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Fuel 108 (2013) 502–514

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Fuel
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A new screening tool for evaluation of steamflooding performance


in Naturally Fractured Carbonate Reservoirs
Ali Shafiei a,⇑, Maurice B. Dusseault a, Sohrab Zendehboudi b, Ioannis Chatzis b
a
Department of Earth and Environmental Sciences, University of Waterloo, Waterloo, ON, Canada N2L 3G1
b
Department of Chemical Engineering, University of Waterloo, Waterloo, ON, Canada N2L 3G1

h i g h l i g h t s

" Steamflooding is studied through field data, PSO–ANN, and statistical approaches.
" Predictive tools are developed to predict steamflooding performance in NFCRs.
" PSO–ANN combines local and global searching abilities of ANN and PSO, respectively.
" Fracture permeability has a significant impact on the steamflooding performance.
" Reasonable agreement is observed between the predictions and experimental data.

a r t i c l e i n f o a b s t r a c t

Article history: Appropriate production method selection for Viscous Oil (e.g., Heavy Oil, Extra Heavy Oil, and Bitumen)
Received 28 September 2012 Naturally Fractured Carbonate Reservoirs (VO NFCRs) mostly depends on the quality of the fluid and res-
Received in revised form 21 January 2013 ervoir properties. Selection of a particular production method for a reservoir is generally evaluated
Accepted 27 January 2013
through an exhaustive experimental, field pilot, and mathematical modeling approach. In the absence
Available online 12 February 2013
of robust and quick predictive tools, using connectionist techniques for performance prediction of a par-
ticular production method can be a valuable asset. In this study, a new screening tool is developed based
Keywords:
on Artificial Neural Networks (ANNs) optimized with Particle Swarm Optimization (PSO) to assess the
Artificial Neural Network
Steamflooding performance
performance of steamflooding in VO NFCRs. As expected, Recovery Factor (RF) and Cumulative Steam
Naturally Fractured Carbonates to Oil Ratio (CSOR) during steamflooding are highly affected by the magnitudes of oil saturation and vis-
Viscous Oil cosity. The developed PSO–ANN model, conventional ANN and statistical correlations were examined
Screening tool using real data. Comparison of the predictions and real data implies the superiority of the proposed
PSO–ANN model with an absolute average error percentage < 6.5%, a determination coefficient
(R2) > 0.98, and Mean Squared Error (MSE) < 0.06, in contrast with conventional ANN model and empir-
ical correlations for prediction of RF and CSOR. This indicates a great potential for application of hybrid
PSO–ANN models to screen Viscous Oil carbonate reservoirs for steamflooding.
Ó 2013 Elsevier Ltd. All rights reserved.

1. Introduction According to the U.S. Energy Information Administration (EIA)


in their 2011 International Energy Outlook report, the global de-
Different types of carbonate rocks, mostly naturally fractured mand for liquid fossil fuels will increase from 85.7  106 b/d in
make up about 30% of the sedimentary rocks on the earth’s surface. 2008 to 112.2  106 b/d in 2035, mainly because of the growing
Also, they contain around 40–45% of the world’s present proven world population and development of industrial sectors. This in-
conventional oil reservoirs [1] and above 20% of the world’s Vis- crease in global energy demand will be led especially by rapidly
cous Oil (VO) endowment (including Heavy Oil, Extra Heavy Oil, developing economies such as China and India [5]. It is also ex-
and Bitumen) [2–4]. The presence of VO in NFCRs is reported in pected that by 2035, VO will make up about 17% of the daily world
many countries including Iran, Canada, the USA, Brazil, Congo, Tur- oil production, and this includes VO from NFCRs, as well. The cur-
key, Egypt, Russia, Oman, Kuwait, Saudi Arabia, China, India, Cuba, rent contribution of VO to the world daily oil production is about
Italy, France, Algeria, Libya, Congo, and Mexico [4]. 9–10  106 b/d, almost all from sandstones [4,5]. Large VO deposits
in carbonates (Fig. 1) are far less common and of lower porosity
⇑ Corresponding author. Tel.: +1 519 7226680. (usually / < 20%) than VO sandstones; nevertheless, carbonates
E-mail address: geomekker@gmail.com (A. Shafiei). host about 2  109 b of VO worldwide.

0016-2361/$ - see front matter Ó 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.fuel.2013.01.056
A. Shafiei et al. / Fuel 108 (2013) 502–514 503

Nomenclature

Acronyms and abbreviations mD milliDarcy


2D, 3D two or three dimensional MPa mega pascal
AI artificial intelligence n number of samples
ANN Artificial Neural Network r1, r2 two random variables varying between 0 and 1 (Eqs.
ANOVA analysis of variance (2)–(4))
BP Back Propagation R2 coefficient of determination
CSOR Cumulative Steam to Oil Ratio So oil saturation (% or fraction)
EIA Energy Information Administration Sw water saturation (% or fraction)
EOR Enhanced Oil Recovery T temperature in °F or °C
HO NFCR Heavy Oil Naturally Fractured Carbonate Reservoir Tj (k) actual output
HO Heavy Oil wk inertia weight (Eqs. (2)–(4))
MAPE maximum absolute percentage error Xi position of the i-th particle
MEAE mean absolute error xl, xg local best position and global best particle position (Eqs.
MIPE minimum absolute percentage error (2)–(4))
MSE Mean Squared Error xs steam quality (% or fraction)
NFCR Naturally Fractured Carbonate Reservoir Yj (k) expected output
NN neural network z depth in meters
OOIP Oil Originally In Place zi overall composition of component i
PSO Particle Swarm Optimization k limiting factor (Eqs. (2)–(4))
RF Recovery Factor mk, xk vectors of real velocity and position, respectively (Eqs.
SD Steam Drive (2)–(4))
SF Steamflooding
VO NFCR Viscous Oil Naturally Fractured Carbonate Reservoir Greek letters
VO Viscous Oil x inertia weight
XHO Extra Heavy Oil l dynamic viscosity (kg m/s or cP)
D difference operator
Variables / porosity
Ptg best ever particle position of particle i
Pti global best position in the swarm until iteration t Subscripts
V ti velocity vector at iteration t i particle i
°C degrees celsius max maximum
°F degrees fahrenheit min minimum
b barrel of oil
c1, c2 acceleration coefficients (Eqs. (2)–(4)) Superscripts
D Darcy M measured
F Produceability factor – kh/l (mD-m/cP) net Network
G number of training samples P Predicted
H reservoir thickness
k current iteration (Eqs. (2)–(4)) Metric conversion factors
k permeability (milliDarcy or Darcy) °F (°C  1.8) + 32
Kf fracture permeability (mD or D) 1 barrel oil 0.159 m3
kv, kh Permeability in Darcies, vertical, horizontal 1 psi 6.8947 kPa
m meters 1 psi/ft 22.62 kPa/m or 22.62 MPa/km
m number of output nodes

