Safety Notes SPECIFICATION SYMBOLS USED ON THE INSTRUMENT LABELLING

One or more of the symbols below may appear as a part of the instrument labelling.
DANGER General standards External wiring Must comply with IEC60364-1 and IEC60364-5-54 and all applicable local regulations.Cross section
must comply with bussbar connection details here above
EN60947-4-3:2014
BRANCH-CIRCUIT PROTECTION & SAFETY OVERLOAD PROTECTION Low-voltage switchgear and controlgear — Part 4-3:Contactors and motor-starters — Shock (EN60068-2-29) Air cooled: 10g peak; 6ms duration; 10 bumps; Water cooled: 15g peak; 11ms duration; 10 bumps Protective conductor terminal Risk of electric shock
1. This product does not contain any branch-circuit protection or internal safety overload protection. The installer must add branch-circuit pro- AC semiconductor controllers and contactors for non-motor loads (identical to IEC60947-4-3:2014)
tection upstream of the unit, and provide external or remote safety overload protection to the end installation. Such branch-circuit and safety Vibration (EN60068-2-6) Air cooled: 10-67Hz at 0.07mm displacement - 67Hz at 1g. 67-150Hz at 1g constant
Declaration of conformity available on request. Water cooled: 5Hz to 8.42Hz at 1.75mm displacement 8.42Hz to 150Hz at 0.5g acceleration
overload protection must comply with applicable local regulations. Precautions against static electrical discharge
2. The cables used to connect the EPower MC (Master Control) units auxiliary supply, remote voltage sensing inputs and for 4S, 6D and Regulatory Compliance Mark (RCM) to Australian Communication and Media Authority AC supply only
two-leg configurations the reference input must be correctly protected by branch-circuit protection. It is the responsibility of the user to add Based on compliance to EN60947-4-3:2014
Physical must be taken when handling this unit
branch-circuit protection. Such branch-circuit must comply with applicable local regulations.
Dimensions and fixing centres See Fixing Details

!
3. The cables used to connect the Hpower air cooled fans supply must be correctly protected by branch-circuit protection. It is the responsibi- Do not touch Heatsink
lity of the installer to add branch-circuit protection. Such branch-circuit protection must comply with applicable local regulations. Installation categories
Weight (including 2kg (4.4 lb) for driver Refer to the manual for instructions
1 phase 2 phases 3 phase 4 phases Hot Surface

EPower™
4. The mains supply fuse within the EPower Driver Module is not replaceable. If it is suspected that the fuse is faulty, the manufacturer’s local Installation category Rated impulse voltage (Uimp) Rated insulation voltage module) lb oz
service center should be contacted for advice. Weights ± 50gm (2oz) 4.0kg 6.5kg 9kg 11.5kg
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Communications II 0.5kV 50V 0.1 1.6
(8lb 13oz) (14lb 5oz) (19lb 13oz) (25lb 6oz) Regulatory Compliance Mark (RCM) to Declaration of conformity
5. Eurotherm shall not be held responsible for any damage, injury, losses or expenses caused by inappropriate use of the product (EPower), or Standard/Optional I/O II 0.5kV 50V
failure to comply with these instructions. 0.2 3.2 Australian Communication & Media Authority to European standard
Driver module power II 2.5kV 230V
6. If the product (EPower) is used in a manner not specified by the manufacturer, the protection provided by the product might be impaired. Nominal stack current Weight 0.3 4.8
7. EPower MC (Master Control) unit is rated IP10. Any adjustment, maintenance and repair of the opened units under voltage, is strictly Relays III 4kV 230V

