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TEST AND COMMISSIONING 11

When carrying out the design of an electrical


Periodic Inspection and Testin~ installation and particularly when specifying
General Requirements the type of equipment to be installed, the
The regular inspection and testing of designer should take into account the likely
electrical installations is necessary because quality of the maintenance programme and
over a period of time the condition of all the periods between periodic inspection and
installations will deteriorate to some extent. testing to be specified on the Electrical
This may be due to normal wear and tear, Installation Certificate.
{~

accidental damage, corrosion or other


effects due to environmental influences, 80th Section 6 of the Health and Safety at
normal ageing or deterioration due to Work Act and the Construction (Design and
.. excessive electrical loading. The Management) Regulations. require
requirel)1ents for periodic inspection and information on the requirements for routine
testing are given in 887671 Chapter 73. checks and periodic inspections to be
The Electricity at Work Regulations (1989) provided. The advise of the Health and
states that: Safety Executive in their Memorandum of
As may be necessary to prevent danger, Guidance on the Electricity at Work
all systems shall be maintained so as to Regulations indicates that practical
prevent, as far as. is reasonably experience of an installation's use may
practicable, such danger. indicate a need for an adjustment to the
frequency of checks and inspections Le.
This means that all electrical iQstallations more often or less frequent depending on
must be maintained in a safe condition and the likely deterioration of the installation
regular inspection and testing . ~periodic during its normal use. This would be a
inspection) is an essential part of any such matter of judgement for the duty holder.
preventative maintenance programme. In
addition to statutory requirements other Routine Checks
bodies such as licensing authorities,
insurance companies, mortgage lenders etc Electrical installations should not be left
may also require periodic inspection and without attention for long periods of time
testing to be carried out on a regular basis. such as those sometimes recommended
between periodic inspection and testing. In
Other reasons for carrying out periodic domestic premises it is likely that the
inspection and testing are: occupier will soon notice any damage or
a) To confirm compliance with 8S7671. breakages to ~Iectrical equipment and will
b) On a change of ownership of the take steps to have repairs carried out. In
premises. commercial or industrial installations a
c) On a change of use of the premises. suitable reporting system should be
d) On a change of tenancy of the premises. available for users of the installation to
e) On completion of alterations or additions report any potential danger from
to the original installation. deteriorating or damaged equipment.
f) Following any significant increase in the
electrical loading of the installation. In addition to this a system of routine checks
g) Where there is reason to believe that should be set up to take place between
damage may have been caused to the formal periodic inspections. The frequency
installation. of these checks will depend entirely on the
nature of the premises and the usage of the
In the case of an installation which is under installation. Routine checks are likely to
constant supervision whilst in normal use, include activities such as those listed in
such as a factory or other industrial Table 1 : overleaf.
premises, periodic inspection and testing
may be replaced by a system of continuous
monitoring and maintenance of the
installation providing that adequate records
of such maintenance are kept.
Table 1 4. The identification of any defects in the
Activity Check installation or non-conformity with the
Defect Check that all reported current edition of the regulations that
reports defects have been rectified may cause danger.
and that the installation IS
safe. In summary, the inspection should ensure
that:
Inspection Look for: a) The installation is safe.
Breakages. b) The installation has not been damaged.
Wear or deterioration. c) The installation has not deteriorated so
Signs of Qverheating. as to impair safety.
Missing parts d) Any items that no longer comply with
(covers/screws ). the regulations or may cause danger
Switchgear still accessibie. are identified.
Enclosure doors secure.
Labels still adequate In practical terms the inspector is carrying
(readable). out a general inspection to ensure that the
Loose fixings. installation is safe. However, the inspector is
required to record and make
Operation Check operation of : recommendations with respect to any items
Switchgear (where which no longer comply with the current
reasonable). edition of the regulations.
Equipment (switch off and
on). As with all inspections the person carrying
RCD (usinq test button). out the work must be competent and have
sufficient knowledge and experience of the
type of installation to be inspected and
tested. Enquiries should be made to the
The recommended period between both person responsible for the installation with
routine checks and formal inspections are regard to the provision of charts and/or
given in Table 2 taken from lEE Guidance diagrams to indicate the type of circuits,
Note 3. The requirements for such means of isolation and switching and types
inspections are stated in 8S7671 Chapter and ratings of protective devices including a
73 and specify that all inspections should written record of all previous inspection and
provide careful scrutiny of the installation test results.
without dismantling. or with only partial
dismantling where absolutely necessary. It is
considered that the unnecessary dismantling
of equipment or disconnection of cables
could produce a risk of introducing faults
that were not there in the first place.