In this paper, VO is defined as all types of oil with viscosity to conventional oil recovery methods. It is usually necessary to
greater than 100 cP in situ. The crude oil is called Heavy Oil (HO) reduce the viscosity; in practice, this can be achieved by heating,
when the viscosity is in the range of 100–10,000 cP in situ, whereas diluting, reducing the molecular weight (usually pyrolytically), or
Extra Heavy Oil (XHO) is crude oil with viscosity higher than a combination of these methods. Despite the immense resource
10,000 cP at thermodynamic reservoir conditions, but with a den- size, a full-field commercial thermal production operation in VO
sity over 1.0 g/cm3. Finally, all crude oils having a viscosity higher NFCRs has not yet been reported. The application of thermal pro-
than 10,000 cP in situ are referred to as Bitumen [2,6]. There is no cesses to VO NFCRs remains limited to very few vertical well
universal definition for VO in the literature. For other definitions steamflooding and cyclic steam stimulation field pilots in Canada,
see Dusseault and Shafiei [6]. France, Italy, Turkey, China, the USA, Egypt, Syria, Congo, Kuwait,
A quick look at the worldwide Enhanced Oil Recovery (EOR) and Saudi Arabia [4]. To date, only primary cold production (e.g.,
surveys published in the Oil and Gas Journal during the last Oman, Iran, Iraq, Kuwait, Saudi Arabia, Turkey, France, Italy, Cuba,
two decades shows that steam injection is the only commercial- Brazil, China, Russia, Congo, and Mexico) and CO2 flooding (e.g.,
ized viscosity reduction approach. Over 70% of the current VO Turkey) have achieved some commercial success in accessing this
production worldwide involves steam injection, and this immense energy resource [4].
dominance will continue into the foreseeable future [7–14]. Several experimental and mathematical models are reported for
Technologies required for economical VO production in NFCRs, performance prediction of steamflooding processes in VO sand-
particularly XHO and Bitumen, have major differences compared stones, and some of these are briefly mentioned here. For instance,
504 A. Shafiei et al. / Fuel 108 (2013) 502–514

0 0.2 0.4 0.6 0.8 1

Middle East 0.85

Canada 0.6

Russia 0.3

USA 0.1

Rest of the World 0.25

Viscous Oil resource estimate (Trillion Barrels)

Fig. 1. VO NFCRs: resource estimates and worldwide distribution.

a 2D model was introduced by Shutler [15] to simulate oil, water, homogeneous specimens of fairly small dimensions, with no possi-
and gas phases in VO sandstones considering both heat conduction bility of a reasonable representation of a naturally fractured reser-
and convection terms while determining the temperature profile. voir case. This is not a criticism; it is a note of the great difficulty in
Abdalla and Coats [16] were among the very first to solve a set of being faithful to scale issues in the case of fractured media, to the
governing differential equations through a numerical method for mixed boundary conditions that exist in the field, to different
steam injection into VO sandstones. They employed an implicit scales of heterogeneity, and so on. In contrast to high-porosity
pressure-explicit saturation technique to obtain the pressure and sandstones, where laboratory tests at a reasonable scale can be car-
saturation distributions of all three phases, assuming the fluids ried out and scaled to the field, experimentation on naturally frac-
are compressible. Based on the results of their study, a model tured limestone cannot be easily scaled, nor is modeling straight-
was developed to determine the rate of steam condensation to al- forward (especially in geomechanics), and the integration of labo-
low heat transfer calculations to be made. A few years later, Coats ratory data with modeling to predict full-field behavior for steam
et al. [17] developed a 3D model to conduct numerical simulations injection projects remains a challenge to all of us.
to model steam injection in VO sandstones, including mass and en- Another difficulty is that numerical methods generally face
ergy balance in both the reservoir and the overburden. Their solu- divergence issues with respect to fluid–fluid and fluid-medium
tion did not require an iterative procedure while considering the interfaces. Sharp fronts (shock waves such as a sharp condensation
condensation term, reducing computational effort in an era when front or a sharp jump in saturation) are notoriously difficult to sta-
execution time was a critically limiting factor. bilize numerically, and mixed convective-conductive solutions
Mass and heat transfer amongst phases involved in multi-com- may suffer from oscillations and other types of instabilities, espe-
ponent flow was studied by Ferrer and Farouq Ali [18] using a cially in coupled problems [23]. In any case, mathematical solu-
numerical model to simulate three phases and 3D flow during tions to differential equations are of themselves insufficient for
steam injection into VO sandstones. They concluded that the com- screening of assets with respect to production methods.
positional constraints approach is a good procedure for practical During the last two decades, advances in computer technology
simulation purposes, and this formed the initial efforts toward have improved the application of screening criteria via application
development of what are now known as compositional models, of artificial intelligence (AI) techniques in the oil industry. The va-
using an assumption that thermodynamic equilibrium exists lue of these programs of course depends on the accuracy of the in-
throughout the domain. This assumption allows ignoring of kinetic put data used [24–29]. Neural networks concepts have been used
processes such as time-dependent phase evolution, and if the time extensively in geosciences and geophysics as well as in reservoir
constant of the local process is small compared to the execution engineering for prediction of reservoir properties [30]. This method
time for the model, a compositional assumption is a reasonable is capable of modeling complex inputs and outputs relationships
approximation. Coats [19] simulated distillation and solution gas from a process with high uncertainty and to identify important
phenomena in steamflooding through an implicit model. All the patterns in the data.
terms related to solution gas, distillation and capillary pressure This paper introduces a predictive ‘‘screening tool’’ based on
were included in the model to investigate the variations of Artificial Neural Networks (ANNs) combined with Particle Swarm
saturation and compositions during steamflooding, again assuming Optimization (PSO) for performance prediction of steamflooding
thermodynamic equilibrium. Most of the models proposed for in VO NFCRs. PSO is applied to obtain the initial weights of the
steam injection to date rely on similar assumptions but differ in parameters involved in the ANN model. To avoid early conver-
solution methods they offer, computational effort they require, gence and permutation issues, the parameters required for con-
and the degrees of freedom that they can handle. struction of a network model are selected carefully. Training
Besides modeling studies, systematic experimental work has and testing phases are conducted based on a systematic statistical
been performed by a number of researchers such as Sumnu et al. analysis to estimate RF and CSOR, and the accuracy of the pro-
[20], Mollaei et al. [21], and Souraki et al. [22]. These laboratory posed PSO–ANN model is also assessed using the experimental
investigations mostly focus on parametric sensitivity analysis ap- and field data. The PSO–ANN model’s outputs are compared with
proaches to capture the major aspects of the steamflooding pro- the results obtained from the Back Propagation-Artificial Neural
cess. Of course, given the complexity of steamflooding, most Network (BP-ANN) and regression correlations for RF and CSOR.
experimental research has limitations in terms of applicability to The developed model has the capability to be used for analysis
real conditions, and this is particularly so for heterogeneous and of reservoir performance and also for technical feasibility
dual- or triple-porosity systems such as VO NFCRs. For example, assessments before field implementation of steamflooding in VO
the laboratory simulations were generally based on relatively NFCRs.
A. Shafiei et al. / Fuel 108 (2013) 502–514 505

