Iraq Project and Contracting Office

Iraq Infrastructure Reconstruction Program

SECTION - 4

SPECIFICATION FOR 33 KV & 11 KV SWITCHGEAR

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Iraq Infrastructure Reconstruction Program

SPECIFICATION

FOR

33KV & 11KV SWITCHGEARS

CONTENTS

DESCRIPTION PAGE NO.

1.0 INTENT OF SPECIFICATION .................................................................................... 3

2.0 CODES AND STADARDS .......................................................................................... 3

3.0 EQUIPMENT AND SERVICES TO BE FURNISHED UNDER THIS SPECIFICATION 3

4.0 SITE CONDITIONS .................................................................................................... 3

5.0 DESIGN CRITERIA .................................................................................................... 4

6.0 SPECIFIC REQUIREMENTS ..................................................................................... 5

7.0 TESTS .................................................................................................... 10

8.0 DRAWINGS, DATA & MANUALS ............................................................................. 11

9.0 SPARES ..................................................................................................... 12

10.0 ANNEXURE-A: RATINGS AND REQUIREMENT ..................................................... 13

11.0 ANNEXURE-B: BILL OF MATERIALS...................................................................... 15

12.0 ANNEXURE-C: TECHNICAL PARTICULARS .......................................................... 18

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SPECIFICATION
FOR
33KV & 11KV SWITCHGEARS
1.0 INTENT OF SPECIFICATION

This specification is intended to cover the design, manufacture, assembly, testing at

manufacturer's works, supply & delivery, properly packed for transport of 33kV Switchgear &
11kV Switchgear complete with all accessories and auxiliary equipment for efficient and
trouble-free operation.

2.0 CODES AND STADARDS

The equipment to be furnished under this specification shall, unless otherwise stated, be
designed, constructed and tested in accordance with the applicable sections of the latest
revision of relevant International Electrotechnical Commission (IEC) publication.

3.0 EQUIPMENT AND SERVICES TO BE FURNISHED UNDER THIS SPECIFICATION

3.1 Two(2) sets of 33 kV Switchgear Line-up as per Single Line Diagram.

3.2 One (1) set of 11 kV Switchgear Line-up as per Single Line Diagram.

3.3 One(1) set of earthing truck for 11 kV bus side earthing.

3.4 Spare parts.

3.5 All relevant drawings, data and instruction manuals.

4.0 SITE CONDITIONS

For the purpose of equipment design, the following data shall be taken into consideration:

Site elevation above mean sea level : ≤ 1000m

Ambient air temperature

§ Highest max (in shade) for about : 55°C

6 hours a day

§ Lowest minimum : (-)10°C

§ Max yearly average : (+)30°C

§ Max daily average : (+)40°C

§ Maximum relative humidity : 92% at 40°C

§ Seismic zone : (data not available)

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§ Sand storm : Subjected to strong and frequent sand

storm

5.0 DESIGN CRITERIA

5.1 The 33kV & 11kV switchgears will be used to supply power to various distribution circuits, as
well as nearby localities through 33kV & 11kV line feeders & transformer feeders.

5.2 The switchgears will be located indoors in a clean but hot, humid and tropical atmosphere.

5.3 For continuous operation at specified ratings, temperature rise of the various switchgear
components shall be limited to the permissible values stipulated in the relevant standards and/or
this specification.

5.4 The switchgears and their components thereof shall be capable of withstanding the mechanical
forces and thermal stresses of the short circuit current of the system without any damage or
deterioration of material.

5.5 Each substation will have two (2) 33kV Incomer circuit breakers. Before each circuit breaker, one
set of 3-phase off-load Isolator will be provided for isolation and ease of maintenance. These
Isolators will be mounted inside panels and mechanically interlocked with corresponding Circuit
Breakers so that isolators could not be operated when the breaker is in Service. Breakers will
have built-in earthing arrangement. As soon as the breakers are withdrawn, corresponding cable
terminals will be earthed. Rating of the isolators will be same as the breaker. These two breakers
will directly feed power to HV sides of two 33/11.5kV transformers. The 11kV switchgears shall
have two incoming and one bus-coupler circuit breaker feeders. Each incoming feeder shall be
rated to feed entire load of the switchgear. Under normal condition, two incoming feeders of the
switchgear shall operate independently with bus coupler open. There shall be provision for
manual/auto changeover of the supply from one incomer to the other through trip selector switch
and under voltage relays. In addition provision shall be made to run both the source in parallel at
11 kV.

5.6 The ratings of all equipment including bus bars of the switchgears shall be as shown in the
attached single line diagrams. Each incoming feeder shall be rated to carry continuously 110
percent of rated secondary current of the transformer feeding the switchgear. The rating of the
bus coupler feeder shall be equal to the rating of the incoming feeder.

5.7 11kV outgoing breakers shall be suitable for switching oil filled type L.T. transformers both under
loaded and unloaded conditions as well as feed power through long lines (partially cables & OHL
conductors).

When switching inductive and capacitive currents, the over voltages produced on any switching
duty shall be less than 2.5 p.u. Where the switching over voltages exceed 2.5 p.u., the
manufacturer shall provide appropriate metal oxide surge arresters on both cable and bus bar
sides of the circuit breaker, on each circuit to protect the system at no extra cost to the customer.
These surge arresters shall be mounted inside the panel.

5.8 Equipments, accessories and devices covered in this specification shall meet the requirements
of the referenced IEC or other international standards.

5.9 Provisions shall be made for padlocking the circuit breakers in the test and disconnect positions.

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5.10 The low voltage section shall be arranged with a barrier so that it can be entered with the
contactor energized without exposing personnel to high voltage.

5.11 33 kV & 11 kV switchgears shall be suitable for withstanding internal arc faults in line with IEC
60298, Clause 5.101.4.

5.12 The switchgear shall be designed for a service life of at least 30 years in the environment for the
duty specified on the data sheets.