The frequency of periodic inspection and


testing should aim to provide as far as
reasonably possible the following:
1. The safety of persons and livestock
against the effects of electric shock or
burns.
2. Protection against damage to property
by fire or heat arising from an
installation defect
3. Confirmation that the installation has
not been damaged and has not
deteriorated to the extent that it may
impair safety.
Recommended periods between routine Periodic Inspection (general
checks and inspections of electrical requirements)
installations
In old installations where information such
as drawings, distribution board schedules,
Frequency of Testing charts etc. are not available, then some
All installations should be regularly exploratory work may be necessary to
inspected and tested. A list of the maximum enable inspection and testing to be carried
times between inspections is as follows: out safely and without damage to existing
equipment. A survey should be carried out
to identify all items of switch gear and control
Domestic 10 years gear and their associated circuits.
If change of occupancy
Commercial 5 years
During the survey a note should be made of
If change of occupancy
Educational premises 5 years any known changes in either the structure of
Industrial 3 years the building, the environmental conditions or
Hospitals 5 years of any alterations or additions to the
Residential accommodation 1 year installation, which may affect the suitability
or at change of occupancy
Offices
of the wiring or the method of installation.
5 years
Shops 5 years
Laboratories 5 years A careful check should be made of the type
Cinemas 3 years of equipment on site so that where required
Churches 5 years electronic or other equipment that may be
Leisure complexes "3 years damaged by high-test voltages can be either
Places of public entertainment . 3 years
Restaurants 5 years disconnected or short-circuited to prevent
Hotels 5 years damage. If computer equipment is to be
Theatres 3 years disconnected for the purpose of testing then
Public houses 5 years two important issues need to be considered.
Village halls/communitycentres 5 years
Agricultural/horticultural' 3 years
Caravans a) The user of the equipment must be
3 years
informed in order that data within the
Caravan parks 1 year
Highway power supplies 6 years computer can be backed up and stored
Marinas 1 years on disc if necessary.
Fish farms 1 year
Swimming pools 1 year
b) Many commercial computer installations
Emergency Lighting 3 years
Fire Alarms 1 year have an emergency back-up electrical
Launderettes 1 year supply that will automatically energise if
Petrol filling stations 1 year the mains supply is disconnected. This
Construction sites 3 months means that circuits that you assume are
isolated may well be kept live from a
different source of supply.
References
(1) The Electricity Supply Regulations If the inspection and testing cannot be
(1988). carried out- safely without the use of
(2) The Electricity at Work Regulations. drawings, diagrams or schedules ete then
(3) BS5266 Pt. 1 Code of Practice for the person ordering the work should be
emergency lighting systems (other than informed.
cinemas).
(4) Other intervals are recommended for Scope
testing batteries and generators. The requirements of 8S7671 for Periodic
(5) SS 5839 Pt.1 Code of Practice for the Inspection and Testing are for a thorough
design, installation and servicing of fire INSPECTION of the installation
alarm systems. supplemented by TESTING where
(6) Local Authority conditions of licence. necessary. For safety reasons a visual
(7) SI 1995 No 1129 (clause 27) The inspection must be carried out before
Cinematography (Safety) Regulations.
opening any enclosures, removing covers or c) Conductors
carrying out any tests. The means of identification of every
conductor including protective conductors
To comply with the Electricity at Work should be checked and any damage or
Regulations (1989) the inspection should be deterioration to the conductors, their
carried out wherever possible with the insulation, protective sheathing or armour
supply de-energised. A thorough visual should be recorded.
inspection should be carried out of all This inspection should include each
electrical equipment which is not concealed conductor at every distribution board within
and where damage or deterioration has the installation and a suitable sarpple of
occurred this must be recorded on the lighting points, switching points and socket
inspection schedule. The inspection should outlets.
include a check on the condition of all
equipment and materials used in the d) Flexible Cables and Cords
installation with regard to the following: Where flexible cables or cords form part of
the fixed installation the inspection should
1. Safety include:
2. Damage examination of the cable or cord for
3. External influences damage or deterioration
4. Wear and tear examination of the terminations and
5. Overload anchor points for any defects
6. Suitability checking the correctness of the
7. Corrosion installation with regard to additional
8. Age mechanical protection or the application
9. Correct operation of heat resistant sleeving where
necessary.