MC Controller
forbidden for safety reasons. 1 phase 2 phases 3 phases 0.4 6.4
Power modules (up to 600V) III 6kV 600V
8. HPower (thyristor stack) is rated IP00 any adjustment, maintenance and repair under voltage, is strictly forbidden for safety reasons. Additio- 800/1000A 25 (55.2) 40 (88.2) 50 (101.2) 0.5 8.0
nal warnings and barriers shall be added to prevent injury. Power modules (690V) II 6kV 690V
9. The product must be installed and maintained by suitably qualified personnel, authorized to work in an industrial low voltage environment. Auxiliary (fan) supply II 2.5kV 230V 1300A 25 (55.2) 40 (88.2) 90 (198.2) 0.6 9.6
10. The product is not suitable for isolation applications, within the meaning of EN60947-1. 1700/2000A (air cooled) 70 (154.3) 113 (249.1) 163 (359.4) 0.7 11.2
11. EPower alarms protect thyristors and loads against abnormal operation, and provide the user with valuable information regarding the
type of fault. Under no circumstances must these alarms be regarded as a replacement for proper personnel protection. It is strongly recom- Power (at 40°C) 2000A (water cooled) 18 (40) See Note below 0.8 12.8 Eurotherm Limited
mended that the installing authority include independent, system-safety mechanisms to protect both personnel and equipment against injury MC unit (Driver Module + one power module per power stack) 3000A/4000A 23 (51) 0.9 14.4
or damage, and that such safety mechanisms be regularly inspected and maintained. Consult the EPower supplier for advice.
Voltage range 100 to 240V ac (+10% - 15%)
Faraday Close, Durrington,
12. The product is designed to be installed in a cabinet connected to the protective earth ground according to IEC60364-1 and IEC60364-5-54 Note: water cooled units are available as single phase only.
or applicable national standards. Frequency range 47 to 63Hz Worthing, West Sussex,
13. Electrically conductive pollution must be excluded from the cabinet in which the product is mounted. To ensure a suitable atmosphere Current transformers See details below
in conditions of conductive pollution, fit adequate air conditioning/filtering/cooling equipment to the air intake of the cabinet, e.g. fitting fan- Power requirement 60W BN13 3PL
cooled cabinets with a fan failure detection device or a thermal safety cut-out. Power stack
14. Before carrying out any wiring to the product, it must be ensured that all relevant power and control cables, leads or harnesses are isolated HPower Current transformers
from voltage sources. Number of stacks up to four identical stacks per driver unit depending on the configuration chose
15. Before any other connection is made, the protective earth ground terminal shall be connected to a protective conductor. Voltage range Air cooled units: 100 to 690 Vac (+10% - 15%); Water cooled units: 100 to 600 Vac (+10% - 15%) Rating Cooling Réference Class current lext external dimension internal external internal T +44 (01903) 268500
EPower MC (Master Control) units, the earth connection must be made by using a M6 ring tongue terminal. Earth wire cross section must be ratio scale (mm) dimension (mm) dimension (inch) dimension (inch)
the same as the auxiliary supply wire section. (see fixing details) Frequency range 47 to 63Hz F +44 (1903) 265982
Hpower air cooled (air cooled thyristor stack) connection must be made by using lug terminal, cross sections and lug size must comply with Nominal current 800 to 4000 Amps according to model L W H L W L W H L W
busbar conductor details. Power dissipation 1.3W per Amp per phase 800A air CO180268 0.5 800A:0.5 800 169 92 72 105 20 6.65 3.62 2.83 4.13 0.79
16. The protective earth ground connections and power connections must be tightened according to the torque values defined in fixing details
& Busbar conductor details. Appropriate regular inspections must be performed. Rated short-circuit conditional current CE Rated 100kA 1000A air CO180269 0.5 1000A:0.5 1000 169 92 72 105 20 6.65 3.62 2.83 4.13 0.79 www.eurotherm.com/worldwide
17. Any interruption of the protective earth ground conductor inside or outside the product, or disconnection of the protective earth ground Co-ordination type Co-ordination Type 1 (fuses) 1300A air CO180270 0.5 1300A:0.5 1250 169 92 72 105 20 6.65 3.62 2.83 4.13 0.79
terminal is likely to make the product dangerous under some conditions. Intentional interruption is prohibited. Whenever it is likely that pro-
tection has been impaired, the unit shall be made inoperative, and secured against accidental operation. The manufacturers nearest service Cooling (remote thyristor stacks) Forced air (fan) or water, according to model 1700A air CO180271 0.5 1700A:0.5 1750 190 137 80 104 42 7.48 5.39 3.15 4.09 1.65
centre must be contacted for advice. © 2017 Eurotherm Limited.
Fan supply voltage 115 or 230V ac, as specified at time of order (see ‘Caution’ above) 2000A air CO180272 0.5 2000A:0.5 2000 190 137 80 104 42 7.48 5.39 3.15 4.09 1.65
18. HPower (thyristor stack) power connections cross section must be comply to busbar conductor details. On HPower water cooled unit, DVD CONTENTS AND INSTALLATION
flexible copper bar must be used for the connexion on line side in order not to stress the unit mechanically. Flexible copper bar should be bent Fan power requirement 100 W à 720 W, according to current rating and number of stacks 2000A water CO180272 0.5 2000A:0.5 2000 190 137 80 104 42 7.48 5.39 3.15 4.09 1.65 Eurotherm by Schneider Electric, the Eurotherm logo, Chessell, EurothermSuite, Mini8, Eycon, Eyris, EPower, EPack, nanodac, piccolo, versadac,
