DT-2500128-450-CPT-001 Control Process Tables

VOLCAN PROJECT - OXIDE PLANT

VOLCAN COMPANIA MINERA S.A.A.

Control Process Tables -

Area 450 - CCD4 AND CCD5 THICKENERS

Rev Date Description Pages Changed Prepared Checked Discipline Approval Project Approval

A 11/25/2014 Preliminary for Internal Review SS DR DR

B 11/26/2014 Issued for Information SS DR DR
 DT-2500128-450-CPT-001 Control Process Tables

Process Control Philosophy Tables

Table of Contents % Complete % FAT Complete

1 Analogue Inputs 90%
2 Digital Inputs and Outputs 90%
3 Totalisers
4 Actuated Valves 90%
5 PID Controllers 90%
6 Miscellaneous Controllers
7 Drives 90%
8 Sequences 90%
9 Calculations 20%
10 Cause and Effect Tables
TOTAL 80%

Abbreviations
L, H Low and High Advisory Alarms
LL, HH Low and High Critical Alarms
Range Instrument Range
LCS Local Control Station
OIS Operator Interface Station
LCP Local Control Panel
SEQ Sequence
TBA To Be Advised
VTA Vendor To Advise
FC Fail Closed
FO Fail Open
FL Fail Last
PCS Plant Control System

Vendor Data Received

Note: These tables are part of the Control Philosophy and must be issued with the Word Document.

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 DT-2500128-450-CPT-001 Control Process Tables

PROCESS CONTROL PHILOSOPHY TABLE GUIDELINES

1. INTRODUCTION
The Process Control Philosophy Tables form part of the overall Process Control Philosophy document. The Tables are used by the control systems engineers to program the Plant Control System (PCS). The
Tables also have a sign-off column which is required to be completed by the control systems engineers during the Control System Factory Acceptance Test (FAT). This is a quality check to ensure the required
process functionality is provided as listed in the Tables.

2. SOURCE DATA
The following documents have been used to provide all the required information to develop the Process Control Philosophy Tables. The Tables will be defined in more detail as the design progresses and
vendor data becomes available.
1. Process Control Philosophy
2. Instrument List - details all Analogue and Digital instruments for the Project, including vendor instruments. Vendor instruments not reporting to the PCS will not be included in the Tables. The
Instrument List is used to complete the Analogue, Digital and Actuated Valve sections of the Tables.
3. Mechanical Equipment List - details all mechanical equipment for the Project, which needs to be filtered for those with electrical motors and are not vendor controlled. The Mechanical Equipment List
is used to complete the drive section of the Tables.
4. Control Valve List – details all actuated On/Off and Control Valves for the project. The Control Valve List is used to complete the Actuated Valve sections of the Tables.
5. P&IDs – should be visually checked to ensure the above lists match the P&IDs. The P&IDs also will contain some information not supplied in the above Lists, such as PID loops and software tags (e.g.
PCS Hand Switches).
6. I/O List – details all hard-wired Analogue and Digital inputs and outputs to the PCS. This is a master List which should be used as a final check to ensure all hard-wired Analogue and Digital inputs
and outputs are included in the Tables. This List will include all hard-wired vendor inputs and outputs.
7. Vendor Control Philosophy / Functional Specifications – details how vendor equipment is to be controlled by the PCS or is controlled by a vendor-supplied Local Control Panel (LCP).
8. Vendor PLC Memory Maps – this should be requested by the control systems engineer where vendor equipment is PLC controlled (e.g. Mills, Thickeners) and interfacing with the PCS is done via
communication link (e.g. Ethernet, Modbus, Profibus). The Memory Map will detail all software Analogue and Digital inputs and outputs available to the PCS, which can be included in the Analogue and Digital
sections of the Tables, or as a separate worksheet.

3. ANALOGUE INPUTS
· All Analogue inputs to be used in the PCS are to be included in this Section.
· The Instrument List should provide all of the Analogue instruments for this Section. However, the I/O list and Vendor Memory Maps should be used as a final check to ensure all Analogue inputs are
included.
· It is recommended to use the Low and High alarms (L and H) as Indication-Only alarms, whereas the Low Low and High High (LL and HH) alarms used only for interlocking.

4. DIGITAL INPUTS AND OUTPUTS

· All "Process" Digital inputs and outputs to be used in the PCS are to be included in this Section. "Process" Digital inputs do not include those required for motor protection interlocking (e.g. drive
isolated, run, ready, VSD fault, thermistor, thermal overload, emergency stop, motor protection relay faults) and outputs for motor starting (e.g. motor start output, VSD remote output). Including these in
the PCS logic is the responsibility of the control systems engineer.
· The Instrument List will provide most of the Digital inputs for this Section. However, the I/O list and Vendor Memory Maps should be used to ensure all "Process" Digital inputs and outputs are
included.
· Digital Valve position feedback should be included in the Actuated On/Off Valve Section, as they form part of the valve logic.

5. TOTALISERS
· All Totalisers to be integrated by the PCS are to be included in this Section. The list of instruments which require totalising should be obtained from the P&IDs.
· The frequency of resetting the Totaliser needs to be included in this Section, and may be reset each batch, shift, day or month.
· The Totaliser Digital input does not need to be included in the Digital inputs Section. However, the pulse frequency should be included.

6. ACTUATED VALVES
· All Actuated Valves to be controlled by the PCS are shown in this Section. This includes Open/Close and Control Valves.
· The Control Valve List, P&IDs and the Instrument List (if Actuated Valves are included) will provide a list of Actuated Valves for this Section.
· Open and Close control logic, including interlocks, is to be included in this Section. A process interlock only applies when the Valve is in auto position, whereas a safety interlock applies when the Valve
is in auto or manual.
· The Valve fail position in the event of a loss of power is to be shown in this Section. This can be obtained from the Control Valve List. Note, the P&IDs will detail a fail position. However, the
assumption on the P&ID is unclear, i.e. is it the fail position for loss of power and air, or just power or just air.
· Valve position feedback for the Open/Close Valves is to be included in this Section, as it forms part of the Valve logic (i.e. Valve fail to open, Valve fail to close and Valve position undefined). Position
feedback for the Analogue Control Valves should be shown in the Analogue Section.

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 DT-2500128-450-CPT-001 Control Process Tables

PROCESS CONTROL PHILOSOPHY TABLE GUIDELINES

7. PID CONTROLLERS
· All PID Controllers to be controlled by the PCS are shown in this Section. The list of PID Controllers will need to be created from the P&IDs and Process Control Philosophy document.
· The PID Controller tag number, process variable, set-point variable and manipulated variable are detailed in this Section. The definition for each variable is as follows:
1. Process Variable – the measured process variable which is the Controller input. Typically, this is an Analogue instrument such as a Level or Flow Transmitter.
2. Set-Point Variable – the Controller set-point, which is controlled either in Automatic or Cascade. The Cascade input variable (e.g. another PID Controller output or PCS calculation) needs to be shown
in this Section.
3. Manipulated Variable – the Controller output variable. This could be a Control Valve, VSD or another PID Controller in the case of a Cascade Controller.

