You are on page 1of 6

Carbon Equivalent and Multiplying Factor

for Hardenability of Steel

The correlation of the carbon equivalent and the multiplying factors


are clarified by a heat conduction analysis

BY T. KASUYA AND N. YURIOKA

ABSTRACT. The carbon equivalent and the hardness of steel's weld heat-affected equivalent is a linear combination and
the multiplying factor are indexes for zone (HAZ). This carbon equivalent is the Grossmann factor is a multiplying
hardenability of steels. The carbon expressed as a linear combination of the combination.
equivalent is used generally in welding concentration of each alloy in a steel and The objective of the present study is
and is related to the critical cooling time has long been used to assess steel's weld- to assist welding metallurgists to better
for the full martensite structure in the ability and its HAZ hardenability. Mean- understand the meaning of the carbon
HAZ. The multiplying factor is used in while, Crossmann, ef al. (Refs. 2, 3), in- equivalent by clarifying the relationship
heat treatment of hardenable steels and troduced the concept of expressing the between the carbon equivalent and the
is related to the critical diameter for the hardenability of heat-treatable steels in Grossmann factor.
full martensite. A heat conduction in a terms of a multiplying factor, according
round bar has clarified that the ideal crit- to which the effect of steel composition Hardenability Indexes
ical diameter should be expressed in a on hardenability is given in a product
product form of alloy elements as long form. Carbon Equivalent
as the carbon equivalent is expressed in Although the carbon equivalent is re-
a linear combination of elements. Coef- lated to welding and the Grossmann fac- Dearden and O ' N e i l l (Ref. 1) used
ficients of the elements in the carbon tor is related to heat treatment, both fac- Reeve weldability tests to examine the
equivalent have been calculated from tors describe steel hardenability. H o w - relationship between steel's chemical
their multiplying factors reported in the ever, they differ in mathematical expres- composition and its maximum HAZ
literature in light of the result of a heat sion for assessing the effect of steel com- hardness.
conduction analysis. The coefficients of position on hardenability: the carbon They proposed the following carbon
M n , Cr, M o and Cu are in fairly good
equivalent to express HAZ hardness:
agreement with the experimental results,
while the coefficients of Si and Ni are in
„ „ „ P Mn Mo Cr+V Ni
poor agreement. CE=C + — + + + +— ,„,
KEY W O R D S 2 6 4 5 15 1
Introduction This carbon equivalent was revised
Hardenability slightly to equal the IIW (International
Dearclen and O'Neill (Ref. 1) first pro- Steel Institute of Welding) carbon equivalent:
posed the carbon equivalent to assess Carbon Equivalent
Multiplying Factor Mn Cu + Ni Cr + Mo+V
CE +
Heat Conductance 6 (2)
T. KASUYA and N. YURIOKA are with the 15 5
Joining Technical Development Bureau, Nip- Hardenability Index
Welding engineers have used the IIW
pon Steel Corp., Shintomi, Futtso, Chiba-ken, Heat Flow
Japan. carbon equivalent for assessing not only
Ideal Quenching
HAZ hardness, but also steel's suscepti-
Ideal Critical Diameter bility to hydrogen-assisted cracking or
Paper presented at the 72nd annual AWS
meeting, held April 15-19, 1991, in Detroit, cold cracking. Moreover, metallurgists
Mich. in steel industries have used the carbon