at least two times in opposite direction to improve flexibility. Incoming water temperature (max) 40°C (104°F) optivis, Foxboro and Wonderware are trademarks of Schneider Electric, its subsidiaries and affiliates. All other brands may be trademarks of their Product Documentation: the documentation on this DVD is in PDF format, which requires the use of Adobe® Acrobat® 4.0 or later to view it. The
19. According to the CE and UL certifications, high speed fuses (supplemental fuses) are mandatory for compliant installation and protection 3000A water CO030237 0.5 3000A:0.5 3000 199 156 88 105 62 7.83 6.14 3.46 4.13 2.44 respective owners. English language version of Adobe Acrobat 4.0 for Microsoft® Windows® NT may be installed from this DVD by following the instructions below.
of the Epower controller against short circuit. See paragraph 12.3 of user manual HA179891 for details. Water flow rate 10 l/min (2.65 U.S, gallons/min) (2.21 imperial gallons/min) 4000A water CO030238 0.5 4000A:0.5 4000 221 145 90 126 51 8.70 5.71 3.54 4.96 2.01 All rights are strictly reserved. No part of this document may be reproduced, modified, or transmitted in any form by any means, nor may it be Adobe Acrobat for other platforms and languages may be downloaded from www.adobe.com.
20. The EPower’s rated short-circuit conditional current is defined for co-ordination type 1. If opening of either the branch circuit protective or Utilisation categories AC51: non inductive or slightly inductive loads, resistance furnaces stored in a retrieval system other than for the purpose to act as an aid in operating the equipment to which the document relates, without the prior
the supplemental (high speed) fuses occurs, the product shall be examined by suitably qualified personnel and replaced if damaged. AC56a: switching of transformers written permission of Eurotherm Limited. DOCUMENTATION
21. High speed fuses (supplemental fuses) tightening torque should be checked according to value defined in paragraph 12.3 table 12.3. Eurotherm Limited pursues a policy of continuous development and product improvement. The specifications in this document may therefore be Comms Manual HA179770 and EPower MC Controller User Guide HA179891
Ceramic fuse bodies should be checked for visible cracks. Appropriate regular inspections must be performed Overload current profile AC51 1X Ie continuous
22. HPower water cooled (water cooled thyristor stack): The water pipe used to connect the unit to cooling water installation must be made of Rated Duties Uninterrupted duty/continuous operation
COMMUNICATIONS changed without notice. The information in this document is given in good faith, but is intended for guidance only.
Eurotherm Limited will accept no responsibility for any losses arising from errors in this document.
SOFTWARE
insulating material, the length of insulated pipe between the unit’s inlet or outlet and any metal supply or drain pipe must be a minimum of one iTools with Wizards. The software licence On-Screen Licence Agreement Issue A (February 2001) is defined in license.doc (and license.txt)
metre, for 600V RMS working voltage, in order to minimise leakage currents and electric shock risks. Form designation Form 4 (Semiconductor controler) Read the terms and conditions set out in LICENCE.TXT carefully before using the software as by installing software supplied ON disks, or by using
Eurotherm Part No. HA030567ENG005 Issue 3 july 17 EPower MC Controller DVD Installation Instruction pre-installed software, you, the end user, are agreeing to become bound to us, Eurotherm Limited, by those terms
23. HPower water cooled (water cooled thyristor stack): All metal pipe sections associated with the cooling water installation must be electri-
cally linked to safety earth, individually, to avoid any risk of electric shock. It is recommended that a safety earth leakage current monitoring
Load types Single or multiphase control of resistive loads (low/high temperature coefficient and non-aging/aging
types) and transformer primaries. Load voltage/current feedback either internal (standard) or external
EtherNet/IP Connector Profinet IO Connector Modbus RTU DeviceNet Connector
system be installed for each phase
24. On HPower (thyristor stack) 4 firing protection fuses are mounted on a circuit board. They are intended to protect PCBA and EPower
(option for use with transformer secondaries for example) Pinout Pinout Pinout Pinout
MC-Loom against short circuit. If opening of any of these fuses occurs, the product and the loom shall be examined by suitably qualified Protection Fuse details
Pin Function Pin Function Pin Signal (EIA485) Pin Function
personnel and replaced if damaged. Spare fuse should be selected according to paragraph 12.4 of user manual HA179891. Water cooled Green
Failure to follow these instructions will result in death or serious injury. NS 1 Tx+ 1 Tx+ 8 Reserved 1 V– (negative bus Derating curves
Power unit Fuses Stud (3) Washer Nut Nut (3) Torque (2) Nm (ft lb) Tx- NS Tx-
2 2 7 Reserved Network supply voltage)
rating size 3 Rx+ 3 Rx+ 6 N/C Status 2 CAN_L
Part number Rating Fuses Size Torque (2) flat belleville ungreaded greased Altitude 1000m Altitude 2000m Altitude 1000m / Fan supply -15% Altitude 2000m / Fan supply -15%
8
WARNING quantity Nm (ft lb) thread thread (1) 4 N/C 4 N/C 5 N/C
1
3 Cable shield
5 N/C 5 N/C 4 N/C 4 CAN_H