8. MISCELLANEOUS CONTROLLERS
· All Miscellaneous Controllers to be controlled by the PCS are shown in this Section. The list of Miscellaneous Controllers will need to be created from the P&IDs and Process Control Philosophy
document.
· Miscellaneous Controllers are any Controllers that are not PID Controllers, such as discrete On/Off Controllers and Timer Controllers. Remote set-points for vendor Controllers also are included in this
section (e.g. voltage set-point for a Rectifier, speed set-point for a SAG Mill).

9. DRIVES
· All electric motors (drives) to be controlled by the PCS are shown in this Section.
· The list of drives is obtained from the Mechanical Equipment List, which should include vendor-supplied drives.
· The Start and Stop control logic for each drive is detailed in this Section. This also includes where the drive can be started from, for which four choices are provided:
1. LCS - Local Control Station. These are the push buttons located in the field near the equipment.
2. LCP - Local Control Panel. This is a vendor-supplied Control Panel which can be push buttons or an electronic HMI screen.
3. OIS - Operator Interface Station. This is located in a Control Room where the operator is able to control the process.
4. SEQ - Sequence Control. This is used when the drive forms part of an automatic PCS controlled sequence.

· The interlocks and permissives for each drive are detailed in this Section. Each is defined as follows, and this convention must be followed to make the document clearer to read for all users:

1. Start Permissive (Process) – a Start Permissive is a condition that must be met before a drive is started. Once the drive starts, the condition is ignored. Process Start Permissives apply typically
when the drive is in remote automatic or remote manual, but are bypassed when the drive is in local (maintenance mode). For example, a Start Permissive for a reagent mixing agitator could be "Not LAL",
i.e. not Level Alarm Low, meaning the level must be above the Low Level alarm point for the agitator to start.
2. Running Interlock (Process) – a Running Interlock is a condition that must be met to interlock or fault (trip) a drive. This condition only applies once the drive is running. Process Running
Interlocks apply typically when the drive is in remote automatic or remote manual, but are bypassed when the drive is in local (maintenance mode). For example, a Running Interlock for a pump could be
"LALL", i.e. Level Alarm Low Low, inferring the drive will fault when the LALL point is reached. In this instance, the start permissive condition would be "Not LALL", and this would need to be listed in the Start
Permissive (Process) column.
3. Start Permissive (Safety) – a Safety Start Permissive is a critical safety condition that must be met before a drive is started. Once the drive starts, the condition is ignored. Safety Start Permissives
apply when the drive is in all modes, and cannot be bypassed when the drive is in local (maintenance mode). For example, a Safety Start Permissive for a Conveyor would be "Not HA123", i.e. not pull-wire
alarm, inferring the pull-wire switch alarm must not be activated.
4. Running Interlock (Safety) – a Safety Running Interlock is a condition that must be met to interlock or fault (trip) a drive. This condition only applies once the drive is running. Safety Running
Interlocks apply when the drive is in all modes, and cannot be bypassed when the drive is in local (maintenance mode). For example, a Safety Running Interlock for a conveyor would be "HA123", i.e. pull-
wire alarm, inferring the pull-wire switch alarm is activated. In this instance, the Safety Start Permissive condition would be "Not HA123", and this would need to be listed in the Start Permissive (Safety)
column.
· Equipment interlocks are not included in the Process Control Tables, as they will be accounted for by the control systems engineer. Equipment interlocks are defined as electrical motor protection
interlocks such as a thermistor fault, thermal overload fault, VSD fault, LRS fault, motor protection relay fault, main contactor fault and drive isolated fault. Equipment interlocks cannot be bypassed in local
(maintenance mode).
· If a drive is to stop without providing a fault status on the PCS, it should be shown in the Stop Non-Latching Alarm column. For example, a Reagent Transfer Pump which batch transfers reagent down to
the Low Level Alarm point would be included here, and not in the Interlocks Section.
· If a drive is to fault/trip as a result of a Running Interlock, it should be shown in the Running Interlock column. This drive typically would require resetting on the PCS to clear the drive fault before
restarting.

10. CALCULATIONS
· All Process Calculations to be performed by the PCS are included in this Section.
· A column is provided to show which Calculation inputs are entered by the PCS operator.

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DT-2500128-450-CPT-001 Control Process Tables

ANALOGUE INPUTS

On Hold
Range Alarms Comments Checked
Tag P&ID FAT
Description Type Service Rev
Number Complete
Min Max Unit LL L H HH Initial Date

450-AIT-0110 DT-2500128-450-D-001 TRANSMITTER pH ANALYZER MIX TANK 0 14 pH 3 5 11 13 A

450-AIT-0111 DT-2500128-450-D-001 AREA GAS DETECTOR HCN TRANSMITTER AREA MONITOR TBD TBD TBD TBD TBD TBD TBD A
450-AIT-0410 DT-2500128-450-D-004 TRANSMITTER pH ANALYZER MIX TANK 0 14 pH 3 5 11 13 A
450-AIT-0412 DT-2500128-450-D-004 AREA GAS DETECTOR HCN TRANSMITTER AREA MONITOR TBD TBD TBD TBD TBD TBD TBD A
450-DIT-0304 DT-2500128-450-D-003 NUCLEAR DENSITY U' FLOW TO CCD 5 TANK 002 0 2.5 SG 0.25 0.38 2 2.25 B
450-DIT-0603 DT-2500128-450-D-006 NUCLEAR DENSITY U' FLOW TO CCD 5 TANK 004 0 2.5 SG 0.25 0.38 2 2.25 B
450-DIT-0705 DT-2500128-450-D-007 NUCLEAR DENSITY CCD 5 DILUTED UNDERFLOW 0 2.5 SG 0.25 0.38 2 2.25 A
450-FIT-0103 DT-2500128-450-D-001 FLOW METER MAGNETIC RAW WATER FEED 0 200 m³/h - - - - A
450-FIT-0106 DT-2500128-450-D-001 FLOW METER MAGNETIC RAW WATER TO MIXER 0 20 m³/h - - - - A
450-FIT-0107 DT-2500128-450-D-001 FLOW METER MAGNETIC FLOCCULANT TO MIXER 0 5 m³/h - - - - B
450-FIT-0302 DT-2500128-450-D-003 FLOW METER MAGNETIC UNDERFLOW SLURRY 0 200 m³/h - - - - A
450-FIT-0401 DT-2500128-450-D-004 FLOW METER MAGNETIC RAW WATER 0 200 m³/h - - - - A
450-FIT-0407 DT-2500128-450-D-004 FLOW METER MAGNETIC WATER TO FLOC MIX 0 20 m³/h - - - - A
450-FIT-0408 DT-2500128-450-D-004 FLOW METER MAGNETIC FLOCCULANT TO MIXER 0 5 m³/h - - - - B
450-FIT-0602 DT-2500128-450-D-006 FLOW METER MAGNETIC CCD 5 UNDERFLOW SLURRY 0 200 m³/h - - - - A
450-FIT-0704 DT-2500128-450-D-007 FLOW METER MAGNETIC CCD 5 DILUTED UNDERFLOW 0 200 m³/h - - - - A
450-FIT-0708 DT-2500128-450-D-007 FLOW METER MAGNETIC RAW WATER TO MIX TANK 0 200 m³/h - - - - A
450-FIT-0805 DT-2500128-450-D-008 FLOW METER MAGNETIC CCD NO4 OVERFLOW 0 300 m³/h - - - - A
450-LIT-0109 DT-2500128-450-D-001 SONIC LEVEL TRANSMITTER BED LEVEL 0 100 % - - - 99 A
450-LIT-0304 DT-2500128-450-D-003 SONIC LEVEL TRANSMITTER CCD AREA SUMP 0 100 % - - - 100 A
450-LIT-0411 DT-2500128-450-D-004 SONIC LEVEL TRANSMITTER BED LEVEL 0 100 % - - - 99 A
450-LIT-0709 DT-2500128-450-D-007 SONIC LEVEL TRANSMITTER CCD #5 UNDERFLOW MIX TANK 0 100 % - - - 95 A
450-LIT-0805 DT-2500128-450-D-008 SONIC LEVEL TRANSMITTER CCD #4 OVERFLOW TANK 0 100 % - - - 95 A
450-OIT-0201 DT-2500128-450-D-002 TORQUE TRANSMITTER RAKE TORQUE 0 100 % - - 40 85 A
450-OIT-0501 DT-2500128-450-D-005 TORQUE TRANSMITTER RAKE TORQUE 0 100 % - - 40 85 A
450-PI-1004 DT-2500128-450-D-010 PRESSURE INDICATOR PLANT AIR 0 2000 kPa[g] - - - - A
450-PIT-1003 DT-2500128-450-D-010 PRESSURE TRANSMITTER CCD AREA PLANT AIR RECEIVER 0 2000 kPa[g] - - - 1500 A
450-PIT-1007 DT-2500128-450-D-010 PRESSURE TRANSMITTER CCD AREA INST. AIR RECEIVER 0 2000 kPa[g] - - - 1500 A
450-PIT-1101 DT-2500128-450-D-011 PRESSURE TRANSMITTER RAW WATER 0 2000 kPa[g] - - - 1500 A
450-PIT-1205 DT-2500128-450-D-012 PRESSURE TRANSMITTER LIME SYSTEM 0 2000 kPa[g] - - - 1500 A
450-PIT-1206 DT-2500128-450-D-012 PRESSURE TRANSMITTER LIME SYSTEM 0 2000 kPa[g] - - - 1500 A
450-PIT-1401 DT-2500128-450-D-014 PRESSURE TRANSMITTER SEAL WATER HAEADER 0 2000 kPa[g] - - - 1500 A