WELDING RESEARCH SUPPLEMENT I 263-s


equivalent in designing the chemical imum H A Z hardness, is an important CEHARDEN ' S o n e type of carbon
composition of high-strength steels. factor for steel weldability, many formu- equivalent and also one of the harden-
Hardenability denotes how readily a las have been proposed (Refs. 5-14) to ability indexes. It is similar to the IIW
martensitic structure is obtained in a describe it as a function of a steel's carbon equivalent, although C E H A R D E N
heat-treated steel matrix or in a steel chemical composition and welding con- includes a AH term to describe the ef-
HAZ. Therefore, the steel strength and ditions. Most formulas assume a cool- fect of unspecified elements and impu-
the HAZ hardness are not necessarily re- ing time between 800°C (1 472°F) and rities such as boron, sulfur, oxygen, and
lated to hardenability. For example, an 500°C (932°F), t 8 / 5 , as a requisite weld- nitrogen (Ref. 15). In particular, even a
alloyed steel with low carbon produces ing condition, because t8//5 denotes the very low level of boron significantly in-
low HAZ hardness mainly because of its duration from the start to the end of fluences HAZ hardenability. Its effect in
low carbon content, although it shows phase transformation of most ferritic low-nitrogen steels is as follows:
a wider HAZ due to its higher harden- steels.
ability. One formula (Ref. 14) of the HAZ AW = 0, when B < Ippm
Maynier, ef al. (Ref. 4), showed that hardness estimation includes an equa-
AH = 0.03, when B = 2 ppm
the critical cooling rate for obtaining a tion that makes it possible to predict the
full martensitic structure can be ex- longest cooling time, t 8 / 5 necessary to AH = 0.06, when B = 3 ppm
pressed as a linear combination of alloy provide H A Z with a full martensitic AH = 0.09, when B > 4 ppm (5)
elements. The equation of the critical structure. This critical cooling time, T m
rate is shown in Equation A7 in A p - (s) is given as: Multiplying Factor
pendix B. The critical cooling rate for a
fully martensitic structure is obviously a In T =10.6 C£„ -4.8 131 Grossmann, ef al. (Refs. 2, 3), intro-
representative of hardenability. There- duced an ideal critical diameter, D, to
fore, Maynier's carbon equivalent is one _ Si_ Mn_ Cu_ Ni describe hardenability of heat-treatable
of the hardenability indexes. However, /MSD£A + steels. D| is determined as the maximum
2 4 + 6 +~15" + Ti
his formula is not related to welding but diameter of a cylindrical bar that shows
to heat treatment of hardenable steels. Cr Mo a 5 0 % martensitic structure at its center
Since HAZ hardness, especially max- +— + \-AH (4) under the ideal quench condition.
8 4 Grossmann, etal. (Ref. 3), described the
effect of alloying elements as the follow-
ing multiplying factor:
Fig. 1 — Heaf conduc-
tion for ideal quench- ^l LJinJcJsiJMirJcufcrJM (6)
ing. A — Cylindrical
coordinates; B — tem- where, D 1 0 is a coefficient determined
perature profile of by an austenite grain size.
ideal quenching. The multiplying factor of each ele-
ment is simply expressed as

f =('v": ft
for carbon
for elements oilier tlian carbon (7)
Jx \l-rA,X

where, fx is a multiplying factor of ele-


ment X, A x is a coefficient, and X is the
weight percentage of element X.
Although the Grossmann factor deals
with 50% martensite specimens, Hodge,
(a) C y l i n d r i c a l Coordinates
ef al. (Ref. 1 6), found that a critical d i -
ameter for a full martensitic structure is
4?
x> proportional to that for a 5 0 % marten-
site structure. Therefore, the critical d i -
ameter for a full martensitic structure is
given by the same multiplying factor as
Grossmann's.

Relationship between the Carbon


(Liquid) Equivalent and Critical Diameter

The carbon equivalent of hardenabil-


ity such as C E H A R D E N is directly related
to the cooling time or cooling rate at
w h i c h a 100% martensitic structure is
obtained. Meanwhile, D, is a critical d i -
ameter for obtaining a 50 or 1 0 0 %
martensitic structure at the center of a
cylindrical specimen. As the diameter
of a specimen increases, the cooling
time at the center increases or the cool-
ing rate decreases. Therefore, there is a
(b) T e m p e r a t u r e P r o f i l e o f Ideal Q u e n c h i n g possibility that an analysis of heat flow