MODBUS / RTU
2000A CS030614U002 900A 4 M12 5 to 8 1 on 3 on M12 50 +/-4% 40 +/-4%

PROFINET IO
HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH Rx- Rx- 5 V+ (positive bus
1. In 4S, 6D and two-leg configurations do not use the reference terminal to replicate voltage signals (in a ‘daisy chain’), as the PCB track 3000A CS030615U002 1100A x50 (4 to 6) copper bar flat washer (37 +/-4%) (29.5 +/-4%) 1 6 6 3 Isolated 0V
1
between the two poles is not designed to withstand short-circuit. 4000A CS030616U002 1500A 7 N/C 7 N/C 2 A supply voltage) 2000
2000 Amp unit
2000
2000 Amp unit
2000
2000 Amp unit
2000
2000 Amp unit
2. The product shall have one of the following as a disconnecting device, fitted within easy reach of the operator, and labelled as the dis- 8 N/C 8 N/C 8 1 B 1700 Amp unit 1700 Amp unit 1700 Amp unit 1700 Amp unit
connecting device: (1) Thread greased with Rhodorsil Paste 4 (Rhone-Poulenc) etc. 8

Maximum current (A)

Maximum current (A)

Maximum current (A)

Maximum current (A)

- A switch or circuit breaker which complies with the requirements of IEC60947-1 and IEC60947-3. (2) When apply the tightening torque to the nut establish balance on stud as shown in this figure Internal connections:
5
Notes:
- A separable coupler which can be disconnected without the use of a tool. (3) Use of screw is forbiden on the HPower watercooled fuses as shown in this figure Pin 1 to 5V via 100kΩ 1300 Amp unit 1300 Amp unit 1300 Amp unit 1300 Amp unit
3. HPower air cooled (air cooled thyristor stack) are designed to be mounted vertically. There must be no obstructions (above or below) which 1 1. See DeviceNet specification
Air cooled LIN K Pin 2 to 0V via 100kΩ Module 1000 Amp unit 1000 Amp unit 1000 Amp unit 1000 Amp unit
could reduce or hamper airflow. If more than one set of Hpower air cooled is located in the same cabinet, they must be mounted in such a way LINK for power supply specification 1000 1000 1000 1000
that air from one unit is not drawn into another. LEDs: Status 800 Amp unit 800 Amp unit 800 Amp unit 800 Amp unit
4. HPower water cooled (water cooled thyristor stack): temperature of incoming water shall not exceed 40°C (104°F) and water shall never fall Product Fuses Stud Nut MS MS 2. During startup, an LED test
Yellow Green = Tx activity is performed, satisfying the
below 10 l/min (2.65 U.S. gallons/min) (2.21 Imperial gallons/min). If more than one unit is to be cooled using the same water circuit, care must Power unit Type Quantity Part number Rating Quantity Size Torque Size Torque
be taken to comply with the above values of water temperature and water flow for each unit. It is strongly recommended that a water flow meter Yellow = Rx activity DeviceNet standard.
and associated safety relay be included in the coolant outlet circuit to stop unit operation if the flow rate falls below the minimum specified rating per fuses ungreased
value Nm (ft lb) Connectors in parallel
1 Network status LED 1 Network status LED
5. Under some circumstances, the temperature of some parts of the Hpower (thyristor stack) may rise by more than 50°C and it may take more 800/1000A 1PH 2 CS030440U002 900A Screw by M12 44 +/-4% 0 15 20 25 30 35 40 45 50 0 15 20 25 30 35 40 45 50 0 15 20 25 30 35 40 45 50 0 15 20 25 30 35 40 45 50