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DT-2500128-450-CPT-001 Control Process Tables

DIGITAL INPUTS AND OUTPUTS

On Hold
Range Alarms Comments Checked

Signal
Type
Tag Parent Equipment FAT
P&ID Description Type Service Rev
Number Tag Number Complete
Min Max Unit LL L H HH Initial Date

450-FSH-1201 DT-2500128-450-D-012 FLOW SWITCH THERMAL EYE WASH/SAFETY SHOWER #1 DI A

450-FSH-1202 DT-2500128-450-D-012 FLOW SWITCH THERMAL EYE WASH/SAFETY SHOWER #2 DI A
450-FSL-1404 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-FSL-1408 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-FSL-1412 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-FSL-1416 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-FSL-1420 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-FSL-1424 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-FSL-1428 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-FSL-1432 DT-2500128-450-D-014 FLOW SWITCH THERMAL SEAL WATER DI A
450-HS-CV01 DT-2500128-450-D-009 HAND STATION DOSING SCREW DI A
450-HS-PU01 DT-2500128-450-D-003 HAND STATION U' FLOW DI B
450-HS-PU01 DT-2500128-450-D-003 HAND STATION U' FLOW DI B
450-HS-PU02 DT-2500128-450-D-009 HAND STATION FLOCULANT PUMP DI A
450-HS-PU02 DT-2500128-450-D-006 HAND STATION U' FLOW DI B
450-HS-PU02 DT-2500128-450-D-006 HAND STATION U' FLOW DI B
450-HS-PU03 DT-2500128-450-D-009 HAND STATION FLOCULANT PUMP DI A
450-HS-PU03 DT-2500128-450-D-001 HAND STATION SUMP PU DI A
450-HS-PU04 DT-2500128-450-D-009 HAND STATION FLOCULANT PUMP DI A
450-HS-PU06 DT-2500128-450-D-008 HAND STATION OVERFLOW DI A
450-HS-PU06 DT-2500128-450-D-008 HAND STATION OVERFLOW DI A
450-HS-PU07 DT-2500128-450-D-007 HAND STATION DILUTED U' FLOW DI B
450-HS-PU07 DT-2500128-450-D-007 HAND STATION DILUTED U' FLOW DI B
450-HS-TH01 DT-2500128-450-D-001 HAND STATION THICKENER DI A
450-HS-TH02 DT-2500128-450-D-004 HAND STATION THICKENER DI A
450-HS-TK01 DT-2500128-450-D-001 HAND STATION CCD MIX TK DI A
450-HS-TK01 DT-2500128-450-D-009 HAND STATION FLOCK PREP DI A
450-HS-TK02 DT-2500128-450-D-004 HAND STATION CCD 5 MIX TK DI A
450-HS-TK02 DT-2500128-450-D-009 HAND STATION FLOCK HOLDING DI A
450-HS-TK03 DT-2500128-450-D-009 HAND STATION FLOCK HOLDING DI A
450-HS-TK04 DT-2500128-450-D-007 HAND STATION CCD 5 U' FLOW MIX TK DI B
450-HV-0104 DT-2500128-450-D-001 ON OFF KNIFE GATE UNDERFLOW TO PUMP 1A DI A
450-HV-0105 DT-2500128-450-D-001 ON OFF KNIFE GATE UNDERFLOW TO PUMP 1B DI A
450-HV-0301 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH DI B
450-HV-0305 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1B DISCH DI B
450-HV-0306 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH DI B
450-HV-0307 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH DI B
450-HV-0405 DT-2500128-450-D-004 ON OFF KNIFE GATE U' FLOW TO CCD 5 PUMP 1 DI B
450-HV-0406 DT-2500128-450-D-004 ON OFF KNIFE GATE U' FLOW TO CCD 5 PUMP 2 DI B
450-HV-0601 DT-2500128-450-D-006 ON OFF KNIFE GATE U' FLOW PUMP 2A DISCH DI B

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DIGITAL INPUTS AND OUTPUTS

On Hold
Range Alarms Comments Checked

Signal
Type
Tag Parent Equipment FAT
P&ID Description Type Service Rev
Number Tag Number Complete
Min Max Unit LL L H HH Initial Date