Detailed Inspection Requirements e) Switches


a) Anticipation of Danger lEE Guidance Notes recommend that a
As stated previously, when carrying out the random sample of at least 10 per caot of all
inspection the opportunity should be taken switching devices is given a thorough
to identify any equipment that may be internal visual inspection to assess their
damaged if subjected to high test voltages. electrical and mechanical condition. Should
As well as computer equipment this may the inspection reveal excessive wear and
include safety systems such as fire or tear or signs of damage due to arcing or
intruder alarms that could well include overheating then unless it is obvious that the
electronic components susceptible to test problem is associated with that particular
voltages. switch the inspection should be extended to
include ail remaining switches associated
b) Joints and Connections with the installation.
It may be impossible to inspect every joint
and termination in an electrical installation f) Protection againstThermal Effects
therefore where necessary a sample Although sometimes difficult due to the
inspection should be made. Providing the structure of the building, the presence of fire
switchgear and distribution boards are barriers and seals should be checked
accessible as required by the regulations wherever reasonably practicable.
then, a full inspection of all conductor
terminations should be carried out and any g) Protection against Direct and Indirect
signs of overheating' or loose connections Contact
should be investigated and included in the Separate Extra Low Voltage (SELV) is
report. In the case of lighting points and commonly used as a means of protection
socket outlets then a suitable sample should against both direct and indirect contact.
be inspected in the same way. When inspecting this type of system the
points to be checked include, the use of a
safety isolating transformer, the need to
keep the primary and secondary circuits
separate and the segregation of exposed least IP4X. IP2X represents the average
conductive parts of the SELV system from finger of 12 mm diameter and 80mm in
any connection with the earthing of the length and can be tested by a metal finger of
primary circuit or from any other connection these dimensions. IP4X provides protection
with earth. against entry by strips greater than 1.0 mm
or solid objects exceeding 1.0 mm in
h) Protection against Direct Contact diameter.
Inspection of the installation should confirm I) Marking and Labelling
that all the requirements of the regulations Labels should be applied adjacent to every
have been met with regard to protection fuse or circuit breaker indicating the size and
against direct contact with live conductors. type of fuse or the nominal current rating of
the circuit breaker and details of the circuit
This means checking to ensure there has they protect.
.been no damage or deterioration of any of Other notices and labels required by. the
the insulation within the installation, no regulations are:
removal of barriers or obstacles and no
alterations to enclosures that may allow i) At the origin of every installation.
access to live conductors.
NB. It should be noted that an RCD must IMPORTANT
not be used as the sole means of
protection against direct contact with live This installation should be periodically
parts. inspected and tested and a report on its
condition obtained as prescribed in
i) Protection against IndirecfContact B57671 (formally the lEE Wiring
Regulations for Electrical Installations)
The method used for protection against published by the Institution of Electrical
indirect contact must be established and Engineers.
recorded on the Inspection Schedule. Where
earthed equipotential bonding and automatic Date of last inspection:
disconnection of the supply is used a check .. .. .. . .. .. . .. . . . .. . . . .. . . .. . . .. . . .. ..
on the condition of the main equipotential Recommended date of next inspection
bonding conductor and the satisfactory ....
connection of all other protective conductors
with earth is essential. ii) Where different voltages are present.
in equipment or enclosures within which
j) Protective Devices a voltage exceeding 250 volts exists but
A check must be made that each circuit is where such a voltage would not be
adequately protected with the correct type, expected.
size and rating of fuse or circuit breaker. A terminals between which a voltage
check should also be made that each exceeding 250 volts exists, which
protective device is suitable for the type of although contained in separate
circuit it is protecting and the earthing enclosures are within arms reach of the
system employed. e.g. Will the protective same person.
device operate within the disconnection time The means of access to all live parts of
allowed by the regulations and is the rating switchgear or other live parts where
of the protective device suitable for the different
maximum prospective short circuit current nominal voltages exists.
likely to flow under fault conditions?
iii) Earthing and Bonding Connections
k) Enclosures and MechanicaJ Protectio A label with the words shown below shall be
The enclosures of all electrical equipment permanently fixed in a visible position at or
and accessories should be inspected to near thefollowinq points.
ensure that they provide protection not less
than IP2X or IPXXB and where horizontal Safety Electrical Connection -
top surfaces are readily accessible they Do Not Remove