2 Modbus status LED 2 Modbus status LED Temperature °C Temperature °C Temperature °C Temperature °C
than 15 minutes to cool after the product is shut down. Give consideration to additional warnings and barriers to prevent injury.
6. External feedback connections must be correctly phased (figure 2.2.2b) or the unit might switch to full conduction at start-up.
2PH 4 CS030440U002 900A M12x35 hand (32.5 +/-4%)
3 Link/Activity LED (port 1) 3 Link/Activity LED (port 1)
Profibus Connector CC-Link Connector
3PH 3 CS030442U002 1250A 2
7. The current transformer should be chosen such that its full-scale output is 5 amps 4 Link/Activity LED (port 2) 4 Link/Activity LED (port 2) Pinout Pinout
8. Signal and power voltage wiring must be kept separate from one another. Where this is impractical, all wires have to be rated to the power 1300A 1PH 2 M12x35
voltage & shielded cables are recommended for signal wiring. Pin Function Notes:
2PH 4 CS030442U002 1250A M12x35
9. This product has been designed for environment A (Industrial). Use of this product in environment B (domestic, commercial and light indus- 3PH 6 M12x40 9 N/C 1. A 110 Ohm (±5% 1/2 watt) FIXING DETAILS
trial) may cause unwanted electromagnetic disturbances in which cases the installer may be required to take adequate mitigation measures.
Failure to follow these instructions can result in death, serious injury or equipment damage.
Modbus TCP Mode
8 A (RxD–/TxD–)
RUN
terminating resistor should be
Product Fuses Screw (Ethernet 10baseT) Pinout 7 N/C connected across pins 1 and 2 of
Note: Units are shown with individual mounting FRONT VIEW
6 +5 V (1) 2. the connectors at each end of the brackets. Multi-phase units come supplied with 2,
Power unit Type Quantity Part number Rating Quantity Size Torque ungreased

6.5 (0.26)
Pin Function
Pin Function 1 transmision line. Recommended fixing bolt size = M6
CAUTION 5 Isolated ground 3 or 4 phase brackets as appropriate. See table

PROFIBUS / DP
rating per fuses Nm (ft lb)
8 N/C 9 5
4 RTS 3. The cable shield should be below for details. 61.4 (2.42) 107.5 (4.23) 85.0 (3.35) 85.0 (3.35) 85.0 (3.35) 42.0
1. In burst mode and primary of transformer load, the star-star configuration is not recommended as it may become unstable, high speed fuse 2000A 1PH 2 44 +/-4% connected to pin 4 of each
2PH 4 CS030440U002 2200A 4 M12x25 (32.5 +/-4%) 7 N/C 3 B (RxD+/TxD+) A B C D (1.65)
may blow. CC-Link connector. Dimension mm (inches)
3PH 6 Yellow 6 Rx– 2 N/C
2. Duty cycle limiting features when applied to load current, does not limit the peak current value, and under some circumstances this may The shield and Protective earth VIEW ON UNDERSIDE
5 N/C 6 1
allow an overheating hazard in the load and/or Power Module to develop. 1 N/C terminals (pins 4 and 5) are

MODBUS / TCP
3. For convenience when performing maintenance and repair operations, it is recommended that water turn-off valves (stop cocks) be installed 4 N/C 5 Safety earth (M6)
in both the inlet and outlet pipes EMC 8 internally connected.
3 Rx+ Recommended tightening
Failure to follow these instructions can result in injury or equipment damage. Insert
Standard EN60947-4-3 Emissions class A 2 Tx– torque = 5 Nm (3.7ft lb)
5 (0.20)