450-HV-0604 DT-2500128-450-D-006 ON OFF KNIFE GATE U' FLOW PUMP 2B DISCH DI B

450-HV-0701 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7B INLET DI B
450-HV-0702 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7A INLET DI B
450-HV-0703 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7A DISCH DI B
450-HV-0706 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7B DISCH DI B
450-HV-0801 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6B INLET DI B
450-HV-0802 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6A INLET DI B
450-HV-0803 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6A DISCH DI B
450-HV-0804 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6B DISCH DI B
450-LSL-0215 DT-2500128-450-D-002 LEVEL SWITCH HYDRAULIC SYSTEM DI A
450-LSL-0512 DT-2500128-450-D-005 LEVEL SWITCH HYDRAULIC SYSTEM DI A
450-LSLL-0212 DT-2500128-450-D-002 LEVEL SWITCH HYDRAULIC SYSTEM DI A
450-LSLL-0512 DT-2500128-450-D-005 LEVEL SWITCH HYDRAULIC SYSTEM DI A
450-TSH-0210 DT-2500128-450-D-002 TEMPERATURE SWITCH HYDRAULIC SYSTEM DI A
450-TSH-0214 DT-2500128-450-D-002 TEMPERATURE SWITCH HYDRAULIC SYSTEM DI A
450-TSH-0510 DT-2500128-450-D-005 TEMPERATURE SWITCH HYDRAULIC SYSTEM DI A
450-TSHH-0209 DT-2500128-450-D-002 TEMPERATURE SWITCH HYDRAULIC SYSTEM DI A
450-TSHH-0509 DT-2500128-450-D-005 TEMPERATURE SWITCH HYDRAULIC SYSTEM DI A
450-ZS-0203 DT-2500128-450-D-002 POSITION SWITCH RAKE POSITIION DI A
450-ZS-0503 DT-2500128-450-D-005 POSITION SWITCH RAKE POSITIION DI A
450-HV-0104 DT-2500128-450-D-001 ON OFF KNIFE GATE UNDERFLOW TO PUMP 1A DO A
450-HV-0105 DT-2500128-450-D-001 ON OFF KNIFE GATE UNDERFLOW TO PUMP 1B DO A
450-HV-0301 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH DO B
450-HV-0305 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1B DISCH DO B
450-HV-0306 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH DO B
450-HV-0307 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH DO B
450-HV-0405 DT-2500128-450-D-004 ON OFF KNIFE GATE U' FLOW TO CCD 5 PUMP 1 DO B
450-HV-0406 DT-2500128-450-D-004 ON OFF KNIFE GATE U' FLOW TO CCD 5 PUMP 2 DO B
450-HV-0601 DT-2500128-450-D-006 ON OFF KNIFE GATE U' FLOW PUMP 2A DISCH DO B
450-HV-0604 DT-2500128-450-D-006 ON OFF KNIFE GATE U' FLOW PUMP 2B DISCH DO B
450-HV-0701 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7B INLET DO B
450-HV-0702 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7A INLET DO B
450-HV-0703 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7A DISCH DO B
450-HV-0706 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7B DISCH DO B
450-HV-0801 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6B INLET DO B
450-HV-0802 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6A INLET DO B
450-HV-0803 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6A DISCH DO B
450-HV-0804 DT-2500128-450-D-008 ON OFF KNIFE GATE O' Flow PUMP 6B DISCH DO B
450-HV-1402 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 006B DO A
450-HV-1406 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 006A DO A
450-HV-1410 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 007B DO A
450-HV-1414 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 007A DO A
450-HV-1418 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 002B DO A
450-HV-1422 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 002A DO A
450-HV-1426 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 001B DO A
450-HV-1430 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 001A DO A
450-XA-0202 DT-2500128-450-D-002 TORQUE HORN AUDIBLE WARNING DO A
450-XA-0502 DT-2500128-450-D-005 TORQUE HORN AUDIBLE WARNING DO A

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ACTUATED VALVES
Number of Digital Open Close Valve Interlocks Checked
P&ID FAT
Tag Number Valve Description Type Service Comments Rev
Complete
Outputs Inputs MAN AUTO Control (In Auto Mode) MAN AUTO Control (In Auto Mode) Action When Initial Date

450-AV-1203 DT-2500128-450-D-012 ON-OFF PINCH VALVE LIME TO CCD No4 MIX TANK 0 0 X X X CLOSE FAIL
A
450-AV-1204 DT-2500128-450-D-012 ON-OFF PINCH VALVE LIME TO CCD No3 MIX TANK 0 0 X X X CLOSE FAIL
A
450-FCV-0103 DT-2500128-450-D-001 CONTROL VALVE V-BALL RAW WATER TO TK-001 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-FCV-0106 DT-2500128-450-D-001 CONTROL VALVE V-BALL RAW WATER FLOC MIX-001 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-FCV-0401 DT-2500128-450-D-004 CONTROL VALVE V-BALL RAW WATER TO TK-002 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-FCV-0407 DT-2500128-450-D-004 CONTROL VALVE V-BALL RAW WATER FLOC MIX-002 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-FCV-0708 DT-2500128-450-D-007 CONTROL VALVE V-BALL RAW WATER TO TK 004 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-HV-0104 DT-2500128-450-D-001 ON OFF KNIFE GATE UNDERFLOW TO PUMP 1A 1 2 X X X CLOSE FAIL
CLOSE 450-PU-001A SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0105 DT-2500128-450-D-001 ON OFF KNIFE GATE UNDERFLOW TO PUMP 1B 1 2 X X X CLOSE FAIL
CLOSE 450-PU-001B SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0301 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-001A SHUTS OFF B
450-HV-0305 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1B DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-001B SHUTS OFF B
450-HV-0306 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-001A AND/OR 450-PU-001B SHUTS OFF B
450-HV-0307 DT-2500128-450-D-003 ON OFF KNIFE GATE U' FLOW PUMP 1A DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-001A AND/OR 450-PU-001B SHUTS OFF B
450-HV-0405 DT-2500128-450-D-004 ON OFF KNIFE GATE U' FLOW TO CCD 5 PUMP 1 1 2 X X X CLOSE FAIL
CLOSE 450-PU-002A SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0406 DT-2500128-450-D-004 ON OFF KNIFE GATE U' FLOW TO CCD 5 PUMP 2 1 2 X X X CLOSE FAIL
CLOSE 450-PU-002B SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0601 DT-2500128-450-D-006 ON OFF KNIFE GATE U' FLOW PUMP 2A DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-002A SHUTS OFF B
450-HV-0604 DT-2500128-450-D-006 ON OFF KNIFE GATE U' FLOW PUMP 2B DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-002B SHUTS OFF B
450-HV-0701 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7B INLET 1 2 X X X CLOSE FAIL
CLOSE 450-PU-007B SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0702 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7A INLET 1 2 X X X CLOSE FAIL
CLOSE 450-PU-007A SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0703 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7A DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-007A SHUTS OFF B
450-HV-0706 DT-2500128-450-D-007 ON OFF KNIFE GATE U' FLOW PUMP 7B DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-007B SHUTS OFF B
450-HV-0801 DT-2500128-450-D-008 ON OFF KNIFE GATE O FLOW PUMP 6B INLET 1 2 X X X CLOSE FAIL
CLOSE 450-PU-006B SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0802 DT-2500128-450-D-008 ON OFF KNIFE GATE O FLOW PUMP 6A INLET 1 2 X X X CLOSE FAIL
CLOSE 450-PU-006A SHUTS OFF CLOSE AFTER 2 MIN B
450-HV-0803 DT-2500128-450-D-008 ON OFF KNIFE GATE O FLOW PUMP 6A DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-006A SHUTS OFF B
450-HV-0804 DT-2500128-450-D-008 ON OFF KNIFE GATE O FLOW PUMP 6B DISCH 1 2 X X X CLOSE FAIL
LAST 450-PU-006B SHUTS OFF B
450-HV-1402 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 006B 0 1 X X X OPEN FAIL
CLOSE 450-PU-006B SHUTS OFF CLOSE AFTER 1.5 MIN A
450-HV-1406 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 006A 0 1 X X X OPEN FAIL
CLOSE 450-PU-006A SHUTS OFF CLOSE AFTER 1.5 MIN A
450-HV-1410 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 007B 0 1 X X X OPEN FAIL
CLOSE 450-PU-007B SHUTS OFF CLOSE AFTER 1.5 MIN A
450-HV-1414 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 007A 0 1 X X X OPEN FAIL
CLOSE 450-PU-007A SHUTS OFF CLOSE AFTER 1.5 MIN A
450-HV-1418 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 002B 0 1 X X X OPEN FAIL
CLOSE 450-PU-002B SHUTS OFF CLOSE AFTER 1.5 MIN A
450-HV-1422 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 002A 0 1 X X X OPEN FAIL
CLOSE 450-PU-002A SHUTS OFF CLOSE AFTER 1.5 MIN A
450-HV-1426 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 001B 0 1 X X X OPEN FAIL
CLOSE 450-PU-001B SHUTS OFF CLOSE AFTER 1.5 MIN A
450-HV-1430 DT-2500128-450-D-014 ON OFF BALL VALVE GLAND SEAL WATER TO PUMP 001A 0 1 X X X OPEN FAIL
CLOSE 450-PU-001A SHUTS OFF CLOSE AFTER 1.5 MIN A
450-PCV-1205 DT-2500128-450-D-012 CONTROL PINCH VALVE MILK OF LIME 0 0 X X X OPEN FAIL
A
450-PCV-1403 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-006B 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PCV-1407 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-006A 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PCV-1411 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-007B 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PCV-1415 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-007A 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PCV-1419 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-002 B 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PCV-1423 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-002 A 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PCV-1427 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-001 B 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PCV-1431 DT-2500128-450-D-014 PRESSURE REGULATOR VLVE SEAL WATER 450-PU-001 A 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PSV-0207 DT-2500128-450-D-002 PRESSURE RELIEF VALVE SAFETY VALVE 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PSV-0507 DT-2500128-450-D-005 PRESSURE RELIEF VALVE SAFETY VALVE 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PSV-0901 DT-2500128-450-D-009 PRESSURE RELIEF VALVE SAFETY VALVE 0 0 TBD TBD TBD TBD TBD TBD TBD TBD