264-s I JUNE 1 9 9 3
clarifies the mathematical relation be- Meanwhile, the logarithm of t 8 / 5 is: From Equations 18 and 1 9, the fol-
tween the two indexes. lowing relation is obtained:
ln(tt/5) = ln{t5a>~tm) (15)
Heat Flow of Ideal Quench ,dln(D,) =
t 8 / 5 in Equation 15 becomes T M only dx (20)
If the temperature of a liquid medium when the radius of a quenched bar is
used to quench a cylindrical bar is as- half of the ideal diameter (Equation 14). Integration of Equation 20 with re-
sumed to be zero, the heat conduction In this case, t 8 / 5 is the longest cooling spect to X gives
equation for two-dimensional cylindri- time to obtain full martensite. The em-
cal coordinates (Fig. 1) is pirical relation of Equation 3 implies that
ln(T M ) is a function of many variables
HD,) = fx + G (21)
99 d26 1 de (C, Si, M n , P, S, etc.). Hence, ln(T M ) can where, G is a function of elements other
— = xi — r +
dt { dr r dr (8) be expressed in the manner of the Tay- than X.
lor series. The Taylor series of a multi- Equation 20 is valid for any element,
where K = thermal diffusivity, 6 : •• t e m - variable function is given as follows: therefore
perature, and t = time.
/(.v, x2...xn) = /(fl,.a,,„a n ) + (.v, - a,)
Because of its symmetry with respect ln(Dl) = B„ + ^C + ^Si + ^Mn + -- (22)
to angle \|/, temperature 9 is a function c
of radius r and time t alone. When a bar
df{ava2.
• + ix,
M where, B 0 is a constant.
dx. From Equation 22,
is heated up to 0 p before quench, then
the initial condition is df(al.a2...all)
dXn D, = exp(B0)- M / ^ C J • eJ^-Sij
0</-<c. (,=0) (9)
d J) p\ ^Mn
If a cylindrical bar is ideally quenched, dx, dx,
the surface temperature of the bar in-
stantly becomes zero. Hence, the )'" f(ava2...a„) where Dm = exp(B„). fc = exp^C^j. (23)
+ -V„ 16)
boundary condition becomes dx.
Equation 23 is virtually equal to the
When ln(t 8 / 5 ) in Equation 1 5 is expressed multiplying factor of Equation 6. Equa-
(9 = 0. r = a (-jo)
in the Taylor series, the second and tion 23 has been derived from the con-
The solution that satisfies Equations 8, higher order terms and cross-terms from
9 and 10 is given as follows: dition that ln(T M ) is expressed as a lin-
Equations 3 and 4 can be neglected. ear combination of the concentration of

e = 2e„X
./„
M J\.i„
exp\ - J , f -
Therefore,

ln(Tu[C. Si. Mn • • •])


each alloy, i.e., carbon equivalent.
Hence, it is concluded that D| should be
expressed by multiplying factors as long
= /n(r„[C 0 , 57,,. Mn,,. •--]) +BC(C-C„) as the carbon equivalent is expressed as
a linear combination of each element.
where, j n is a n-th root of the following +Bm(Si - Si0) + Bm(Mn - Mnu) + (17) Furthermore, the critical cooling time
Eigen value equation:
where, B x (e.g., B c , B si , B M n ' •••) is a first- T M is given from Equation 1 7,
70(.r) = 0, J0 is 0 - order Bessel function (12) order coefficient of element X (e.g., C,
Si, Mn )
At the center (r = 0), Equation 11 becomes • H^HS.
dln(TM){
B, \C=Ct1. Si=SL. Mn=Mn0 ln{T,„) = B0'+Bc
dx (18)
i ( ., «
9 = 2«.Z7 -2®- \Mn + •
;. M.L (13) The f o l l o w i n g correlation between Br
the critical cooling time and critical d i -
where B0'= ln(Tm[C0,Si0,Mn0,—])
where J1 is a first-order Bessel function. ameter is given in Appendix A:
By substituting 800° and 500°C into 9 (24)
in Equation 13, respectively, cooling
times to 800°C , t 8 0 0 , and to 500°C , t 5 0 0 , dln{T„) _dln{D,\ The second term in the right side in
from 9 p at the center of a quenched bar dx dx (19) Equation 24, {C+(B S i /B 0 )Si+(B M n /B c )
can be calculated. Mn+ }, is considered to be the carbon
A study is presently being conducted
for cases in which a full martensite or a
5 0 % martensite is obtained at the cen-
ter of cylindrical bar specimens. Hence,
Table 2 - - Multiplying Factors of Alloy Elements
EL
(14)
2 Element Ref. 19 Ref. 20 Ref. 21 | a | Ref. 22la» Ref. 23(a'