317 (12.48)
330 (12.99)
1 Tx+ Status screwdriver
1 ERR

252.2 (9.93)
Environment here, and
NOTICE LEDs: pull down

Cable exit/entry
194.4 (7.65)
Temperature limits Green = Tx activity to release
1. In order to maintain protection against damage due to electrostatic discharge, any ribbon cable which is chafed, scratched or otherwise Operating 0°C to 40 °C maximum at 1000m Green Yellow = Network Overall widths door
damaged must be replaced. 0°C to 35°C maximum at 2000m refer to derating curve for upper temperature Notes: Pin Function No of phases 1 Door
Failure to follow these instructions can result in equipment damage. activity 2 3 4
Storage -25°C to 70°C 1. Isolated 5 Volts for termination 1 DA (Rx+/Tx+) 110R, 1/2W, 5% across Door closed 149.5 (5.89) 234.5 (9.23) 319.5 (12.58) 404.5 (15.93) (Open)
purposes. Any current drawn DB (Rx–/Tx–) pins 1 and 2 of first Door open 211.0 (8.31) 296.0 (11.65) 381.0 (15.00) 466.0 (18.35)
Humidity limits 5% to 95% RH (non-condensing) 2 and last connectors
from this terminal 3 DG (Signal ground)
SELV Altitude (maximum) 1000m maximum at 40 °C; 2000 m maximum at 35°C refer to derating curve for upper temperature
2. affects the total power 4 SLD (Cable Shield) Bracket Upper Lower
SLD and FG
Protection Protection Control units: IP10 (according to EN60529); Thyristor stacks: IP00 (according to EN60529) consumption. The cable screen 5 FG (Protective Ground) connected internally 2-phase Use A & B Use E & F
Safety Extra Low Voltage. This is defined (in EN60947-1) as an electrical circuit in which the voltage cannot exceed ‘ELV’ under normal condi-
tions or under single fault conditions, including earth faults in other circuits. The definition of ELV is complex as it depends on environment, Atmosphere Non-explosive, non-corrosive and non-conductive should be terminated to the 3-phase Use A, B & C Use E, F & G
signal frequency etc. See IEC 61140 for further details. connector housing. 4-phase Use A, B, C & D Use E, F G & H Communications E F G H
ELECTRICAL INSTALLATION THYRISTOR STACK FIXING DETAILS

Metric air cooled Thyristor Stack – 800/1000/1300 Amp 1 or 2 Phase Units Thyristor Stack – 1300 Amp 3 Phase Units Thyristor Stack – 1700/2000 Amp 3 Phase Units
Drive Unit Beacons Power Local Alarm Mating
Connector
= Polarising pin Front
Product Cooling Metric

Connectors PWR LOC ALM Polarising Pin SK6

Relay 1
rating
Line & load solid copper bar (1) (2) Line & load connexion Protective earth
Locations
Number Width Thickness cross
Pushbuttons Return Scroll Scroll Enter Relay 1 Boltsize Bolt number Torque Flexible copper Wire size Bolt size Torque
(mm) (mm) section
down up 14 11 12 per bar (N.m.) bar (mm2) (3) (mm2) (3) (N.m) EPower connector
(mm2) (3 places)

SK1 Standard I/O 800A air 2 50 5 500 M10 2 40 +/-10% 200 240mm2 M8 15 +/-10%
Predictive Load View on

Com
1 +10 Volts out SK2 Management Option

NO
Watchdog Relay

NC
1 underside Ø8.5 (0.33)

Configuration 2 Analogue i/p 1 + 1 Terminator A 1000A air 2 60 5 600 M10 2 40 +/-10% 200 240mm2 M8 15 +/-10% Cooling Fan Supply
1 Safety Earth (2 places)
Port (EIA232) 3 Analogue i/p 1 – 2 Low M8 (1/4AF)
4 Analogue i/p 2 + 3 Shield 04 01 02 SK6 1300A air 2 100 M10 2 for 1PH or 2 PH 40 +/-10% 250 2x150mm2 M8 15 +/-10% Line (3 places)
5 Analogue i/p 2 – 4 High 5 1000 4 for 3PH
Fixings:
PWR LOC ALM
6 Analogue o/p 1 + 5 5 Terminator B M10 x 45mm
(3/8 x 13/4)
7 Analogue o/p 1 0V SK7 1700/2000A air 3 100 5 1500 M10 6 40 +/-10% 375 2x185mm2 M8 15 +/-10% (6 per phase)
8 Digital i/o 1+ SK9 Watchdog Relay

200 (7.87)
SK8 Fan Supply
9 Digital i/o 2+ SK7
Supply in (not used)
10 10 Digital i/o 0V Metric water cooled

782 (30.79)
Mating Product cooling metric
Polarising key

600 (323.62)
Communications

connector rating

120 (4.72)
100
(section) (Position 3) line & load solid copper bar (1) (2) Load connexion Line connexion on fuses Protective Phase 1 Phase 2 Phase 3
N L (3.94)