DT-2500128-450-CPT-001 Page 8 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
 DT-2500128-450-CPT-001 Control Process Tables

ACTUATED VALVES
Number of Digital Open Close Valve Interlocks Checked
P&ID FAT
Tag Number Valve Description Type Service Comments Rev
Complete
Outputs Inputs MAN AUTO Control (In Auto Mode) MAN AUTO Control (In Auto Mode) Action When Initial Date

A
450-PSV-0903 DT-2500128-450-D-009 PRESSURE RELIEF VALVE SAFETY VALVE 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PSV-0905 DT-2500128-450-D-009 PRESSURE RELIEF VALVE SAFETY VALVE 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PSV-1001 DT-2500128-450-D-010 PRESSURE RELIEF VALVE SAFETY VALVE 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A
450-PSV-1005 DT-2500128-450-D-010 PRESSURE RELIEF VALVE SAFETY VALVE 0 0 TBD TBD TBD TBD TBD TBD TBD TBD
A

DT-2500128-450-CPT-001 Page 9 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
DT-2500128-450-CPT-001 Control Process Tables

PID CONTROLLERS

Alarm Priority
Set-Point
Process Variable Manipulated Variable Checked

On Hold

On Hold
Variable

Trend
Tag P&ID Controller Description Controller Comment Rev FAT
Number Action Complete
Remote Source if
Tag Unit Cascade
Min Max Unit Tag Initial Date
P I D Fail
DT-2500128-450-D-
450-FIC-0103 RAW WATER TO CCD 4 MIX TANK FLOW CONTROLLER 450-FIT-0103 m³/h Y No 0 100 % 450-FCV-0103 A
001
DT-2500128-450-D-
450-FIC-0107 FLOCCULANT FLOW CONTROL TO CCD 4 FLOCCULANT STATIC MIXER FLOW CONTROLLER 450-FIT-0107 m³/h Y No 0 100 % 450-HS-PU11, 450-HS-PU12 A
001
DT-2500128-450-D-
450-AIC-0110 CCD 4 THICKENER FEED pH CONTROLLER 450-AIT-0110 pH Y No 0 100 % 450-AV-1203 VARIABLE - ON/OFF VALVE WITH TIMER A
001
DT-2500128-450-D-
450-FIC-0106 FILTERED RAW WATER TO CCD 4 FLOCCULANT STATIC MIXER FLOW CONTROLLER 450-FIT-0106 m³/h Y No 0 100 kPa 450-FCV-0106 A
001
DT-2500128-450-D-
450-PIC-0108 CCD 4 BED PRESSURE CONTROLLER 450-PIT-0108 kPa Y TBD TBD TBD TBD TBD A
003
DT-2500128-450-D-
450-DIC-0304 CCD 4 UNDERFLOW UNDERFLOW PUMP DISCHARGE DENSITY CONTROLLER 450-DIT-0304 SG Y TBD TBD TBD TBD TBD A
003
DT-2500128-450-D-
450-FIC-0302 CCD 4 UNDERFLOW UNDERFLOW PUMP DISCHARGE FLOW CONTROLLER 450-FIT-0302 m³/h Y No 0 100 % 450-HS-PU01A, 450-HS-PU01B PUMP VFD WILL BE CONTROLLED A
003
DT-2500128-450-D-
450-FIC-0401 RAW WATER TO CCD 5 MIX TANK FLOW CONTROLLER 450-FIT-0401 m³/h Y No 0 100 % 3720-FCV-0401 A
004
DT-2500128-450-D-
450-FIC-0408 FLOCCULANT FLOW CONTROL TO CCD 5 FLOCCULANT STATIC MIXER FLOW CONTROLLER 450-FIT-0408 m³/h Y No 0 100 % 450-HS-PU13, 450-HS-PU12 A
004
DT-2500128-450-D-
450-AIC-0410 CCD 5 THICKENER FEED pH CONTROLLER 450-AIT-0410 pH Y No 0 100 % 450-AV-1204 VARIABLE - ON/OFF VALVE WITH TIMER A
004
DT-2500128-450-D-
450-FIC-0407 FILTERED RAW WATER TO CCD 5 FLOCCULANT STATIC MIXER FLOW CONTROLLER 450-FIT-0407 m³/h Y No 0 100 % 450-FCV-0407 A
004
DT-2500128-450-D-
450-PIC-0409 CCD 5 BED PRESSURE CONTROLLER 450-PIT-0409 kPa Y TBD TBD TBD TBD TBD A
006
DT-2500128-450-D-
450-DIC-0603 CCD 5 UNDERFLOW UNDERFLOW PUMP DISCHARGE DENSITY CONTROLLER 450-DIT-0603 SG Y TBD TBD TBD TBD 3730-FV-1427 A
006
DT-2500128-450-D-
450-FIC-0602 CCD 5 UNDERFLOW UNDERFLOW PUMP DISCHARGE FLOW CONTROLLER 450-FIT-0602 m³/h Y No 0 100 % 450-HS-PU02A, 450-HS-PU02B A
006
DT-2500128-450-D-
450-FIC-0708 RAW WATER TO CCD 5 UNDERFLOW MIX TANK FLOW CONTROLLER 450-FIT-0708 m³/h Y No 0 100 % 450-FCV-0708 A
007
DT-2500128-450-D-
450-LIC-0709 CCD 5 UNDERFLOW MIX TANK LEVEL CONTROLLER 450-LIT-0709 % Y No 0 100 % 450-HS-PU07A, 450-HS-PU07B A
007
DT-2500128-450-D-
450-DIC-0705 CCD 5 UNDERFLOW DILUTED UNDERFLOW PUMP DISCHARGE DENSITY CONTROLLER 450-DIT-0705 SG Y Yes 0 100 % 450-FCV-0708 CASCADE CONTROL THROUGH 450-FIC-0708 A
007
DT-2500128-450-D-
450-LIC-0805 CCD 4 OVERFLOW TANK LEVEL CONTROLLER 450-LIT-0805 % Y No 0 100 % 450-HS-PU06A, 450-HS-PU06B A
008
DT-2500128-450-D-
450-PIC-1205 LIME DISTRIBUTION PUMP DISCHARGE RECIRCULATION LINE PRESSURE CONTROLLER 450-PIT-1205 % Y No 0 100 % 450-PCV-1205 A
012