Si 1+0.64Si 1+0.67Si 1+0.55Si 1+1.25Si 1+0.85Si


Mn 1+4.1Mn 1-E4.8Mn 1 + 1.2Mn — 1+3.3Mn
Table 1 — Carbon Coefficients in the Taylor Cr H-2.33Q 1+2.160 1+1.73Cr — 1+2.3Cr
Series Ni 14-0.52Ni 1+0.74Ni 14-0.42Ni 1+0.3Ni 1+0.36Ni
Mo 1+3.14MO 1+2.53MO 1 + 1.78MO 1+5.0MO 1+3.2Mo
B c (a) CEHARDEN CEHARDEN Ref. 4
Cu 1+0.27Cu — 1+0.45Cu — —
{a) Determined by the authors using the graphic data.
8.3 10.6 8.4 9.8

(a) Calculated by Equation 26.

W E L D I N G RESEARCH SUPPLEMENT I 265-s


equivalent for hardenability, C E H A R D E N . tors in the form of Equation 7. The mul- the most important parameters for the
tiplying factors used for the calculation austenite grain size, D| considers the
Calculation of the Carbon Equivalent are listed in Table 2. Using these multi- grain size effect.
from Multiplying Factors plying factors, coefficients for the car- In the case of welding, austenization
bon equivalent were determined by temperature is considered to be the peak
A carbon coefficient in the carbon Equations 25 - 27. The results are shown temperature at the vicinity of the fusion
equivalent is a unit from the concept of in Table 3. To compare the experimen- zone where maximum HAZ hardness is
carbon equivalency. From Equation 24, tally determined carbon equivalents, obtained. The peak temperature is al-
a coefficient of an element X other than their coefficients are also listed in Table most equal to the melting temperature
carbon, C x , when ln(T M ) is expanded 3. CE HARDEN in Table 3 is the carbon of a steel, i.e., the austenization temper-
around X = X 0 in the Taylor series, is equivalent on a 5 0 % martensite basis. ature scarcely varies in welding of steels.
given as B x / B c . In order to calculate a The carbon equivalent in Ref. 4 and CE- Furthermore, the following experimen-
coefficient of element X in the carbon HARDEN' have been calculated from the tal fact is important in assessing the sig-
equivalent, it is necessary to expand original results, as shown in Appendix nificance of the austenite grain size in
ln(T M )in the Taylor series. The compo- B. Table 3 shows that the M n , Cr , Mo welding. High heat input in welding in-
sition range for the expansion should and Cu coefficients are in fairly good creases the retention time for the aust-
be w i t h i n the compositions by w h i c h agreement, w h i l e the Si and Ni coeffi- enization, resulting in coarser austenite
C E H A R D E N in Equation 3 was found, so cients differ significantly. grain sizes. However, HAZ hardness
that the second and higher order terms A coefficient of element x in the car- never rises w i t h increasing heat input
and cross terms in the Taylor series can (Ref.14). Higher heat input increases the
bon equivalent, C x (= B x /B c )is signifi-
be neglected. This study has used the cooling time and always reduces HAZ
cantly dependent on X 0 at w h i c h the
following approximate mean values of hardness. This implies that the welding
Taylor expansion is made. Furthermore,
the contents previously examined (Ref. cooling time is a more important factor
X 0 must be selected so that the higher
1 4 ) a s X 0 ( X 0 = C 0 , Si 0 , M n 0 ) to HAZ hardenability than the austenite
order terms can be neglected in the Tay-
grain size. These facts are a presumable
lor series. This study has tentatively used
C„ = 0.12%, Si„ = 0.6%. Mn„ = 1.0%. reason why C E H A R D E N and CE|| W do not