Fig. 2. Steamflooding in NFCRs (steam zone is presented in red). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article.)

2. Steamflooding data may be incomplete and less than straightforward in nature. A


large number of simple computational components known as neu-
Steamflooding (SF) is a process in which steam is injected rons are activated to find empirical correlations between the in-
continuously and a zone (chamber) around the injection well is puts and outputs for the desired process, leading to a correlative
heated to the saturation temperature of the steam. This chamber model based on real data [33–35]. Defining the input for a new
expands toward the production well, thermally reducing the oil case then allows the ANN to compute a set of output patterns, pro-
viscosity, and displacing the oil in a manner referred to as viding of course that it has been previously trained with suitable
volumetric sweep (Fig. 2). However, almost all of the commercial examples.
thermal projects are based on oil production from VO sandstones A typical interconnected ANN may be viewed as a multiple-
rather than VO NFCRs. Commercialized thermal HO production layer structure. Fig. 3 shows an input layer, one hidden layer, and
methods using vertical well steamflooding (SF) or Steam Drive one output layer, all appropriately linked, but with a unidirectional
(SD) with several different well patterns have been practiced since flow. The weighting factors for the links must be determined, and
1952 in California in thicker zones (>10 m), and almost always for this constitutes the ANN training through iterative adjustment of
VOs with l < 5000 cP, since rapid initial communication between the connection weights until the appropriate precision of the de-
the offset wells is achievable only with lower viscosities (unless sired output parameters can be estimated with an acceptable pre-
very tight well spacing is used) [31,32]. cision level. The precision of the ANN model depends on the
In general, NFCRs are dual or triple porosity systems1 with mod- topology of the input–output representation, as more than one
erate porosity, low permeability matrix, and fractures with low over- hidden layer can be introduced to generate different calculation
all porosity but moderate to high fluid transmissivity properties. patterns and conditional weights. The training seeks to identify
Limited porosity, low matrix permeability, great depth, and compli- the optimum internal patterns for the ANNs, and the analogy to
cated patterns of multiphase flow in vugs and fractures are consid- a neuron-axon model of a brain for pattern identification is the ori-
ered as key barriers to the application of thermal methods in gin of the name Artificial Neural Network [33,38–40].
NFCRs. The amount of oil in place in well-saturated VO sandstones The numbers of neurons and hidden layers depend on the de-
is roughly double of that for VO NFCRs as the porosity ranges are gree of complexity and nonlinearity of the problem attacked. The
30% and 10–20% for VO sandstones and VO NFCRs, respectively. input connection to each neuron has a weight, the value of which
Based on this estimate, greater CSOR, lower RF, and consequently may be uniform, assigned randomly, or partially pre-determined.
lower profitability, are expected for VO NFCRs.

3. Artificial Neural Network

The mathematical tool known as Artificial Neural Networks or


ANNs, has been around for nearly six decades. More recently, ANNs
were introduced in geosciences and reservoir engineering to fore-
cast the spatial distribution of parameters where there is a sub-
stantial uncertainty typical of spatially irregular geological data
[33–37].
ANNs are ‘‘trained’’ with real data to address nonlinear and
complex problems where mathematical modeling may be too com-
plicated or inappropriate. ANNs use inputs and outputs of a com-
plex system to generate a reliable system model even though the

1
By triple porosity we mean void space that exists contiguously at three different
characteristic length scales in a rock mass: fractures at the scale of meters, vugular
porosity at the scale of cm, and matrix porosity at the scale of mm or less. Fig. 3. The ANN structure used in this study.
506 A. Shafiei et al. / Fuel 108 (2013) 502–514

The performance of the ANN model is examined over training tions will require assessment of many other factors. For example,
and testing phases by the following equation: thermal conductivity of the overburden will affect decisions,
although it is not a first-order screening parameter because
1X G X m
although there are differences in thermal conductivity among
MSE ¼ ½Y j ðkÞ  T j ðkÞ2 ð1Þ
2 k¼1 j¼1 cases, the range of expected values is not so large as to make it a
‘‘make-or-break’’ parameter. In early screening phases, only first-
where m is the number of output nodes, and G is the number order parameters that are related to the geological and lithostrati-
of training examples. Yj(k) and Tj(k) are the expected output and graphical disposition, fluid and petrophysical properties, and in situ
the actual output, respectively. For more information on ANN, conditions are important enough to be considered. Based on
different ANN structures, learning algorithms, and optimization steamflooding physics and the statistical investigation carried out
techniques the reader is encouraged to refer to these references by the authors, the crucial variables of VO NFCRs to conduct ANN
[33,34,38–41]. modeling for RF and CSOR include in situ viscosity, effective poros-
ity, fracture permeability, matrix permeability, reservoir thickness,
4. Particle Swarm Optimization depth, steam injection rate, steam quality, and initial oil saturation.