DT-2500128-450-CPT-001 Page 10 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
DT-2500128-450-CPT-001 Control Process Tables

DRIVE INTERLOCK AND CONTROL

Start (Auto) Stop ( Non-Latching) Process Interlocks Equipment Checked

Variable
Speed
Tag P&ID Name Interlock Description Start Start Comments Rev FAT Complete
Number 11373-BD-12027- MAN AUTO Control (In Auto) MAN AUTO Control (In Auto) Trip Trip Initial Date
Perm Perm

450-PU-003 to disengage
450-PU-003 to engage when
when 3720-LSL-1401
450-LAHH-0304 CCD Area Sump level
CCD Area Sump activates(Low Tailings 450-LAHH-0304 for 15
450-PU-003 DT-2500128-450-D-003 No X X activates(CCD Area Sump X X X high high until the level A
Pump Thickener Area Sump Level. seconds
Level. SP provided in comes down to low low
SP provided in Analogue
Analogue Instrument table).
Instrument table).
CCD No. 4 Mix Tank 450-AG-001 turns on when 450-AG-001 turns off when
450-AG-001 DT-2500128-450-D-001 No X X A
Agitator manually turned on by PCS. manually turned off by PCS.

CCD No. 4 P-DUC 450-PU-004 turns on when 450-PU-004 turns off when
450-PU-004 DT-2500128-450-D-001 Yes X X X X A
Pump manually turned on by PCS. manually turned off by PCS.

450-TM-001 shut-down
450-TM-001 start-up sequence
DT-2500128-450-D-001 & DT- CCD No. 4 Thickener sequence to to be controlled
450-TM-001 No X X to be controlled by PCS. X X A
2500128-450-D-002 Mechanism by PCS. Operator to input set-
Operator to input set-points
points

CCD Mix Tanks

450-CN-001 DT-2500128-450-D-001 No X - X - A
crane, trolley & hoist

450-PU-001A start-up 450-PU-001A shut-down

CCD No. 4 Underflow sequence to ensure sequence to ensure
450-PU-001A DT-2500128-450-D-003 Yes X X X X TBD A
Pump No. 1 (Duty) equipment and personnel equipment and personnel
safety safety
450-PU-001B start-up 450-PU-001B shut-down
CCD No. 4 Underflow
sequence to ensure sequence to ensure
450-PU-001B DT-2500128-450-D-003 Pump No. 2 Yes X X X X TBD A
equipment and personnel equipment and personnel
(Standby)
safety safety
CCD No. 5 Mix Tank 450-AG-002 turns on when 450-AG-002 turns off when
450-AG-002 DT-2500128-450-D-004 No X X A
Agitator manually turned on by PCS. manually turned off by PCS.

CCD No. 5 P-DUC 450-PU-005 turns on when 450-PU-005 turns off when
450-PU-005 DT-2500128-450-D-004 Yes X X X X A
Pump manually turned on by PCS. manually turned off by PCS.

450-TM-002 shut-down
450-TM-002 start-up sequence
DT-2500128-450-D-004 & DT- CCD No. 5 Thickener sequence to to be controlled
450-TM-002 No X X to be controlled by PCS. X X A
2500128-450-D-005 Mechanism by PCS. Operator to input set-
Operator to input set-points
points
450-PU-002A start-up 450-PU-002A shut-down
CCD No. 5 Underflow sequence to ensure sequence to ensure
450-PU-002A DT-2500128-450-D-006 Yes X X X X TBD X A
Pump No. 1 (Duty) equipment and personnel equipment and personnel
safety safety
450-PU-002B start-up 450-PU-002B shut-down
CCD No. 5 Underflow
sequence to ensure sequence to ensure
450-PU-002B DT-2500128-450-D-006 Pump No. 2 Yes X X X X TBD X A
equipment and personnel equipment and personnel
(Standby)
safety safety
CCD No. 5 Underflow 450-AG-004 turns on when 450-AG-004 turns off when
450-AG-004 DT-2500128-450-D-007 No X X A
Mix Tank Agitator manually turned on by PCS. manually turned off by PCS.

DT-2500128-450-CPT-001 Page 11 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
DT-2500128-450-CPT-001 Control Process Tables

DRIVE INTERLOCK AND CONTROL

Start (Auto) Stop ( Non-Latching) Process Interlocks Equipment Checked

Variable
Speed
Tag P&ID Name Interlock Description Start Start Comments Rev FAT Complete
Number 11373-BD-12027- MAN AUTO Control (In Auto) MAN AUTO Control (In Auto) Trip Trip Initial Date
Perm Perm

450-PU-007A turns on when 450-PU-007A shuts off when

450-LAL-0709 activates(CCD 450-LAL-0709 activates(CCD
CCD No. 5 Diluted
No. 5 Diluted Underflow Pump No. 5 Diluted Underflow Pump 450-LAL-0709 for 30
450-PU-007A DT-2500128-450-D-007 Underflow Pump No. Yes X X X X X A
No. 1 (Duty) Level SP No. 1 (Duty) Level. SP minutes
1 (Duty)
provided in Analogue provided in Analogue
Instrument table). Instrument table).

450-PU-007B to engage when 450-PU-007B to disengage

450-LAL-0709 activates(CCD when 450-LAL-0709
CCD No. 5 Diluted
No. 5 Diluted Underflow Pump activates(CCD No. 5 Diluted 450-LAL-0709 for 30
450-PU-007B DT-2500128-450-D-007 Underflow Pump No. Yes X X X X X A
No. 2 (Standby) Level SP Underflow Pump No. 2 minutes
2 (Standby)
provided in Analogue (Standby) Level. SP provided
Instrument table). in Analogue Instrument table).

450-PU-006A turns on when 450-PU-006A shuts off when

450-LAL-0805 activates(CCD 450-LAL-0805 activates(CCD
CCD No. 4 Overflow 450-LAL-0805 for 30
450-PU-006A DT-2500128-450-D-008 Yes X X No. 4 Overflow Pump No. 1 X X No. 4 Overflow Pump No. 1 X A
Pump No. 1 (Duty) minutes
(Duty) Level SP provided in (Duty) Level. SP provided in
Analogue Instrument table). Analogue Instrument table).