the values from the previous experiment
take into account the austenite grain size
Cti„ = 0.4%, Ni„ = 2.5%, Mo„ = 0.5%. (Ref. 14) as X 0 . The authors, however, effect.
Cr0 = 0 . 5 % (2S) believe that further discussion of X 0 in
Equation 22 will be necessary. As transformation from austenite to
Then, from Equations 7 and 20, B c is ferrite proceeds, carbon must diffuse
given as follows: Metallurgical Aspects from ferrite to austenite. Cr, Mo and Mn
of Coefficients retard carbon diffusion to suppress fer-
M<^)\ |\c=c,
l 1
= ^ = 8.3 rite transformation, resulting in the for-
C - " Cu (26) The main factors that affect the harden- mation of a lower temperature transfor-
ability of steel are: mation product, that is, martensite. M n ,
B c is a coefficient of the carbon
1) Austenite grain size. Ni and Cu reduce the transformation
equivalent when ln(T M ) is expressed by
2) Elements that interact with carbon. temperature to promote martensite for-
a form of carbon equivalent such as
3) Elements that reduce the austen- mation. As a result, M n , Mo, Cr, Ni and
CEHARDEN- Then, B c is compared w i t h
ite-ferrite transformation temperature. Cu in that order influence hardenability
the experimental results shown in Equa-
as shown in Tables 2 and 3.
tions 3, A8 and A12. The results shown 4) Elements that segregate into the
in Table 1 are in fairly good agreement. austenite grain boundary. Boron tends to segregate at prior
Using Equation 26, C x is calculated as 5) Inclusions that act as an intragran- austenite grain boundaries to suppress
follows: ular ferrite nucleation site. ferrite nucleation from the boundaries,
During cooling after welding or heat and thus significant increases in hard-
B, B, dln(D, treatment, proeutectoid ferrite is likely enability result. The boron effect has
C, to nucleate at prior austenite grain been considered in the multiplying fac-
&3 dx 4.15 tor reported by Grossmann (Ref. 23), in
boundaries. It follows that larger austen-
A ite grains provide fewer ferrite nucle- which D| suddenly increased 1.4 times
(27) ation sites, resulting in higher harden- over the original value when boron be-
4.2(1 + A,X 0 ) came effective. This trend is similar to
ability. D| considers the effect of the
austenite grain size, but the carbon the abrupt increase in AH of Equation 5
Multiplying factors have been exper-
equivalent for HAZ hardenability does due to a few ppm of boron. Boron is
imentally determined by many re-
not. In the case of heat treatment, the likely to be combined w i t h nitrogen,
searchers (Refs. 19-23) and reported as
austenization temperature often differs w h i c h serves to negate the effect of
equations (Equation 7) or figures. When
from experiment to experiment. Since boron. Therefore, the boron effect is in-
multiplying factors were graphically re-
the austenization temperature is one of directly affected by the amount of nitro-
ported, the authors determined the fac-

Table 3 — Coefficients in the Carbon Equivalent from Multiplying Factors and Experiments

Experimental Results Calculations from Multiplying Factors


Elemenr CEHARDEN CEHARDEN Ref. 4 Ref. 19 Ref. 20 Ref. 21 Ref. 22 Ref. 23
Si 1/24 1/38 — 1/9.1 1/8.8 1/10.2 1/5.9 1/7.5
Mn 1/6 1/4.8 1/4.1 1/5.2 1/5.1 1/7.7 — 1/5.5
Cr 1/8 1/6.5 1/8.5 1/3.9 1/4.0 1/4.5 — 1/3.9
Ni 1/12 1/10.7 1/7.9 I lo.h 1/16.2 1/20.5 1/24.5 1/22.2
Mo 1/4 1/4 1/6.5 1/3.4 1/3.8 1/4.5 1/2.9 1/3.4
Cu 1/15 1/16.5 — 1/17.2 — 1/11.0 — —