6.0 SPECIFIC REQUIREMENTS

6.1 Construction

6.1.1 The switchgear panels shall be indoor, metal-clad, floor mounted, drawout type. Design and
construction shall be such as to allow extension at either end.

6.1.2 The switchgear enclosure shall conform to the following degree of protection as per IEC 60529:

For covers : IP33

For bus bar, cable and breaker : IP 54

For instruments : IP50

The minimum thickness of sheet steel used shall be 2 mm.

6.1.3 The switchgear assembly shall comprise of a continuous, dead-front, line-up of free standing,
vertical cubicles. Each cubicle shall have a front-hinged door with latches and a removable
bolted back cover. All covers and doors shall be provided with neoprene gaskets. Each cubicle
shall have suitable lifting device.

6.1.4 Switchgear cubicle shall be so sized as to permit closing of the front access door when the
breaker is pulled out to TEST position. The working zone at the front of cubicle shall be restricted
within 750 mm to 1800 mm from floor level.

6.1.5 Circuit breakers, instrument transformers, bus-bars, cable compartment etc., shall be housed in
separate compartments within the cubicle. The design shall be such that failure of one
equipment shall not affect the adjacent units.

6.1.6 All relays, meters, switches and lamps shall be flush mounted on the control cabinet built on the
front of the cubicle.

6.1.7 For easy maintenance, the width of the panel shall not be less than 800mm.

6.2 Bus and Bus Taps

6.2.1 The main buses and connections shall be of copper, sized for specified current ratings with
maximum temperature limited to 90°C (including ambient of 40OC).

6.2.2 Busbars and connection shall be fully insulated for working voltage with adequate phase/ground
clearances. Insulating sleeves for busbars and cast-resin shrouds for all joints and tap-offs shall
be provided.

Bus support insulator shall be flame-retardant, track resistant type with high creepage surface.

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6.2.3 All buses and connections shall be supported and braced to withstand stresses due to maximum
short circuit current and also to take care of any thermal expansion.

6.2.4 Busbars shall be colour coded for easy identification and so located that the sequence R-Y-B
shall be from left to right, top to bottom or front to rear, when viewed from front of the switchgear
assembly.

6. 2.5 The busbar chamber shall be provided with interpanel barrier with epoxy cast seal-off bushings
through which the buses will pass through so as to prevent propagation of fire from one panel to
another.

6.3 Circuit Breaker

6.3.1 Circuit breakers shall be triple pole, single throw, Vacuum type.

6.3.2 Circuit breakers shall be drawout type, having SERVICE, ISOLATED and EARTHED positions
with positive indication for each position.

6.3.3 All 33 kV and 11 kV circuit breakers shall have motor wound spring charged trip free mechanism
with antipumping feature, with provision for high speed auto-reclosing and shunt trip. In addition,
facility for manual charging of spring at any breaker position shall be provided.
6.3.4 For motor wound mechanism, spring charging shall take place automatically after each breaker
closing operation. One open-close-open operation of the circuit breaker shall be possible after
failure of power supply to the motor. A visual mechanical indicating device will also be provided
to show the position of the spring.

6.3.5 Interlock arrangements shall be as stated in clause 5.11 of IEC 62271 – 200. Mandatory
interlocks shall be mechanical

Mechanical safety interlock shall be provided to prevent :

a) The circuit breaker from being racked in or out of the service position when the breaker is
closed.

b) Racking in the circuit breaker unless the control plug is fully engaged.

6.3.6 Automatic safety shutters shall be provided to fully cover the female primary disconnects when
the breaker is withdrawn.

6.3.7 Each breaker shall be provided with an emergency manual trip, mechanical ON-OFF indication,
an operation counter and mechanism charge/discharge indicator.

6.3.8 Control voltage shall be 110V DC.

6.3.9 Breakers shall be suitable for high speed auto reclosing capbility

6.4 33kV Isolator

6.4.1 Isolators shall be panel mounted, triple pole, single throw, air insulated, load-break type.

6.4.2 All other details of the panels will be identical to that circuit breaker panels.

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6.4.3 Isolators shall be mechanically & electrically (wherever possible) interlocked with circuit
breakers in order to avoid operation of Isolators when the CB is closed.

6.4.4 Each breaker will be provided with suitable cable side earthing truck or built-in earthing
arrangement.

6.5 Control & Indication

The circuit breaker shall be wired up for local & remote operation through SCADA system. Each
breaker cubicle shall be equipped with following :

6.5.1 One control cabinet, mounted on top of breaker cabinet, provided with suitable anti-vibration
facilities. One (1) TEST-NORMAL and LOCAL-REMOTE stayput type selector switch with pistol
grip handle and key interlock.

6.5.2 Two (2) heavy duty oil tight, push buttons for TRIP & CLOSE. TRIP Push button shall be
shrouded type to prevent accidental operation.

6.5.3 Nine (9) indicating lights on front of compartments :

GREEN : Breaker Open

RED : Breaker Closed
AMBER : Auto Trip
WHITE : Spring charged
BLUE : Trip Circuit Healthy
RED & GREEN : Earth Switch Closed & Open
YELLOW & BLUE : Breaker Test & Service Position

6.5.4 Lamps shall be low watt LED Cluster type. Lamp and lens shall be replaceable from the front.

6.5.5 A common audible alarm for each switchgear line-up shall be provided to alert the operator that
circuit breaker has tripped. Means shall be provided for silencing the audible alarm whilst leaving it
free to sound when any other alarm is initiated but the associated alarm indications shall continue
until cancelled.

6.6 Current Transformer

6.6.1 Current transformers shall be cast resin type. All secondary connections shall be brought out to
terminal blocks where wye or delta connection will be made. The CT secondary shall be rated for
1A (for relays) and 5A (for metering).

6.6.2 Accuracy class of the Current Transformers shall be :

a) Class PX for differential relaying.

b) Class 5P20 for other relaying

c) Class 1.0 and ISF <5 for metering.

