Wipro Infrastructure

Engineering
About
Wipro

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Wipro
Wipro Enterprises (P) Limited Wipro Limited

IT PRODUCTS &
WIPRO
SERVICESINFRASTRUCTURE WIPRO CONSUMER CARE & WIPRO LIMITED
ENGINEERING LIGHTING

IT • Hydraulic Cylinders • Personal Care products • IT

• Wellness products • BPO
BPO• Aerospace • Home Care Products • R&D Services
• Additive Manufacturing
• Domestic & Commercial • Consulting Services
R&D• Services
Water Treatment Lighting and switches
• Automation Solutions • Modular Office Furniture
Consulting Services

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Wipro
Infrastructure
Engineering

About Us
Wipro is a multi-business group headquartered in Bengaluru, India

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Wipro Infrastructure
E i
Engineering
i

40+ 2000+ 15
Years of Global Workforce Manufacturing
manufacturing facilities across 4
excellence continents

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Our leadership

Pratik Kumar
Chief Executive Officer

Business Geographies Corporate functions

Hydraulics Water Treatment Additive Manufacturing Automation Solutions

R Vasudevan
R. Prasanna Simha Pinaki Bhadury Ajay Parikh G Sundararaman Rajib Ghosh Eric Olson R Swaminathan
R. Isaac George
Global Sales Global Operations Wipro Water Wipro3D WIN Automation Europe, Middle East and U.S.A Finance Human Resources
Africa

Aerospace

Jan Nilsson Ronen Givon Srinivas Devareddy Dr. Joseph Thomas Sunil Rajagopalan
Global Engineering Wipro Givon Aerospace, India Brazil Strategy

*Chief Financial Officer – Wipro Enterprises (P) Ltd and

Wipro Infrastructure Engineering

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HHydraulic
d li CCylinders
li d
and
Solutions

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Product Range

Single and Double Acting Cylinders

• Bore 25 mm to 500 mm
• Stroke Up to 10
10,000
000 mm
• Working Pressure Up to 400 bar

Suspension and Hoist Cylinders

• Tonnage Up to 100 T
• Application Off Highway Trucks, Gas Hydraulic
System for Articulated Haulers

Telescopic Cylinder/Kits For Tippers Industrial Hydraulics

Custom designed Hydraulic Cylinders and Systems
• Front End Tipping Up to 6 Stages
• Under Body Tipping 2 – 11 Stages • Bore ID 200-500 mm
• Application Tonnage Up to 90 T • Rod OD 100-250 mm
• Mounting Types Eye type, Cover tube, Trunnion type • St k
Stroke 2000 8000
2000-8000mm
• Accessories for Kits Pumps, Valves, tanks, Hoses • Operating pressure Up to 250 bar

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 Hydraulics for every
application
Construction & Earthmoving Material/Cargo Handling & Forestry Farm & Agriculture

• Excavator (Mini, Midi and Large) • Loader Cranes • Harvester

• Backhoe Loader • Forestry Equipment • Sprayer
• Wheel Loader • Container Handler • Planter
• Motor Grader • Fork Lifts • Tractor Steering and Attachments
• Dozer • Tail lifts • Sugarcane Transporter
• Dumper • Hook Lifts and Refuse Collector
• Tele Handler
• Aerial Works Platform

Truck Hydraulics Mining & Special Applications Industrial Hydraulics

• Front End and Under Body Tipping Gears • Underground Haulers and Loaders • Process plants (steel, aluminum and others)
• Truck Steering • Surface Drill Rigs • Stationery mining equipment
• Cabin Tilt Cylinders and Latches • Windmills • Sluice and dam gate cylinders
• Car Carrier • Defence Applications • Bulk material handlers - stacker re-claimer
• Refuse Trucks • Hydraulic power plants
• 3 Way Tipping System
• A
Aggregates

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 Global Sales Profile

Construction and
Earthmoving
Europe
46% 41%
Material/Cargo Handling
and Forestry
31%
Global
Gl b l Sales
S l
Global
Business Asia (FYSales
2016-17)
Segments Farm and Agriculture 55%
3%

Mining and Special

6% Applications Americas
4%

14%
Truck Hydraulics

Figures based on FY 2017-18

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 Global Reach
EUROPE
Pernio – Finland
Europe Bispgarden – Sweden India
Ostersund – Sweden
Rm Valcea - Romania

Pernio – Finland Bengaluru

• Forestry • Construction and Earthmoving
• Mining • Tech Centre and Protoshop
• Demountable Truck Tipping Solutions USA
Chambersburg

INDIA Hindupur – 1
Ostersund – Sweden Bengaluru • Material Handling
• Material/Cargo Handling Chennai • Truck Tipping Solutions
• Forestry Hindupur (Plant 1) • Aggregates
Hindupur ( Plant 2)

Bispgarden – Sweden
• Material/Cargo Handling Hindupur – 2
• Feeder plant for piston
BRAZIL rod manufacturing
• Chrome plating
Piracicaba
Skelleftea – Sweden
• Tech Centre and Protoshop

Rm Valcea – Romania
• Material Handling
• Construction and Earthmoving
USA
Chambersburg
• Material Handling
• Construction and Earthmoving
• Aerial Works Platform
Chennai
• Farm and Agriculture
Construction and Earthmoving
Brazil
Piracicaba
• Farm and Agriculture
• Construction and Earthmoving
• Material Handling
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Design Engineering
and Validation

60+ 8000+ 1000

Engineers Successful Diverse
designs applications

Design processes driven by Six Sigma methodologies Supported by the latest 3D modelling, design and product
management tools such as PTC Creo, Windchill PDM Link etc.