266-s JUNE 1993


gen (Ref.1 5) as w e l l as A l , Ti a n d Z r , e l - guide to the selection and w e l d i n g of l o w - developed Ti-oxide-bearing steel having high
ements that have a high affinity for n i - alloy structural steels. Trans. Inst. Weld. 3: HAZ toughness. ASTM STP 1042:266-284.
trogen. T h e fact that A H of Equation 5 203-214. 19. Hollomon, J. H., and laffe, L. D. 1946.
2. Grossmann, M. A . 1938. Hardenabil- The hardenability concept. Trans. AIME 167:
is n o t a l i n e a r f u n c t i o n o f b o r o n m e a n s
ity as it affects heat treated part. Metal 601-616.
that the assumption o f linear carbon
Progress 4: 373. 20. Craft, W „ and Lamont, |. L. 1944. Ef-
e q u i v a l e n t used i n this study is n o t v a l i d , 3. Grossmann, M. A., Asimov, M . , and fect of some elements on hardenability. Trans.
as l o n g as b o r o n is c o n c e r n e d . T h e r e - Urban, S. F. 1939. Hardenability, its relation AIME 158: 157-167.
fore, to c o m p a r e A H o f Equation 5 w i t h to quenching and some quantitative data. 2 1 . Kramer, I. R., Siegel, S., and Brooks,
the m u l t i p l y i n g factor of b o r o n , further Hardenability of Alloy Steels, ASM Interna- J. G. 1946. Factors for the calculation of hard-
investigation is necessary. tional, Materials Park, Ohio, pp. 124-197. enability. Trans. AIME 1 67: 670-697.
S o m e i n c l u s i o n s , s u c h as M n S , c o m - 4. Maynier, P., Jaungman, B., and Dollet, 22. Hodge, J. M . , and Orehoski, M . A.
p l e x s u l f i d e s a n d s o m e o x i d e s (Refs. 1 7 , J. 1978. Creusot-Loire system for the predic- 1946. Hardenability effects in relation to the
tion of the mechanical properties of low-alloy percentage of martensite. Trans. AIME 167:
1 8 ) , a c t as i n t r a g r a n u l a r f e r r i t e n u c l e -
steel products. Hardenability Concepts with 502-512.
a t i o n sites, r e s u l t i n g in d e c r e a s e d h a r d - Application to Steel, D.V. Doane and ). S. 23. Grossmann, M. A. 1942. Hardenabil-
e n a b i l i t y . T h e r e f o r e , it is c o n s i d e r e d Kirkaldy, ed., Warrendale, Pa., Metallurgical ity calculated from chemical composition.
reasonable that the coefficient of sul- Society of AIME, pp. 518-545. Trans. AIME 150:227-255.
f u r in t h e m u l t i p l y i n g f a c t o r is n e g a t i v e 5. Arata, Y., Nishiguti, K., O h j i , T., Koh-
and that A H d u e to sulfur and oxygen sai, N., andTomei, M. 1972. Weldability con-
in C E H A R D E N ' s a ' s o n e g a t i v e (Ref. 1 7 ) . cept of hardness prediction. IIW Doc. IV-263- Appendix A
C E H A R D E N ' S ' ' n f a c t < not a linear f u n c - 72.
6. Lorenz, K., and Duren, C. 1982. C-
t i o n w i t h regard t o c a r b o n w h e n m o r e Derivation of Equation 19
equivalent for evaluation of w e l d a b i l i t y of
t h a n 0 . 3 % c a r b o n is p r e s e n t (Ref.1 4 ) .
large-diameter pipe steels. IIW Doc. IX-B-1 1 -
This means that t h e second a n d higher 82. The cooling time until temperature
o r d e r t e r m s o f c a r b o n i n E q u a t i o n 16 7. Beckert, M . , and H o l z , R. 1973. A n - reaches 5 0 0 ° C , t 5 0 0 , is g i v e n b y s u b s t i -
c a n n o t be neglected w i t h i n a range o f wendung des Kohlenstoffasequivalent und t u t i n g 5 0 0 ° C i n t o Equation 1 3 as f o l l o w s :
C > 0 . 3 % . This is p a r t l y because t h e m u l - Vorausstimmung des Harte in der Warmee-
t i p l y i n g f a c t o r f o r c a r b o n is d i f f e r e n t i n influszsone von Schweiftungen. 500 = 2 e „ X exp(-J, K«nn/<r
mathematical form from those of the Schweiistechnik 23(8): 344-346. 7„ /,(/. (A1)
o t h e r e l e m e n t s , as seen in Equation 7. 8. Yurioka, H., Ohshita, S., and Tamehiro,
N. 1 9 8 1 . Study on carbon equivalents to as-
sess cold cracking tendency and hardness in is a f u n c t i o n o f t h e radius, w h i c h is n o w