= Polarising pin earth

Number Width Thickness cross
Remote display Bolt Bolt Torque Type Fuses Stud Stud Nut Nut torque (N.m) (6) Type (4)
SK2 (mm) (mm) section
SK3 Optional I/O 1 SK4 Optional I/O 2 SK5 Optional I/O 3 (isolated EIA485) size number (N.m.) number size torque size
(mm2)
1 +10 Volts out 1 +10 Volts out 1 +10 Volts out ungreased greased

200 (7.87)
1 1 1 SK8 SK9 per bar (7) (N.m)
SK1 2 Analogue i/p 3 + 2 Analogue i/p 4 + 2 Analogue i/p 5 + thread thread (5)
3 Analogue i/p 3 – 3 Analogue i/p 4 – 3 Analogue i/p 5 – Fixings:
M10 x 45mm
4 Analogue o/p 2 + 4 Analogue o/p 3 + 4 Analogue o/p 4 + (3/8 x 13/4)
SK3 SK4 SK5 2000A water 3 100 5 1500 M10 4 40 +/- direct to 4 M12 5 to 8 M12 50 +/-4% 40 +/-4% to solid copper bar by N/A (6 per phase)
Busbar drilling details
5 Analogue o/p 2 0V 5 Analogue o/p 3 0V 5 Analogue o/p 4 0V 30 (1.18) Ø11 (0.43)

(1.57)
10% solid flexible copper bar of

40
6 Digital i/p 3 + 6 Digital i/p 5 + 6 Digital i/p 7 + Load (3 places)
copper bar 800 mm2 on each branch
7 Digital i/p 8 +

100 (3.94)
7 Digital i/p 4 + 7 Digital i/p 6 +
(1600 mm2 total) 121 (4.76) 472 (18.58) 25 (0.98)
8 Digital 0V 8 Digital 0V 8 Digital 0V Safety Earth Details
61 (2.4)

9 Not used 9 Not used 9 Not used 3000A water 3 100 10 3000 M10 4 40 +/- direct to 4 M12 5 to 8 M12 50 +/-4% 40 +/-4% to solid copper bar by N/A 169 (6.65) 169 (6.65) 37.5 (3.94)
Earth Terminal 10% solid flexible copper bar of 551 (21.69)
10 Relay 2 NO (24) 10 Relay 3 NO (34) 10 Relay 4 NO (44) Minimum earth 591 (23.27)
30 (1.18) 20 (0.79)
11 Relay 2 Com (21) 11 Relay 3 Com (31) 11 Relay 4 Com (41) Size Tightening copper bar 800 mm2 on each branch
cable cross section
12 12 12 torque (1600 mm2 total)
12 Relay 2 NC (22) 12 Relay 3 NC (32) 12 Relay 4 NC (42)
Same as M6 5 Nm 4000A water 3 125 M10 4 40 +/- direct to 4 M12 5 to 8 M12 50 +/-4% 40 +/-4% to solid copper bar by N/A
Polarising pins: Polarising pins: Polarising pins:
Fixed connector: pins 1 and 2; Fixed connector: pins 2 and 3; Fixed connector: pins 1 and 3; Line/Neutral (3.7 lb ft) 10 3750 10% solid flexible copper bar of
Mating connector: pin 3 Mating connector: pin 1 Mating connector: pin 2 supply cables copper bar 800 mm2 on each branch
(1600 mm2 total)