Particle Swarm Optimization (PSO) is a population-based opti- 5.2. Data collection and model evaluation
mization method introduced by Eberhard and Kennedy [42]. The
PSO technique is currently being employed to solve optimization Most of the data used in construction of the ANN model to esti-
problems in which a point or a surface in a multi-dimensional mate RF and CSOR are collected from field data reported in the lit-
parameter space corresponds to the best solution and must be erature for steamflooding in VO NFCRs [44–57]. The important
sought. One may view this method as an iterative calculation of characteristics of SF projects are given in Table 1, as well. To exam-
the optimum location of a group (swarm) of particles that have a ine the validity of the PSO–ANN model and also generalize the re-
current, a velocity and direction of movement, and can be acted sults obtained, the database also includes some highly fractured
upon by acceleration forces applied to each particle. carbonate reservoirs containing light oil and fractured VO sand-
The magnitude and direction of the accelerations are the subject stones [50,58]. Well-described experimental studies available in
of the calculations, and the locations of the particles in the swarm the literature provide the second part of the input data for the
are updated iteratively using the following equations: ANN system [21,22,59–64]. It should be noted here that the data
employed in this paper cover wide ranges of reservoir characteris-
v kþ1 ¼ wk v k þ c1 r1 ðxk1  xk Þ þ c2 r2 ðxkg  xk Þ ð2Þ
tics and operational conditions.

xkþ1 ¼ xk þ kv kþ1 ð3Þ


5.3. Range of parameters
 
k
wk ¼ wmax  ðwmax  wmin Þ ð4Þ Table 2 lists the range of the parameters that are employed to
Maximum Iterations construct the PSO–ANN model. Based on data from field trials of
where k represents the current iteration, and k is defined as the steamflooding in NFCRs available in the public domain, Table 2
limiting factor to express the particles diversity and to assure con- contains wide ranges of important variables involving in the
vergence. c1 and c2 are the acceleration coefficients, considering PSO–ANN, which are relevant to the most of VO NFCRs reported.
the individual experience of particles and interactions between If a data point is out of the above intervals, the method to run
them. mk and xk indicate the vectors of real velocity and position, the PSO–ANN modeling remains the same; however, some
respectively, and r1 and r2 are two random variables varying be- important factors (e.g., number of hidden neurons and acceleration
tween 0 and 1. wk is the inertial weight that controls the effect coefficients) must be altered in a way that an acceptable agree-
of the earlier velocity on the new velocity vector (a momentum cal- ment is observed.
culation). xl and xg are the local best position and global best par-
ticle position in the swarm, respectively. 6. Results and discussion

5. ANN model development Accurate estimation of CSOR and RF is vital in design of an effi-
cient steamflood for Viscous Oil recovery from NFCRs. Develop-
5.1. Selection of input variables ment of a smart technique called PSO–ANN is explained here to
predict CSOR and RF in NFCRs during steamflooding. The hybrid
Some parameters are so critical to a screening process that ANN model consisting of three layers (e.g., one input layer, one hid-
without them the task would be impossible (or inadequate). These den layer, and one output layer) was trained with a back-propaga-
parameters are defined as ‘‘first order’’ (or ‘‘critical’’) screening cri- tion network using the Levenberg–Marquardt algorithm [65,66].
teria. A ‘‘first-order’’ parameter potentially has a great effect (>10%) Sigmoid and linear transfer functions were also employed in the
on which technology is chosen and will directly affect the suitabil- hidden and output layers, respectively. Particle Swarm Optimiza-
ity ranking of feasible technologies during a general screening pro- tion was implemented by minimizing a cost function based on
cess or when making performance forecasts for a certain method. the mean square error (MSE). Each initial weight in the network
For example, initial oil saturation has >10% ‘‘impact’’ on all thermal was between 1.0 and 1.0 and every initial particle was set in
processes. Thus, oil saturation, as well as other parameters, it the range of [1, 1]. For example, the initial and last values of
deemed critical and must be taken into account as a first-order the inertia (xmin and xmax) were 0.4 and 0.5, respectively.
screening parameter in any asset evaluation Dusseault [43]. A common question in neural networks is what is the sample
First-order parameters may vary from one technology to an- size needed (or ratio of total data) required to train the network?
other. For instance, reservoir depth, in situ oil viscosity, net pay No simple procedures have been proposed to answer this question
thickness, and water/oil saturations are among first-order screen- but all agree that adequately large and representative data bases
ing criteria for most VO production methods. However, design are needed for the neural network to learn. The number of samples
and operation of a certain production technique for specific condi- (or ratio of samples) for training depends on several parameters
A. Shafiei et al. / Fuel 108 (2013) 502–514 507