should have a degree of protection of' at
normal working hours in order to keep
The point of connection of every disruption to a minimum.
earthing conductor to an earth electrode.
The point of connection of every Sequence of Tests
bonding conductor to an extraneous Because it may not be possible to
conductive part. disconnect the installation under test from
The main earth terminal of the the supply, the recommended sequence of
installation where separate from the carrying out periodic tests is different from
main switchgear. the sequence of tests for a new installation
and is given below:
iv) Residual Current Devices
Where RCDs are fitted within an installation a)Continuity of all protective conductors
a suitable permanent durable notice marked (including equipotential bonding
in legible type no smaller than the example conductors and continuity of ring circuit
shown in BS767:1 shall be permanently fixed conductors where required).
in a prominent position at or near the main b) Polarity.
distribution board. The notice shall contain c) Earth-fault loop impedance.
the following words: d) Insulation resistance
e) Operation of devices for isolation and
This installation, or part of it, is switching.
protected by a. device which f) Operation of residual current devices.
automatically switches off the supply if g) Operation of circuit breakers.
an earth fault develops. Test quarterly
by pressing the button mar!<ed 'T' or Detailed Test Procedures
'Test'. The device should switch off the i) Continuity of Protective Conductors and
supply and should then be switched Equipotential Bonding Conductors.
on to restore the supply. If the device Where the installation can be safely isolated
does not switch off the supply when from the supply then the circuit protective
the button is pressed, seek expert conductors and equipotential bonding
advise. conductors can be disconnected from the
main earthing terminal in order to verify their
v) Caravan InstaJlations continuity. Where the installation cannot be
All touring (mobile) caravans shall have a isolated from the supply the circuit protective
notice fixed near the main switch giving conductors and the equipotential bonding
instructions on the connection and conductors must not be disconnected from
disconnection of the caravan installation to the main earthing terminal as under fault
the electrioity supply. Details of the wording conditions extraneous metalwork could
. required on the notice is given in full in become live. Under these circumstances a
BS7671. combination of inspection, continuity testing
and earth loop impedance testing should
Periodic Testing establish the integrity of the circuit protective
Periodic testing is supplementary to periodic conductors.
inspection and the same level of testing as
for a new installation is not necessarily When testing the effectiveness of the main
required. bonding conductors or supplementary
When the building being tested is bonds, the resistance value between any
unoccupied, isolation of the supply for service pipe or extraneous metalwork and
testing purposes will ~not cause a problem the main earthing terminal should not
but where the building is occupied then exceed 0.05 ohms.
testing should be carried out to cause as ii) Polarity
little inconvenience as possible to the user. Polarity tests should be carried out to check
Where isolation of the supply is necessary that:
then the disconnection should take place for Polarity is correct at the intake position
as short a time as possible and by and the consumer unit or distribution
arrangement with the occupier. It may be board.
necessary to compJete the tests out of
Single pole switches or control devices However if the measured value is less than
are connected in the phase conductor 2 Megohm then further investigation is
only. required to determine the cause of the Iow
Socket outlets and other accessories reading.
are connected correctly. Where individual items of equipment are
Centre contact bayonet and Edison disconnected for these tests and the
Screw type lamp holders have their equipment has exposed conductive parts
outer or screwed contact connected to then the insulation resistance of each item of
the neutral conductor. equipment should be checked. In the
All multi-pole devices are correctly absence of any other requirements the
installed. minimum value of insulation resistance
between live components and the exposed
Where it is known that no alterations or metal frame of the equipment should be not
.. additions have b~en made to the installation less than 0.5 Megohm.
since its last inspection and test, then the
number of items tested can be reduced by v) MainSwitches and Isolators
sampling. It is recommended that at least All main switches and isolators should be
ten per cent of all switches and control inspected for correct operation and clear
devices should be tested together with any labelling and that access to them has not
centre contact lamp holders and 100 per been obstructed. Where the operation of the
cent of socket outlets. However if any cases contacts of such devices are not visible it
of incorrect polarity are found then a full test may be necessary to connect a test lamp
should be made of all accessories in that between each phase and the neutral on the
part of the installation and the sample of the load side of the device to ensure that all
remaining should be increased to"25%. supply conductors have been broken.