6.6.3 Other particulars of the CTs viz. ratio, burden, knee point voltage, excitation current and secondary
resistance shall be as shown in SLD.

6.7 Voltage Transformer

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6.7.1 Voltage Transformers shall be cast-resin, drawout type and shall have an accuracy class of 1.0.
Voltage Transformer mounted on breaker carriage is not acceptable.

6.7.2 High voltage windings of voltage transformer shall be protected by current limiting fuses. The
voltage transformer and fuses shall be completely disconnected and visibly grounded in fully
draw-out position.

6.7.3 On low voltage sides, MCBs will be provided to prevent overload.

6.8 Relays

6.8.1 Main power circuit Relays shall be static/digital/numeric type, of drawout design with built-in testing
facilities, having provision for remote communications. Small auxiliary relays may be electro-
mechanical in non-drawout execution and mounted within the cubicle.

6.8.2 Relays shall be rated for operation on 110V secondary voltage and 1A secondary current. Number
and rating of relay contacts shall be as required.

6.8.3 The Bidder shall furnish, install & co-ordinate all relays to suit the requirements of protection,
interlock and bus transfer schemes.

6.8.4 The protection equipment offered shall have proven field experience and similar site condition as
stated under clause 4.0.

6.9 Meters and Meter Selector Switches

6.9.1 Indicating instruments (96 x 96 mm) shall be switchboard type, with 240 Deg. scale, anti-glare
glass and accuracy class of at least 0.5% full scale. Each meter shall have zero adjuster on the
front. Meters shall have black marking on a white scale face.

6.9.2 All 33kV and 11kV incoming and outgoing feeders will be provided with a Digital type Multi-function
Meter, capable of measuring and digitally displaying the following parameters: kW, kWH, kVAr,
kVArH, A, V, pf, frequency. Each meter will be provided with at least two output signals of 4-20mA
and communication port (RS 232 or RS 485) for all the above parameters for use in SCADA.

6.9.3 Meter selector switches shall be maintained contact, stay put type with knob handle. Ammeter
selector switches shall be four-position type having make before break contacts to prevent open
circuits of CT secondaries.

6.10 Secondary Wiring

6.10.1 The switchgear shall be fully wired at the factory to ensure proper functioning of control, protection,
transfer and interlocking schemes.

6.10.2 Fuse and links shall be provided to permit individual circuit isolation from bus wires without
disturbing other circuits. All spare contacts of relays, switches and other devices shall be wired
upto terminal blocks.

6.10.3 Wiring shall be done with flexible, 600V grade, PVC/PE insulated switchboard wires with stranded
copper conductors of 2.5 Sq.mm.

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6.10.4 Each wire shall be identified, at both ends, with permanent markers bearing wire numbers as per
approved wiring diagrams. All wires, which, if interfered, may cause tripping, shall be identified with
a separate ferrule engraved with a “T”.
6.11 Terminal Blocks

6.11.1 Terminal blocks shall be 600V grade self insulated, box clamp type with marking strips 10 Sq.mm
or equal. Terminals for C.T. Secondary leads shall have provision for shorting.

6.11.2 Not more than two wires shall be connected to any terminal. Spare terminals equal in number to
20% active terminals shall be furnished.

6.12 Cable Termination

6.12.1 Switchgear shall be designed for cable entry from the bottom. Sufficient space shall be provided
for ease of termination and connection.

6.12.2 All provisions and accessories shall be furnished for termination and connection of cables,
including removable gland plates, cables supports, crimping type lugs, brass compression glands
with tapered washer (Power cables only) and terminal blocks.

6.12.3 The gland plates shall be minimum 3 mm thick. The gland plate and supporting arrangement for
1/C power cables shall be of non-magnetic material to minimize flow of eddy current.

6.13 Ground Bus

6.13.1 A copper ground bus, rated to carry maximum fault current, shall extend full length of the
switchgear.

6.13.2 The ground bus shall be provided with two-bolt drilling with bolts and nuts at each end to receive
adequately sized copper flats or copper ground wires.

6.13.3 Each stationary unit shall be connected directly to the ground bus. The frame of each circuit
breaker and drawout V.T. unit shall be grounded through heavy multiple contacts at all times
except when the primary disconnecting devices are separated by a safe distance.

6.13.4 C.T. and V.T. secondary neutrals shall be earthed through removable links so that earth of one
circuit may be removed without disturbing other.

6.13.5 All hinged doors shall be earthed through flexible copper braid.

6.14 Nameplates

6.14.1 Nameplates of approved design shall be furnished at each cubicle and at each instruments &
device mounted on or inside the cubicle. Cubicle nameplates shall be provided both at the front
and back of the cubicle.

6.14.2 The material shall be lamicoid or approved equal, 3 mm thick with black letter on white
background.

6.14.3 The nameplate shall be held by self-tapping screws. Nameplate size shall be minimum 20mm x
75mm for instrument/device and 40mm x 150mm for panels.

6.14.4 Caution notice e.g., “DANGER, HIGH VOLTAGE, DO NOT OPEN WHEN POWER IS ON” on
suitable metal plate shall be affixed at the back of each vertical panel.

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6.15 Space Heaters and Plug Sockets

6.15.1 Each cubicle shall be provided with thermostat controlled space heaters and 5A, 3 pin plug
socket.

6.15.2 Cubicle heater, Plug/socket circuits shall have individual switch fuse units.

6.15.3 Heater kW rating shall be four (4) times the kW heat load requirement.

6.16 A.C / D.C Power Supply

6.16.1 The following power supplies shall be made available to each switchgear:

A.C. supply : 230V, 1-ph, 2-wire Single Feeder.

D.C. supply : 110V DC Double Feeder.

6.16.2 Isolating switch fuse units shall be provided at each switchgear for the incoming supplies, 2-pole,
single throw for A.C. and 2- pole, double throw for D.C.