such as factor selection and the structure of the neural network mean square error (MSE), minimum absolute percentage error
model. Once the factor selection and neural network architecture (MIPE), and maximum absolute percentage error (MAPE). Table 3
are determined, different sampling sizes are employed to train shows the results obtained using various numbers of hidden neu-
while the testing phase of the PSO–ANN was being conducted rons. The precision of the modeling runs was increased by increas-
using the rest of the real data. In general, the percentage of training ing the number of hidden neurons from 3 to 7, but the performance
data to total data is selected between 70% and 80%. Therefore, of the PSO–ANN model decreased when the number of hidden neu-
about 75% of the data population (38 testing data +105 training rons exceeded 8. Thus, the optimum number of hidden neurons is
data) was chosen for the purpose of network training in this study. taken as 7 to avoid problems of under- or over-determinacy and to
The remaining 25% (e.g., 38 data) was put aside to be used for test- reduce computational training time. The model may be updated
ing and validating the network’s integrity and robustness. In a real- frequently or adjusted as better input parameters become available
world case, we would use the ANN that had been trained and ver- for the data in the table, so an efficient training time is a valuable
ified on all the available data to evaluate inputs of particular cases model asset.
so as to make predictions upon which economic decisions could be The acceleration constants (c1 and c2) in the PSO methodology
made. are related to the stochastic acceleration that forces each particle
The developed PSO–ANN model was tested with 3, 5, 7, 8, and toward particle best and global best positions. The c1 constant
10 neurons in the hidden layer. Evaluation of the effectiveness of shows the influence of the global best solution over the particle,
the ANN model was based on the performance coefficient (R2), while the c2 constant illustrates how much the particle best solu-

Table 1
Characteristics of successful steamflooding field pilots.

Field Lacq Superieur, SW France [43] Ikiztepe, SE Turkey [44,45] Emeraude, Yates field, Permian Basin of
offshore West Texas [47–49]
Congo on the
West African
coast [46]
Reservoir Lacq Superieur Ikiztepe R1 R2 San Andres dolomite
Geology Heterogeneous and fractured calcareous or dolomitic The Sinan vuggy and A succession Fractured dolomite
formations fractured limestone of siltstones
and highly
fractured low
matrix
permeability
limestone
OOIP (1  106 b) 125 127 5000 –
Depth (m) 600–700 m 1350 186– 249– 457
249 297
Thickness (m) 120 100–150 50 48
l (cP) 17 (Medium Heavy oil) 936 (Heavy oil) 100 6
Pro (MPa) 6 12.7 3.1 –
Tro (°C) 60 49 31 27
/m (Fraction) 0.12 0.15–0.30 0.2–0.3 0.15–0.17
Km (mD) 1 50–400 0.1– >50 100–170
50
Kf (mD) 5000–10000 1000 >1000 >1000
Formation volume factor 1.04 1.056 1.01 –
Steam quality (%) 80 60–80 80 80
CSOR 5.5 3.1 1.45 3.98 8.8
Cumulative steam 970 81 480 700 910
injected (MCWEB)
Cumulative oil 176 26 315 176 103
production (b)
Field Wafra, neutral partitioned zone between the Saudi naval petroleum reserve no. 3 (NPR-3), teapot dome field, Wyoming [56]
Arabia and Kuwait [50–55]
Reservoir 2nd Eocene 1B-South 1C- 3A 4A
East
Geology Dolomite The Shannon, composed of the Upper and Lower Shannon sandstones
OOIP (1  106 b) 7000 0.748 0.748 1.48 1.46
Depth (m) 580–670 134–146 134– 134– 134–146
146 146
Thickness (m) – 7–14 7–14 7–14 7–14
l (cP) 30–250 10 10 10 10
Pro (MPa) – 2.34 2.34 2.34 2.34
Tro (°C) – 18 18 18 18
/m (Fraction) – 0.16–0.2 0.16– 0.16– 0.16–0.2
0.2 0.2
Km (mD) – 18–65 18– 18– 18–65
65 65
CSOR 5.55 9.42 9.5 13.38 10.9
Cumulative steam 1000 2011 1693 3679 1302
injected (MCWEB)
Cumulative oil 180 213 176 133.7 119
production (1  103 b)
508 A. Shafiei et al. / Fuel 108 (2013) 502–514

Table 2 number of particles from 15 to 21, although the neural network


Range of parameters to predict RF and CSOR. component did not perform well at particle numbers from 15 to
Property Min Max 18 because the small number of particles could not accommodate
Input all the data behavior. At values larger than 21, a decrease in the
Depth, Z (m) 134 1350 PSO–ANN performance as a predictor was evident (Table 5). The
Matrix porosity, / (Fraction) 0.12 0.35 main reason behind this decline is that the space covered in the
Matrix permeability, Km (mD) 1 400 problem appears to be too wide. Although the decline in perfor-
Fracture permeability, Kf (D) 10 1000
Oil viscosity, l (cP) 6 936
mance after 21 particles is small, as the number of particles rises,
Initial oil saturation, So (fraction) 0.3 0.9 the optimization process becomes appreciably slower.
Steam quality, xs (fraction) 0.3 1 The same approach was followed for other variables of the net-
Output work and the optimal structure for the PSO–ANN algorithm was
Recovery Factor, RF (fraction) 0.4 0.7 determined to be:
Cumulative steam Oil Ratio, CSOR 3.0 10.0
(a) Number of the layers = 3 including 1 input layer, 1 hidden
layer, and 1 output layer.
tion affects the particle status. Good results were attained when
(b) Number of hidden neurons = 7.
the PSO–ANN model was trained with acceleration constants be-
(c) Number of maximum iterations = 450.
tween 1.6 and 2.6, and values of 2.2 were found to give the most
(d) c1 and c2 = 2.2.
rapid convergence to an optimum solution. A tendency to diver-
(e) Time interval = 0.0100.
gence above values of 2.2 indicates that the PSO–ANN algorithm
(f) Number of particles = 21.
becomes unequivocally divergent for elevated acceleration con-
stant values. At the best c1 and c2 values of 2.2, R2 was 0.9789 for
Hence, the best ANN architecture is: 7-7-2 (7 input units in one
the training phase and 0.9087 for the testing phase. Furthermore,
layer, 7 neurons in the hidden layer, and 2 output neurons in one
the minimum values of MSE, MIPE, and MAPE were found for both
layer).
training and testing phases when c1 and c2 were set at 2.2 (Table 4).
To evaluate the performance of the PSO–ANN algorithm, pre-
The number of particles in the PSO–ANN model dictates the size
dicted and measured CSOR and RF values at training and testing
of the parameter space covered. Table 5 illustrates the impact of
phases for BP-ANN and PSO–ANN models were compared, shown
number of particles on the performance of the model. The perfor-
in Figs. 4 and 5 for RF and Figs. 6 and 7 for CSOR.
mance of the PSO–ANN algorithm increases with an increase in the

Table 3
Performance of the PSO–ANN model based on the number of hidden neurons.