jji) Earth-fault loop impedance iv) Operation of Residual Current Devices


Earth-fault loop impedance Tests should be RCDs should be tested for correct operation
carried out at : by the use of an RCD tester to ensure they
The origin of each installation and at trip out in the time required by BS7671 as
each distribution board. well as by use of the integral test button. A
All socket outlets. check should also be made that the tripping
At the furthest point of each radial current for the protection of a socket outlet
circuit. to be used for equipment outdoors should
Results obtained should be compared with not exceed 30 mA.
the values documented during previous v) Operation of Circuit Breakers
.tests and where an increase in values has All circuit breakers should be inspected for
occurred these must be investigated. visible signs of damage or damage caused
by overheating. Where isolation of the
IV) Insulation resistance supply to individual sub-circuits will not
Insulation Resistance tests can only be cause inconvenience, each circuit breaker
carried out where it is possible to safely should be manually operated to ensure that
isolate the supply. All electronic equipment the device opens and closes correctly.
susceptible to damage should be
disconnected or alternatively the insulation
resistance test should be made between Periodic Inspection Report
phase and neutral conductors connected BS7671 requires that the results of any
together and earth. Where practicable the periodic inspection and test should be
tests should be carried out on the whole of recorded on a Periodic Inspection and Test
the installation with all switches closed and Report of the type illustrated overleaf.
all. fuse links in place. Where this is not The report should include the following:
possible then the installation may be a description of the extent of the
subdivided by testing each separate inspection and tests and what parts of
distribution board one at a time. the installation were covered.
BS7671 Table 71A states a minimum any limitations (e.g. portable appliances
acceptable resistance value of 0.5 Megohm. not covered).
details of any damage, deterioration or When inspecting older installations which,
dangerous conditions which were found. may have been installed in accordance with
any non compliance with 887671 a previous edition of the Wiring Regulations,
schedule of test results. then providing that all items which do not
conform to the present edition of B87671
If any items are found which may cause are reported, the installation may still be
immediate danger these should be rectified acceptable providing that no risk of shock,
immediately. If this is not possible then they fire or burns exists.
must be reported to a responsible person
',.'
without delay.
Summary of Periodic Testing
T e of Test Recommendations

Continuity Tests to be carried out between:


all main bonding connections
all supplementary bonding connections

Note! When an electrical installation cannot be isolated,


protective conductors including bonding conductors must not
be disconnected.

Polarity Tests to be carried out at :


origin of installation
all socket outlets
10% of controJ devices (including switches)
10% of centre contact lampholders

Note! If incorrect polarity is found then a full test should be


made on that part of the installation and testing on the
remainder increased to 25%. If further faults are found the
complete installation must be tested.

Earth-fault loop impedance Tests to be carried out at :


origin of the installation
each distribution board
each socket outlet
extremity of everY radial circuit

Insulation resistance If this test is to be carried out then test:


the whole installation with all protective devices in place
and all switches closed
where electronic devices are present, the test should be
carried out between phase and neutral conductors
connected toqether and earth.

Functional Activities to be carried out:


all isoiationand switching devices to be operated
all labels to be checked
all interlocking mechanisms to be verified
~

all RCDs to be checked both by test instrument and by I


!

test button
all manuaHy operated circuit breakers to be operated to
1- verify they open and close correctly
Periodic Inspection Report
Details of the Ciient

Name. """""""""""""""""""""""""""""""""""""""""""""""""""""""" ,,.

Address: , """""""""""'" .......

I.~
Purpose of Report: """"""""""""""""""""""""""""""""""""""""""""""""""""""'"

Details of the Installation


Occupier: "';""""""""""""""""""""""""""""""""""""" .........