Conclusion
steel welding. Proc. Conf. Pipeline Welding a s s u m e d t o b e D / 2 . S i n c e D| is a f u n c -
in the '80s. Melbourne, Australian W e l d i n g
The relationship between the t w o dif- t i o n o f e a c h e l e m e n t , t 5 0 o is also a f u n c -
Research Association.
ferent hardenability indexes, carbon t i o n o f e a c h e l e m e n t . By d i f f e r e n t i a t i n g
9. Terasaki, T., Akiyama, T., and Serino,
e q u i v a l e n t a n d ideal c r i t i c a l d i a m e t e r , M . 1984. Chemical compositions and w e l d - b o t h sides of Equation A 1 w i t h regard t o
has been investigated b y a heat c o n d u c - ing procedure to avoid cold cracking. Proc. e l e m e n t X, Equation A 1 b e c o m e s :
t i o n analysis. This investigation supports Int. Conf. Joining of Metals, Nelsingor, Den-
the f o l l o w i n g c o n c l u s i o n s : mark, (12): 3 8 1 .
J.U. cr dx
1) H e a t c o n d u c t i o n analysis has ver- 10. Cottrel, C. L. M . 1984. Hardness
equivalent may lead to a more critical mea-
ified that t h e ideal critical diameter "pf-A'Wjoo/a"
sure of w e l d a b i l i t y . Metal Construction
s h o u l d b e expressed by m u l t i p l y i n g fac- 0 = 26
16(12): 740-744.
tors as l o n g as t h e c a r b o n e q u i v a l e n t is da
1 1 . Boothby, P. 1985. Predicting hard- 2jn2
e x p r e s s e d as a l i n e a r c o m b i n a t i o n o f hm
ness in steel HAZs. Metal Construction dx
each e l e m e n t . 17(6):363-366. w..
exp(-j„-)ta,m/a-
2) T h e c o e f f i c i e n t o f each e l e m e n t in 12. Suzuki, N. 1985. A new formula for (A2)
the c a r b o n e q u i v a l e n t is c a l c u l a t e d f r o m estimating H A Z maximum hardness in
a m u l t i p l y i n g f a c t o r t h r o u g h a s i m p l e re- welded steel. IIW-Doc. IX-1 351-1385.
Therefore,
l a t i o n as s h o w n in Equation 2 7 . 13. Terasaki, T., Nomura, T., and Kitada,
T. 1988. Proposal of predictive equation for
3) C o e f f i c i e n t s f o r M n , C r , M o a n d
maximum hardness in the heat-affected zone.
Cu i n t h e c a r b o n e q u i v a l e n t c a l c u l a t e d
Quarterly Journal Japan Welding Society dim
f r o m m u l t i p l y i n g factors r e p o r t e d in t h e 2hm da\y j„
6(1):1 39-143.
literature have been f o u n d to match dx a dx ) ~ ^ 7, [jn
14. Yurioka, N., O k u m u r a , M . , Kasuya,
fairly w e l l those acquired through ex- T „ and Cotton, H. J. U. 1987. Prediction of (A3)
exp(-j,2Ktmt/a2) =0
periments. H o w e v e r , the coefficients for HAZ hardness of transformable steels. Metal
Si a n d N i d i d n o t m a t c h e x p e r i m e n t a l Construction 19(4): 217R to 223R.
results. 1 5. Yurioka, N. 1990. Weldability of mod- W h e n t h e t e m p e r a t u r e is 8 0 0 ° C , a s i m i -
ern high-strength steels. Advances in Weld-
lar e q u a t i o n is o b t a i n e d .
Acknowledgments ing Metallurgy, American W e l d i n g Society,
Miami, Fla., pp. 5 1 - 6 4
16. Hodge, J. M . , and Orehoski, M. A. du,
T h e authors w o u l d l i k e t o express sin-
1946. Relation between hardenability and 'hm_-2t-ML "da
a
V h
cere gratitude to D r . Takamura, emeri- percentage of martensite in some low-alloy dx " a <?.vj£ ./,(./„)
tus p r o f e s s o r o f K y o t o U n i v e r s i t y ; a n d steels. Trans. AIME 167: 627-642.
Dr. M . O k u m u r a , senior researcher at exp{-j2Ktm)/a2) =0 ( M )
17. O k u m u r a , M . , Yurioka, N., and Ka-
N i p p o n Steel C o r p . , for t h e i r h e l p f u l dis- suya, T. 1987. Effect of cleanliness of steel
cussions. on its weldability. IIW-Doc. IX-1459-87, or From Equations A 3 a n d A 4 ,
1988. Quarterly J. of Japan Welding Soc. 6
References (11:144-150.
18. Yamamoto, K., Matsuda, S., Haze, T.,
1. Dearden, J., and O ' N e i l l , H. 1 940. A Chijiiwa, R., and Mimura, N. 1989. A newly
dx a dx' dx a dx (A5)

