Worked in UI Pipe Fittings Pvt Ltd As QC(Quality Control) Engineer.

Located at gandhinagar,Balanagar,Hyderabad.

Roles & Responsibilites:

 Inspection of raw material visually and Spectro test (chemical composition checking) of raw materials
(pipes,).
 Checking the dimensions of fittings physically by Vernier callipers, micrometer, bevel protector, angle
plate, scale, tape, etc.
 Inspection of incoming fittings, in process fittings & Final stage product.
 Checking hardness of different fittings.
 Monitoring Heat treatment.
 Coordinating with Third party Inspector.
 Giving setting approval for Machining.

Notes.
 Raw Materials Inspection for Pipes Cracks, Dents., etc and Chemical Inspection.which are used for
manufacturing Fittings(Elbows.Tees,Reducers) through forging.

Steel Pipes
Checking the pipe Chemically
Carbon Steel Pipes
WPB(Wrought Pipe with Grade B)– Carbon (C)%ge lessthan 0.35.
Alloy Steel pipes
WP11(Wrought Pipe with Grade 11)– having Carbon (C)%ge lessthan 0.11 - 0.15
& Chromium( Cr) - 1 – 1.6%
WP22(Wrought Pipe with Grade 22)– having Carbon (C)%ge lessthan 0.11 - 0.15
& Chromium( Cr) 2 – 2.6%

Stainless Steel Pipes

WP304(Wrought Pipe with Grade 304)– Carbon (C)%ge lessthan 0.03-0.08
  Vernier calipers.
Least Count: one Main scale division/ No of vernier Scale Divisions.
0.02mm
 Screw Guage
Least Count:Pitch/ Tot Divisions on Circular scale
Pitch:Distance moved by screw/No of full rotations.
0.1mm
 1 Inch = 25.4mm
= 2.54cm.
Fittings are of Butt Welded.
See below Fig With Butt

Bevel Protractor is used to check the Bevel Angel 37.5 Degree for Plain Bevel See below Fig plain Bevel.
Welding is filled in V groove.

These Fittings Are used in Boiler Lines , Oil Lines etc

We manufacture fittings from ½”(half inch)- 24”(24 inch).
  Inspection of in process fittings & Final stage product.
Inspecting fittings inprocess i.e during Cutting. Machining, Heat Treating etc

 Checking hardness of different fittings.

1. Hardness tested through Hardness Tester Equipment.
2. Hardness interms of BHN(Brinell Hardness No).

Heat Treatment
After machining Fittings are send to Heat Treatment i.e Annealing which Increases Ductility and stresses are
relieved.
Annealing is the process heating the product at Temperature around 745-945C(Degree Centigrade) and cooled
in Air
Normalising is the process heating the product to Normalising Temperature and cooled in furnace.
Forging is done through Electrical Induction.i.e electrically heated.
Final Inspection.
Inspecting Fittings in final stage for cracks,Dents,lines and ensuring the surface finish is good.
Process flow:
Raw material – Inspecting them.
Hand over to Production Department.
Giving setting approval for Machining.
Coordinating with Third Party Inspector During Inspection.
Third Party’s SGS,TUV,INTERTEKetc.,
Standard for Pipe fittings B16.9.2007(ASME- American society for mechanical engineers)
Our customers
1. Bhel Hyderabad
2. Bhel Chennai
3. ThyssenKrupp Industries.
4. Thermax.
5. Kcp Cements
6. Thermal Systems
7. Sri cements.
8. HPCL Etc

All the Best DUDE