Installation address (if different from above) : ...,.. ...........


. ' , "'..." """""""""""" ... , ,.....

Description of Premises: Domestic 0 Commercial 0 Industrial 0 Other' 0


Estimatedageof theinstallation: Years. Evidenceof alterationsor additions: Yes/No
Date of last inspection: """"""""""""""'" Records available: Yes/No

Extent & Limitations of the Inspection

Extent of the installation covered by this ,report: " """"""'" ""'" ....

.. . .. .. .. .. . . .. . .. . .. . .. .. . .. . . . . . .. . .. .. . .. . .. . .. . .. .. .. . .. .. . . . .. . . . .. . .. .. . . .. . . . .. . .. .. .. .. . .. . .. .. .. . .. .. . . . . . .. . .. .. . . .. . .. .. . .. .. .. . ..

Limitations. """""""""""""""""""""""""""""""""'" """"""""""""""""""""'" ........

""""" , """""""""".." "'" """""""""""""" ............

This inspection has been carried out in accordance with BS7671 (I.E.E Wiring Regulations). Cables concealed
within trunking and conduit or cables concealed under floors. buried underground. installed in roof spaces or
generally hidden within the fabric of the building have not been inspected.

Next Inspection
I/We recommend that this installation should be further inspected and tested after an interval of not more than
Months/years. providing that any observations requiring urgent attention are attended to
without delay.

Declaration

Inspected & tested by

Name: """"""""""""""""""""""""'" Signature. .., """"'" .........


For and on behalf of : ;........... Position: ,............................................

Address. ... ... ... ... ..,......


""""""""""""""""""""""""""""'" ...
. .. . . . . . . .. . . . . .. . . . . .. . .. . . . . . . . . . . . . . . . . . .. . . . . .. . .. .. . .. ... Date. """"""""' ,.............
ISupply Characteristics and Earthing Arrangement
Protective
I
Earthing Numberand Typeof INatureof Supply Device Details
Arrangements LiveConductors
a.c 1-phase-2 wire 0
TN-C D Nominal voltage: V Type: ..........
...................
1-phase-3 wire 0 Nominal frequency: Hz .....
TN-S D
2-phase-3 wire 0 Prospective fault Nominal current
Current: kA rating-
TN-C-S D ,

3-phase-3 wire 0 External loop A


TT D 3-phase-4 wire 0 Impedance: ohms
0 .
Alternative D d.c 2-pole
(details to be given on 3-pole D
attached schedules). 1-
Particulars of the Installation
Means of Earthing Details of the installation earth electrode
Suppliersfacility
Earth electrode. 8 Type (rod - tape etc)
"""""""""""""" Location Resistance to ohms
earth

Main Protective Conductors

Main earthing conductor: material csa ........................


Main equipotential bonding conductor: material "" ... csa... .""'" ....

To incoming water serviceD To incoming gas service 0 To incoming oil service OTo structural steel 0

To lightningprotection D To other incoming services (state details) """"""""""""""""""""""""

Main Switch or Circuit Breaker

BS Type; No of poles: Current rating: """""" A Voltage rating: """"" V


Location: Fuse rating or setting: """"""" ,... A
Residual current device - operating current: ... ... ... ... ... mA Operating time: .. ms

Observations & Recommendations


With reference to the attached schedules of inspection and tests results and subject to the
limitations detailed under the Extent and Limitations section of this certificate:

No remedial work is required 0


The following observations are made 0
. ,.. . . . .. . ... . . . . . . ..,. . .. ""'" ... ... ... . .. ... . . . . .. .. . ... . .. .. . .. . . . . . ... 0
:::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::.::::::::::::::::::::::::::::::::::::::::::::::::::0
One of the following numbers is to be allocated to each of the observations made above to indicate to the persons
responsible for the installation the action required.
i (1) Urgent attention (2) Improvement (3) Further Investigation (4) does not comply with 887671

Summary of the Inspection Date of Inspection: ... ...


Generaj condition of the installation: """"""""""",,"""""""' , .......

. . . .. . . .. . . .. .. .. .. .. . . . . . . .. . . .. . . . . . . . .. . . . . . . . .. . . . . . . . . . . .. . . .. . .. . .. .. . . . . . .. . . . . . . . .. . . . . . .. . .. . .. . . .. .. . .. . . .. .. . .. . . . . . . . . . . . . . . . . .. .