WELDING RESEARCH SUPPLEMENT I 267-s


From Equation A5, where
I -1- -* ^^HARDE,\'
„_ „ Mn Ni Cr Mo T-T,. •exp\
dlnjtw) _dln(t,m -tm)
CE = C + + +— + (A9) +3.1 CE,„-2.03)
dx dx 4.1 7.9 8.5 6.5 2.03) (A12)
1 2 da ,
CE in Equation A9 is considered to be a

'500 hoo a carbon equivalent for hardenability on From Equations A11 and A12, the
2 dD, dln(D,) a full martensite basis. carbon equivalent for 50% martensite is
-9
given as follows:
D, dx dx (A6)
Carbon equivalent on a
,_ Si Mn Cu Ni
50% martensite basis
When t 8 / 5 is the critical time for a full 6.5 10.7
martensite, t 8/5 can be substituted by T M
Carbon equivalent for a 50% marten- Cr Mo AH
in Equation 3. Then Equation A6 is equal
to Equation 19.
sitic structure, C E H A R D E N . in Table 3 is + + 1.6 (A13)
calculated from Ref. 14. The critical 6.5 4
cooling time for 50% martensite, T 5 0 , is
given as:
Appendix B

Carbon Equivalents
T50=(T„,-Th) (A10)
in the Literature
T m is the critical cooling time for a 100%
Carbon equivalent from Ref. 4 martensite and T^ is for 0% martensite.
T m and T b are:
From Ref. 4, the critical cooling rate
during 800° to 500°C for full martensite, Tm = exp{l0.6 CEmgDEfl-4.sy}
V, (°C/h) is:
T„ = exp(6.2CEm-0.14)
(4.24C+l.05Mn + 0.54Ni
iog(vl)=9.m Si Mn Cu_ Ni_
{+0.5Cr + 0.66/Wo + 0.00183 • Pa )
24
1
6
is +~n
(A7)
Pa: austenization parameter Cr Mo -AH
Substituting V, = 3600 • 300/(t 8 / 5 ) +
into Equation A7, 8 _4 Mn Cu Ni Cr Mo
CE„ • C + + — —+— +
bi(tM) = 9.81 • CE+0.00421 • Pa - 8.70 3.6 20 9 5 4
(All)
Then
(A8)

The
Welding Journal
is
Recyclable

268-s I JUNE 1993

You might also like