7.0 TESTS

7.1 The switchgear shall be completely assembled, wired, adjusted and tested at the factory as per
the relevant IEC standards.

7.2 Routine Test

The tests shall include but not necessarily limited to the following:

a) Operation under simulated service condition to ensure accuracy of wiring, correctness of

control scheme & proper functioning of the equipment.

b) All wiring and current carrying part shall be given appropriate High Voltage test.

c) Primary current and voltage shall be applied to all instrument transformers.

d) Routine test shall be carried out on all equipment such as circuit breakers, instrument
transformers, relays, meters, transducers etc.

7.3 Type Test

The following test shall be performed on a typical section of the bus assembly:

a) Impulse Test

b) Temperature rise Test

c) Short circuit Test (optional)

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The cost of such tests, if any, shall be quoted separately. If test certificates of identical
equipment is available, same shall be submitted along with tender. If the same are found
acceptable, requirement of Type Tests may be waived.

7.4 Test Witness

The manufacturer shall perform factory tests on equipment in presence of customer’s

representative. The manufacturer shall provide all inspection facilities for the said inspection
and testing. The inspector shall have the right to reject any portion of the equipment at any
time during manufacture if it does not meet the requirements of this specification in all
particulars. The manufacturer shall give at least fifteen (15) days advance notice of the date
when the tests are to be conducted.

7.5 Test Certificates

7.5.1 Test certificate shall be furnished in required number of copies.

7.5.2 The routine and type test certificates of the switchgears shall be furnished for approval before
the dispatch of the equipment from the works.

7.5.3 The routine and type test certificates of miscellaneous components shall also be furnished for
approval.

8.0 DRAWINGS, DATA & MANUALS

8.1 To be submitted with the Bid

a) General arrangement drawing showing constructional features, space required in front

for withdrawals, power & control cable entry points etc.

b) Bill of Materials

c) Typical foundation plan

d) Typical breaker control schematic

e) Type test certificates on various components

f) Technical leaflets on

i) Circuit breaker

ii) Instrument transformers

iii) Relays, meters, switches, transducers etc.

8.2 To be furnished for Approval and Distribution

a) Outline dimensional drawing of the switchgear showing general arrangement, space

requirements & cable entry points.

b) Cross-section with parts list

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c) Foundation plan & loading

d) Single line diagram

e) Control schematics

f) Wiring diagrams

g) Relay Particulars

8.3 Instruction Manuals for Switchgear and Associated Equipment

The manual shall clearly indicate that the method of installation, check-ups and tests to be
carried out before commissioning of the equipment.

8.4 The Bidder may note that the drawings, data and manuals listed herein are minimum
requirements only. The Bidder shall ensure that all other necessary write-ups, curves,
calculations and information required to fully describe the equipment are submitted with his bid.

9.0 SPARES

The Bidder shall propose a recommended list of spares for five (5) years operation.

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10.0 ANNEXURE-A: RATINGS AND REQUIREMENT

1.0 SWITCHGEAR 33kV 11kV

1.1 General

Type : -------------------- Metal-clad, drawout ----------------------------

Service : ------------------------------ Indoor -------------------------------------

Enclosure : -------------------------- Refer Clause 6.1.2-------------------------

1.2 System

Voltage : 33kV±10% 11kV ±10%

Phase : ---------------------------------- 3 -------------------------------------

Frequency : -------------------------- 50 Hz ± 5% -------------------------------

System ground : ------------------Non-effectively earthed--------------------------

1.3 Rated Current at site ambient

Bus bar : 1250A 2000A

Circuit breaker : 1250A for I/C 2000A for I/C

1250A for O/G

1.4 Short Circuit Rating

Short time for 3 Secs. : 31.5 KA 31.5 kA

1.5 Insulation level (peak/r.m.s) : 170kVp/70kVrms 75kVp/28kVrms

1.6 AC/DC Power Supply

Control voltage : ---------- 110V DC (+)10% to (-)15% ------------

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Service voltage : ------- 230V±10%, 1 Ph, 50 Hz ± 5% --------

2.0 CIRCUIT BREAKER

2.1 Duty Cycle : ----------------- 0 - 3' - CO - 3' – CO ----------------

2.2 Operation Time (Make/Break) --------------- Not more than 3 cycle ----------------

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11.0 ANNEXURE-B: BILL OF MATERIALS

The minimum requirement of instrument transformers, metering and protections to be provided

for different type of feeders are listed below :

1.0 33kV Incoming Feeder

a) 3 - Protection Class (5P20) CTs (1-phase)

b) 3 – Metering Class CTs (Cl. 1.0) (1-phase)

c) 3 – Differential Class (Class PX) CTs (1-phase)

d) 3 – Two winding Potential Transformer (1-phase)

e) 1 – Multi-function Meter

f) 1 – Ammeter with selector switch

g) 1 – Voltmeter with selector switch

h) Two (2) pole IDMTL O/C relay with Instantaneous element (50/51) for phase fault.

i) One (1) no. IDMT O/C relay with Instantaneous element (50N) for earth fault.

j) One 3-ph Differential Relay (87)

k) All auxiliary relays, Lockout relay, Transformer auxiliary relays, indicating lamps, etc.

2.0 11kV Incoming feeder (From Transformer)

a) Three (3) no. measuring class current transformers.

b) Three (3) no. protection class current transformers for over current relays.

c) Three (3) no. PX class current transformers for differential protection for 33/11.5kV
transformer.

d) Three (3) no. three winding voltage transformer (1-phase), one winding with open delta.

e) 1 – Multi-function Meter

f) 1 – Ammeter with selector switch

g) 1 – Voltmeter with selector switch

h) Two (2) pole directional o/c relays (67) for phase fault.

i) One (1) no. directional o/c relay (67N) for earth fault.

j) One 1-ph Restricted E/F Relay (64)

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k) Three (3) no. under voltage relays (27) of range 40-80% with timer and auxiliary relay.

l) One (1) no. Frequency Relays (81).

m) One (1) no. Voltage relay for ground fault detection.

n) All auxiliary relays, Lockout relay, Transformer auxiliary relays, indicating lamps, etc.