Overall assessment: (satisfactory/not satisfactory) " """" , ...

Schedules: The reievant inspection and test results schedules are an essential part of this report and must be
attached to it. , Inspection Schedules & Test Results Schedules
Unsatisfactory Test Results 200 Megohms whilst a large industrial or
commercial installation with many sub-
1. Continuity circuits, each providing a parallel path, will
When testing the continuity of circuit give a much smaller reading if tested as a
protective conductors or bonding conductors whole. It is recommended that where the
we should always expect a very Iow reading insulation resistance reading is less than 2
which is why we must always use a low- Megohms that individual distribution boards
reading ohmmeter. Main and supplementary or even individual sub-circuits be tested
bonding conductors should have a reading separately in order to identify any p,ossible
of not more than 0.05 ohms whilst the cause of poor insulation values.'
maximum resistance of circuit protective
conductors can be estimated from the An extremely Iow value of insulation
values of (R1 + R2) given in Table 9A of the resistance would indicate a possible short
'On-Site Guide'. These values will depend circuit between live conductors or a bare
upon the cross-sectional area of the conductor in contact with earth at some
conductor, the conductor material and its point in the installation, either of which must
length. be investigated. A reading slightly higher
than above but below 0.5 Megohm would
A very high (end of scale) reading would suggest a weakness in the insulation
indicate a break in the 'conductor itself or a possibly due to the ingress of dampness or
disconnected termination which must be dirt in such items as distribution boards, joint
investigated. A mid-range reading may be boxes or lighting fittings etc. Although PVC
caused by the poor termination of an insulated cables are not generally subject to
earthing clamp to the service pipe e.g. a a deterioration of insulation resistance due
service pipe which is not cleaned correctly to dampness (unless the insulation or
before fitting the clamp or in the case of sheath is damaged) mineral insulated cables
periodic testing, corrosion of the metal can be affected if dampness has entered the
service pipe due to it's age and damp end of a cable before the seal has been
conditions. A reading only slightly higher applied properly. Other causes of Iow
than the required reading may be possible to insulation resistance are the infestation of
correct by replacing the conductor with one equipment by rats, mice or insects.
of a larger cross sectional area.
4. Earth-Fault Loop Impedance
2. Polarity
Correct polarity is achieved by the correct As explained previously the Earth-fault loop
, termination of conductors to the terminals of path is made up of those parts of the supply
all equipment. This may be mains-intake system external to the premises being
equipment such as isolators, main switches tested (Ze) and the phase conductor and
and distribution boards or accessories such circuit protective conductor within the
as socket outlets, switches or lighting installation (R1 + R2). The total Earth-fault
fittings. Polarity is either correct or incorrect, loop impedance being Zs = Ze + (R1 + R2).
there is nothing in between. Incorrect
polarity is caused by the termination of live Should the value of impedance measured
conductors to the wrong terminals and is be higher than that required by the design of
corrected by re-connecting all conductors the installation, then as we have no
correctly. influence on the external value of
impedance (Ze) we can only reduce the,"
value of (Zs) by installing circuit protective
3. Insulation Resistance conductors of a larger cross-sectional area
or if aluminium conductors have been used
The value of insulation resistance of an by changing these to copper. If the v.alue is
installation will depend upon the size and still too high to guarantee operation of the
complexity of the installation and the number circuit protective device in the time required
of circuits connected to it. When testing a by BS7671 then consideration would have to
smaJl domestic installation you may expect be given to changing the type of protective
an insulation resistance reading in excess of device (Le. fuses to circuit breakers).
5 Residual Current Devices (RCDs)

Where a Residual Current Device (RCD)


fails to trip out when pressing the integral
test button this would indicate a fault within
the device itself which should be replaced.
Where a Residual Current Device fails to trip
out when being tested by an RCD tester
then it would suggest a break in the earth
return path, which must be investigated. If
the RCD does trip out but not within the time
specified then a check should be made that
the test instrument is set correctly for the
nominal tripping current of the device under
test.

Note!
Further information and advice on the
interpretation of test results and fault finding is
given in the section of these notes on Fault
Diagnosis.

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