Optimised by analytical and simulation tools like Finite

Element Analysis (FEA) using Ansys, Creo Simulate etc. Test rigs to determine Functionality, Reliability and Endurance

• Pulse testing • Steering simulation

• Back-to-back testing
g • Forklift test simulation
• Bell crank • High temperature cycling

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Manufacturing Process

Lean andd
Mechanized Automated
Flexible
Manufacturing Assembly Testing
Systems

Continually invest in world class facilities, latest
technologies and equipment
Build quality into the product through processes and
improve product reliability
Lean and flexible manufacturing systems are deployed with
robotic welding, automated washing stations, mechanized
assemble and testing in a controlled environment
Critical manufacturing processes are done in- house

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Quality Management

ISO ISO OHSAS TS

9001 14001 18001 16949

Two integral dimensions of our quality Corrosion resistance: Standard: 100 hrs – Rating 10.
• Consistency Component cleanliness up to NAS level 7
• Continuous Improvement

Wipro plants are powerhouses of sophisticated technology Superior rating to meet specific customer requirements through
and manufacturing know-how. Robust process for supplier chrome plating process
selection and supplier quality management

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Customers

Construction and Material/ Cargo Truck Hydraulics Farm and Agriculture

Earthmoving Handling and Forestry Solution

• Caterpillar • Cranab • Ashok Leyland • AGCO

• CNH • Haulotte • Bharat Benz • Carraro
• Deere Hitachi • Hiab • Dautel • CNH
• Escorts • HMF • Geesink Norba • Kubota
• Hyundai • JLG • lstrail • Mahindra and Mahindra
• JCB • John Deere • KH-Kipper • Vaderstad
• Kobelco • Kalmar • Mahindra and Mahindra • Valtra
• Kraneks • Kion Group • MAN • John Deere
• Kubota • Kobelco Cranes • NTM • Horsch
• Mahindra and Mahindra • Komatsu Forest • SAWO • Stara
• Wacker Neuson • Komatsu Forklift • S li llsbo
Sorling ll b
• Sany • Liebherr • Tata Motors Mining and Special
• Tata Hitachi • Manitou • VECV Applications
• Terex • Multilift • Volvo
• Volvo • Ponsse • Walser
• TIL • Epiroc
• Toyota Material handling • Sandvik Mining and
• Zepro Construction

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Aerospace

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Aerospace
Dedicated manufacturing facilities for
Actuators, Aero structures and Precision
Engineered Components
Facilities and supply chain partners
certified by various global players such
as Boeing, Lockheed Martin, Messier
Bugatti Dowty, UTAS, Liebherr and
CESA
Transfer of technology agreement
with CESA-Spain (a subsidiary of Airbus
group)

Long term agreements in place with leading OEM’s

- Boeing, IAI, Lockheed Martin, Northrop Grumman
and Global Tier
Tier-1
1 Suppliers for development and
manufacture of Precision structural parts, Landing
gear and Power Door Opening Systems actuators ISRAEL
and Utilities
USA Haifa
Everett
INDIA
Bengaluru
g

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 Capabilities and Products
Capabilities Manufacturing Infrastructure NADCAP Certified

• Diameters up to 250 mm • Mill Turn / Turn Mill Centers • NDT Facilities (FPI/MPI)
• Actuators / parts up to 1
1,500
500 mm long • Deep Hole Drilling Machine • Stress Relieving & Hardness Checking
• Assembly & Testing • Vertical Honing Machine • Painting
• Machining max length 6500 mm • Gantry type Machining Centers • Heat Treatment
• Hot Forming max length 1000 mm • FMS Machining Centers • Shot Peening
• CNC Bending Machines • Anodizing
• Ultrasonic Washing & Vapor Degreasing • Etching
• A
Assembly
bl & TTesting
ti

Products

• Actuators - Cylinders & Pistons • Hydraulic components

• Turn mill Complex components • Machining TI & SS
• Liquid Reservoirs • Machining AL
• Manifold / Valve Blocks • Sheet Metal
• Ti Hot formed parts • Airframe Assemblies

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Customers

Boeing Rheinmettal Defence

Lockheed Martin Liebherr

Northrop Grumman CESA

Triumph Group Inc. UTC Aerospace Systems

GKN K
Korean Air
Ai

Thales IAI

Tecnobit IAI ELTA Systems Ltd.