3.0 11kV Bus VT

a) Three (3) no. two winding voltage transformer.

b) Three (3) no. no volt relay (0 – 20%) with timer and auxiliary relay

4.0 11kV Line Feeder

a) Three (3) no. measuring class current transformers.

b) Three (3) no. protection class (class 5P20) current transformers for O/C Protection
relays.

c) Two (2) no. inverse time o/c relays (51) for phase fault.

d) One (1) no. inverse time o/c relay (51N) for earth fault .

e) One no. Multifunction Meter.

f) 1 – Ammeter with selector switch.

g) All auxiliary relays, Lockout relay, Transformer auxiliary relays, indicating lamps, etc.

5.0 LV Transformer Feeder

a) Three (3) no. measuring class current transformers.

b) Three (3) no. protection class (class 5P20) current transformers for O/C Protection
relays.

c) Three (3) no. inverse time o/c relays with instantaneous element (50/51) for phase fault.

d) One (1) no. inverse time o/c relay with instantaneous element (50N) for earth fault .

e) One no. Multifunction Meter.

f) 1 – Ammeter with selector switch.

g) All auxiliary relays, Lockout relay, Transformer auxiliary relays, indicating lamps,etc.

6.0 Capacitor Bank Feeder

a) Three (3) no. measuring class current transformers.

b) Three (3) no. protection class (class 5P20) current transformers for O/C Protection
relays.

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c) Two (2) no. inverse time o/c relays with instantaneous element (50/51) for phase fault.

d) One (1) no. inverse time o/c relay with instantaneous element (50N) for earth fault .

e) One no. Multifunction Meter.

f) 1 – Ammeter with selector switch.

g) One no Current Unbalance Relay for Neutral Displacement.

h) All auxiliary relays, Lockout relay, Transformer auxiliary relays, indicating lamps,
etc.

7.0 Apart from protection relays, each breaker shall be provided with antipumping (94), trip
annunciation (30), trip supervision (74), lockout (86) and other auxiliary relays. Lockout relay
shall be hand reset type.

8.0 All inverse time o/c relays shall be of 3 sec version. All definite time o/c relays shall have
adjustable time range to be decided by the Bidder after application check.

9.0 Any other protection/relay not explicitly mentioned but necessary for satisfactory and trouble-free
operation of the system are deemed included within the scope of supply.

10.0 Bus Transfer Scheme

a) Facility for running two incoming source of power supply in parallel shall be
provided. For this purpose synchro check relay shall be provided. Provision
shall be made for operation from both local and remote (SCADA).

a) Automatic change over from one source to the other will be initiated if one of the
incomer breaker trips. Bus coupler breaker will close automatically provided
selector switch is in Auto position.

c) All manual and automatic transfer schemes shall be contingent on associated

protective lockout devices being in reset position and operated through
SCADA system.

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12.0 ANNEXURE-C: TECHNICAL PARTICULARS

A. SWITCHGEAR ASSEMBLY

1.0 General

1.1 Make :

1.2 Type :

1.3 Reference Standard :

1.4 Voltage (Nom./Max.) KV :

1.5 Phase, Frequency No, Hz :

1.6 Short Circuit Rating

a) Peak withstand Kap :

b) Short-time for 3 sec. KA rms :

1.7 Insulation Level

c) Impulse Withstand Kvp :

d) 1-min. 50 Hz. Voltage

Withstand KV rms:

1.8 Metal-clad construction ? Yes/No:

1.9 Degree of Protection :

1.10 Minimum thickness of sheet

metal used mm. :
1.11 Switchgear completely
assembled, wired and
tested at factory. Yes/No:
2.0 CONSTRUCTION
2.1 Draw-out feature provided
for :

a) Circuit breaker with SERVICE,

TEST and DISCONNECTED
position Yes/No :

b) Voltage Transformer Yes/No :

c) Protective relays Yes/No :

2.2 Breaker cubicle :

a) Cubicle door can be closed

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with breaker in TEST position.Yes/No:

b) Working zone limits from floor

level mm. :

2.3 All meters, switch & relays flush

mounted type. Yes/No :

2.4 Minimum clear space required at :

a) Front for breaker withdrawal mm :

b) Rear mm :

2.5 Typical vertical section :

a) Overall dimension & weight : mm Kg.

i) Incomer/Tie :

ii) Buscoupler :

iii) Transformer/Motor
feeder :

iv) Outgoing feeder :

3.0 BUS BAR
3.1 Make :
3.2 Material & Grade :
3.3 Reference, Standard :
3.4 Cross sectional Area/Size Sq. mm :

3.5 Continuous Current (at

site condition, 40 Deg. C
ambient and within cubicle) :

3.6 Maximum temperature rise

over 40 Deg. C Deg. C :

3.7 Short-time current for 3 sec. KA rms:

3.8 DC resistance at 85 Deg. C Ohm/m/ph :

3.9 Skin-effect ratio :

3.10 Reactance Ohm/m/ph :

3.11 Losses-middle phase W/m/ph :

3.12 Minimum clearance of bare

bus bar and connection

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a) Phase to phase mm. :

b) Phase to ground mm. :

3.13 Bus bar provided with

a) Insulating sleeve :

b) Phase barriers :

c) Cast resin shrouds

for joint
:
3.14 Bus Connections

a) Made with antioxide

grease :

3.15 Bus bar support spacing mm. :

3.16 Bus support insulator

a) Make :

b) Type :

c) Reference Standard :

d) Voltage Class KV :

e) Minimum creepage
distance mm :

f) Cantilever strength Kg/Sq.cm :

g) Net weight Kg. :

