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ABB AC Drives ACS 100

frequency converters
for speed control of
0.37 to 2.2 kW squirrel cage motors

No motor is too small to be controlled.


Control made easy

ABB’s small AC drive


The ACS 100 drive is designed to offer a cost-
efficient and easy-to-use solution for controlling
small AC motors for 0.37 - 2.2 kW, 200 V - 240 V.
The energy and maintenance savings associated
with ABB AC Drives technology are now avail-
able for even the smallest of motors.
The ACS 100 ensures:
• Optimal speed for every process condition
• Smooth, stepless speed control
High quality ceramics with smooth and precise material handling.
• Decrease of the strain on the motor and the
whole mechanical system Fast installation and start-up
• Cutting of service and maintenance costs
In order to ensure fast and easy installation and
• Increase of productivity
commissioning the ACS 100 is based on a
• Pay-back time as short
“hook-up and run” principle:
as a few months
• Din-rail mounting
• No panel and no parameter settings are
required for the basic drive.
Rapid customisation, however, is also un-
complicated with an optional control panel.
Optimal process control increas-
es the quality of food products

Precise control
of a wide range of processes
Due to the fast and precise speed control of
the ACS 100, uniform end-product quality can
be achieved cost-efficiently. ACS 100 is suitable
for machinery applications such as conveying,
packaging, mixing, ventilation, pumping and
the like. The ACS 100 offers the benefits of
efficient control to virtually every type of
industrial process where small AC motors are Water pressure controlled by pump speed keeps the shower
used. temperature comfortably constant.

Genuine ABB
ABB is known worldwide for its experience of
thousands of different drive applications, ranging
from pumps and fans to total steel mill processes.
As an ABB customer, you have our vastaccu-
mulatedtechnological know-how and world-
wide supportnetwork and service at your dis-
posal. And withABB you know that environ-
mental responsibility is a standard feature
certified in accordance with the requirements
Living comfort and energy savings with efficient control of
air-conditioning. of the ISO 14001 environmental standards.

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ACS 100 technical data

Mains connection Pr otection


Protection
Voltage: 1 phase and 3 phase, 200 to 240 V ±10 % Over curr
Overcurr ent trip
current
Fr equency: 50 or 60 Hz
Frequency: Curr ent rregulation
Current egulation limit: 0.5 to 1.5 · I2
Fundamental power factor:
factor: approximately 0.98 Curr ent I2t pr
Current otection*)
protection
Overvoltage trip
Motor connection Undervoltage trip
Voltage: 3 phase, from 0 to UMAINS; UMAX at field Overtemperatur
Overtemperature e limit: 90 / 95 °C, heatsink
weakening point I/O ter minals: short-circuit protected
terminals:
Fr equency: 0 to 250 Hz*)
Frequency: Auxiliary voltage: short-circuit protected
Continuous load capacity (constant tor que at
torque Earth-fault pr otection: protects the ACS 100 in case
protection:
maximum ambient temperatur
temperature e of 40 °C): of earth-fault at motor output
ACS 100 rated current I2 Output short-cir cuit pr
short-circuit otection
protection
Overload capacity at maximum ambient Input phase loss (3-phase units only)
temperatur
temperature e of 40 oC): Power-loss ride-thr ough
ride-through
- constant torque: 1.5 · I2, for one minute Motor overload pr otection
protection
every ten minutes
- constant torque: 1.25 · I2, for two minutes Envir onmental limits
Environmental
every ten minutes Ambient operating temperatur
temperature: e:
Ratings for short-time, intermittent and periodicduty - output current = I2, fswitch = 4 kHz: 0 to 40 °C
cycle are available upon request. - output current = 0.8 · I2, fswitch = 4 kHz: 0 to 50 °C
Nominal motor fr equency: 50 to 250 Hz*)
frequency: - output current = 0.9 · I2, fswitch = 8 kHz: 0 to 40 °C
Nominal motor voltage: 200 to 240 V - output current = I2, fswitch = 8 kHz: 0 to 30 °C
Switching fr equency:*)
frequency:
- standard 4 kHz Enclosur
Enclosure e
- low noise 8 kHz Pr otection degr
Protection ee: IP 20
degree:
Acceleration time: 0.1 to 1800 s Colour: NCS 1502-Y, RAL 9002, PMS 420 C
Deceleration time: 0.1 to 1800 s
Pr oduct confor
Product mity
conformity
Contr
Controlol connections • Low Voltage Directive 73 / 23 / EEC withamendments
One pr ogrammable analogue input: fref
programmable • EMC Directive 89 / 336 /EEC withamendments
- voltage signal: 0 (2) to 10 V, 190 kΩ single ended • Quality system ISO 9001
- current signal: 0 (4) to 20 mA, 500Ω single ended
- potentiometer reference: 10 V ± 2 % max. 10 mA, Without the contr
controlol panel, the following values
1 kΩ - R - 10 kΩ can be set in the base unit:
- response time: - 40 ms 1. 50 Hz nominal frequency, standard DI configuration,
- resolution: 0.1 % acceleration and deceleration time: 1 / 5 / 10 / 30 / 60 s
- accuracy: ± 1 % 2. 60 Hz nominal frequency, 3-wire configuration,
Auxiliary voltage: 12 V DC, max. 100 mA acceleration and deceleration time: 1 / 5 / 10 / 30 / 60 s
Thr
Threeee digital inputs
*)
- 12 V DC, PNP and NPN logic These values can be set using the optional control
- ABB standard, 3-wire or alternative panel.
- response time: - 10 ms
Fault rrelay:
elay: Accessories
- switching voltage: 12 V DC, 8 A • Control panel ACS 100 - PAN
30 V DC, 0.5 A • Extension cable ACS 100 - EXT
12 to 250 V AC, 8 A • Filters ACS 100-FLT-A, ACS 100-FLT-B
- maximum switching AC power 2000 VA
- continuous current: 10 mA to 8 A