DIEHL Aerospace Rafael

MBDA Missile Systems Elbit Systems

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 Additive
Manufacturing

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Wipro 3D
Leading provider of metal additive manufacturing solutions and
services

Additive Manufacturing Solutions

• Additive Manufacturing Consulting: Design & Adoption • Research & Development Solutions

• Prototyping & Manufacturing Services • Set Up & Operations of Captive AM Centres

Industry Segments

• Aerospace • Healthcare • Oil and Gas • Industrial

• Space • Automobile • Defence • Nuclear

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Additive Manufacturing
Value Delivery
Improve Functional Achieve Monolith Design Cost Effective Iterations Obsolete/Legacy Parts
Performance Avoid Metal Joining Techniques Out Of Production

Better Mechanical Material Workability Maintenance, Repair,

Flexible Production
Properties Issues Overhaul

Achieve Superior Topology Supply Chain Issues Faster Design Iterations Customization
& Complex Geometry

Weight Reduction Optimized Post Tool-less Production Response Time & Design To
Imperatives Processing (Quick Batch Production) Realize Time

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 Competencies

Capacity Engineering Design

Adequate manufacturing capacity and access to idle Deep understanding of the industry, components, design
capability in the ecosystem to assure customers of capability and component awareness.
timely delivery of required volumes / parts.

Test and Validation Additive Design

Certifications
Build strategy and planning, design optimization, build
orientation, parameter optimization, post processing
Part Prove outs, design of experiments
complexity, volume considerations, functional
working with prestigious academia, and work
performance and opportunity for value creation.
with clients to run performance tests.

Research B ild Technology

Build T h l
Custom parameter development, custom metal powder In-house / access to multiple build technologies: Metal
development, adapting new alloys to AM, post Sintering, Electron Beam Melting, Laser Enabled Net
processing. shaping and Hybrid machines with multiple build volumes,
Post Processing speeds and applications.

In house and augmented capabilities for various post

processing techniques including HIPing, Micro Machining,
Abrasive Flow Machining etc.

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 Water
Treatment

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Wipro Water
Leading system integrator providing highly customized water
solutions for diverse and large scale industrial water requirements.

500+ 350+ 25+

Global Projects Industry
Customers Executed Segments

Product portfolio

• Wastewater Treatment and Recycle System • Desalination System

• Storage & Distribution System • Pre-treatment (Clarification/Filtration)
• Microbial Reduction • Zero Liquid Discharge Solutions
• Oil & Water Separator System • Sustainable & Decentralized water treatment system
• Cooling Tower Management System • Post Water Treatment System

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Products
Standard Products

A wide range of pre-engineered, factory assembled and tested standard products

• Filters (MGF,
(MGF ACF & DMF) • Ultra Filtration skids
• Softeners • Reverse Osmosis (RO) plants
• Resin based DM plants

Customized Integrated
g Plants and Systems
y

End-to-end, custom designed integrated plants and systems for diverse industries based on site conditions and requirements, using technologies
like:

• Clarifiers and Flocculators • Sewage Treatment Plants

• Dual Media, Sand, Activated Carbon, and Side Stream Filters • Electro De-ionization Systems
• Resin and Nano Filtration based Softeners • Chemical Dosing Systems
• Ultra Filtration System • Oil Water Separator Systems
• Reverse Osmosis Systems • Thermal Evaporators for Zero Liquid Discharge Solutions
• Effluent Treatment Plants • Sludge Thickeners – Centrifuge,
Centrifuge Belt and Filter Press

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Automation
Solutions

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Automation Solutions

End-to-end Industrial Automation Solutions that enable companies

in the discrete manufacturing sector to be automated, digitized and
smart.

Factory Automation Smart Factories

Integrated Hardware Solutions Industrial IT Solutions
Design Smart
Automation
Solutions
Smart Products Smart Sensors
IoT and Telematics Solutions In-built processors & analytics

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Verticals
Factory Automation
Integrated
g Hardware Solutions
• Automation Hardware
• Material Handling
• Intelligent handling Systems
• Robotics
• Warehouse Automation
Smart Sensors
In-built processors and analytics
• Sensors : Temperature, Pressure,
Position, Speed, Flow, Level, Load
• ADAS Sensor solutions : Ultrasonic,
Microwave Camera LiDAR
Microwave, LiDAR, RADAR
Smart Factories
Industrial IT Solutions
• Digital and Visual Factories
• Data Analysis and Diagnosis
• Parts traceability and Systems
• Integrated Supply Chain and Systems
Smart Products
IoT and Telematics Solutions
• Telematics hardware, firmware & software solutions
• Factory fitted telematics for material handling systems
• Fleet management
g telematics
• Smart insurance solutions
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Joint
Venture
Wipro Kawasaki

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Wipro Kawasaki
Wipro Kawasaki Precision Machinery Pvt Ltd. is a joint
venture between Kawasaki Precision Machinery Company
and Wipro Infrastructure Engineering to manufacture
hydraulic pumps for excavators in India

Products
Hydraulic pumps for 7 – 20 tons excavators

Capacity
8000 pumps/year

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Strategy and Goal

Business Scalability
Innovation
Excellence

Leadership in Engineering
Engineering, Partnering customers Leverage Global Delivery and
Technology and Quality across the globe Global Engineering model

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Values we live by
Be passionate about clients’ success

Treat each person with respect

Be global and responsible

Unyielding integrity in everything we do

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Thank you

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