Number of hidden neurons Training Testing


R2 MSE MIPE (%) MAPE (%) R2 MSE MIPE (%) MAPE (%)
3 0.8652 0.0943 9.2467 14.1567 0.8120 0.1465 10.8441 16.1356
5 0.9127 0.0675 8.9479 11.3829 0.9078 0.0972 10.0012 12.9572
7 0.9799 0.0241 5.3564 7.9546 0.9551 0.0406 6.0352 9.1628
8 0.9275 0.0372 6.1423 9.0024 0.9101 0.0745 6.9408 10.4709
10 0.9478 0.0498 7.9457 11.3471 0.8931 0.0916 8.9876 12.9356

Table 4
Performance of the PSO–ANN model for different values of c1 and c2.

c1 and c2 values Training Testing


R2 MSE MIPE (%) MAPE (%) R2 MSE MIPE (%) MAPE (%)
1.6 0.9247 0.0859 9.3069 13.2738 0.8456 0.0968 10.5259 14.7859
1.8 0.9415 0.0798 8.3651 12.4514 0.8681 0.0855 9.6742 13.5475
2.0 0.9523 0.0597 7.4232 11.3517 0.9043 0.0649 8.5342 12.4406
2.2 0.9775 0.0371 5.8768 9.5687 0.9301 0.0451 6.9659 9.4592
2.4 0.9637 0.0414 6.1878 10.0065 0.9015 0.0523 7.4968 11.1221
2.6 0.9552 0.0501 8.0013 11.8577 0.8925 0.0637 9.1761 12.3437

Table 5
Effect of number of particles on performance of the PSO–ANN model.

Number of particles Training Testing


2
R MSE MEAE (%) MAAE (%) R2 MSE MEAE (%) MAAE (%)
15 0.9532 0.0968 8.9575 13.5858 0.8937 0.0996 10.6581 15.5869
18 0.9685 0.123 10.4672 14.4586 0.8655 0.0972 12.6871 16.4356
20 0.9731 0.0982 7.5422 11.3906 0.9285 0.0873 10.5263 13.4958
21 0.9844 0.0857 5.8651 9.1459 0.9346 0.0828 7.6063 10.4252
22 0.9786 0.0999 7.6735 10.2924 0.9172 0.0996 9.0069 12.2560
25 0.9782 0.1048 7.2888 10.7521 0.9178 0.0998 9.5384 12.1863
A. Shafiei et al. / Fuel 108 (2013) 502–514 509

1
Experimental BP-ANN
As input and output variables are commonly of various types
0.8 with different orders of magnitudes, such as initial oil saturation
0.6 (So from 0.3 to 0.9), fracture permeability (Kf from 10 to 1000 D)
Normalized RF

0.4 and CSOR, arithmetic normalization of input and output parame-


0.2 ters is used. For example, 1 and 1 are assigned to the minimum
0 and maximum data points and the rest lie within the interval
-0.2 [1, 1], such that, for example, the following equation is used to
-0.4 normalize the data used for RF in the ANN model:
-0.6
2 ðRF  RFmin Þ
-0.8 Normalized RF ¼ 1 ð5Þ
ðRFmax  RFmin Þ
-1
0 20 40 60 80 100 120 140
where RFmin and RFmax stand for the minimum and maximum RF of
Data Index
the data points, respectively.
(a) Training 50 Generations followed by a BP training procedure was em-
ployed to train the PSO–ANN model. The BP training algorithm
1
Experimental BP-ANN was run with a learning coefficient and momentum correction fac-
0.8
tor of 0.75 and 0.0001, respectively. According to Figs. 5 and 7, a
Normalized RF

0.6
0.4 good match is observed between the predicted and measured RF
0.2 and CSOR for steamflooding in NFCRs for the testing phase
0 conducted in this study. The parameters for RF [MSE = 0.0623,
-0.2 R2 = 0.9850] and for CSOR [MSE = 0.0516, R2 = 0.9877] obtained
-0.4 using the PSO–ANN approach were compared to RF [MSE =
-0.6 0.0941, R2 = 0.9244] and CSOR [MSE = 0.1030, R2 = 0.9430] using
-0.8 the BP-ANN approach. The PSO–ANN model is more accurate in
-1
estimation of RF and CSOR than either regression equations or
0 5 10 15 20 25 30 35 40
the BP-ANN model (Figs. 4 and 6, Table 6).
Data Index
The level of agreement between the real and simulated values
(b) Testing by the BP-ANN and PSO–ANN models are depicted in Figs. 8 and
9 for RF and Figs. 10 and 11 for CSOR in the form of scatter dia-
Fig. 4. Real vs. predicted RF based on BP-ANN; (a) training and (b) testing.
grams. Because the PSO–ANN has the potential to recognize local
optima and avoid becoming trapped in them, a higher performance

1
Experimental PSO-ANN 1.0
0.8 Experimental
0.8
0.6 BP-ANN
0.6
Normalized CSOR

0.4
Normalized RF

0.4
0.2 0.2
0 0.0
-0.2 -0.2
-0.4 -0.4

-0.6 -0.6
-0.8
-0.8
-1.0
-1 0 30 60 90 120 150
0 20 40 60 80 100 120 140
Data Index
Data Index
(a) Training
(a) Training
1.0
1 Experimental
0.8
0.8 Experimental PSO-ANN BP-ANN
0.6
Normalized CSOR

