timal daylight conditions, they can also
• Interesting design options offered by printing, e.g. shading
promote plant growth and facilitate na- without additional construction
tural tanning in enclosed spaces. By par- • Long service life of at least 25 - 35 years
tially coating the foils, it is also possible • Cost savings in comparison with conventional transparent

to produce a shading effect. roof constructions


• High recyclability

10 11 Transparent construction with ETFE foils


fascination tensile Structures
Structures using multi-layer ETFE foils ETFE
(Ethylen-Tetrafluor-Ethylen)

As the foils are not fabric-reinforced, ETFE is primarily created Base material Fluorpolymer
in the form of pneumatic cushions in a two or multi-layer design – Total weight (g/m²) 175 (bei 100 μm)
depending on the desired insulation value. These ‘tyres’ maintain Longitudinal direction 51-58
Transparent construction with ETFE foils their form with permanent air support. The span of the individual
Tensile strength (N/mm²)
Lateral direction 53
cushions can be up to 4.5 metres without requiring any additional UV-resistance very good
supporting structure. However, additional cable net reinforce- Stain resistance very good
ment allows for considerably larger spans. The air support and
ETFE foil roofs are individually designed Translucence approx. 90 %
controls can be largely automated.
to meet the structural requirements of highly transparent,
Individual concepts enable the optimal design to be developed for Colour
the building. To achieve a thermal insu- printing and dyeing possible
every project.
lation effect, foil cushions with multi- DIN 4102 B1
Fire classification flame retardant
chamber systems are used.
EN 13501-1 / B-s1,d0
U values :
• 1.51 W/(m²K)
• 0.78 W/(m²K)

Project-specific verification by a
hygrothermal analysis for Düsseldorf/
Duisburg.

12 13 Transparent construction with ETFE foils


project examples

Transparent construction with ETFE foils

14 15 Transparent construction with ETFE foils


fascination tensile Structures

Full-service membrane structures

Scope

• Expert advice and support in the plan-


ning phase
• Provision of the testable statistical cal-
culation
• Creating the design plans In all phases of the membrane construction, from the initial draft
• Prefabrication of the entire structure, to assembly, the experienced Ceno team of architects, engineers
the membrane and all accessories whi- and project managers will provide you with advice and practical
le maintaining the highest quality stan- support.
dards
• Delivery free to the construction site You will benefit from our comprehensive experience in planning,
• Complete installation from the top edge execution and installation, thereby ensuring that the realisation of
of the foundations your idea doesn’t become an adventure but is a superior, aesthetic
• Service and maintenance structure.

16 17 Full service membrane construction


fascination tensil e Structures

With Ceno Tec as a prominent partner for success


Quality guarantee

Together the Ceno clothing operation in Greven and the Sattler clothing
operation in Rudersdorf form a multi-site organisational unit. An expe-
CENO TEC has a global reputation for
rienced and qualified team of approximately 200 employees, state-
creating membrane structures of all sizes
of-the-art manufacturing and processing technologies in a production
and is one of the pioneers in this sector.
facility greater than 14,000 m2 in area as well as efficient project and
The origins of the company can be traced
quality management guarantee consistently high quality standards.
back to Carl Nolte, a traditional compa-
Since 2004, the entire Group has been certified in accordance with DIN
ny that was processing textile fabrics as
ISO 9001:2000 and DIN ISO 14001:2004.
long ago as 1875. Since 1996, Ceno
Tec has been an independent subsidia-
ry of the international company Sattler
Other product areas
AG which had its headquarters in Graz,
Austria. Sattler AG is one of the major
In addition to textile architecture, Ceno Tec enjoys great success
heavy-duty textile producers and coating
with membrane constructions in many other areas including:
operations in Europe. The Sattler Group
• Flood protection systems
is not only a European market leader in
• Mobile noise protection barriers
sun protection fabrics but also manufac-
• Hall cladding
tures high-strength coated textiles for a
• Biogas storage tanks
wide range of applications (including tex-
• Membrane structures for booth construction and interior architec-
tile architecture).
ture (illuminated ceilings, room dividers etc.)

18 19
Ceno Membrane Technology GmbH
Am Eggenkamp 14
48268 Greven, Germany
Tel +49 2571 969 0
Fax +49 2571 3300
info@ceno-tec.de
www.ceno-tec.de

the sattler group

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