3.17 Busbar colour coded ? Yes/No:

4.0 CIRCUIT BREAKER

4.1 Make :

4.2 Type :

4.3 Reference standard :

4.4 Rated voltage KV :

4.5 Rated frequency Hz. :

4.6 No. of poles No. :

4.7 Rated Currents

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a) Continuous (at 40 Deg.C

ambient & within cubicle). Amp. :
b) Short-time current for
3 sec. KA rms. :
4.8 Maximum temperature rise
over 40 Deg. C ambient. Deg.C :
4.9 Rated operating duty :
4.10 Interrupting capacity at
rated voltage and operating
duty - symmetrical KA rms:

4.11 Rated making current KA peak :

4.12 Transient Recovery Voltage

a) Rate of rise KV/ms :

b) Peak voltage KV :

4.13 Maximum over voltage

factor when switching off

a) Unloaded transformer :

b) Loaded transformer :

c) Unloaded lines :

d) Induction Motor :

4.14 Insulation Level

a) Impulse voltage with-

stand with 1.2 x 50
micro sec. wave KV peak :

b) 1-minute 50 Hz. voltage

withstand. KV :

4.15 At 100% interrupting capacity

a) Opening time - Max. ms :

b) Arcing time Max. ms :

c) Total tripping time

(Maximum) ms :

4.16 Total closing time (Max.) ms :

4.17 Number of breaks per pole :

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4.18 Total length of breaks per

pole mm :

4.19 Total length of contact

travel mm :

4.20 Rate of contact travel

a) At tripping m/sec :

b) At closing m/sec :

4.21 No. of breaker operations

permissible, without requ-
iring inspection, replace-
ment of contacts and other
main parts :

a) At 100% rated current :

b) At 100% rated inter-

rupting current :

4.22 Type of contacts :

a) Main :

b) Arcing :

4.23 Material of contacts

a) Main :

b) Arcing :

c) Whether contacts
silver plated :

d) Thickness of silver
plating :

4.24 Contact pressure at no load Kg. :

4.25 Minimum clearance in air mm :

a) Between poles :

b) Between live parts

and ground :

4.26 Type of arc control device

provided :
4.27 Operating Mechanism

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a) Type :

b) No. of breaker operations

stored :

c) Trip free or fixed trip ? :

d) Anti-pumping features
provided ? :

4.28 Spring charging motor

a) Rating KW :

b) Voltage (A.C. or D.C.) V :

c) Permissible voltage
variation % :

4.29 Closing Coil

a) Voltage V :

b) Permissible voltage
variation % :

c) Closing current at
rated voltage A :

4.30 Tripping Coil

a) Voltage V :

b) Permissible voltage
variation. % :

c) Trip current at rated

voltage A :
4.31 For trip circuit supervision
can the tripping coil be connec-
ted in series with :

a) Auxiliary `74' as shown

in the drawing :

b) Red lamp when breaker

is closed :

4.32 Breaker/Cubicle Accessories

Accessories such as control

switch, indication lamps, relays

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furnished as specified :

Breaker/Breaker Cubicle Pro-

vided with the following

a) Mechanical safety
interlock :
b) Automatic safety shutter :

c) Emergency manual trip :

d) Mechanical ON-OFF indicator :

e) Operation counter :

f) Charge/Discharge indication :

g) Cell switch with 3 NO

+ 1 NC contacts for each of Test &
Service positions :

h) Auxiliary Switch with

6 NO + 6 NC contacts
mounted on drawout
portion :

i) Spare 6 NO + 6 NC
contacts for interlock
provided by :

i) Electrically reset
lockout relay :

ii) Auxiliary Switch

mounted on the
stationary part :

j) Manual spring charging

facility ? :

k) Surge protection device ? :

4.33 Cell/Auxiliary Switch

a) Are switch contacts

convertible type ? :

b) Contact rating at : 230V A.C. 110V D.C.

I) Rated & Making current :
ii) Interrupting current
(Inductive) :
iii) P.F. for A.C. & L/R
for D.C. interruption :

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4.34 Trip circuit supervision relay

furnished for each breaker :

4.35 Net weight of the breaker Kg :

4.36 Impact load for foundation

design (to include dead load plus
impact values on opening at
maximum interrupting rating) Kg :

4.37 Overall dimension (LxBxH) mm :

4.38 Type test report on identical

breaker furnished :
5.0 CONTROL & INDICATIONS
5.1 Push Buttons

a) Make :

b) Type & Cat. No. :

c) Contact rating at 110 V D.C. :

I) Make & continuous Amp. :

ii) Break (Inductive) Amp. :

iii) P. F for D. C. & L/R

for DC break :
5.2 Lamps

a) Make :

b) Type & Cat. No. :

c) Watts/voltage :

d) Series resistance ohm :

e) Lamp & Lens replaceable

from front. :

5.3 Selector Switch

a) Make :

b) Type & Cat. No. :

c) 3-position stay put type ? :

d) Contact rating at 110V D.C. :

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i) Make & continuous Amps :

ii) Break (Inductive) Amps :

e) Key interlock furnished ? :

6.0 CURRENT TRANSFORMER

6.1 Make :

6.2 Type :

6.3 Reference standard :

6.4 CT ratios as per drawings ? :

6.5 Rated frequency :

6.6 CT for Differential Protection

a) Class :

b) Secondary resistance at
75 Deg.C :

c) Knee point voltage :

d) Excitation current at Vk/2 :

6.7 C.T. for Metering : VA Burden CLASS/ALF or ISF

a) Incomer/Tie :

b) Motor Feeder :

c) Transformer Feeder :

d) Outgoing Feeder :

6.8 C.T. for Relaying

a) Incomer/Tie :

b) Transformer Feeder :

c) Outgoing Feeder :

6.9 Short Circuit Withstand

a) Short-time current
for 3 sec. KA rms. :

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b) Dynamic current KA peak :

6.10 Class of Insulation

6.11 Temperature rise over

40 Deg. C ambient Deg.C :

6.12 Basic Insulation level KV peak :

6.13 CT magnetisation curve

furnished :

7.0 VOLTAGE TRANSFORMER

7.1 Make :

7.2 Type :

7.3 Reference standard :

7.4 Voltage ratio :

7.5 Rated frequency :

7.6 Accuracy class :

7.7 VA burden :
7.8 Over voltage factor

a) Continuous :

b) 30 seconds :

7.9 Class of Insulation :

7.10 Temp. rise over 40 Deg.C

ambient Deg.C :

7.11 Basic Impulse level Kvp peak :

7.12 Winding Connection

a) Primary :

b) Secondary :

7.13 Fuses

a) Continuous ratings
- H.V/L.V Amps :

b) Symmetrical fault
rating - HV/LV KA rms :
7.14 Whether separate V. T.