0.6
0.4
Normalized RF

0.4
0.2
0.2
0 0.0

-0.2 -0.2
-0.4 -0.4
-0.6 -0.6
-0.8 -0.8
-1 -1.0
0 5 10 15 20 25 30 35 40 0 10 20 30 40 50 60
Data Index Data Index
(b) Testing (b) Testing
Fig. 5. Real vs. predicted RF based on PSO–ANN; (a) training and (b) testing. Fig. 6. Measured vs. predicted CSOR based on BP-ANN; (a) training and (b) testing.
510 A. Shafiei et al. / Fuel 108 (2013) 502–514

1.0 1
0.8 Data
0.8
Experimental Fit : R2 = 0.9351
0.6
Normalized CSOR

0.6 Y=X
0.4 PSO-ANN
0.4

BP-ANN Output
0.2
0.2
0.0
-0.2 0
-0.4 -0.2
-0.6 -0.4
-0.8 -0.6
-1.0
0 30 60 90 120 150 -0.8

Data Index -1
-1 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1
(a) Training Normalized Experimental Data
1.0 (a) Training
0.8 Experimental
0.6 PSO-ANN 1
Normalized CSOR

0.4 Data
0.8
0.2 Fit : R2 = 0.9244
0.6 Y=X
0.0
-0.2 0.4

BP-ANN Output
-0.4
0.2
-0.6
-0.8 0
-1.0 -0.2
0 10 20 30 40 50 60
Data Index -0.4

-0.6
(b) Testing
-0.8
Fig. 7. Measured vs. predicted CSOR based on PSO–ANN; (a) training and (b)
testing. -1
-1 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1
Table 6 Normalized Experimental Data
Performances of the PSO–ANN model, BP-ANN model, and statistical correlations.
(b) Testing
Statistical PSO–ANN BP-ANN Regression
parameter correlations Fig. 8. Scatter diagrams for steamflooding – RF based on BP-ANN in terms of R2; (a)
RF CSOR RF CSOR RF CSOR training and (b) testing.

R2 0.9850 0.9877 0.9244 0.9433 0.9840 0.976


MSE 0.0623 0.0516 0.0941 01030 0.0634 0.0892
MIPE (%) 4.4156 3.9785 7.5978 6.9085 5.3546 6.0044 RF ¼ a15 þ a16 So þ a17 h þ a18 qs þ a19 /e þ a20 K m þ a21 xs
MAPE (%) 9.4127 8.7746 11.4765 11.1102 10.3218 11.1178 Kmh So /e hK m qs
þ a22 lo þ a23 þ a24 So /e þ a25 qs xs þ a26
lo lo xs
for PSO–ANN is seen in the estimation of the outputs RF and CSOR, Kf
þ a27 qs /e þ a28 ð7Þ
which are the critical measures of value of steamflooding for these Km
VO NFCRs.
Although regression using parameter groups is a widely recog-
Comparison of RF values attained from the regression equation
nized method, we must conclude that neural networks models give
and the PSO–ANN and BP-ANN models is carried out here to assess
better predictive results.
the performance of the PSO–ANN model. The values of MSE, MEAE,
MAAE, and R2 for the testing phase of these three different predic-
tive methodologies are listed in Table 6. The PSO–ANN approach 6.1. Sensitivity analysis
exhibits better performance compared to the conventional ANN
model and also to the multivariate regressive correlation approach Using the analysis of variance (ANOVA) technique, a sensitivity
in forecasting steamflooding performance in VO NFCRs. analysis was conducted for the PSO–ANN model. The contribution
For completeness, we show here the correlation equations for of each input variable to the predictions of RF and CSOR was deter-
CSOR and RF obtained by the authors in a previous study [4] using mined by this methodology. Fig. 12 presents the results of the sen-
direct regression methods, in contrast to the neural networks ap- sitivity analysis, and a greater correlation between any
proaches used in this article: independent variable and the dependent variable is indicative of
the importance of the variable on the value of the target function.
1 1 1 1 According to Fig. 12, the oil viscosity and initial oil saturation have
CSOR ¼ a0 þ a1 D þ a2 þ a3 þ a4 K f þ a5 þa þa
/e Km l o 6 So 7 the greatest contribution to both dependent variables, CSOR and
1 1 D D RF. An increase in initial oil saturation leads to an increase in RF
 þ a8 xs þ a9 þ a10 þ a11 þ a12 and a decrease in CSOR, a result in agreement with the studies
qs So /e h h/e K m lo So qs
available in the literature and also the regression correlation devel-
1 1 Kf
 þ a13 þ a14 ð6Þ oped previously by the authors [4]. In addition, the effect of other
/e qs /e K m Km
parameters on RF and CSOR supports the validity of the prediction
A. Shafiei et al. / Fuel 108 (2013) 502–514 511

1 1.0
0.8 Data Data
0.8
Fit : R2 = 0.9907 Fit :
0.6 0.6 Y=X
Y=X
PSO-ANN Output

0.4 0.4

BP-ANN Output
0.2
0.2
0
0.0
-0.2
-0.2
-0.4
-0.4
-0.6
-0.6
-0.8
-0.8
-1
-1 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1 -1.0
Normalized Experimental Data -1.0 -0.8 -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0
Normalized Experimental SOR
(a) Training
(a) Training
1
Data 1.0
0.8
Fit : R2 = 0.9850 Data
0.8
0.6 Fit R2 = 0.943
Y=X Y=X
0.6
0.4
PSO-ANN Output

0.4

BP-ANN Output
0.2
0.2
0
0.0
-0.2
-0.2
-0.4
-0.4
-0.6 -0.6
-0.8 -0.8
-1 -1.0
-1 -0.8 -0.6 -0.4 -0.2 0 0.2 0.4 0.6 0.8 1 -1.0 -0.8 -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0
Normalized Experimental Data Normalized Experimental CSOR
(b) Testing (b) Testing
Fig. 9. Scatter diagrams for steamflooding – RF based on PSO–ANN in terms of R2; Fig. 10. Scatter diagrams for steamflooding – CSOR based on BP-ANN in terms of R2;
(a) training and (b) testing. (a) training and (b) testing.

