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ABSTRACT. The carbon equivalent and the hardness of steel's weld heat-affected equivalent is a linear combination and
the multiplying factor are indexes for zone (HAZ). This carbon equivalent is the Grossmann factor is a multiplying
hardenability of steels. The carbon expressed as a linear combination of the combination.
equivalent is used generally in welding concentration of each alloy in a steel and The objective of the present study is
and is related to the critical cooling time has long been used to assess steel's weld- to assist welding metallurgists to better
for the full martensite structure in the ability and its HAZ hardenability. Mean- understand the meaning of the carbon
HAZ. The multiplying factor is used in while, Crossmann, ef al. (Refs. 2, 3), in- equivalent by clarifying the relationship
heat treatment of hardenable steels and troduced the concept of expressing the between the carbon equivalent and the
is related to the critical diameter for the hardenability of heat-treatable steels in Grossmann factor.
full martensite. A heat conduction in a terms of a multiplying factor, according
round bar has clarified that the ideal crit- to which the effect of steel composition Hardenability Indexes
ical diameter should be expressed in a on hardenability is given in a product
product form of alloy elements as long form. Carbon Equivalent
as the carbon equivalent is expressed in Although the carbon equivalent is re-
a linear combination of elements. Coef- lated to welding and the Grossmann fac- Dearden and O ' N e i l l (Ref. 1) used
ficients of the elements in the carbon tor is related to heat treatment, both fac- Reeve weldability tests to examine the
equivalent have been calculated from tors describe steel hardenability. H o w - relationship between steel's chemical
their multiplying factors reported in the ever, they differ in mathematical expres- composition and its maximum HAZ
literature in light of the result of a heat sion for assessing the effect of steel com- hardness.
conduction analysis. The coefficients of position on hardenability: the carbon They proposed the following carbon
M n , Cr, M o and Cu are in fairly good
equivalent to express HAZ hardness:
agreement with the experimental results,
while the coefficients of Si and Ni are in
„ „ „ P Mn Mo Cr+V Ni
poor agreement. CE=C + — + + + +— ,„,
KEY W O R D S 2 6 4 5 15 1
Introduction This carbon equivalent was revised
Hardenability slightly to equal the IIW (International
Dearclen and O'Neill (Ref. 1) first pro- Steel Institute of Welding) carbon equivalent:
posed the carbon equivalent to assess Carbon Equivalent
Multiplying Factor Mn Cu + Ni Cr + Mo+V
CE +
Heat Conductance 6 (2)
T. KASUYA and N. YURIOKA are with the 15 5
Joining Technical Development Bureau, Nip- Hardenability Index
Welding engineers have used the IIW
pon Steel Corp., Shintomi, Futtso, Chiba-ken, Heat Flow
Japan. carbon equivalent for assessing not only
Ideal Quenching
HAZ hardness, but also steel's suscepti-
Ideal Critical Diameter bility to hydrogen-assisted cracking or
Paper presented at the 72nd annual AWS
meeting, held April 15-19, 1991, in Detroit, cold cracking. Moreover, metallurgists
Mich. in steel industries have used the carbon
f =('v": ft
for carbon
for elements oilier tlian carbon (7)
Jx \l-rA,X
264-s I JUNE 1 9 9 3
clarifies the mathematical relation be- Meanwhile, the logarithm of t 8 / 5 is: From Equations 18 and 1 9, the fol-
tween the two indexes. lowing relation is obtained:
ln(tt/5) = ln{t5a>~tm) (15)
Heat Flow of Ideal Quench ,dln(D,) =
t 8 / 5 in Equation 15 becomes T M only dx (20)
If the temperature of a liquid medium when the radius of a quenched bar is
used to quench a cylindrical bar is as- half of the ideal diameter (Equation 14). Integration of Equation 20 with re-
sumed to be zero, the heat conduction In this case, t 8 / 5 is the longest cooling spect to X gives
equation for two-dimensional cylindri- time to obtain full martensite. The em-
cal coordinates (Fig. 1) is pirical relation of Equation 3 implies that
ln(T M ) is a function of many variables
HD,) = fx + G (21)
99 d26 1 de (C, Si, M n , P, S, etc.). Hence, ln(T M ) can where, G is a function of elements other
— = xi — r +
dt { dr r dr (8) be expressed in the manner of the Tay- than X.
lor series. The Taylor series of a multi- Equation 20 is valid for any element,
where K = thermal diffusivity, 6 : •• t e m - variable function is given as follows: therefore
perature, and t = time.
/(.v, x2...xn) = /(fl,.a,,„a n ) + (.v, - a,)
Because of its symmetry with respect ln(Dl) = B„ + ^C + ^Si + ^Mn + -- (22)
to angle \|/, temperature 9 is a function c
of radius r and time t alone. When a bar
df{ava2.
• + ix,
M where, B 0 is a constant.
dx. From Equation 22,
is heated up to 0 p before quench, then
the initial condition is df(al.a2...all)
dXn D, = exp(B0)- M / ^ C J • eJ^-Sij
0</-<c. (,=0) (9)
d J) p\ ^Mn
If a cylindrical bar is ideally quenched, dx, dx,
the surface temperature of the bar in-
stantly becomes zero. Hence, the )'" f(ava2...a„) where Dm = exp(B„). fc = exp^C^j. (23)
+ -V„ 16)
boundary condition becomes dx.
Equation 23 is virtually equal to the
When ln(t 8 / 5 ) in Equation 1 5 is expressed multiplying factor of Equation 6. Equa-
(9 = 0. r = a (-jo)
in the Taylor series, the second and tion 23 has been derived from the con-
The solution that satisfies Equations 8, higher order terms and cross-terms from
9 and 10 is given as follows: dition that ln(T M ) is expressed as a lin-
Equations 3 and 4 can be neglected. ear combination of the concentration of
e = 2e„X
./„
M J\.i„
exp\ - J , f -
Therefore,
Table 3 — Coefficients in the Carbon Equivalent from Multiplying Factors and Experiments
Carbon Equivalents
T50=(T„,-Th) (A10)
in the Literature
T m is the critical cooling time for a 100%
Carbon equivalent from Ref. 4 martensite and T^ is for 0% martensite.
T m and T b are:
From Ref. 4, the critical cooling rate
during 800° to 500°C for full martensite, Tm = exp{l0.6 CEmgDEfl-4.sy}
V, (°C/h) is:
T„ = exp(6.2CEm-0.14)
(4.24C+l.05Mn + 0.54Ni
iog(vl)=9.m Si Mn Cu_ Ni_
{+0.5Cr + 0.66/Wo + 0.00183 • Pa )
24
1
6
is +~n
(A7)
Pa: austenization parameter Cr Mo -AH
Substituting V, = 3600 • 300/(t 8 / 5 ) +
into Equation A7, 8 _4 Mn Cu Ni Cr Mo
CE„ • C + + — —+— +
bi(tM) = 9.81 • CE+0.00421 • Pa - 8.70 3.6 20 9 5 4
(All)
Then
(A8)
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