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compartments provided Yes/No :

8.0 RELAYS

8.1 Draw-out type with built

in test facilities :

8.2 Type of mounting ? :

8.3 Reference standard :

8.4 All relays furnished as per

the drawings & annexures :

8.5 All relevant relay leaflets

and catalogue furnished ? Yes/No :

8.6 Relay details :

8.6.1 Incomer feeder Make Type Range

a) 2- I.D.M.T O/C relay

for phase fault 51 :

b) Ground fault voltage detection 59 :

c) Differential Protection 87 :

d) Restricted E/F protection 64 :

e) Stand by E/F protection 51 N :

f) Under frequency protection 81 :

8.6.2 Transformer feeder

a) 2-IDMT o/c relay with

high-set instantaneous
unit 50/51 :

b) 1-Instantaneous o/c relay for

earth fault 50N :

c) Voltage actuated
auxiliary relay 63X :

8.6.3 Capacitor feeder

a) 2-IDMT o/c relay with

high-set instantaneous
unit 50/51 :

b) 1-Instantaneous o/c relay for

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earth fault 50N :

8.6.4 Changeover

Relays furnished for automatic changeover :

a) :

b) :

c) :

d) :

e) :

f) :

g) :

h) :

i) :

j) :

8.6.5 Miscellaneous relay Make Type Range

a) Antipumping relay 94 :

b) Trip supervision relay 74 :

c) Lockout relay 110 V

D.C. hand reset with 86 :

4 pairs of contact :

8 pairs of contact :

d) Time delay relay

Delay on drop out 62 :

Delay on pick up 2 :

e) Frequency compen-
sated u/v relay 27 (40-80%) no volt relay (0-20%)

3-pole :

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1-pole :

f) Auxiliary relay 110 V

D.C. self reset with x :
4 pair of contact :
8 pair of contact :

g) Auxiliary relay 220 V

D.C. Electrical reset
with :
4 NO + 4 NC contact :
6 NO + 6 NC contact :
9.0 METERS
9.1 Make :

9.2 Type :

9.3 Reference standard :

9.4 Size :

9.5 Scale :

9.6 Accuracy class :

9.7 Meter switch

a) Make :

b) Type :

c) Cat. No. :

10.0 SECONDARY WIRING

10.1 Type and Insulation :

10.2 Voltage grade :

10.3 Conductor material :

10.4 Conductor size(minimum)

a) Potential circuit :

b) Control & current circuit :

10.5 Wires identified at both ends

with markers. :

11.0 TERMINAL BLOCK

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11.1 Make :

11.2 Type :

11.3 Cat. No. :

11.4 20% spare terminals

furnished :

12.0 CABLE TERMINATION

12.1 Cable termination & connection

arrangement furnished as
specified :

12.2 Cable termination kit furnished

a) Make :

b) Type :

c) Complete with all

accessories :

12.3 Cable Lugs

a) Type :

b) Material :

12.4 Cable Gland

a) Type :

b) Material :

c) With tappered washer :

d) With armour clamp :

12.5 Removable Gland Plate

a) Material for multi-core

cable :

b) Material for single-core

cable :

c) Thickness of the plate :

13.0 GROUND BUS

13.1 Ground bus furnished :

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13.2 Material :

13.3 Size :

14.0 NAME PLATE

14.1 Material :

14.2 Thickness :

14.3 Size for

a) Panel mm :

b) Equipment/devices mm :

15.0 SPACE HEATER/PLUG SOCKET

15.1 Cubicle Heater

a) Thermostat controlled ? :

b) Wattage :

c) Voltage :

15.2 Plug Socket

a) Type :

b) Rating :

16.0 A.C./D.C. SUPPLY

16.1 Isolating switches fuse unit /MCCB for

incoming supply :

a) A.C. - type & rating :

b) D.C. - type & rating :

16.2 Isolating switch fuse unit/MCB at

each cubicle :

a) A.C. supply - type & rating :

b) D.C. supply - type & rating :

17.0 TROPICAL PROTECTION

17.1 a) Any special treatment

for tropical protection ? :

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b) Screens are of corrosion

resistant materials ? :

18.0 PAINTING

18.1 Finish of switchgear :

a) Inside :

b) Outside :

19.0 NO. OF ACCESSORIES FURNISHED

a) Earthing equipment :

b) Slow closing device for

maintenance :

c) Test cabinet :

20.0 TESTS

20.1 Routine tests to be performed

on switchgear :

a) :

b) :

c) :

d) :

20.2 Type tests quoted :

a) :

b) :

c) :

21.0 DRAWINGS/DATA

21.1 General Arrangement :

21.2 Foundation Plan :

21.3 Breaker Control Schematic :

21.4 Bill of material :

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SECTION-5

LIST OF DRAWINGS

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SECTION- 5
XX = 01 for Al Talayee substation; 10 for Al Wardia substation and 12 for Al Karama
substation