450-PU-006B to engage when 450-PU-006B to disengage

450-LAL-0709 activates(CCD when 450-LAL-0709
CCD No. 5 Diluted
No. 5 Diluted Underflow Pump activates(CCD No. 5 Diluted 450-LAL-0709 for 30
450-PU-006B DT-2500128-450-D-008 Underflow Pump No. Yes X X X X X A
No. 2 (Standby) Level SP Underflow Pump No. 2 minutes
2 (Standby)
provided in Analogue (Standby) Level. SP provided
Instrument table). in Analogue Instrument table).
450-AG-005 turns on when 450-AG-005 turns off when
Flocculant Stirrer No.
450-AG-005 DT-2500128-450-D-009 No X manually turned on by local X manually turned off by local A
1
control panel control panel
450-AG-006 turns on when 450-AG-006 turns off when
Flocculant Stirrer No.
450-AG-006 DT-2500128-450-D-009 No X manually turned on by local X manually turned off by local A
2
control panel control panel
450-AG-007 turns on when 450-AG-007 turns off when
Flocculant Stirrer No.
450-AG-007 DT-2500128-450-D-009 No X manually turned on by local X manually turned off by local A
3
control panel control panel
450-FD-001 turns on when 450-FD-001 turns off when
Flocculant Powder
450-FD-001 DT-2500128-450-D-009 No X manually turned on by local X manually turned off by local A
Feeder
control panel control panel

450-PU-011 turns on when 450-PU-011 turns off when

CCD No. 4 Flocculant
450-PU-011 DT-2500128-450-D-009 Yes X X 450-FIC-0107 asks for X X 450-FIC-0107 asks for X A
Dosing Pump
activation activation

450-PU-011 turns on when 450-PU-011 turns off when

CCD No. 5 Flocculant
450-PU-012 DT-2500128-450-D-009 Yes X X 450-FIC-0408 asks for X X 450-FIC-0408 asks for X A
Dosing Pump
activation activation

CCD No. 4 & 5 450-PU-011 turns on when 450-PU-011 turns off when
450-PU-013 DT-2500128-450-D-009 Flocculant Dosing Yes X X 450-FIC-0107 or 450-FIC-0408 X X 450-FIC-0107 or 450-FIC- X A
Pump asks for activation 0408 asks for activation

DT-2500128-450-CPT-001 Page 12 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
DT-2500128-450-CPT-001 Control Process Tables

DRIVE INTERLOCK AND CONTROL

Start (Auto) Stop ( Non-Latching) Process Interlocks Equipment Checked

Variable
Speed
Tag P&ID Name Interlock Description Start Start Comments Rev FAT Complete
Number 11373-BD-12027- MAN AUTO Control (In Auto) MAN AUTO Control (In Auto) Trip Trip Initial Date
Perm Perm

Lime Distribution 450-PU-014A turns on when 450-PU-014A turns off when

450-PU-014A DT-2500128-450-D-012 No X X X X X A
Pump No. 1 manually turned on by PCS. manually turned ooff by PCS.

Lime Distribution 450-PU-014B turns on when 450-PU-014B turns off when

450-PU-014B DT-2500128-450-D-012 No X X X X X A
Pump No. 2 manually turned on by PCS. manually turned ooff by PCS.

DT-2500128-450-CPT-001 Page 13 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
DT-2500128-450-CPT-001 Control Process Tables

SEQUENCES
Note: All sequence logic (actions, delays, etc.) to be confirmed during commissioning FAT Checked
Delay before next Complete
Seq # Sequence Description Step Action Details Comments Rev Initial Date
step initiated (sec)
1 CCD No. 4 Thickener Underflow Pump No. 1 (450-PU-001A) - Start 1 Open 450-HS-0306 or 450-HS-0307 3 Depends on whether bypass to CCD No. 5 Mix Tank is needed A
2 Open 450-HS-0301 3
3 Close 450-HS-0305 3
4 Open 450-HS-0104 3
5 Start 450-PU-001A 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump
2 CCD No. 4 Thickener Underflow Pump No. 2 (450-PU-001B) - Start 1 Open 450-HS-0306 or 450-HS-0307 3 Depends on whether bypass to CCD No. 5 Mix Tank is needed A
2 Open 450-HS-0305 3
3 Close 450-HS-0301 3
4 Open 450-HS-0105 3
5 Start 450-PU-001B 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump
3 CCD No. 5 Thickener Underflow Pump No. 1 (450-PU-002A) - Start 1 Open 450-HS-0601 3 A
3 Close 450-HS-0604 3
4 Open 450-HS-0405 3
5 Start 450-PU-002A 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump
4 CCD No. 5 Thickener Underflow Pump No. 2 (450-PU-002B) - Start 1 Open 450-HS-0604 3 A
3 Close 450-HS-0601 3
4 Open 450-HS-0406 3
5 Start 450-PU-002B 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump
5 CCD No. 5 Diluted Underflow Pump No. 1 (450-PU-007A) - Start 1 Set 450-LAL-0709 3 The low alarm in 450-TK-004 will give permission for the pump to start A
2 Open 450-HS-0703 3
3 Close 450-HS-0706 3
4 Open 450-HS-0702 3
5 Start 450-PU-007A 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump
6 CCD No. 5 Diluted Underflow Pump No. 2 (450-PU-007B) - Start 1 Set 450-LAL-0709 3 The low alarm in 450-TK-004 will give permission for the pump to start A
2 Open 450-HS-0706 3
3 Close 450-HS-0703 3
4 Open 450-HS-0701 3
5 Start 450-PU-007B 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump
7 CCD No. 4 Overflow Pump No. 1 (450-PU-006A) - Start 1 Set 450-LAL-0805 3 The low alarm in 450-TK-003 will give permission for the pump to start A
2 Open 450-HS-0803 3
3 Close 450-HS-0804 3
4 Open 450-HS-0802 3
5 Start 450-PU-006A 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump
8 CCD No. 4 Overflow Pump No. 2 (450-PU-006B) - Start 1 Set 450-LAL-0805 3 The low alarm in 450-TK-003 will give permission for the pump to start A
2 Open 450-HS-0804 3
3 Close 450-HS-0803 3
4 Open 450-HS-0801 3
5 Start 450-PU-006B 3 Ensure pump gland seal water valve is open and the flowswitch confirms gland water flow before starting this pump

DT-2500128-450-CPT-001 Page 14 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
 DT-2500128-450-CPT-001 Control Process Tables

CALCULATIONS
Calculation Inputs Default Range Checked
Tag Description P&ID PCS Calculation or Description Rev FAT
Number # Tag Unit Operator Value Min Max Complete Initial Date
Input
450-FY-0304 CCD No. 4 Thickener Underflow Flow Rate DT-2500128-450-D-003 TBD TBD TBD TBD TBD A

450-FY-0603 CCD No. 5 Thickener Underflow Flow Rate DT-2500128-450-D-006 TBD TBD TBD TBD TBD A

DT-2500128-450-CPT-001 Page 15 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
 DT-2500128-450-CPT-001 Control Process Tables