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Efficiency in every phase

Write
The driving force behind the ACS 100 drive
concept is to cut your production costs and
thus increase your profit. The best way to
achieve this is to enhance efficiency at every
stage ofyour manufacturing process during the
whole life-cycle of the system — from design
Read
andengineering to installation and maintenance.
Parameters can be easily
copied from drive to drive
Cost-saving solutions using a single,detachable control panel.
• Versatile start and stop functions: 2-wire, Other ACS 100 accessories include extension
3-wire, injection braking, DC-hold etc. cable kit, RFI filters, input/output chokes and IP 65 enclosure.

• Scaling of analog signals


• Motor thermal protection Less downtime, more profit
• PNP or NPN type PLC connection Simple drive construction together with fully
without extra relays digital and robust design increases the reliability
• Controlpanel for parameter copying of the drive system. With a wide frequency range
from drive to drive no extra gears are needed, andwith built-in soft
starting and reversing both mechanical and
Flexible mounting electrical wear are minimised.
To take into account the different needs of end
users, panel builders and OEMs, the compact Other features which increase process and
ACS 100 offers three different ways ofmounting: equipment reliability include:
traditional wall mounting, time saving DIN-rail • Output short-circuit protection
mounting, and flange mounting. • Output earth-fault protection
Wall mounting for traditional installations • Output and motor I2t overload protection
Flange mounting for higher packing density
• Analogue input signal loss protection
• Programmable output frequency limit
Panel connector
• Programmable output current limit
Separated power termi- • Power-loss ride-through
nals for improved EMC

Power inputs
EMC compliant
The ACS 100 conforms to the European Union
ElectroMagnetic Compatibilitydirective - a re
Versatile I/O terminals quirement for the CE marking. To decrease
DIN-rail fittings for sim- electromagnetic disturbances and harmonics,
ple and fast mounting RFI filters and input/output chokes are available
Configuration switch S1
as options.These features make the ACS 100
well suited for both residential and industrial
Natural cooling for
increased reliability applications.
and low noise

Motor outputs

Status indicator

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ACS 100 ratings, mounting and dimensions

Standard ratings, ambient temperature 40 °C

Rated motor Rated output current I2 Type Rated input current I 1 Frame size/
power designation Weight [kg]
Rated current Maximum 1 phase 3 phase
3~ current*) 3~ I, 1~ I, 3~
PN (kW) I2(A) I max (A) (A) (A)

200 to 240 V, 1 phase 0.37 2.2 3.3 ACS 101-K75-1 6.9 - A/0.9
input 50/60 Hz 0.55 3.0 4.5 ACS 101-1K1-1 9.0 - B/1.2
0.75 4.3 6.5 ACS 101-1K6-1 10.8 - B/1.2
1.1 5.9 8.9 ACS 101-2K1-1 14.8 - C/2.2
1.5 7.0 10.5 ACS 101-2K7-1 18.2 - C/2.2
2.2 9.0 13.5 ACS 101-4K1-1 22.0 - D/2.7
200 to 240 V, 3 phase 0.37 2.2 3.3 ACS 103-K75-1 - 3.2 A/0.8
input 50/60 Hz 0.55 3.0 4.5 ACS 103-1K1-1 - 4.2 B/1.1
0.75 4.3 6.5 ACS 103-1K6-1 - 5.3 B/1.1
1.1 5.9 8.9 ACS 103-2K1-1 - 7.2 C/2.0
1.5 7.0 10.5 ACS 103-2K7-1 - 8.9 C/2.0
2.2 9.0 13.5 ACS 103-4K1-1 - 12.0 D/2.5

Ratings for short-time, intermittent and periodic duty cycle are available upon request. *) 1 min/10 min

Mounting

DIN-rail mounting Flange mounting Wall mounting

In addition to traditional wall mounting and time saving DIN-rail mounting, the ACS 100 offers the added feature of flange mounting. This way the heat
sink can be placed outside the cabinet and little heat will be dissipated inside. The natural cooling system increases the drive’s reliability.

Dimensions

245 mm

218 mm

146 mm

146 mm

228 mm

210mm 80 mm

175 mm 80 mm

138 mm 80 mm
80 mm

Frame A Frame B Frame C Frame D

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Recyclable product with low emissions during production.
Specifications to change without notice.
3AFY 61376518 R0225
EN 23.041997

ABB Industry Oy
Drive Products and Systems
P.O. Box 184
FIN-00381 Helsinki
FINLAND
Telephone +358 (0)10 222 000
Telefax +358 (0)10 222 2681