1 03-XX-DW-E000-0A-General Site Plan

2 03-XX-DW-E001-0A-Electrical Legend & Symbols
3 03-XX-DW-E002-0A-Electrical Legend & Symbols
4 03-XX-DW-E003-0A-Electrical Legend & Symbols
5 03-XX-DW-E011-0A-Single Line Diagram - 33/11kV System
03-XX-DW-E012-0C-Three Line Diagram - 33/11 kV System and/or to be obtained from
6 vendor
7 03-XX-DW-E021-0A-Single Line Diagram - 400V System
8 03-XX-DW-E022-0A-Single Line Diagram - 400V System
03-XX-DW-E023-0C-Single Line Diagram -400 V System: and/or to be obtained from
9 vendor
10 03-XX-DW-E041-0A-Single Line Diagram - 110V DC System
11 03-XX-DW-E042-0C-Battery & Charger Sizing
03-XX-DW-E043-0C-Single Line Diagram -110V DC System: and/or to be obtained from
12 vendor
03-XX-SN-E001-0A-Supply, Erection, Testing & Commissioning of 33/11kV Substation
Equipment & Materials
13
14 03-XX-SN-E002-0C-Report on transformer loss evaluation
15 To be obtained from vendor
16 03-XX-DW-C002-0A-Design Calculation for Septic Tank - Civil
17 03-XX-DW-S006-0A-Substation Yard Roads & Drainage
18 03-XX-DW-C001-0C-Design Calculation for Substation Building - Civil
03-XX-DW-C004-0C-Design Calculation for Aux. Transformer, Capacitor Bank
19 Foundation, Oil Retention Pit, etc.
20 03-XX-DW-C003-0A-Design Calculation for Transformer Yard, Fire Wall - Civil
03-XX-DW-S004-0A-31.5 MVA Transformer Foundation & Fire Wall - GA & RC Details
21

03-XX-DW-S001-0A-General Notes and Standard Details of Civil & Structural Works

22
23 03-XX-DW-S002-0C-Substation Building - GA & Details of Floors
24 03-XX-DW-S003-0A-Substation Building - GA & Details of Foundation
03-XX-DW-S005-0C-Auxiliary Transformer Foundation, NGR & Capacitor Bank - GA &
25 RC Details
26 03-XX-DW-S007-0C-Substation Yard Boundary Wall - GA &RC Details
27 03-XX-DW-S008-0C-Guard House - GA & RC Details
28 03-XX-DW-A001-0A-Substation Building - Plan
29 03-XX-DW-A002-0A-Substation Building - Elevations
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30 03-XX-DW-A003-0C-Substation Building - Sections & Details

31 03-XX-DW-A004-0C-Guard House - Plan, Elevations &Sections & Details
03-XX-DW-A005-0C-Substation Building &Guard House - Door, Window, Plumbing &
32 Finish Schedule
33 03-XX-DW-A006-0C-Septic Tank - Details
34 03-XX-DW-A007-0C-Boundary Wall & Gate - Details
35 03-XX-DW-A008-0C-Misc. Details
36 03-XX-DW-E050-0A-Equipment Layout - Switchgear Floor Plan & Sections
03-XX-DW-E051-0A-Equipment Layout - Transformer, Capacitor & NGR Area Plan &
37 Sections: K3964-DWG-E-023
38 03-XX-DW-E060-0C-Grounding System - Notes & Details
39 03-XX-DW-E061-0C-Grounding Layout - Switchgear & Transformer Area
40 03-XX-DW-E063-0C-Grounding
41 03-XX-DW-E070-0C-Cabling System - Notes & Details
42 03-XX-DW-E071-0C-Cable Routing Plan & Section - Switchgear Room
03-XX-DW-E072-0C-Cable Routing Plan & Section - Transformer, Capacitor & NGR Area
43
44 03-XX-DW-E073-0A-Power Cable Schedule
45 03-XX-DW-E074-0C-Control Cable Schedule & Interconnection Chart
46 03-XX-DW-E075-0C-Power Cable Sizing
47 03-XX-DW-E090-0C-Lighting & Power Outlet - Notes & Details
48 03-XX-DW-E091-0C-Lighting & Power Outlet Layout - Switchgear Building
49 03-XX-DW-E092-0C-Lighting & Power Outlet Layout - Outdoor Area
50 03-XX-DW-E093-0C-Lighting - Indoor & Outdoor Calculation
51 03-XX-DW-E094-0C-Telephone System Layout
52 03-XX-DW-M001-0C-THVAC Equipment Sizing Calculation
53 03-XX-DW-E080-0C-I/O Signal List: K3964-DWG-E-080
54 03-XX-DW-E081-0C-Relay Coordination
55 03-XX-DW-E082-0C-Short Circuit
56 To be obtained from vendors

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CIVIL, STRUCTURAL & ARCHITECTUAL WORKS

DESCRIPTION DWG #
1 Drawing - Civil & Structural
1.1 General Notes and Standard Details of Civil & Structural K3964-DWG-S-001
Works
1.2 Substation Building - GA & Details of Floors K3964-DWG-S-002
1.3 Substation Building - GA & Details of Foundation K3964-DWG-S-003
1.4 31.5 MVA Transformer Foundation & Fire Wall - GA & K3964-DWG-S-004
RC Details
1.5 Auxiliary Transformer Foundation, NGR & Capacitor K3964-DWG-S-005
bank - GA & RC Details
1.6 Substation Yard Roads & Drainage K3964-DWG-S-006
1.7 Substation Yard Boundary Wall - GA & RC Details K3964-DWG-S-007
1.8 Guard house - GA & RC Details K3964-DWG-S-008

2 Drawings - Architectural
2.1 Substation Building - Plan K3964-DWG-A-001
2.2 Substation Building - Elevations K3964-DWG-A-002
2.3 Substation Building - Sections & Details K3964-DWG-A-003
2.4 Guard House - Plan, Elevations & Sections & Details K3964-DWG-A-004
2.5 Substation Building & Guard House - Door, Window, K3964-DWG-A-005
Plumbing & Finish Schedule
2.6 Septic Tank - Details K3964-DWG-A-006
2.7 Boundary Wall & Gate - Details K3964-DWG-A-007
2.8 Misc. Details K3964-DWG-A-008

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