Instrument Tag

450-FCV-0103

450-FCV-0401
450-PU-006B

450-PU-006A

450-PU-007B

450-PU-007A

450-PU-002B

450-PU-002A

450-PU-001B

450-PU-001A

450-PU-003

By Owner
Interlock Function Effect

Shut down CCD No. 5 Diluted Underflow

Shut down CCD No. 5 Diluted Underflow

Close Raw Water Addition Valve to CCD

Close Raw Water Addition Valve to CCD

Shut down CCD No. 5 Underflow Pump

Shut down CCD No. 5 Underflow Pump

Shut down CCD No. 4 Underflow Pump

Shut down CCD No. 4 Underflow Pump

CCD No. 3 Underflow Slurry Pump (By

Shut down CCD No. 4 Overflow Pump

Shut down CCD No. 4 Overflow Pump

Shut down CCD Area Sump Pump

Pump No. 2 (Standby)
Effect Description

Pump No. 1 (Duty)

No. 2 (Standby)

No. 2 (Standby)

No. 2 (Standby)

No. 4 Mix Tank

No. 5 Mix Tank

No. 1 (Duty)

No. 1 (Duty)

No. 1 (Duty)

Owner)
PCS Functional Design Specification Table 10. 1 - Interlock Matrix for CCD 4 and CCD 5 Area

Grand Total
Effect P&ID

3700-R-003

3700-R-004
DT-2500128-

450-D-008

450-D-008

450-D-007

450-D-007

450-D-006

450-D-006

450-D-003

450-D-003

450-D-003

Revision
Interlock Cause P&ID Interlock
Instrument Tag Description
No DT-2500128- Symbol

1 450-D-014 450-FAL-1404 CCD No. 4 Overflow Pump No. 2 (Standby) Gland Water Flow Low Low PI X A

2 450-D-014 450-FAL-1408 CCD No. 4 Overflow Pump No. 1 (Duty) Gland Water Flow Low Low PI X A

3 450-D-014 450-FAL-1412 CCD No. 5 Diluted Underflow Pump No. 2 (Standby) Gland Water Flow Low Low PI X A

4 450-D-014 450-FAL-1416 CCD No. 5 Diluted Underflow Pump No. 1 (Standby) Gland Water Flow Low Low PI X A

5 450-D-014 450-FAL-1420 CCD No. 5 Underflow Pump No. 2 (Standby) Gland Water Flow Low Low PI X A

6 450-D-014 450-FAL-1424 CCD No. 5 Underflow Pump No. 1 (Duty) Gland Water Flow Low Low PI X A

7 450-D-014 450-FAL-1428 CCD No. 4 Underflow Pump No. 2 (Standby) Gland Water Flow Low Low PI X A

8 450-D-014 450-FAL-1432 CCD No. 4 Underflow Pump No. 1 (Duty) Gland Water Flow Low Low PI X A

9 450-D-003 450-HS-0301 CCD No. 4 Underflow Pump No. 1 (Duty) Discharge Valve not open PI X A

10 450-D-001 450-HS-0104 CCD No. 4 Underflow Pump No. 1 (Duty) Suction Valve not open PI X A

11 450-D-003 450-HS-0305 CCD No. 4 Underflow Pump No. 2 (Standby) Discharge Valve not open PI X A

12 450-D-001 450-HS-0105 CCD No. 4 Underflow Pump No. 2 (Standby) Suction Valve not open PI X A

13 450-D-003 450-HS-0306 & 450-HS-0307 CCD No. 4 Underflow Pumps (Duty and Standby) Downstream Discharge Valves not open PI X X A

14 450-D-006 450-HS-0601 CCD No. 5 Underflow Pump No. 1 (Duty) Discharge Valve not open PI X A

15 450-D-004 450-HS-0405 CCD No. 5 Underflow Pump No. 1 (Duty) Suction Valve not open PI X A

16 450-D-006 450-HS-0604 CCD No. 5 Underflow Pump No. 2 (Standby) Discharge Valve not open PI X A

17 450-D-004 450-HS-0406 CCD No. 5 Underflow Pump No. 2 (Standby) Suction Valve not open PI X A

18 450-D-007 450-HS-0703 CCD No. 5 Diluted Underflow Pump No. 1 (Duty) Discharge Valve not open PI X A

19 450-D-007 450-HS-0702 CCD No. 5 Diluted Underflow Pump No. 1 (Duty) Suction Valve not open PI X A

20 450-D-007 450-HS-0706 CCD No. 5 Diluted Underflow Pump No. 2 (Standby) Discharge Valve not open PI X A

21 450-D-007 450-HS-0701 CCD No. 5 Diluted Underflow Pump No. 2 (Standby) Suction Valve not open PI X A

22 450-D-008 450-HS-0803 CCD No. 4 Overflow Pump No. 1 (Duty) Discharge Valve not open PI X A

23 450-D-008 450-HS-0802 CCD No. 4 Overflow Pump No. 1 (Duty) Suction Valve not open PI X A

24 450-D-008 450-HS-0804 CCD No. 4 Overflow Pump No. 2 (Standby) Discharge Valve not open PI X A

25 450-D-008 450-HS-0801 CCD No. 4 Overflow Pump No. 2 (Standby) Suction Valve not open PI X A

26 450-D-001 450-FIT-0107 Flocculant to CCD No. 4 Flocculant Static Mixer Flowmeter shows no flow PI X X X A

27 450-D-004 450-FIT-0408 Flocculant to CCD No. 5 Flocculant Static Mixer Flowmeter shows no flow PI X X X X X A
Grand Total

DT-2500128-450-CPT-001 Page 16 of 17 Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners
DT-2500128-450-CPT-001
No
Interlock

Permissive
Interlock Type

Process Interlock
Equipment Interlock
DT-2500128-450-CPT-001

Cause P&ID
DT-2500128-
Instrument Tag
Description

Start Permissive
Process Interlock
Hardwired Interlock
Interlock Sub Type
PCS Functional Design Specification Table 10. 1 - Interlock Matrix for CCD 4 and CCD 5 Area

Interlock Function Effect

PI
PP
EH
Symbol

Symbol
Interlock

Effect P&ID
Effect Description Instrument Tag
DT-2500128-
PCS
PCS
Initiator

Shut down CCD No. 4 Overflow Pump

Page 17 of 17
Field Device

450-D-008 450-PU-006B
No. 2 (Standby)

Shut down CCD No. 4 Overflow Pump

450-D-008 450-PU-006A
No. 1 (Duty)
Shut down CCD No. 5 Diluted Underflow
450-D-007 450-PU-007B
Pump No. 2 (Standby)
Shut down CCD No. 5 Diluted Underflow
450-D-007 450-PU-007A
Pump No. 1 (Duty)
Shut down CCD No. 5 Underflow Pump
450-D-006 450-PU-002B
No. 2 (Standby)
Shut down CCD No. 5 Underflow Pump
450-D-006 450-PU-002A
No. 1 (Duty)
Shut down CCD No. 4 Underflow Pump
450-D-003 450-PU-001B
No. 2 (Standby)
Shut down CCD No. 4 Underflow Pump
450-D-003 450-PU-001A
No. 1 (Duty)

450-D-003 Shut down CCD Area Sump Pump 450-PU-003

Close Raw Water Addition Valve to CCD

3700-R-003 450-FCV-0103
No. 4 Mix Tank
CCD No. 3 Underflow Slurry Pump (By
By Owner
Owner)
Close Raw Water Addition Valve to CCD
3700-R-004 450-FCV-0401
No. 5 Mix Tank

Grand Total

Revision
Control Process Tables

Control Process Tables - Area 450 - CCD4 and CCD5 Thickeners