‘‘blind test’’ in the ANN model in which 20–30% of the field data
correlations previously developed by the authors, although the is available. Then, utilization of the smart technique enables one
neural network methods give better predictive capabilities. to forecast the CSOR and RF with high precision if the magnitudes
To investigate the impact of fractures, the production perfor- of input variables (e.g., oil viscosity, and porosity) and also produc-
mance of a particular case (e.g., Km = 0.3 D, Kf = 5 D, / = 0.24) was tion history are known. Clearly, the error due to the presence of
obtained in terms of RF = 0.56, CSOR = 4.9 for the model having some uncertainties is lowered, and it would also allow an indepen-
fractures and RF = 0.61, CSOR = 4.2 for the porous medium without dent check on the value of absolute error percentage. In general,
fractures, based on the developed PSO–ANN model. Based on this ANNs are very strong techniques with respect to underlying data
case, the presence of fracture would seem to lead to an increase distributions (e.g., non-parametric), and no assumptions are made
in the magnitude of CSOR and a lower RF, likely because fractures about relationships between variables contributing to the oil pro-
increase the effective vertical permeability, resulting in early steam duction process. Therefore, ANNs are more suitable and faster to
breakthrough. This is consistent with the field observations of model complex and nonlinear phenomena such as Viscous Oil pro-
steamflooding in NFCRs. Also, a small difference between the duction through steamflooding.
experimental and modeling results is observed for this case such
that the absolute error percentage is lower than 7%, again showing 6.2. Case study
the capability and high accuracy of the PSO–ANN model in predic-
tion of the RF and CSOR during steamflooding in NFCRs. Kuh-e-Mond Heavy Oil field is the largest on-shore Heavy Oil
Black oil simulators are common tools to anticipate production field in Iran (Fig. 13); OOIP is estimated at 10  109 b for the worst
history of Viscous Oil reservoirs under various production meth- case. The depth of the reservoirs varies from 400 to 1200 meters at
ods. The computational process is often complicated because of various points in the structure, and the oil viscosity is in the range
the flow behavior complexity and uncertainties present in the of 550–1120 cP at reservoir conditions, making this a Heavy Oil,
important input factors such as the relative permeability functions. and suitable for application of the model derived above.
However, using ANN techniques leads to reduction of costs associ- The Heavy Oil is trapped in separate fractured carbonate forma-
ated with production performance estimation as the most promis- tions, the Jahrum (Eocene) and Sarvak (Cretaceous) Formations.
ing conditions can be validated. Consider implementation of a The Jahrum Formation is composed mostly of highly fractured
512 A. Shafiei et al. / Fuel 108 (2013) 502–514

1.0
Data
0.8
Y=X
0.6 Fit : R2 = 0.9966
PSO -ANN Output

0.4
0.2
0.0
-0.2
-0.4
-0.6
-0.8
-1.0
-1.0 -0.8 -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0
Normalized Experimental CSOR
(a) Training
1.0
Data
0.8
Y = X R2 = 0.9877
0.6
Fit :
PSO -ANN Output

0.4

0.2

0.0

-0.2

-0.4 Fig. 13. Geographical location of the Kuh-e-Mond heavy oil field in Iran.
-0.6

-0.8
Table 7
-1.0 Reservoir and fluid properties of the Kuh-e-Mond HO reservoirs.
-1.0 -0.8 -0.6 -0.4 -0.2 0.0 0.2 0.4 0.6 0.8 1.0
Normalized Experimental CSOR Reservoir abbreviation Jahrum Sarvak
Lithology Dolomite and dolomitic Limestone
(b) Testing limestone
Depth z (m) 680–900 1100–1200
Fig. 11. Scatter diagrams for steamflooding – CSOR based on PSO–ANN in terms of Thickness, H (m) 320 100
R2; (a) training and (b) testing. Net to gross ratio (%) 31 47
Net pay thickness (m) 99 47
In situ oil viscosity, l (cP) 1160 570
fine-grained crystalline dolomite that includes heterogeneities In situ temperature, T (oF) 70 110
such as vugs and fractures [67,68]. The Cenomanian Sarvak Forma- Matrix permeability, Km 1 0.2–1.4
(mD)
tion is a highly fractured limestone with interbedded shale layers.
Fracture permeability, Kf 300–500 350–500
This formation has three major parts; the upper unit is made of (mD)
clean limestone with some slightly argillaceous zones; the middle Porosity, / (fraction) 0.19 0.16
Sarvak mostly contains shale and marls; and, the lower Sarvak is Oil saturation, So 0.66 0.46
essentially marly limestone, with some shale bed intercalations (fraction)
Wettability Oil wet Oil wet/mixed
[68].
wet
Table 7 lists the average reservoir and fluid characteristics of the
Kuh-e-Mond HO field. This database was prepared from drilling

Fig. 12. Relative impacts of main independent variables on RF and CSOR during SF.
A. Shafiei et al. / Fuel 108 (2013) 502–514 513

and geophysical log data with the support of field and laboratory Further studies are required to develop a hybrid method (e.g.,
tests performed on samples taken from exploration wells. smart technique-finite difference modeling simulation) for
Employing the developed PSO–ANN model, CSOR and RF for the determining recovery performance of VO NFCRs during steam-
Jahrum HO reservoir are found to be in the ranges of 6.2–7.3 and flooding with acceptable accuracy.
42–50%, respectively. In the Sarvak Formation HO reservoir, a CSOR
of 6.45–8.1 and RF between 37–43% are predicted with steam
injection at 80–90% quality. This quick screening analysis implies Acknowledgements
that it is technically feasible to employ steamflooding for HO pro-
duction from both reservoirs but the Jahrum reservoir is a better The authors wish to thank Prof. Eric Suuberg, Principal Editor of
candidate due to more favorable reservoir parameters (a combina- the Fuel journal, and also two anonymous reviewers for their
tion of depth, fracture permeability, and higher initial oil satura- invaluable and critical comments which improved the quality of
tion) though the reservoir contains a lower permeability matrix the paper, substantially.
than the Sarvak reservoir. The Sarvak HO reservoir passes the
screening criteria for steamflooding but remains a poor candidate
compared with the Jahrum reservoir. With such high CSOR predic- References
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