MC Power Imperial air cooled

Connector External feedback Neutral/phase reference and remote feedback
Module for remote connections connector polarising pin locations
Product rating cooling Imperial
Thyristor Module 1 Module 2 Module 3 Module 4 line & load solid copper bar (1) (2) Line & Load connexion Protective earth
Stack
Load I1 I2 I1 I1 + I2 None Number Width (inch) Thickness (inch) cross section Bolt Bolt number Torque (lb.ft).) Flexible copper Wire size Bolt Torque Thyristor Stack – 800/1000 Amp 3 Phase Units Thyristor Stack – 1700/2000 Amp 1 or 2 Phase Units Thyristor Stack – 2000/3000 Amp 1 Water Cooled Units
current I2 Current (inch2) size per bar bar (inch2)(3) (mm2) (3) size (lb. ft)
None I1 + I2
feedback 800A air 2 11/2 1/4 0.75 3/8 2 30 +/-10% 0,31 400 kcmil 5/16 11+/-10%
connector I1 I2 EPower connector
Underneath 1000A air 2 2 1/4 1 3/8 2 30 +/-10% 0,31 400 kcmil 5/16 11+/-10% (1 per phase)
view
V1 1300A air cooled 3 3 1/4 1.5 3/8 2 for 1PH or 2PH 30 +/-10% 0,375 500 kcmil 5/16 11+/-10%
Load V1 V2 V1 + V2 None 4PH for 3PH
Voltage
Voltage None V1 + V2 1700A/2000A air cooled 3 3 1/4 2.25 3/8 6 30 +/-10% 0,5625 2 x 400 kcmil 5/16 11+/-10% Ø8.5 (0.33)
feedback
V2 connector V2 V1 Cooling Fan Supply
Safety Earth
Imperial water cooled M8 (1/4AF)
Neutral/phase Product cooling metric
reference Line (1 per phase)
1 Neutral/ rating
(either pin) line & load solid copper bar (1) (2) Load connexion Line connexion on fuses Protective
phase Fixings:
reference earth M10 x 45mm
Number Width Thickness cross (3/8 x 13/4)
connector (inch) (inch) section Bolt Bolt Torque Type Fuses Stud Stud Nut Nut torque (N.m) (6) Type (4) (6 per phase)
size number (lb.ft) number size torque size

200 (7.87)
(inch2)
per bar (7) (N.m) ungreased greased
10 thread thread (5)

782 (30.79)
2000A water 3 3 1/4 2.25 3/8 4 30 +/- direct to 4 M12 4 to 6 M12 37 +/-4% 29.5 to solid copper bar by N/A
10% solid +/-4% flexible copper bar of 1/4

600 (323.62)

120 (4.72)
copper bar in2 on each branch (2 1/2 100
(3.94)
in2 total) Phase 1 Phase 2

Thyristor Stack Connector Polarising Pins 3000A water 3 6 1/4 4.5 3/8 4 30 +/- direct to 4 M12 4 to 6 M12 37 +/-4% 29.5 to solid copper bar by N/A
Power Module 1 Power Module 2 Power Module 3 Power Module 4 10% solid +/-4% flexible copper bar of 1/4
(pins 8 and 9) (pins 8 and 10) (pins 9 and 10) (pins 8, 9 and 10) copper bar in2 on each branch (2 1/2
in2 total)

200 (7.87)
4000A water 3 5 3/8 3/8 4 40 +/- direct to 4 M12 4 to 6 M12 37 +/-4% 29.5 to solid copper bar by N/A
5.625 30% solid +/-4% flexible copper bar of
copper bar 3 in2 on each branch (6 Fixings:
in2 total) M10 x 45mm
(3/8 x 13/4)
(1) For product rated up to 3000 A copper bar defined according to table 11 of IEC 60947-1:2011 (identical to EN 60947-1:2011); 4000A based on data from copper bar manufacturer (6 per phase)

(1.57)
800A Power Mod 1000A Power Mod 1300A Power Mod 1700A Power Mod

40
(2) For product rated up to 3000 A copper bar defined according to table 11 of IEC 60947-1:2011 (identical to EN 60947-1:2011); 4000A based on data from copper bar manufacturer
(pins 3, 4, 5, 6, 7) (pins 2, 4, 5, 6, 7) (pins 2, 3, 5, 6, 7) (pins 2, 3, 4, 6, 7) Load (1 per phase)
(3) Copper bars are assumed to be arranged with their long faces vertical
(4) Potective earth cross section defined according to table 5 of IEC61439-1: 2011 (identical to EN61439-1: 2011)
121 (4.76) 474 (18.66)
(5) Flexible copper bar should be bent at least two times in oposite direction to improve flexibility. 61 (2.4)
(6) When apply the tightening torque to the nut establish balance on stud as shown in the figure. 169 (6.65)
(7) Use of screw is forbiden on the Hpower watercooled fuses as shown in the figure. Busbar drilling details
382 (15.04)
30 (1.18) Ø11 (0.43)
422 (16.61)

100 (3.94)
2000A Power Mod 3000A Power Mod 4000A Power Mod
(pins 2, 3, 4, 5, 7) (pins 2, 3, 4, 5, 6) (pins 1, 4,5, 6, 7) 25 (0.98)

37.5 (1.48)

30 (1.18) 20 (0.79)